Lance Patents (Class 266/225)
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Patent number: 8071013Abstract: The invention relates to operating a shaft furnace, in particular a cupola furnace, for melting starting material, wherein the shaft furnace is heated by combustion of a solid fuel and wherein an injection gas, which has an oxygen portion of more than 21%, is injected into the shaft furnace. The shaft furnace is heated by means of at least one burner, wherein a gaseous or liquid fuel and a gaseous oxidant, which encompasses an oxygen portion of more than 21%, is supplied to the burner.Type: GrantFiled: January 7, 2010Date of Patent: December 6, 2011Inventors: Thomas Niehoff, Peter Kokas
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Publication number: 20110260378Abstract: A water-cooled cover for a treatment vessel for metal melts, wherein the preferably refractorily lined treatment vessel serves in particular for the treatment of liquid metal, in particular of steel, by blowing in solids or gases, or inductive stirring at atmosphere or in vacuum. The cover is formed dome-like, wherein the ratio of inner clear height (h) to inner clear diameter (D) of a flange of the cover is at least 0.2. On the side facing the metal melt, an inner wall of the cover is formed substantially smooth and free of grooves and gaps. Cooling channels arranged on the outer side of the inner wall so that the surface temperature of the inner wall is maintained at a temperature of maximum 350° C.Type: ApplicationFiled: April 11, 2011Publication date: October 27, 2011Applicant: INTECO SPECIAL MELTING TECHNOLOGIES GMBHInventors: Harald HOLZGRUBER, Michael LUVEN, Christian BUCHMAIER, Johannes OBITZ
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Patent number: 8017068Abstract: An apparatus for injecting gas into a metallurgical vessel supporting a metallurgical process is disclosed. The apparatus includes a gas flow duct, an elongate central structure extending within the gas flow duct, and a plurality of flow directing swirl vanes disposed about the central tubular structure adjacent the forward end of the duct. The flow directing vanes are formed with internal water flow passages for flow of cooling water internally along each vane. The elongate central structure is formed with a cooling water supply passage for supply of cooling water to the internal water flow passages in the vanes and a water return passage for outflow of cooling water which has passed through the internal water flow passages in the vanes.Type: GrantFiled: December 14, 2007Date of Patent: September 13, 2011Assignee: Technological Resources Pty. LimitedInventors: Derek Dengel, George Cingle, III, Todd Smith
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Patent number: 8003044Abstract: A metallurgical lance (27a) to extend through an opening in the wall of a smelting vessel barrel (16) and into the interior space of the vessel. Lance (27a) includes a central core tube (31) through which to pass solid particulate material into the vessel and an annular cooling jacket (32) surrounding the central core tube (31) throughout a substantial part of its length. Lance (27a) has a mounting structure (61) comprising an outer annular part (60) extended about cooling jacket (32) and about twice the diameter of the cooling jacket. The outer annular part (60) fits within a tubular lance mounting bracket (62) welded to the shell (16a) of vessel barrel (16) to extend outwardly from the vessel. The lance is held within mounting bracket (62) by clamping bolts acting between flanges (63,65) on the outer annular part (60) and mounting bracket (62).Type: GrantFiled: November 3, 2008Date of Patent: August 23, 2011Assignee: Technological Resources Pty. LimitedInventors: Trevor Williams, Barry Alan Cady
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Patent number: 8003043Abstract: A method and apparatus for accessing a furnace melt are provided. Preferably, the method and apparatus provide for the safe and efficient access to the molten metal melt in a furnace. According to one aspect of the invention used in a steel making process in an electric arc furnace, a furnace aperture plug is reciprocated through a furnace aperture, the furnace aperture plug is retracted from the furnace aperture, access is provided to the molten metal melt in the furnace, and the furnace aperture plug is reinserted into the furnace aperture when the access is concluded.Type: GrantFiled: April 23, 2010Date of Patent: August 23, 2011Assignee: Process Technology International, Inc.Inventor: Valery Shver
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Patent number: 7976774Abstract: A composite sparger for use in elevated temperature and corrosive environments. The composite sparger is formed from a substrate tube with a thermally conductive interlayer on its surfaces exposed to the reactor environment. The thermally conductive interlayer is protected with a corrosion resistant layer. The corrosion resistant layer protects the interlayer from the corrosive environment of the reactor vessel and the interlayer material conducts heat away from the corrosion resistant layer to prevent combustion of the corrosion resistant layer. The interlayer material and corrosion resistant material may be selected so as to provide for sufficient thermal conduction to prevent combustion of the corrosion resistant material.Type: GrantFiled: June 9, 2008Date of Patent: July 12, 2011Assignee: Hatch Ltd.Inventors: Kevin Fraser, Murray Pearson
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Patent number: 7968047Abstract: A novel blaster nozzle (10) used for assisting in the pneumatic removal of cloggings and cakings during the transport of particulate matter through an enclosure housing is set such that it can be removed and replaced from outside the enclosure housing. The blaster nozzle includes a nozzle head (12) having an orifice for the conduction of high-pressure fluid, wherein the nozzle head is composed of a refractory concrete having from about 4-20% by volume metal fibers therein. The blaster nozzle also includes a flange member (14) connected to the nozzle head and a connection tube (18) extends from the flange member for connecting the blaster nozzle to an air cannon.Type: GrantFiled: February 9, 2006Date of Patent: June 28, 2011Assignee: Wahl Refractory Solutions, LLCInventor: M. David Moore
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Patent number: 7968048Abstract: A composite sparger for use in elevated temperature and corrosive environments. The composite sparger is formed from a thermally conductive non-combustible metal substrate. The surfaces of the conductive non-combustible metal exposed to the reactor environment are protected with a corrosion resistant layer. The corrosion resistant layer protects the substrate material from the corrosive environment of the reactor vessel and the substrate material conducts heat away from the corrosion resistant layer to prevent combustion of the corrosion resistant layer. The substrate material and corrosion resistant material may be selected so as to provide for sufficient thermal conduction to prevent combustion of the corrosion resistant material.Type: GrantFiled: September 1, 2004Date of Patent: June 28, 2011Assignee: Hatch Ltd.Inventors: Kevin S. Fraser, Murray Scott Pearson
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Patent number: 7959708Abstract: A method and apparatus for forming internally shrouded supersonic coherent jets comprising an inert gas, such as pure argon and argon/oxygen mixtures. This method and apparatus can be employed to produce low-carbon steels with a top lance in basic oxygen steelmaking.Type: GrantFiled: December 14, 2007Date of Patent: June 14, 2011Assignee: Praxair Technology, Inc.Inventors: William John Mahoney, Gary Thomas Vardian
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Patent number: 7951325Abstract: The present invention generally relates to apparatuses and methods for use in metal melting, refining and/or other processing, such as, for example, steel making in an electric arc furnace (EAF), and more particularly, to improved burner panels and related methods for the introduction of various energy sources, such as, for example, chemical energy and particulates.Type: GrantFiled: July 17, 2006Date of Patent: May 31, 2011Assignee: Air Liquide Advanced Technologies U.S. LLCInventors: Christopher K. Higgins, Serban Cantacuzene, Yury Eyfa
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Patent number: 7935321Abstract: A method of preparing bismuth oxide and an apparatus therefor are disclosed. The method includes: melting bismuth metal; transporting the melted bismuth metal to an open first reactor and oxidizing the melted bismuth metal while stirring at a temperature of 300-650° C.; and transporting bismuth oxide and un-reacted material to a closed second reactor through a screw and oxidizing the bismuth oxide and un-reacted material while rotating the closed second reactor at a temperature of 300-600° C. with a supply of air or oxygen.Type: GrantFiled: July 23, 2007Date of Patent: May 3, 2011Assignee: Dansuk Industrial Co., Ltd.Inventors: Seung Wok Han, Dong Eon Kim, Byung Gil Lim
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Patent number: 7897100Abstract: The invention relates to a method and device for the continuous production of steel using metal charge material (8) that is preheated in an upper part of a melting vessel (2), is then melted in a lower part (9) of the melting vessel l(2) with fossil fuels (23) and the molten material (16) is continuously discharged into a treatment vessel (3) in which the desired steel quality is adjusted while gases (22) are introduced into the melting vessel (2) from the exterior to afterburn the melting exhaust gases (13). The aim of the invention is to improve the aforementioned afterburn step while at the same time reducing oxidation of the iron-containing charge materials.Type: GrantFiled: January 9, 2003Date of Patent: March 1, 2011Assignee: SMS Siemag AktiengesellschaftInventors: Peter Monheim, Wolfgang Reichelt, Walter Weischedel
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Publication number: 20100282021Abstract: Process and apparatus for melting raw material in an electric arc furnace using a flame of variable direction, the apparatus comprising a burner and a lance whereby the lance outlet opening and the burner outlet opening are not concentric and are located at a distance from one another, and whereby the lance axis forms an angle with the burner axis in the range from 10° to 40.Type: ApplicationFiled: January 6, 2009Publication date: November 11, 2010Applicant: L'Air Liquide Societe Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georges ClaudeInventors: Michael G.K. Grant, Fabien Januard, Youssef Joumani, Bernard Labegorre, Jacky Laurent
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Publication number: 20100252967Abstract: The present invention relates to an injector for an arc furnace. The injector comprises a head suitable to face into the furnace and a body suitable to support the head. The head and body are manufactured separately from each other, and are fastened by means of removable connection means in order to implement said injector.Type: ApplicationFiled: September 13, 2007Publication date: October 7, 2010Applicant: CONCAST AGInventors: Stefano Miani, Bruno Rubeo
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Patent number: 7785528Abstract: A guide system for signal lines includes a guide tube, through which the signal lines are guided, a cooling system which laterally surrounds the guide tube and has at least one coolant chamber and at least one inlet and at least one outlet for the coolant. The coolant chamber is tubular in construction and is hermetically sealed by a seal at least at one end face.Type: GrantFiled: July 14, 2005Date of Patent: August 31, 2010Assignee: Heraeus Electro-Nite International N.V.Inventors: Robert Charles Whitaker, Andrew David Butler
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Patent number: 7776254Abstract: A lance has a top part and a bottom part for arrangement on the sensor or sampler. The top and bottom parts are detachably connected to each other by a plug-in coupling. The plug-in coupling has two coupling parts, one arranged on the top part and the other arranged on the bottom part of the lance, that can be inserted one in the other in the longitudinal direction of the lance. One coupling part has an opening extending from its front face in the longitudinal direction of the lance and an extension formed in the peripheral direction of the coupling part. The other coupling part has a raised portion that engages the extension. A blocking device, movable in the longitudinal direction of the lance, is arranged on the top or bottom part A catch element of the blocking device is arranged at least partially between the raised portion and the opening.Type: GrantFiled: March 11, 2009Date of Patent: August 17, 2010Assignee: Heraeus Electro-Nite International N.V.Inventor: Johan Knevels
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Patent number: 7722800Abstract: A smelting apparatus includes a vessel and a solids injection lance extending through an opening in the wall of a vessel barrel into the interior space of the vessel. The lance includes a central core tube through which to pass solid particulate material into the vessel and an annular cooling jacket surrounding the central core tube throughout a substantial part of its length. The lance has a mounting structure including a tubular part extended about the cooling jacket and about twice the diameter of the cooling jacket. The tubular part fits within a tubular lance mounting bracket welded to the shell of the vessel barrel to extend outwardly from the vessel. The lance is held within the mounting bracket by clamping bolts acting between flanges on the tubular part and the tubular bracket.Type: GrantFiled: July 27, 2005Date of Patent: May 25, 2010Assignee: Technological Resources Pty. LimitedInventors: Trevor Williams, Barry Alan Cady
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Patent number: 7704445Abstract: A method and apparatus for accessing a furnace melt are provided. Preferably, the method and apparatus provide for the safe and efficient access to the molten metal melt in a furnace. According to one aspect of the invention used in a steel making process in an electric arc furnace, a furnace aperture plug is reciprocated through a furnace aperture, the furnace aperture plug is retracted from the furnace aperture, access is provided to the molten metal melt in the furnace, and the furnace aperture plug is reinserted into the furnace aperture when the access is concluded.Type: GrantFiled: August 7, 2006Date of Patent: April 27, 2010Assignee: Process Technology International, Inc.Inventor: Valery G. Shver
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Patent number: 7704444Abstract: A method and apparatus for testing characteristics of a furnace melt are provided. Preferably, the method and apparatus provide for the safe and efficient testing of metal temperature and composition of molten metal during the melt cycle of the metal. According to one aspect of the invention used in a steel making process in an electric arc furnace, a furnace probe is reciprocated through a furnace probe plug aperture, the furnace probe is retracted from the furnace probe plug aperture, a furnace probe is inserted through the furnace probe plug aperture, the furnace probe is retracted from the aperture, and the furnace probe aperture plug is inserted into the furnace probe plug aperture.Type: GrantFiled: June 29, 2005Date of Patent: April 27, 2010Assignee: Process Technology International, Inc.Inventor: Valery G. Shver
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Patent number: 7687020Abstract: An apparatus for injecting particulate and/or gaseous material into a metallurgical vessel for performing a metallurgical process is disclosed. The apparatus comprises a duct and an annular duct tip at a forward end of the duct. The apparatus also comprises inner and outer cooling water flow passages configured such that out flowing water passing from the duct tip to a rear end of the duct must travel through a longer flow path than inflowing water passing from the rear end of the duct to the duct tip.Type: GrantFiled: December 14, 2007Date of Patent: March 30, 2010Assignee: Technological Resources Pty. LimitedInventor: Greg Hardie
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Patent number: 7611563Abstract: A multifunction injector (10, 11, 12) comprising a De Laval nozzle (20) adapted to act as a burner at subsonic or supersonic speed, combined with a plurality of nozzles (31, 32) for fuel and comburant respectively, arranged in two rings, concentric and co-axial to said De Laval nozzle (20) and externally protected by a specifically shaped protection cavity (40).Type: GrantFiled: February 13, 2006Date of Patent: November 3, 2009Assignee: Techint Compagnia Tenica Internazionale S.p.A.Inventors: Francesco Memoli, Mauro Bianchi Ferri, Marcello Pozzi, Enrico Malfa
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Patent number: 7591876Abstract: A method of introducing a solid particulate reagent into a bath of metallurgical liquid comprises a step of introducing a solid particulate reagent into a main supersonic gas jet. The main supersonic gas jet is directed at the surface of the bath and is surrounded with a jet of shrouding gas, preferably of a burning hydrocarbon fluid fuel, provided at a supersonic velocity. The main supersonic gas jet is formed at a velocity which is in the range of minus 10% to plus 10% of the velocity at which the jet of shrouding gas is formed, preferably in the range of Mach 2 to 3.Type: GrantFiled: April 15, 2003Date of Patent: September 22, 2009Assignee: The BOC Group plcInventors: Andrew Miller Cameron, Christian Juan Feldermann
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Publication number: 20090229415Abstract: Aspects of this molten aluminum refining system include a rotor based injection system which provides for the injection and dispersion of both gas and flux for refining molten aluminum.Type: ApplicationFiled: March 11, 2008Publication date: September 17, 2009Inventors: Robert A. Frank, Michael S. Klepacki
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Publication number: 20090218737Abstract: A direct smelting plant for producing molten metal from a metalliferous feed material using a molten bath based direct smelting process is disclosed. The plant includes a gas delivery duct assembly extending from a gas supply location away from the vessel to deliver oxygen-containing gas to gas injection lances extending into a direct smelting vessel. The gas delivery duct assembly includes a single gas delivery main connected to the gas injection lances to supply oxygen-containing gas to the gas injection lances. The gas delivery main is located at a height above a lower half of the vessel.Type: ApplicationFiled: March 1, 2007Publication date: September 3, 2009Inventors: Mark Hayton, Neil John Goodman
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Patent number: 7568681Abstract: An apparatus for injecting gas into a metallurgical vessel is disclosed. The apparatus includes a gas flow duct, an elongate central tubular structure extending within the gas flow duct, a plurality of flow directing swirl vanes disposed about the central tubular structure, and cooling water passages within the central tubular structure. The forward end of the central structure has a nose portion that includes a domed outer shell, an inner component disposed within the outer shell and formed with an internal nozzle to receive water from the cooling water passages and to direct that water in a jet against the inner surface of the outer shell to produce an outwardly and backwardly fanning flow of water around the inner surface of the outer shell.Type: GrantFiled: December 14, 2007Date of Patent: August 4, 2009Assignee: Technology Resources Pty. LimitedInventors: Eric Tierney, George Cingle, III, Michael Mattich, Todd Smith
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Patent number: 7563405Abstract: This invention has the function of injecting gas and/or gas and powders into liquid metals using a refractory lance that is endowed with circular movement around its axis, using low values of pressure and sewage, which provides a better distribution and lower consumption of the powders, resulting in lower cost of the handled metal. The system consists of a refractory lance (7), which is endowed with a rotative junction (6), a motor-reducer (5) and a high-pressure hose (8).Type: GrantFiled: August 25, 2005Date of Patent: July 21, 2009Assignee: Insider LTDA.Inventor: Marcio Moraes De Castro
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Patent number: 7550108Abstract: Metallurgical vessel for iron and steel making including a bottom portion, a sidewall and a lance arrangement of at least two lances for supplying oxygen containing gas to the interior of the vessel in operation. Each lance includes an end portion for emitting oxygen containing gas. The lance arrangement is configured so as to achieve in operation a substantially downwardly directed flow of post-combusted gases at the side wall of the vessel and a substantially upwardly directed flow of post-combusted gases in the center of the vessel.Type: GrantFiled: July 10, 2003Date of Patent: June 23, 2009Assignee: Corus Technology BVInventors: Mark Bernard Denys, Hendrikus Koenraad Albertus Meijer
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Patent number: 7504065Abstract: A solids feed means for a direct smelting plant is disclosed. The solids feed means includes 2 or more pairs of lances for injecting solid feed materials for a direct smelting process into a direct smelting vessel. The solids feed means also includes a main supply line and a pair of branch lines for supplying solid feed material to the lances of each pair of lances with the branch lines interconnecting the main supply line and the lances of the pair of lances. The lances are arranged around the vessel in pairs of diametrically opposed lances. At least one pair of lances is provided for injecting metalliferous feed material (such as iron-containing materials, particularly iron ore fines) and at least one of the other pairs of lances is provided for injecting solid carbonaceous material (such as coal) and optionally fluxes. The pairs of lances are arranged around the vessel so that adjacent lances are lances that are provided to inject different materials.Type: GrantFiled: April 16, 2007Date of Patent: March 17, 2009Assignee: Technological Resources Pty LimitedInventors: Rodney James Dry, David John Leigh
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Patent number: 7494615Abstract: A direct smelting plant that includes an effective and reliable solids feed means for injecting solid feed materials, particularly carbonaceous material, into a direct smelting vessel of the plant is disclosed. The solid feed means is characterised by independent supply of carbonaceous material to injection lances. The independent supply of carbonaceous material minimises the possible adverse impact of a breakdown of one or more than one lance or a breakdown of the carbonaceous material injection means for that lance or lances.Type: GrantFiled: October 12, 2005Date of Patent: February 24, 2009Assignee: Technological Resources Pty. LimitedInventors: Peter Damian Burke, David John Leigh
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Publication number: 20090014928Abstract: A hot gas injection lance (26) for injecting hot gas into a vessel (11) is made of three modules (26A, 26B and 26C) which all fabricated separately and brought together in successive steps and connected together by releasable fastenings. Lance module (26A) is a main duct module providing an elongate duct (31) through which to direct hot gas into an upper region of the vessel. Lance module (26B) is a gas inlet module through which to direct hot gas into duct (31) of module (26A). Lance module (26C) is a central module which includes an elongate central tubular structure (33) that extends within the gas flow duct (31) and carries at its lower end a series of swirl imparting tubular structure (33) that extends within the gas flow duct (31) and carries at its lower end a series of swirl imparting vanes (34) for imparting swirl to the gas flow exiting the duct.Type: ApplicationFiled: October 14, 2005Publication date: January 15, 2009Applicant: TECHNOLOGICAL RESOURCES PTY. LIMITEDInventor: Trevor Williams
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Patent number: 7455810Abstract: Metallurgical reactor for the production of cast iron, consisting of a metal casing internally lined, at least partially, with refractory material and provided, in the region of the top closure, with a duct through which high-temperature ferrous material is introduced, said reactor being equipped with a first series of lances for injecting the comburent gas, which are suitably directed and arranged on at least a first bottom level situated in the vicinity of the crucible for collecting the cast iron and through which, in association with a comburent gas, coal of suitable grain size is blown by means of a suitable carrier gas. Said duct has suitable cooling means and is provided, in the bottom terminal part, with nozzles for blowing in compressed gas.Type: GrantFiled: May 13, 2004Date of Patent: November 25, 2008Assignee: SMS DEMAG S.p.A.Inventors: Piergiorgio Fontana, Giovanni De Marchi, Alessandro Molinari
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Publication number: 20080277843Abstract: The invention relates to a method and device for supersonically injecting oxygen into a furnace, in particular a cupola furnace, in which the total oxygen required for the furnace operation is injected with the aid of two distinct circuits, i.e., the first circuit comprising at least one supersonic oxygen injecting nozzle and a second circuit which comprises additionally oxygen injecting means and is connected to the first circuit by pressure-sensitive means, such as a discharging device (or upstream pressure adjuster), in such a way that a stable pressure is obtained in the first circuit upon the attainment of the maximum flowrate thereof, wherein the first circuit can consists of several supersonic nozzle groups.Type: ApplicationFiled: October 23, 2006Publication date: November 13, 2008Applicant: L'Air Liquide Societe Anonyme Pour L'Etude Et L'ExInventor: Philippe Beaudoin
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Publication number: 20080272527Abstract: An apparatus for injecting gas into a metallurgical vessel is disclosed. The apparatus comprises a gas flow duct, an elongate central tubular structure extending within the gas flow duct, a plurality of flow directing swirl vanes, inflow and outflow cooling water passages within the central structure, and a nose portion provided with one or more water cooling passages. The flow directing vanes are provided with internal water cooling vane passages. In use, water flow is communicated through the vane passages from the water inflow passage in the central structure to the water flow passage in the nose portion of the central structure such that at least some of the inflowing water will pass successively through the vane passages and the nose passage or passages and thence to the outflow passage.Type: ApplicationFiled: December 14, 2007Publication date: November 6, 2008Inventors: Derek Dengel, George Cingle, Todd Smith
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Patent number: 7445747Abstract: Smelting apparatus comprises a vessel (11) and a solids injection lance (27a) extending through an opening in the wall of vessel barrel (16) into the interior space of the vessel. Lance (27a) includes a central core tube (31) through which to pass solid particulate material into the vessel and an annular cooling jacket (32) surrounding the central core tube (31) throughout a substantial part of its length. Lance (27a) has a mounting structure (61) comprising a tubular part (60) extended about cooling jacket (32) and about twice the diameter of the cooling jacket. Tubular part (60) fits within a tubular lance mounting bracket (62) welded to the shell (16a) of vessel barrel (16) to extend outwardly from the vessel. The lance is held within mounting bracket (62) by clamping bolts acting between flanges (63,65) on tubular part (60) and tubular bracket (62).Type: GrantFiled: July 26, 2005Date of Patent: November 4, 2008Assignee: Technological Resources PTY LimitedInventors: Trevor Williams, Barry Alan Cady
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Publication number: 20080265473Abstract: An apparatus for injecting gas into a metallurgical vessel supporting a metallurgical process is disclosed. The apparatus comprises a gas flow duct, an elongate central structure extending within the gas flow duct, and a plurality of flow directing swirl vanes disposed about the central tubular structure adjacent the forward end of the duct. The flow directing vanes are formed with internal water flow passages for flow of cooling water internally along each vane and the elongate central structure is formed with a cooling water supply passage for supply of cooling water to the internal water flow passages in the vanes and a water return passage for outflow of cooling water which has passed through the internal water flow passages in the vanes.Type: ApplicationFiled: December 14, 2007Publication date: October 30, 2008Inventors: Derek DENGEL, George CINGLE, Todd SMITH
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Publication number: 20080264209Abstract: A method for refining copper wherein a stream of oxygen containing gas is provided from a lance into the headspace of a refining vessel for passage to the molten copper bath within the refining vessel, and a flame envelope is provided around and along the oxygen containing gas stream for a portion of its length, wherein the flame envelope simultaneously serves to keep accretions from forming on the lance face and serves to maintain the oxygen-containing gas stream coherent.Type: ApplicationFiled: July 3, 2008Publication date: October 30, 2008Inventors: Adrian Deneys, William John Mahoney
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Patent number: 7438848Abstract: A metallurgical lance for introducing gas into a volume of molten material in a furnace includes a head having a bore extending therethrough, a mounting assembly at the head in the bore, and a nozzle detachably secured to the mounting assembly by a connection, the nozzle adapted to coact with a tool releasably engagable with the nozzle to insert and withdraw same from the lance head through the bore without dismantling the nozzle.Type: GrantFiled: June 30, 2004Date of Patent: October 21, 2008Assignee: The BOC Group, Inc.Inventors: Michael James Strelbisky, Andrew Peter Richardson, Mark Alan Wilkinson
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Publication number: 20080245189Abstract: Smelting apparatus comprises a vessel (11) and a solids injection lance (27a) extending through an opening in the wall of vessel barrel (16) into the interior space of the vessel. Lance (27a) includes a central core tube (31) through which to pass solid particulate material into the vessel and an annular cooling jacket (32) surrounding the central core tube (31) throughout a substantial part of its length. Lance (27a) has a mounting structure (61) comprising a tubular part (60) extended about cooling jacket (32) and about twice the diameter of the cooling jacket. Tubular part (60) fits within a tubular lance mounting bracket (62) welded to the shell (16a) of vessel barrel (16) to extend outwardly from the vessel. The lance is held within mounting bracket (62) by clamping bolts (66) acting between flanges (63,65) on tubular part (60) and tubular bracket (62), such that the forward end of part (60) is flush with the inner surface of the refractory lining (16b) of vessel barrel (16).Type: ApplicationFiled: July 27, 2005Publication date: October 9, 2008Inventors: Trevor Williams, Barry Alan Cady
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Publication number: 20080237945Abstract: An apparatus for injecting particulate and/or gaseous material into a metallurgical vessel for performing a metallurgical process is disclosed. The apparatus comprises a duct and an annular duct tip at a forward end of the duct. The apparatus also comprises inner and outer cooling water flow passages configured such that out flowing water passing from the duct tip to a rear end of the duct must travel through a longer flow path than inflowing water passing from the rear end of the duct to the duct tip.Type: ApplicationFiled: December 14, 2007Publication date: October 2, 2008Inventor: Greg HARDIE
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Patent number: 7402274Abstract: A fully automated system and method for rapidly and reliably detecting the ingestion of slag within the tip of a metal making lance. The system utilizes a temperature sensor disposed adjacent to the inner surface of the inner wall of a metal making lance tip. The sensor is in communication with a control station. The control station is preferably in operative communication with a valve for shutting off gas flow to the lance and, optionally, at least one alarm, a coolant fluid shut-off valve, and any other lance operation mechanisms as may be desired or necessary when slag is detected by the sensor. The inner wall of the lance tip is also preferably formed with a slag collecting reservoir for collecting ingested slag and directing it toward the temperature sensor for quick and reliable slag detection.Type: GrantFiled: December 7, 2005Date of Patent: July 22, 2008Assignee: Berry Metal CompanyInventors: Nicholas M. Rymarchyk, Jr., George Cingle, III, Michael T. Mattich
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Patent number: 7402275Abstract: A powder body melting burner which injects a powder body, fuel and oxygen into a furnace individually from a burner head and melts the powder body in flames in which the fuel is burned under oxygen support. The burner includes a single powder body injection hole provided in the center of the burner head, a plurality of fuel injection holes disposed at a predetermined central angle in the radial direction centered on the powder body injection hole, a single primary oxygen injection bole provided concentrically which each of the fuel injection holes, a plurality of second oxygen injection holes ranged in large numbers at a predetermined interval so as to enclose each of the powder injection boles and the fuel injection holes with the plurality of secondary oxygen injection holes forming a ring shape as a whole and a cooling chamber provided on the back side of the burner head.Type: GrantFiled: November 23, 2005Date of Patent: July 22, 2008Assignees: Daido Tokushuko Kabushiki Kaisha, Daido Ecomet Kabushiki KaishaInventors: Wataru Sato, Toshiki Watanabe, Tetsuo Okamoto
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Patent number: 7396503Abstract: A metallurgical lance for injecting particulate material into a liquid comprises a main gas tube 6 defining an axial main gas passage terminating at its outlet and in a first Laval nozzle 38 downstream of the throat of said nozzle. A shrouding gas passage in the form of a combustion chamber 36 surrounds the main gas tube and terminates in a second Laval nozzle 42. A particulate material transport tube 4 defines a passage for the particulate material to be introduced into the first Laval nozzle 38 downstream of its throat. The first Laval nozzle 38 is provided with a passage 40 for the flow of coolant.Type: GrantFiled: April 15, 2003Date of Patent: July 8, 2008Assignee: The BOC Group plcInventors: Andrew Miller Cameron, Christian Juan Feldermann
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Publication number: 20080128963Abstract: A lance for injecting gas into a furnace vessel. The lance imparts a spiral or swirling flow to gas discharged by the lance. The lance includes a plurality of internally water-cooled flow vanes in fluid communication with a fluid-cooled structure that is discrete from the fluid-cooled outer wall of the lance. The result is a lance that effectively discharges gas with a desired swirling motion, that is comparatively simple in design and construction, and whose flow vanes are capable of withstanding the extreme thermal stresses encountered in a metallurgical or other high temperature furnace vessel.Type: ApplicationFiled: December 5, 2006Publication date: June 5, 2008Applicant: Berry Metal CompanyInventors: George Cingle, Todd G. Smith, Derek S. Dengel
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Publication number: 20070246869Abstract: A metal making lance tip assembly including a tip face member having a plurality of outlets, a plurality of nozzles corresponding in number and in communication with the tip face member outlets, and a coolant flow baffle member for directing coolant flow around the nozzles. The lance tip assembly further includes both a generally centrally disposed coolant fluid diverting protrusion and a plurality of radial vanes at the inner surface of the lance tip face member, which vanes preferably extend essentially the entire axial distance between the inner surface of the lance tip face member and a lower surface of the coolant flow baffle member and essentially the entire radial distance from the central protrusion to an annular coolant fluid return passageway.Type: ApplicationFiled: April 19, 2007Publication date: October 25, 2007Applicant: Berry Metal CompanyInventors: Nicholas M. Rymarchyk, George Cingle, Todd G. Smith
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Patent number: 7115227Abstract: A heat pipe assembly (10/110), under vacuum and having a working substance charged therein, comprising generally an evaporator (12/112) adapted to evaporate the working fluid and a condenser (16/116). The heat exchanging condenser is in fluid flow communication with the evaporator. The condenser is adapted to condense evaporated working substance received from the evaporator and has a reservoir (30/130), located at a higher elevation than the evaporator, for collecting liquid working fluid therein. A discrete, impermeable liquid return passage (36/136, 20/120) permitting the flow, by gravity, of the liquid working substance from the reservoir to the evaporator. The liquid return passage extends through the evaporator and terminates near the closed leading end thereof, and is fitted with a vent line (38/138) that diverts ascending vapor to the top of the condenser.Type: GrantFiled: August 25, 2004Date of Patent: October 3, 2006Assignee: McGill UniversityInventors: Frank Mucciardi, John Gruzleski, Guohui Zheng, Chunhui Zhang, Zhongsen Yuan
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Patent number: 6989126Abstract: A process and apparatus for supplying solid feed materials for a direct smelting process to solids injection lances of a direct smelting vessel is disclosed. The feed materials supply apparatus includes a supply line (L) for conveying iron-containing material and solid carbonaceous material under pressure to solids injection lances (7), and the supply line includes a main feeder line section (15) and a plurality of branch line sections (17) extending from the main feeder line section. Each branch line section is connected to one solids injection lance for supplying iron-containing material and carbonaceous material to that lance. The apparatus further includes an assembly for dispensing iron-containing material under pressure into the main feeder line section of the supply line and an assembly for dispensing carbonaceous material under pressure into the main feeder line section of the supply line.Type: GrantFiled: October 9, 2002Date of Patent: January 24, 2006Assignee: Technologies Resources Pty Ltd.Inventor: David John Leigh
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Patent number: 6939391Abstract: A molten bath-based direct smelting process for producing ferrous metal from a ferrous feed material is disclosed. The process is characterised by injecting pro-heated air downwardly into metallurgical vessel at an angle of 20 to 90° C. relative to a horizontal axis and at a temperature of 800-1400 ° C. and at a velocity of 200-600 m/s via at least one lance (27) . This step forces molten material in the region of a lower end of the lance away from the lance and forming a “free”space around the lower end of the lance that has a concentration of molten material that is lower than the molten material concentration in the raised bath. The process is further characterised in that the lance is located so that: (i) the lance extends into the vessel a distance that is at least the outer diameter of he lover end of the lance; and (ii) the lower end of the lance is at least 3 times the outer diameter of the lower end of the lance above a quiescent surface of the molt bath.Type: GrantFiled: March 2, 2001Date of Patent: September 6, 2005Assignee: Technological Resources Pty LtdInventors: Rodney J. Dry, Peter Burke
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Patent number: 6849228Abstract: A blowing lance nozzle (1) having: a central tube (2) supplying stirring gas, an inner tube (5) for intake of a cooling liquid, an outer tube (10) for evacuation of the cooling liquid, a heat exchanging space (13), and an outlet conduit (15) for the stirring gas exiting from each orifice (4) in the front wall (3). The front wall (12) has a central recess (16) which is oriented towards the central orifice (8) and has a recess height/recess base ratio not less than 0.35. The heat exchanging space has a section for allowing passage of the cooling liquid through the space at a speed which is substantially constant, so as to obtain a cooling liquid passage speed, through the space, which is more or less constant.Type: GrantFiled: September 11, 2001Date of Patent: February 1, 2005Inventor: Jacques Thomas
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Publication number: 20040245683Abstract: Represented and described is a gas lance (1) made of a fireproof material, having an entry surface (2) and an exit surface (3), having channels (5) having slit-shaped cross-section, which comprise an entry slit (6) and an exit slit (7). In order to provide a gas lance (1) in which the gas exits in such a manner that a good thorough mixing of the melt is achieved and a simple penetration of the melt by the gas is avoided, it is proposed that the projection of the exit slit (7) of a channel (5) onto the entry surface (6) be offset in relation to the entry slit (7) of the channel.Type: ApplicationFiled: July 24, 2003Publication date: December 9, 2004Inventors: Jurgen Kuhlmann, Werner Ritter, Klaus Guido Ruwier, Werner Schonwelski
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Publication number: 20040239015Abstract: A lance for discharging high velocity oxygen or other gases to remove skulls which form within the upper cone section of steelmaking vessels. The lance includes a lance tip having a plurality of sets of radially spaced nozzles whereby gas is directed generally laterally outwardly against the inner wall of the cone section to retard or remove the skulls.Type: ApplicationFiled: May 27, 2003Publication date: December 2, 2004Inventors: John A. Barbus, Derek S. Dengel, Dennis B. Boyle, Nicholas M. Rymarchyk