Shaft-type Furnace, E.g., Blast Furnace Patents (Class 266/197)
  • Patent number: 11162733
    Abstract: A method of removing a blockage in a solids injection lance under normal operating conditions of a direct smelting vessel is disclosed. The direct smelting vessel contains a bath of molten metal and slag and the solids injection lance extends into the direct smelting vessel and has an outlet end that is submerged in the molten slag. The solids injection lance further has a single inlet coupled to a section of supply line that conveys gas and solid feed material to the solids injection lance. The method comprises (a) advancing a blockage-removing tool through the supply line section and through the solids injection lance to an upstream side of the blockage, (b) operating the tool under elevated gas pressure conditions to remove the blockage such that solid feed material and gas are able to flow through the solids injection lance. The method further comprises (c) retracting the tool from the solids injection lance and the supply line section.
    Type: Grant
    Filed: February 16, 2016
    Date of Patent: November 2, 2021
    Assignee: Tata Steel Limited
    Inventors: Mark Hayton, Rodney James Dry, Jacques Pilote
  • Patent number: 10845239
    Abstract: Specialized linkage assemblies for Laser-Induced Breakdown Spectroscopy (“LIBS”) systems are provided. The linkage assemblies may facilitate the attachment of the laser housing of the LIBS system onto an existing sample supply chamber, such as a volumetric or gravimetric feeder. Generally, the linkage assemblies may comprise a specialized purge head and inert gas assembly that facilitate the attachment of the laser housing and may enhance the functionality of the LIBS system.
    Type: Grant
    Filed: September 5, 2019
    Date of Patent: November 24, 2020
    Assignee: SCHENCK PROCESS LLC
    Inventors: Randy James Monahan, John Joseph Nowakowski, Lauren Elizabeth Callahan, Geoffrey K. Urbanek
  • Patent number: 9534845
    Abstract: A refractory, which is particularly suitable for use in an inner lining of a blast furnace, is obtainable by a process. The process includes providing a mixture containing coke, silicon and a binder. A green block is formed from the mixture. The green block is then baked. The baked block is semi-graphitized at a temperature between 1600 and 2000° C.
    Type: Grant
    Filed: November 27, 2013
    Date of Patent: January 3, 2017
    Assignee: SGL Carbon SE
    Inventors: Janusz Tomala, Christian Wiebel, Frank Hiltmann
  • Patent number: 8992823
    Abstract: In a blast furnace plant, at least three regenerative heaters are cyclically operated on blast and on gas: while a regenerative heater is operated on gas, hot flue gas is produced and caused to flow through the regenerative heater so as to heat the heat storage elements; and while a regenerative heater is operated on blast, process gas, i.e. a CO-rich fraction of the top gas, is blown through the regenerative heater so that the process gas takes up heat from the heat storage elements, such that during a changeover of a regenerative heater from on-blast to on-gas operation, the regenerative heater is purged from process gas using flue gas collected after having flown through at least one of the regenerative heaters.
    Type: Grant
    Filed: August 13, 2012
    Date of Patent: March 31, 2015
    Assignees: Paul Wurth Refractory & Engineering GmbH
    Inventors: Friedrich Eschmann, Ralf Allmannsdörfer, Johannes Münzer, Sylvia Heilhecker, Jean-Paul Simoes
  • Patent number: 8986601
    Abstract: A method of ironmaking using full-oxygen hydrogen-rich gas which includes hot transferring and hot charging the high-temperature coke, sinter and pellet into the ironmaking furnace through transferring and charging device, and injecting oxygen and hydrogen-rich combustible gas at a predetermined temperature into the ironmaking furnace through the oxygen tuyere and the gas tuyere disposed at the ironmaking furnace, respectively. It also provides an apparatus for ironmaking using full-oxygen hydrogen-rich gas which includes a raw material system, a furnace roof gas system, a coke oven gas injecting system, a dust injecting system, a slag dry-granulation and residual heat recovering system and an oxygen system. Additionally an apparatus and method for hot transferring and hot charging of ironmaking raw material is disclosed.
    Type: Grant
    Filed: August 30, 2010
    Date of Patent: March 24, 2015
    Assignees: Central Iron & Steel Research Institute, Shandong Tiexiong Metallurgical Technology Co., Ltd, Shandong Coking Group Co., Ltd.
    Inventors: Yuanhong Qi, Qingtao Wang, Dingliu Yan, Peimin Guo
  • Patent number: 8974571
    Abstract: A partially-reduced iron producing apparatus includes: a supplying device laying ignition raw-material pellets on an endless-grate; a heating furnace heating the ignition raw-material pellets; another supplying device laying the raw material pellets on the ignition raw-material pellets; and an exhaust gas circulation device supplying an oxygen-containing gas to the raw-material pellets. The oxygen containing gas is made by circulating part of an exhaust gas discharged from the raw-material pellets and mixing it with air. A partially-reduced iron is produced by thermally reducing the raw-material pellets in a bed height direction thereof through separate combustion and heating regions. The combustion region formed on an upstream side in a travelling direction of the endless grate by supplying the oxygen-containing gas having a high oxygen concentration.
    Type: Grant
    Filed: December 31, 2012
    Date of Patent: March 10, 2015
    Assignee: Mitsubishi-Hitachi Metals Machinery, Inc.
    Inventors: Susumu Kamikawa, Hiroshi Nakajima, Keiichi Sato, Khanhson Pham
  • Patent number: 8961650
    Abstract: A reduction furnace includes a pellet material supplying device forming on a grate an ignition carbon material layer having a predetermined height; an ignition device; and an exhaust gas circulation device supplying an oxygen-containing gas comprising circulated exhaust gas mixed with air, to a packed bed of the pellets heated by a combustion heat of the ignition carbon material layer. A partially-reduced iron is produced by thermally reducing the pellets through a combustion region for the ignition carbon material layer and a heating region, the combustion region formed upstream in a travelling direction of the grate by supplying a gas having a high oxygen concentration, the heating region formed downstream of the combustion region by supplying a gas having a low oxygen concentration.
    Type: Grant
    Filed: December 4, 2012
    Date of Patent: February 24, 2015
    Assignee: Mitsubishi-Hitachi Metals Machinery, Inc.
    Inventors: Susumu Kamikawa, Hiroshi Nakajima, Keiichi Sato, Khanhson Pham
  • Patent number: 8940076
    Abstract: Production method and apparatus for direct reduced iron (DRI), a.k.a sponge iron, by contacting iron oxides with recycled and regenerated hot reducing gases containing H2 & CO2. This invention decreases uncontained emission of CO2 to the atmosphere from combustion of carbon-bearing fuels in the reducing-gas heater by substituting, at least partially, a gas mainly comprising hydrogen in lieu of the usual carbon-bearing fuels. The hydrogen fuel stream, depleted of CO2 by means of a physical gas separation unit (which can be a PSA/VPSA type adsorption unit, a gas separation membrane unit or a combination of both such units) is derived from at least a portion of regenerated reducing gases being recycled to the reduction reactor. The derived hydrogen fuel stream is combusted in the reducing gas heater and/or other thermal equipment in the reduction plant, thus decreasing the CO2 emissions directly to the atmosphere.
    Type: Grant
    Filed: July 21, 2010
    Date of Patent: January 27, 2015
    Assignees: HYL Technologies, S.A. DE C.V., Danieli & C. Officine Meccaniche, S.p.A.
    Inventors: Pablo Enrique Duarte-Escareño, Eugenio Zendejas-Martinez, Andrea Tavano, Alessandro Martinis, Omar Della Gaspera
  • Patent number: 8926729
    Abstract: An apparatus for producing a reducing gas for direct reduction iron-making includes an internal-heating type reformer for reforming a natural gas by adding steam and oxygen to the natural gas and by partially burning the natural gas to generate reducing gas containing hydrogen and carbon monoxide; a remover for removing carbon dioxide from exhaust gas generated in the direct reduction iron-making; and a line for recycling as the reducing gas the exhaust gas from which the carbon dioxide is removed by the remover.
    Type: Grant
    Filed: June 23, 2011
    Date of Patent: January 6, 2015
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Masaki Iijima, Haruhito Watanabe
  • Patent number: 8920710
    Abstract: A shaft furnace charge material distribution device includes a main housing, a distribution chute, a suspension rotor and an adjustment rotor, which are rotatable about a vertical axis. The chute is suspended to the suspension rotor to rotate therewith for circumferential distribution of charge material and is adjustable in orientation for radial distribution of charge material. A differential gear interconnects the suspension rotor and adjustment rotor and is configured to transmit to the adjustment rotor the same speed of rotation that is imparted to the suspension rotor by a main rotation drive unless an adjustment drive imparts differential rotation to the adjustment rotor. The device includes two gear casings arranged on the main housing and a shaft arrangement. The first gear encloses a gear mechanism connecting the main rotation drive to one output shaft. The second gear casing encloses the differential gear connecting the adjustment drive to another output shaft.
    Type: Grant
    Filed: June 3, 2010
    Date of Patent: December 30, 2014
    Assignee: Paul Wurth S.A.
    Inventors: Guy Thillen, Emile Lonardi, Lionel Hausemer, Christian Benoit Thix
  • Publication number: 20140306386
    Abstract: An integrated and sustainable process is presented for the co-generation of pig iron and electric energy in a blast furnace installation in which dried wood replaces charcoal as the fuel, as the reducing and as the carburizing agent. Furthermore, this application incorporates the process—until now independent—of transforming wood into coal, inside the blast furnace.
    Type: Application
    Filed: November 26, 2012
    Publication date: October 16, 2014
    Applicant: ACTIVE LAND INTERNATIONAL CORPORATION
    Inventor: Julio R. Bartol
  • Patent number: 8808616
    Abstract: There is provided a bustle pipe arrangement of a shaft furnace that comprises a circumferential bustle pipe arranged along the outer casing of the shaft furnace, the bustle pipe being arranged at a certain distance from the outer casing. The arrangement further comprises a plurality of first arms connecting the bustle pipe to the outer casing of the shaft furnace on a first level; and a plurality of second arms connecting the bustle pipe to the outer casing of the shaft furnace on a second level, the first level being different from the second level. First and second blow channels are respectively arranged through the first and second arms for fluidly connecting the bustle pipe to the interior of the shaft furnace.
    Type: Grant
    Filed: December 16, 2009
    Date of Patent: August 19, 2014
    Assignees: Paul Wurth Refractory & Engineering GmbH, Paul Wurth S.A.
    Inventors: Jean-Paul Simoes, Lionel Hausemer, Manfred Moller, Paul Tockert, Rudolf Hebel
  • Publication number: 20140091502
    Abstract: The present invention provides a combination reforming/reducing shaft furnace for the production of direct reduced iron that utilizes one or more burden uniformity enhancers, such as one or more rotating/reciprocating mixing shafts, one or more stationary flow aids, one or more wall structures/variations, one or more agitators, or the like for ensuring that reforming and reducing in the shaft furnace take place evenly across the width of and throughout the depth of the burden in the shaft furnace.
    Type: Application
    Filed: October 1, 2013
    Publication date: April 3, 2014
    Applicant: MIDREX TECHNOLOGIES, INC.
    Inventors: Travis Wright, Steve Montague
  • Patent number: 8685136
    Abstract: A process for reducing iron oxide to metallic iron using coke oven gas (COG), including: a direct reduction shaft furnace for providing off gas; a COG source for injecting COG into a reducing gas stream including at least a portion of the off gas; and the direct reduction shaft furnace reducing iron oxide to metallic iron using the reducing gas stream and injected COG. The COG has a temperature of about 1,200 degrees C. or greater upon injection. The COG has a CH4 content of between about 2% and about 13%. Preferably, the COG is reformed COG. Optionally, the COG is fresh hot COG. The COG source includes a partial oxidation system. Optionally, the COG source includes a hot oxygen burner.
    Type: Grant
    Filed: January 31, 2012
    Date of Patent: April 1, 2014
    Assignee: Midrex Technologies, Inc.
    Inventors: Gary E. Metius, James M. McClelland, Jr., David C. Meissner
  • Publication number: 20140084525
    Abstract: A refractory, which is particularly suitable for use in an inner lining of a blast furnace, is obtainable by a process. The process includes providing a mixture containing coke, silicon and a binder. A green block is formed from the mixture. The green block is then baked. The baked block is semi-graphitized at a temperature between 1600 and 2000° C.
    Type: Application
    Filed: November 27, 2013
    Publication date: March 27, 2014
    Applicant: SGL CARBON SE
    Inventors: JANUSZ TOMALA, CHRISTIAN WIEBEL, FRANK HILTMANN
  • Patent number: 8568653
    Abstract: A sealing valve arrangement for a shaft furnace charging installation includes a shutter-actuating device for moving a shutter between a closed position in sealing contact with a valve seat and an open position remote from the valve seat. The shutter-actuating device is of the dual-motion type and includes a primary tilting arm on a first tilting shaft defining the first axis and is equipped with bearings supporting the primary tilting arm. A secondary tilting arm carries the shutter is connected to a second tilting shaft that defines a second substantially parallel axis and has bearings that support the secondary tilting arm on the primary tilting arm. The shutter-actuating device has a mechanism configured to tilt the secondary tilting arm when the primary tilting arm is tilted. The first tilting shaft is configured as hollow sleeve shaft and the shutter-actuating device includes a reference rod extending through the first tilting shaft.
    Type: Grant
    Filed: July 5, 2010
    Date of Patent: October 29, 2013
    Assignee: Paul Wurth S.A.
    Inventors: Guy Thillen, Jeannot Loutsch, Patrick Hutmacher, Frédéric Parasch
  • Patent number: 8557173
    Abstract: An integrated system for blast furnace iron making and power production based upon higher levels of oxygen enrichment in the blast gas is disclosed. The integrated system leads to; 1) enhanced productivity in the blast furnace, 2) more efficient power production, and 3) the potential to more economically capture and sequester carbon dioxide. Oxygen enhances the ability of coal to function as a source of carbon and to be gasified within the blast furnace thereby generating an improved fuel-containing top gas.
    Type: Grant
    Filed: October 18, 2011
    Date of Patent: October 15, 2013
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Michael Dennis Lanyi, Joseph Anthony Terrible
  • Patent number: 8545597
    Abstract: A method for operating a blast furnace and a corresponding blast furnace, the method including recovering top gas from the blast furnace, submitting at least a portion of the top gas to a recycling process, and feeding the recycled top gas back into the blast furnace, where the recycling process includes feeding the recovered top gas to a reformer unit, feeding volatile carbon containing material to the reformer unit, proceeding to flash gasification of the volatile carbon containing material in the reformer unit, at a temperature between 1100 and 1300° C., and thereby producing devolatized carbonaceous material and synthesis gas, and allowing the devolatized carbonaceous material and synthesis gas to react with the recovered top gas.
    Type: Grant
    Filed: October 30, 2009
    Date of Patent: October 1, 2013
    Assignee: Paul Wurth S.A.
    Inventors: Jean-Luc Roth, Jean-Paul Simoes
  • Patent number: 8496730
    Abstract: A process for the direct reduction of iron ore when the external source of reductants is one or both of coke oven gas (COG) and basic oxygen furnace gas (BOFG). Carbon dioxide (CO2) is removed from a mixture of shaft furnace off gas, obtained from a conventional direct reduction shaft furnace, and BOFG. This CO2 lean gas is mixed with clean COG, humidified, and heated in an indirect heater. Oxygen (O2) is injected into the heated reducing gas. This hot reducing gas flows to the direct reduction shaft furnace for use. The spent hot reducing gas exits the direct reduction shaft furnace as shaft furnace off gas, produces steam in a waste heat boiler, is cleaned in a cooler scrubber, and is compressed and recycled to join fresh BOFG. A portion of the shaft furnace off gas is sent to the heater burners. The BOFG and COG are also employed for a variety of other purposes in the process.
    Type: Grant
    Filed: May 13, 2011
    Date of Patent: July 30, 2013
    Assignee: Midrex Technologies, Inc.
    Inventors: Gary E. Metius, James M. McClelland, Jr., David C. Meissner
  • Patent number: 8444910
    Abstract: Apparatus for operating a shaft furnace, whereby an upper section of the shaft furnace is charged with raw materials which due to gravity descend inside the furnace while the atmosphere prevailing within the shaft furnace causes part of the raw materials to melt and/or to be reduced, and in a lower section of the shaft furnace a process gas is injected so as to at least partly modify the atmosphere prevailing in the shaft furnace. The pressure and/or volume flow of the injected process gas is dynamically modulated within a time span of 40 s. Also, a shaft furnace operable by said method, thus achieving improved through-gassing.
    Type: Grant
    Filed: April 5, 2012
    Date of Patent: May 21, 2013
    Assignee: Thyssenkrupp At.Pro Tec GmbH
    Inventors: Gerd Konig, Wolfram Konig, Hans-Heinrich Heldt, Dieter-Georg Senk, Heinrich-Wilhelm Gudenau, Alexander Babich
  • Patent number: 8309016
    Abstract: The present invention relates to a shaft furnace as well as a method for operating a shaft furnace. For example, the present invention relates to methods for operating a shaft furnace which include charging an upper region of the shaft furnace with raw materials; the raw materials sink in the shaft furnace under the influence of gravity and a part of the raw materials is smelted an/or at least partially reduced under the effect of the atmosphere prevailing within the shaft furnace. The methods further comprise admitting an addition gas via at least one addition opening spaced from a lower admission opening and/or discharging a shaft furnace gas via a shaft furnace gas line to provide discharge of gaseous reaction products from the interior of the shaft furnace.
    Type: Grant
    Filed: June 17, 2008
    Date of Patent: November 13, 2012
    Assignee: Thyssenkrupp AT.PRO Tec GmbH
    Inventors: Gerd König, Wolfram König, Alexander Babich, Dieter Georg Senk, Heinrich-Wilhelm Gudenau, Hans-Heinrich Heldt
  • Patent number: 8268233
    Abstract: A cooling system comprises serpentine cooling fluid passages cast into a work piece with carefully controlled turning radii and profiles. Individual interdigitated baffles are contoured in the plane of coolant flow to have walls that thicken and then round off at their distal ends. The outside radii at these turns is similarly rounded and controlled such that the coolant flow will not be swirled into eddies.
    Type: Grant
    Filed: October 16, 2009
    Date of Patent: September 18, 2012
    Inventor: Allan J. MacRae
  • Patent number: 8173064
    Abstract: Method for operating a shaft furnace, whereby an upper section of the shaft furnace is charged with raw materials which due to gravity descend inside the furnace while the atmosphere prevailing within the shaft furnace causes part of the raw materials to melt and/or to be reduced, and in a lower section of the shaft furnace a process gas is injected so as to at least partly modify the atmosphere prevailing in the shaft furnace. The pressure and/or volume flow of the injected process gas is dynamically modulated within a time span of 40 s. Also, a shaft furnace operable by said method, thus achieving improved through-gassing.
    Type: Grant
    Filed: November 9, 2006
    Date of Patent: May 8, 2012
    Assignee: Thyssenkrupp At.Pro Tec GmbH
    Inventors: Gerd König, Wolfram König, Hans-Heinrich Heldt, Dieter-Georg Senk, Heinrich-Wilhelm Gudenau, Alexander Babich
  • Patent number: 8156709
    Abstract: Method of constructing and installing a direct smelting unit comprising a smelting vessel (11). The vessel is prefabricated off site in three modules (11A, 11B, 11C) which are then transported to the installation site where they are hoisted by a crane and deposited sequentially on top of one another and joined together by welding to form a unitary vessel. The vessel modules are prefabricated so as to be internally lined with water cooling panels connected to water inlet and outlet connectors (62) on the exterior of the circumferential wall sections of those modules. A vessel access tower is formed in modules brought together to envelop the tower and carrying water supply and return piping which is connected to the water inlet and outlet connectors (62) of the cooling panels.
    Type: Grant
    Filed: March 17, 2005
    Date of Patent: April 17, 2012
    Assignee: Technological Resources Pty. Limited
    Inventors: Philip James Ions, Mark Hayton
  • Patent number: 8152430
    Abstract: A three hopper charging installation for a shaft furnace includes a rotary distribution device for distributing bulk material in the furnace by rotating a distribution member about the furnace central axis and a first, a second and a third hopper arranged in parallel above the rotary distribution device and offset from the central axis. A sealing valve housing is arranged between the hoppers and the distribution device. It has a top part with a first, a second and a third inlet respectively communicating with the first, the second and the third hopper. A first, a second and a third sealing valve are provided in the top part. Each sealing valve includes a flap which is pivotable between a closed sealing position and an open parking position. The sealing valve housing also has a funnel shaped bottom part with an outlet communicating with the distribution device.
    Type: Grant
    Filed: December 29, 2006
    Date of Patent: April 10, 2012
    Assignee: Paul Wurth S.A.
    Inventors: Emile Lonardi, Guy Thillen, Jean Gidt, Patrick Hutmacher
  • Patent number: 8124005
    Abstract: A process and an apparatus for producing sponge iron from iron-oxide-containing material in lump form by direct reduction in a reduction shaft using a reducing gas, wherein the entire reducing gas is introduced by means of a number of reducing gas distribution ducts in a star-like arrangement or arranged parallel to one another, preferably into the lower quarter of the reduction shaft, and evenly distributed over the entire cross-section of the reduction shaft.
    Type: Grant
    Filed: June 10, 2008
    Date of Patent: February 28, 2012
    Assignee: Siemens VAI Metals Technologies GmbH
    Inventor: Bogdan Vuletic
  • Patent number: 8088327
    Abstract: A rotary charging device for a shaft furnace commonly comprises a rotary distribution configured to distribute charge material on a charging surface in the shaft furnace. A rotatable structure supports the rotary distribution means and a stationary support rotatably supports the rotatable structure. According to the invention, the charging device is equipped with an inductive coupling device including a stationary inductor fixed to the stationary support and a rotary inductor fixed to the rotatable structure. The stationary inductor and the rotary inductor are separated by a radial gap and configured as rotary transformer for achieving contact-less electric energy transfer from the stationary support to the rotatable structure by means of magnetic coupling through the radial gap for powering an electric load arranged on the rotatable structure and connected to said rotary inductor.
    Type: Grant
    Filed: November 27, 2007
    Date of Patent: January 3, 2012
    Assignee: Paul Wurth S.A.
    Inventors: Emile Breden, Lionel Hausemer, Emile Lonardi, Guy Thillen
  • Patent number: 8071013
    Abstract: The invention relates to operating a shaft furnace, in particular a cupola furnace, for melting starting material, wherein the shaft furnace is heated by combustion of a solid fuel and wherein an injection gas, which has an oxygen portion of more than 21%, is injected into the shaft furnace. The shaft furnace is heated by means of at least one burner, wherein a gaseous or liquid fuel and a gaseous oxidant, which encompasses an oxygen portion of more than 21%, is supplied to the burner.
    Type: Grant
    Filed: January 7, 2010
    Date of Patent: December 6, 2011
    Inventors: Thomas Niehoff, Peter Kokas
  • Patent number: 8057734
    Abstract: Offgas containing carbon dioxide and carbon monoxide that is produced in the reduction of ores and other metal oxides in a reactor is treated to reduce its carbon dioxide content and is then contacted with metal oxide to reduce the oxidation state of the metal and oxidize carbon monoxide therein to carbon dioxide, following which the reduced metal is oxidized with steam to produce hydrogen that can be fed to the reactor.
    Type: Grant
    Filed: February 23, 2010
    Date of Patent: November 15, 2011
    Assignee: Praxair Technology, Inc.
    Inventors: Raymond Francis Drnevich, Joseph Michael Schwartz, Minish Mahendra Shah, Dante Patrick Bonaquist
  • Patent number: 7976771
    Abstract: A method for reducing oxidic slags and dusts possibly loaded with organics uses an inductively heatable coke bed extending in the axial direction and having a temperature gradient. Reaction gas is sucked off in an axial region of the coke bed between two induction bodies and metal regulus and slag melt are tapped on the lower end. An inductively heatable shaft furnace chargeable with a lumpy coke bed for the reduction of metallic slags is made of an electrically insulating refractory material, has an adjustable temperature gradient includes at least one cooled induction body on the head side, a suction connection in an axial region where the prevailing temperature exceeds the condensation point of the substances to be removed, located below the cooled induction body on the head side, and an opening for tapping metal regulars and slag melt is provided on the lower end of the furnace.
    Type: Grant
    Filed: December 10, 2007
    Date of Patent: July 12, 2011
    Assignee: SGL Carbon SE
    Inventor: Alfred Edlinger
  • Publication number: 20110138965
    Abstract: A process for producing pig iron or liquid primary steel products in a smelting unit (1), in particular a melter gasifier. Iron-ore-containing charge materials, and possibly additions, are at least partially reduced in at least one reduction unit (R1, R2, R3, R4) by means of a reducing gas. A first fraction of the at least partially reduced charge materials is melted down in the smelting unit (1), while carbon carriers and oxygen-containing gas are supplied, with the simultaneous formation of the reducing gas. The reducing gas is fed to the reduction unit (R1, R2, R3, R5) and, after the reducing gas has passed through the reduction unit, it is drawn off as top gas. A second fraction of the at least partially reduced charge materials is fed to a smelting reduction unit for reducing and smelting.
    Type: Application
    Filed: April 27, 2009
    Publication date: June 16, 2011
    Inventors: Christian Boehm, Jan-Friedemann Plaul, Johannes Leopold Schenk
  • Patent number: 7854786
    Abstract: Reduction process and relative plant for the production of metallic iron by means of the direct reduction of iron ore, in which a reduction shaft is connected to a source of reducing gas obtained from the gasification of coal. The process advantageously comprises a step in which a portion or all of the synthesis gas entering the plant circuit is processed to separate the methane from the rest of the components of said synthesis gas. The advantageous management of the extracted methane enables the entire reduction process to be optimized, making the efficiency of the process independent of the methane content in the original synthesis gas and making it possible to control the carbon content of the product more accurately and more easily.
    Type: Grant
    Filed: January 30, 2007
    Date of Patent: December 21, 2010
    Assignee: Danieli & C. Officine Meccaniche S.p.A.
    Inventors: Alessandro Martinis, Andrea Tavano, Barbara Franco
  • Publication number: 20100031771
    Abstract: In a method for reducing oxidic slags and dusts possibly loaded with organics, using an inductively heatable coke bed extending in the axial direction and having a temperature gradient, reaction gas is sucked off in an axial region of the coke bed between two induction bodies and the metal regulus as well as the slag melt are tapped on the lower end of the coke bed.
    Type: Application
    Filed: December 10, 2007
    Publication date: February 11, 2010
    Inventor: Alfred Edlinger
  • Patent number: 7473297
    Abstract: A vertical shaft melting furnace is operated in a method that includes firing a plurality of burners to generate combustion products, and directing jets of the combustion products into the shaft in a bottom region of the shaft. The method further includes directing a jet of hot gas into the shaft in an upper region of the shaft in a non-radial direction, whereby the jet of hot gas can induce a swirl to disperse a concentrated channel of combustion products rising from the bottom region to the upper region through a void in unmelted portions of a load of metal pieces in the shaft. The jet of hot gas directed into the upper region of the shaft can include recirculated flue gas, a mixture of air and recirculated flue gas, or combustion products that are generated by a burner. If the jet of hot gas includes combustion products that are generated by a burner, the burner is a secondary burner that preferably is fired into the shaft with a relatively low heat input.
    Type: Grant
    Filed: October 2, 2007
    Date of Patent: January 6, 2009
    Assignee: Fives North American Combustion, Inc.
    Inventors: John R. Hugens, Jr., Thomas F. Robertson, John N. Newby
  • Patent number: 7470310
    Abstract: Apparatus and process for producing a fixed bed in a metallurgical unit, preferably for producing pig iron or primary steel products from iron-containing charge materials, in particular in a melted gasifier, in which a lumpy bulk material, which contains ore-containing and carbon-containing constituents, prereduced iron ore, preferably sponge iron, and preferably lumpy, coal, is charged onto a surface. Through mixing of the ore-containing constituent with the carbon-containing constituent of the bulk material takes place. The entire ore-containing constituent is charged onto an active circumferential or peripheral region of the fixed bed, at which the thorough, preferably uniform mixing of the ore-containing constituent with the carbon-containing constituent of the bulk material takes place preferably outward of the center. A device scatters the stream of bulk material aver the surface and less of the material is scattered at the center, so that heavier grain lumps segregate themselves toward the center.
    Type: Grant
    Filed: August 27, 2001
    Date of Patent: December 30, 2008
    Assignee: Voest-Alpine Industrieanlagenbau GmbH & Co.
    Inventors: Rainer Walter Kastner, Reinhard Pum, Kurt Wieder, Johann Wurm, Hado Heckmann
  • Patent number: 7282172
    Abstract: A vertical shaft melting furnace is operated in a method that includes firing a plurality of burners to generate combustion products, and directing jets of the combustion products into the shaft in a bottom region of the shaft. The method further includes directing a jet of hot gas into the shaft in an upper region of the shaft in a non-radial direction, whereby the jet of hot gas can induce a swirl to disperse a concentrated channel of combustion products rising from the bottom region to the upper region through a void in unmelted portions of a load of metal pieces in the shaft. The jet of hot gas directed into the upper region of the shaft can include recirculated flue gas, a mixture of air and recirculated flue gas, or combustion products that are generated by a burner. If the jet of hot gas includes combustion products that are generated by a burner, the burner is a secondary burner that preferably is fired into the shaft with a relatively low heat input.
    Type: Grant
    Filed: January 28, 2004
    Date of Patent: October 16, 2007
    Assignee: North American Manufacturing Company
    Inventors: John R. Hugens, Jr., Thomas F. Robertson, John N. Newby
  • Patent number: 7232542
    Abstract: An improved blast furnace system for producing molten iron incorporating a preheater to heat the cold blast air used to temper the hot blast temperature is disclosed. The improved blast furnace system comprises a blast furnace, a hot blast main for conveying a supply of hot blast to the blast furnace, a plurality of stoves for heating a supply of cold blast and generating the hot blast, a cold blast main for conveying a supply of cold blast to the plurality of stoves, and at least one cold blast preheater for heating a portion of the cold blast, that has been diverted to the preheater, into heated air and the heated air is mixed with the hot blast to temper the hot blast temperature.
    Type: Grant
    Filed: April 5, 2004
    Date of Patent: June 19, 2007
    Assignee: Aker Kvaerner Metals, Inc.
    Inventors: Michael Friedrich, Robert D'Arrigo
  • Patent number: 7209871
    Abstract: It has been reported in the literature that raceway measurement made during the decreasing gas velocity is relevant to operating blast furnaces. However, no raceway correlation is available either for decreasing or increasing gas velocity which is developed based on a systematic study and none of the available correlation take care of frictional properties of the material. Therefore, a systematic experimental study has been carried out on raceway hysteresis. Based on experimental data and using dimensional analysis, two raceway correlations, one each for increasing and decreasing gas velocity, have been developed. Also, in the present study the effect of stresses has been considered along with pressure and bed weight terms mathematically. These three forces are expressed in mathematical form and solved analytically for one-dimensional case, using a force balance approach. Based on the force balance approach a general equation has been obtained to predict the size of the cavity in each case, i.e.
    Type: Grant
    Filed: July 29, 2003
    Date of Patent: April 24, 2007
    Assignee: Council of Scientific and Industrial Research
    Inventor: Govind Sharan Gupta
  • Patent number: 6948930
    Abstract: A blast furnace head (11) including a material loading device comprising rotary chute (14) driven in rotation about a first, vertical axis of rotation (16), and a loading chute (15) at the outlet of same, driven in rotation about a second, vertical axis of rotation (17) laterally offset relative to the first axis of rotation (16). The gears (20, 21) assigned to both of the chutes (14, 15) are arranged within a sealing chamber (22). Within this sealing chamber (22), a means (28) is arranged for supplying integrated measuring devices (29 or 30), lubrication points or similar maintenance recipients, with these supply means (28) being drivable by one of the gears (20, 21) assigned to the two chutes, in particular by the gear (20) assigned to the rotary chute (14).
    Type: Grant
    Filed: June 18, 2004
    Date of Patent: September 27, 2005
    Assignee: Z&J Technologies GmbH
    Inventors: Ekkehard Brzoska, Franz-Josef Irnich, Friedhelm Paulus
  • Patent number: 6944930
    Abstract: A method for manufacturing a low-oxygen copper wire is provided, in which a dehydrogenating treatment can be performed without requiring a long moving distance of molten copper, and the generation of holes in solidification is suppressed, whereby high quality low-oxygen copper wire can be obtained having superior surface quality.
    Type: Grant
    Filed: February 26, 2001
    Date of Patent: September 20, 2005
    Assignee: Mitsubishi Materials Corporation
    Inventors: Haruhiko Asao, Yutaka Koshiba, Keiji Nogami, Tutomu Masui, Kazumasa Hori, Kenji Wakiguchi, Masahiko Wada, Yoshiaki Hattori
  • Patent number: 6945775
    Abstract: The temperature of a metallurgical slurry in a heater vessel is accurately controlled by heating a first portion of the slurry in the heater vessel by contact with a heating medium such as steam, and by adding to the heater vessel controlled portions of a slurry at lower temperature. The lower temperature slurry may be added to the heater vessel in an intermittent or continuous manner, with addition of the lower temperature slurry being regulated by a valve, the operation of which is controlled by a control device which receives temperature information from one or more temperature sensors.
    Type: Grant
    Filed: September 12, 2002
    Date of Patent: September 20, 2005
    Inventors: Kevin S. Fraser, Murray S. Pearson, Holger Krutzelmann
  • Patent number: 6936673
    Abstract: An anti-bonding agent for blast furnace slag or its grading adjusted slag which includes one or more polymers having a main constituent unit shown by by a greater molar percentage than any other constituent unit where M is hydrogen atom, alkali metal such as sodium, alkali earth metal, ammonium or organic amine is used in an amount of 0.002-0.3 weight parts for 100 weight parts of such blast furnace slag or its grading adjusted slag, and may be applied as an aqueous solution with concentration of 1.5-10 weight %.
    Type: Grant
    Filed: November 2, 2004
    Date of Patent: August 30, 2005
    Assignees: Takemoto Yushi Kabushiki Kaisha, Kokan Mining Co., Ltd.
    Inventors: Hiroyuki Mitsufuji, Chiaki Yoshizawa, Takashi Wada, Atsushi Yamaguchi, Tomoo Takahashi, Mitsuo Kinoshita, Tatsushi Sugiyama
  • Patent number: 6918760
    Abstract: A shaft preheater to achieve an improved adaptation of layer height to particle size spectrum of material to be preheated. The shaft preheater includes a plurality of shafts for receiving lumpy material, an arrangement for filling the individual shafts with the lumpy material to be preheated and means for limiting the layer height in the shafts. The means for limiting the layer height include a needle valve and have an arrangement for coarse adjustment and an arrangement for fine adjustments.
    Type: Grant
    Filed: July 18, 2002
    Date of Patent: July 19, 2005
    Assignee: Polysius AG
    Inventors: Norbert Patzelt, Thomas Schmitz, Uwe Schuh, Wolfgang Schwab, Joachim Kudras, Tölke Heinz
  • Patent number: 6858061
    Abstract: The invention relates to a process for producing pig iron or liquid primary steel products in a blast furnace, CO2 being substantially removed from at least a partial stream of a top gas emerging from a reduction shaft furnace (1), and this partial stream if appropriate being heated and being introduced into the blast furnace as reduction gas, and to a plant for carrying out this process, the top gas being introduced into the lower region of the blast-furnace shaft. This measure results in an improved energy balance and improved process management compared to the prior art.
    Type: Grant
    Filed: April 20, 2001
    Date of Patent: February 22, 2005
    Assignee: Voest-Alpine Industrieanlagenbau GmbH & Co.
    Inventors: Leopold Werner Kepplinger, Herbert Mizelli, Johann Wurm
  • Patent number: 6857872
    Abstract: A loading device for a shaft furnace comprises a chute supported by a suspension rotor (28) in a fixed housing. The rotor (28) is fitted with a cooling circuit, supplied with liquid coolant via a rotating annular joint (44). The latter comprises a fixed ring (60) and a rotating ring (62), and is fitted in an annular leak collecting tank (46) formed by the suspension rotor (28). Fixed ring (60) is supported by the housing (12). Rotating ring (62) is supported entirely by fixed ring (60) via a bearing (64). Selective coupling means (65, 66) connect the rotating ring (62) to the suspension rotor (28) in such a way as to transmit a rotary moment of rotor (28) to rotating ring (62) selectively, while at the same time preventing other forces from rotor (28) being transmitted to rotating ring (62).
    Type: Grant
    Filed: June 18, 2002
    Date of Patent: February 22, 2005
    Assignee: Paul Wurth S.A.
    Inventors: Emile Lonardi, Giovanni Cimenti
  • Patent number: 6800113
    Abstract: The present invention refers to an equipment for feeding and distributing charge and fuel in furnaces of rectangular cross section, comprising movable feeding tubes to distribute along the longitudinal section and the cross section of the furnace, both a charge comprised of self-reducing agglomerates, ore, scrap or any other metallic material, and solid fuels of any kind.
    Type: Grant
    Filed: June 28, 2001
    Date of Patent: October 5, 2004
    Assignee: Startec Iron LLC
    Inventors: Marcos de Albuquerque Contrucci, Pedro Henrique Carpinetti Costa
  • Patent number: 6692688
    Abstract: A modular apparatus for the production of molten metal by self reduction of agglomerates of metal oxide or of prereduced metal, which may be iron. The apparatus includes a plurality of connected cells of identical size and construction. Each apparatus is connected to equipment for supplying the agglomerates for reduction or melting and refining within a reduction chamber or melting chamber, respectively, of each cell.
    Type: Grant
    Filed: March 20, 2001
    Date of Patent: February 17, 2004
    Assignee: Startec Iron, LLC
    Inventors: Marcos de Albuquerque Contrucci, Pedro Henrique Carpinetti Costa, Edmar Saul Marcheze
  • Patent number: 6565623
    Abstract: The present invention refers to a method and an equipment for curing and drying self-reducing agglomerates containing cement as a binder in the presence of saturated vapor at a temperature from about 70 to about 110° C. and under atmospheric pressure. The treatment is performed in one single equipment.
    Type: Grant
    Filed: March 20, 2001
    Date of Patent: May 20, 2003
    Assignee: Startec Iron LLC
    Inventors: Marcos de Albuquerque Contrucci, Edmar Saul Marcheze
  • Patent number: 6555049
    Abstract: A steel manufacturing facility and method are disclosed which utilize ground mobile equipment, as opposed to overhead cranes. At least one material container is loaded with a steel making product and picked up with a transport vehicle that is movable throughout the facility and adapted for various uses within the facility. The material container is placed within an interior chamber of a furnace coupling shell assembly utilizing the vehicle such that the material container is supported by a support mechanism of the apparatus. The shell assembly and the material container are moved together to the furnace utilizing the vehicle. A bottom opening of the shell assembly is positioned over the top opening of the furnace utilizing the vehicle. The furnace is then charged with the steel making product through the top opening. The material container and shell assembly are then removed together from above the furnace using the vehicle and then the furnace can be operated.
    Type: Grant
    Filed: November 1, 2000
    Date of Patent: April 29, 2003
    Assignee: Kress Corporation
    Inventor: Edward S. Kress
  • Patent number: 6544470
    Abstract: A feeding device for closed shaft furnaces connected to a gas-extracting device, in particular for low shaft furnaces for melting steel scrap, having a transporting device, which leads to the head of the upper furnace vessel and is integrated at least partially in the furnace atmosphere, and a distributing device for distributing the charge. In this case, a carousel which can be charged by a conveying device is provided in the furnace head. The carousel, in the furnace head, is guided rotatably on a path, fastened on the casing of the upper furnace vessel, above the gas-extracting device and has shutter elements connected to actuators.
    Type: Grant
    Filed: July 5, 2000
    Date of Patent: April 8, 2003
    Assignee: SMS Demag AG
    Inventors: Klaus Schmale, Andreas Schüring, Guido Grund, Joachim Lemke