By Changing Ambient Pressure On Material Surface, E.g., Suction Patents (Class 266/239)
  • Patent number: 11863339
    Abstract: A method for fetching a content from a web server to a client device is disclosed, using tunnel devices serving as intermediate devices. The tunnel device is selected based on an attribute, such as IP Geolocation. A tunnel bank server stores a list of available tunnels that may be used, associated with values of various attribute types. The tunnel devices initiate communication with the tunnel bank server, and stays connected to it, for allowing a communication session initiated by the tunnel bank server. Upon receiving a request from a client to a content and for specific attribute types and values, a tunnel is selected by the tunnel bank server, and is used as a tunnel for retrieving the required content from the web server, using standard protocol such as SOCKS, WebSocket or HTTP Proxy. The client only communicates with a super proxy server that manages the content fetching scheme.
    Type: Grant
    Filed: September 13, 2020
    Date of Patent: January 2, 2024
    Assignee: BRIGHT DATA LTD.
    Inventors: Derry Shribman, Ofer Vilenski
  • Patent number: 11850657
    Abstract: A scrap melting system and method includes a vessel that is configured to retain molten metal and a raised surface about the level of molten metal in the vessel. Solid metal is placed on the raised surface and molten metal from the vessel is moved upward from the vessel and across the raised surface to melt at least some of the solid metal. The molten metal is preferably raised from the vessel to the raised surface by a molten metal pumping device or system. The molten metal moves from the raised surface and into a vessel or launder.
    Type: Grant
    Filed: April 12, 2022
    Date of Patent: December 26, 2023
    Assignee: Molten Metal Equipment Innovations, LLC
    Inventor: Paul V. Cooper
  • Patent number: 11358216
    Abstract: A scrap melting system and method includes a vessel that is configured to retain molten metal and a raised surface about the level of molten metal in the vessel. Solid metal is placed on the raised surface and molten metal from the vessel is moved upward from the vessel and across the raised surface to melt at least some of the solid metal. The molten metal is preferably raised from the vessel to the raised surface by a molten metal pumping device or system. The molten metal moves from the raised surface and into a vessel or launder.
    Type: Grant
    Filed: May 18, 2020
    Date of Patent: June 14, 2022
    Assignee: Molten Metal Equipment Innovations, LLC
    Inventor: Paul V. Cooper
  • Patent number: 11148950
    Abstract: A reinforced composite comprises: a reinforcement material comprising one or more of the following: a carbon fiber based reinforcing material; a fiberglass based reinforcing material; a metal based reinforcing material; or a ceramic based reinforcing material; and a carbon composite; wherein the carbon composite comprises carbon and a binder containing one or more of the following: SiO2; Si; B; B2O3; a metal; or an alloy of the metal; and wherein the metal is one or more of the following: aluminum; copper; titanium; nickel; tungsten; chromium; iron; manganese; zirconium; hafnium; vanadium; niobium; molybdenum; tin; bismuth; antimony; lead; cadmium; or selenium.
    Type: Grant
    Filed: April 5, 2018
    Date of Patent: October 19, 2021
    Assignee: BAKER HUGHES, A GE COMPANY, LLC
    Inventors: Lei Zhao, Zhiyue Xu
  • Patent number: 10598437
    Abstract: A hybrid metal melting furnace uses a furnace lid to hold molten metal, while inhibiting reduction in the service life of burners of the furnace lid caused by long periods of exposure to high heat. This hybrid metal melting furnace includes a crucible for accommodating metal to be melted; and an induction coil causing induced current to flow through and heat the metal. A furnace lid which closes an opening in the crucible includes: a first furnace lid having burners for injecting flames into the crucible; and a second furnace lid which does not have the burners. When melting the metal, the first furnace lid is disposed in a position in which the opening is closed. When holding the molten metal in the crucible, the first furnace lid is removed from the opening, and the second furnace lid is disposed in the position in which the opening is closed.
    Type: Grant
    Filed: September 2, 2016
    Date of Patent: March 24, 2020
    Assignee: AISIN TAKAOKA CO., LTD.
    Inventors: Kazufumi Niwa, Hiroaki Kato, Yusuke Wakita, Yuki Kiyanagi
  • Patent number: 10267314
    Abstract: A vertical member, which is preferably a support post used in a molten metal pump, includes a ceramic tube and tensioning structures to add a compressive load to the tube along its longitudinal axis. This makes the tube less prone to breakage. A device, such as a pump, used in a molten metal bath includes one or more of such vertical members.
    Type: Grant
    Filed: January 13, 2017
    Date of Patent: April 23, 2019
    Assignee: Molten Metal Equipment Innovations, LLC
    Inventor: Paul V. Cooper
  • Patent number: 10126059
    Abstract: A method for transporting molten metal from one location to another. A transportable vessel that is not part of a reverbatory furnace, and that can be moved to different locations, has molten metal placed therein. The transportable vessel is then moved to a different location. A pump inside of the transportable vessel is then operated to move molten metal out of the transportable vessel.
    Type: Grant
    Filed: August 10, 2016
    Date of Patent: November 13, 2018
    Assignee: Molten Metal Equipment Innovations, LLC
    Inventor: Paul V. Cooper
  • Patent number: 10087110
    Abstract: A method of creating a component comprises forming a substrate and depositing a template material within the substrate, such that there are a plurality of template member. The component is heated to a temperature above a melting point of the template material, such that the template material wicks into a porosity of the substrate and forms a component with voids. An average hydraulic diameter of the voids is less than 1 millimeter.
    Type: Grant
    Filed: April 18, 2017
    Date of Patent: October 2, 2018
    Assignee: UNITED TECHNOLOGIES CORPORATION
    Inventors: Paul Sheedy, Wayde R. Schmidt
  • Patent number: 9034244
    Abstract: The present invention includes a molten metal pump and associated components that enable gas to be released into a stream of molten metal. The gas may be released into the molten metal stream (preferably into the bottom of the stream) flowing through a passage. Such a stream may be within the pump discharge and/or within a metal-transfer conduit extending from the pump discharge. The gas is released by using a gas-transfer foot that is positioned next to and is preferably attachable to the pump base or to the metal-transfer conduit. Preferably, the conduit (and/or discharge) in which the gas is released comprises two sections: a first section having a first cross-sectional area and a second section downstream of the first section and having a second cross-sectional area, wherein the second cross sectional area is larger than the first cross-sectional area. Preferably, the gas is released into or near the second section so that the gas is released into an area of relatively lower pressure.
    Type: Grant
    Filed: January 28, 2013
    Date of Patent: May 19, 2015
    Inventor: Paul V. Cooper
  • Patent number: 9011761
    Abstract: Disclosed is a transportable vessel for use in a factory for processing molten metal. The vessel is not connected to a reverbatory furnace and can be moved to different locations in the factory. The vessel includes a transfer conduit in communication with a cavity of the vessel. A molten metal pump can be positioned in the transfer conduit to move molten metal out of an outlet in communication with the transfer conduit and into another vessel without the need to tip or tilt the transportable vessel.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: April 21, 2015
    Inventor: Paul V. Cooper
  • Patent number: 8613884
    Abstract: An insert and system for removing molten metal from a vessel is disclosed. The insert defines an enclosed cavity, and includes a first opening in its side through which molten metal can enter the cavity, and a second opening at its top through which molten metal can exit the cavity. A trough at the top of the insert directs molten metal exiting the second opening out of the vessel. The system includes the insert and a molten metal pump that forces molten metal through the first opening and into the cavity.
    Type: Grant
    Filed: May 12, 2011
    Date of Patent: December 24, 2013
    Inventor: Paul V. Cooper
  • Patent number: 8529828
    Abstract: Improved components for a molten metal pump include a coupling for connecting a rotor shaft to a motor shaft, a rotor shaft and a rotor. The rotor shaft has a first end and a second end wherein the first end optionally has a vertical keyway formed in the outer surface of the shaft. The second end optionally has flat, shallow threads. The coupling can be one-piece or multi-piece, includes a cavity for receiving the first end of the rotor shaft and, if the first end of the rotor shaft has a keyway, the coupling includes a projection in the cavity for being received at least partially in the keyway. The rotor includes a connective portion that connects to the second end of the rotor shaft. If the second end of the rotor shaft includes flat, shallow threads, the connective portion is essentially a bore having flat, shallow threads configured to receive the second end of the rotor shaft.
    Type: Grant
    Filed: November 4, 2008
    Date of Patent: September 10, 2013
    Inventor: Paul V. Cooper
  • Patent number: 8501084
    Abstract: An improved post clamp for a molten metal pump includes a support post clamp that supports the weight of a pump superstructure on the top of the support posts. The clamp preferably includes (a) a bottom flange for connecting to the pump superstructure, (b) a cavity for receiving an end of a support post, wherein the end has a top surface, and (c) a top flange for being positioned above the top surface. In operation the top flange rests on the top surface of the support post thereby supporting at least part of the weight of the superstructure. It is preferred that a plurality of support posts and post clamps according to the invention be used with a molten metal pump wherein the top surface of each support post supports some of the weight of the superstructure. Also disclosed are novel support posts that may be used with the post clamp, and a pump in which the post clamp and/or support posts may be used.
    Type: Grant
    Filed: March 14, 2011
    Date of Patent: August 6, 2013
    Inventor: Paul V. Cooper
  • Patent number: 8475708
    Abstract: An improved post clamp for a molten metal pump includes a support post clamp that supports the weight of a pump superstructure on the top of the support posts. The clamp preferably includes (a) a bottom flange for connecting to the pump superstructure, (b) a cavity for receiving an end of a support post, wherein the end has a top surface, and (c) a top flange for being positioned above the top surface. In operation the top flange rests on the top surface of the support post thereby supporting at least part of the weight of the superstructure. It is preferred that a plurality of support posts and post clamps according to the invention be used with a molten metal pump wherein the top surface of each support post supports some of the weight of the superstructure. Also disclosed are novel support posts that may be used with the post clamp, and a pump in which the post clamp and/or support posts may be used.
    Type: Grant
    Filed: March 14, 2011
    Date of Patent: July 2, 2013
    Inventor: Paul V. Cooper
  • Publication number: 20130125704
    Abstract: A method for treating spheroidal graphite iron includes the step: pouring molten spheroidal graphite iron into a pouring electrical furnace (1); covering the molten spheroidal graphite iron (5) with alkali slag (6) which is melted at high temperature and rich in alkali earth metal ion, rare earth metal ion, or mixture of them; connecting the molten spheroidal graphite iron (5) with the negative pole of the direct current source by one pole (7); connecting the alkali slag (6) with the positive pole of the direct current source by another pole (4), treating the molten spheroidal graphite iron (5) with the alkali slag (6) which is used as electrolyte. The method can prevent the spheroidized fading velocity of the spheroidal graphite iron. The pouring electrical furnace can be used for treating the molten spheroidal graphite iron.
    Type: Application
    Filed: November 20, 2012
    Publication date: May 23, 2013
    Inventors: Yuxin WANG, Juren LIU
  • Patent number: 8409495
    Abstract: A device for use in a molten metal pump helps alleviate jams between rotating rotor blades and a stationary pump base. The device includes inlet perimeters that partially define one or more openings, and one or more rotor blades, wherein each rotor blade has a portion that directs molten metal into a pump chamber, and a portion that directs molten metal outwards. Each rotor blade may also include a recess that makes an opening larger to enable more molten metal to pass through the openings.
    Type: Grant
    Filed: October 3, 2011
    Date of Patent: April 2, 2013
    Inventor: Paul V. Cooper
  • Patent number: 8366993
    Abstract: A system for adding gas to and transferring molten metal from a vessel and into one or more of a ladle, ingot mold, launder, feed die cast machine or other structure is disclosed. The system includes at least a vessel for containing molten metal, an overflow (or dividing) wall, a device or structure, such as a molten metal pump, for generating a stream of molten metal, and one or more gas-release devices.
    Type: Grant
    Filed: August 9, 2010
    Date of Patent: February 5, 2013
    Inventor: Paul V. Cooper
  • Patent number: 8361379
    Abstract: The present invention includes a molten metal pump and associated components that enable gas to be released into a stream of molten metal. The gas may be released into the molten metal stream (preferably into the bottom of the stream) flowing through a passage. Such a stream may be within the pump discharge and/or within a metal-transfer conduit extending from the pump discharge. The gas is released by using a gas-transfer foot that is positioned next to and is preferably attachable to the pump base or to the metal-transfer conduit. Preferably, the conduit (and/or discharge) in which the gas is released comprises two sections: a first section having a first cross-sectional area and a second section downstream of the first section and having a second cross-sectional area, wherein the second cross sectional area is larger than the first cross-sectional area. Preferably, the gas is released into or near the second section so that the gas is released into an area of relatively lower pressure.
    Type: Grant
    Filed: February 27, 2009
    Date of Patent: January 29, 2013
    Inventor: Paul V. Cooper
  • Patent number: 8337746
    Abstract: A system for transferring molten metal from a vessel and into one or more of a ladle, ingot mold, launder, feed die cast machine or other structure is disclosed. The system includes at least a vessel for containing molten metal, an overflow (or dividing) wall, and a device or structure, such as a molten metal pump, for generating a stream of molten metal. The dividing wall divides the vessel into a first chamber and a second chamber, wherein part of the second chamber has a height H2. The device for generating a stream of molten metal, which is preferably a molten metal pump, is preferably positioned in the first chamber. When the device operates, it generates a stream of molten metal from the first chamber and into the second chamber. When the level of molten metal in the second chamber exceeds H2, molten metal flows out of the vessel and into another structure, such as into one or more ladles and/or one or more launders.
    Type: Grant
    Filed: June 21, 2007
    Date of Patent: December 25, 2012
    Inventor: Paul V. Cooper
  • Patent number: 8333921
    Abstract: A coupling assembly includes a motor driven drive shaft. A rotatable refractory shaft is adapted to be connected to a rotor. Locking recesses are formed in an upper end of the refractory shaft. A rotatable coupling includes a body and a device for affixing the drive shaft to the body. Lever arms are fastened to the body and can be pivoted. A recess in the body receives the refractory shaft. Openings in the body extend from an exterior surface of the body to the recess. Each of the lever arms includes a protruding locking member positioned in the opening in the body. Each locking member engages a locking recess. A device exerts a force against the lever arms forcing the locking members into the locking recesses.
    Type: Grant
    Filed: November 9, 2010
    Date of Patent: December 18, 2012
    Inventor: Bruno H. Thut
  • Patent number: 8303890
    Abstract: A quiescent melt handling system includes a melting furnace and a holding furnace communicating with the melting furnace for holding a molten metal melt. The holding furnace has a relatively large surface area and a relatively shallow depth, having a width to depth ratio in the range of 4-100 to 1. Also provided is structure in the holding furnace for separating inclusions from the melt in the holding furnace. A mold communicates with the holding furnace. A counter gravity casting system, which might comprise a vacuum assisted casting system, draws the melt into the mold.
    Type: Grant
    Filed: October 13, 2009
    Date of Patent: November 6, 2012
    Assignee: Alotech Ltd. LLC
    Inventors: John R. Grassi, John Campbell, Christopher Shaw
  • Patent number: 8187528
    Abstract: The present invention relates generally to an apparatus for degassing, submerging, agitating and pumping molten metal. More particularly, the present invention relates to a mechanical apparatus for moving or pumping molten metal such as aluminum, zinc or magnesium. Specifically, the present invention is related to a drive for such an apparatus in which a motor is positioned above a molten metal bath and rotates a vertical shaft. The lower end of the shaft drives an impeller or a rotor to impart motion to the molten metal.
    Type: Grant
    Filed: September 21, 2007
    Date of Patent: May 29, 2012
    Assignee: Pyrotek, Inc.
    Inventor: George Mordue
  • Patent number: 8178037
    Abstract: A device for releasing gas into molten metal includes a base having a discharge. The discharge has a first section including a first cross-sectional area and a second section including a second cross-sectional area, wherein the first section is upstream of the second section and the first cross-sectional area is smaller than the second cross-sectional area. A gas-release opening is positioned so that it can release gas into one or more of the first section or the second section. As the molten metal moves from the first cross-sectional area to the second cross-sectional area gas is released into the molten metal and the molten metal flow helps to draw the gas into the flow, thereby lowering the pressure required to release gas into the molten metal. Metal-transfer conduits other than a discharge incorporated in a pump base are also disclosed, as are pumps including either a discharge or other metal-transfer conduit according to the invention.
    Type: Grant
    Filed: May 13, 2008
    Date of Patent: May 15, 2012
    Inventor: Paul V. Cooper
  • Patent number: 8110141
    Abstract: A device for use in a molten metal pump helps alleviate jams between a rotating rotor and stationary inlet. The device includes an inlet structure including one or more openings and a displacement structure that preferably includes one or more rotor blades. The inlet structure and displacement structure are connected to one another (preferably, but not necessarily, as a unitary piece), thus enabling them both to rotate. A pump including the device is also enclosed. The invention further includes a bearing surface for an impeller or for a device according to the invention, wherein the bearing surface includes grooves that help reduce molten metal build up between the bearing surface of the impeller or device and the bearing surface of a pump chamber.
    Type: Grant
    Filed: June 26, 2008
    Date of Patent: February 7, 2012
    Inventor: Paul V. Cooper
  • Patent number: 8075837
    Abstract: A device for use in a molten metal pump helps alleviate jams between a rotating rotor and stationary inlet. The device includes an inlet structure including one or more openings and a displacement structure that preferably includes one or more rotor blades. The inlet structure and displacement structure are connected to one another (preferably, but not necessarily, as a unitary piece), thus enabling them both to rotate. A pump including the device is also enclosed. The invention further includes a bearing surface for an impeller or for a device according to the invention, wherein the bearing surface includes grooves that help reduce molten metal build up between the bearing surface of the impeller or device and the bearing surface of a pump chamber.
    Type: Grant
    Filed: June 26, 2008
    Date of Patent: December 13, 2011
    Inventor: Paul V. Cooper
  • Patent number: 7935321
    Abstract: A method of preparing bismuth oxide and an apparatus therefor are disclosed. The method includes: melting bismuth metal; transporting the melted bismuth metal to an open first reactor and oxidizing the melted bismuth metal while stirring at a temperature of 300-650° C.; and transporting bismuth oxide and un-reacted material to a closed second reactor through a screw and oxidizing the bismuth oxide and un-reacted material while rotating the closed second reactor at a temperature of 300-600° C. with a supply of air or oxygen.
    Type: Grant
    Filed: July 23, 2007
    Date of Patent: May 3, 2011
    Assignee: Dansuk Industrial Co., Ltd.
    Inventors: Seung Wok Han, Dong Eon Kim, Byung Gil Lim
  • Patent number: 7906068
    Abstract: An improved post clamp for a molten metal pump includes a support post clamp that supports the weight of a pump superstructure on the top of the support posts. The clamp preferably includes (a) a bottom flange for connecting to the pump superstructure, (b) a cavity for receiving an end of a support post, wherein the end has a top surface, and (c) a top flange for being positioned above the top surface. In operation the top flange rests on the top surface of the support post thereby supporting at least part of the weight of the superstructure. It is preferred that a plurality of support posts and post clamps according to the invention be used with a molten metal pump wherein the top surface of each support post supports some of the weight of the superstructure. Also disclosed are novel support posts that may be used with the post clamp, and a pump in which the post clamp and/or support posts may be used.
    Type: Grant
    Filed: February 4, 2004
    Date of Patent: March 15, 2011
    Inventor: Paul V. Cooper
  • Patent number: 7731891
    Abstract: Disclosed are couplings for use in devices positioned in a molten metal bath. One is a rigid coupling that may include a counterweight, the coupling to reduce nonconcentric movements during rotation of a shaft, particularly a rotor shaft. Another coupling uses magnetic force, rather than a direct physical connection, to form a driving connection between a drive shaft (such as a motor drive shaft) and a driven shaft (such as a rotor shaft). In the event the rotor is jammed, the increased torque creates an overload that disconnects the drive shaft from the driven shaft in order to help prevent damage to the rotor, driven shaft, drive shaft and other components. Also disclosed is a coupling to transfer gas into a shaft, the coupling having a non-threaded internal surface to help prevent gas leakage and thus assist in preventing any resulting damage to the coupling and shaft.
    Type: Grant
    Filed: July 14, 2003
    Date of Patent: June 8, 2010
    Inventor: Paul V. Cooper
  • Patent number: 7727461
    Abstract: A furnace filtration system for improving the speed and efficiency of a molten metal centrifugal impeller pump contained within a non-ferrous molten metal furnace. The system includes a filtration well located upstream of the pump well. The filtration well includes a filter having a plurality of through filter passages that are sized to prevent any solid contaminants that are larger than the pump's impeller openings from passing therethrough. By preventing any contaminants that cannot pass through the pump, the pump can be run at a higher speed. A furnaces efficiency increases with the centrifugal pump's efficiency increases with its centrifugal pump's speed along with the flow and pressure.
    Type: Grant
    Filed: November 23, 2007
    Date of Patent: June 1, 2010
    Inventor: Jorge A. Morando
  • Patent number: 7687017
    Abstract: The present invention features a multi-functional pump for pumping molten metal, which includes a base that is submerged in molten metal having at least two impeller chambers. The base includes one or more inlet openings and one or more outlet openings. Each outlet opening leads from one of the impeller chambers. The invention enables the impeller to be moved to a position to rotate in either impeller chamber or while straddling impeller chambers. This enables the pump to have the versatility to operate in a circulation mode; a transfer mode; two or more circulation modes; two or more transfer modes; and a combination of transfer and circulation modes. The impeller chambers can be stacked over each other and the impeller can be moved vertically in and between impeller chambers. Also featured is a method of operating the multifunctional pump of the present invention.
    Type: Grant
    Filed: February 23, 2009
    Date of Patent: March 30, 2010
    Inventor: Bruno H. Thut
  • Patent number: 7669739
    Abstract: The invention relates to a rotary device for dispersing a gas in a molten metal. The device comprises a hollow shaft at one end of which is attached a rotor. The rotor has a roof and a base which are spaced apart and connected by a plurality of vanes. A compartment is defined between each adjacent pair of vanes and the roof and the base, and each compartment has an inlet and first and second outlets. A flow path is defined through the shaft into the inlets of the compartments and out of the first and second outlets. Each first outlet is disposed radially outwardly of the respective inlet and arranged to disperse gas laterally of the rotor in use, and each second outlet is disposed in the roof of the rotor and arranged to disperse gas upwardly from the rotor in use.
    Type: Grant
    Filed: December 17, 2003
    Date of Patent: March 2, 2010
    Assignee: Foseco International Limited
    Inventor: Dirk Schmeisser
  • Patent number: 7611664
    Abstract: A molten metal supplying container, comprising a container capable of storing a molten metal and loading the molten metal to the inside thereof or supplying the molten metal to the outside thereof by controlling a difference in pressure between inside and outside of the container, a passage allowing the inside and outside of the container to communicate with each other to have the molten metal flow therethrough, a lid disposed to cover the first opening having a second opening with a diameter smaller than the first opening and a hatch provided at the second opening capable of being opened and closed, having a passage communicating inside and outside the container. The passage is used, for example, to control inner pressure of the container and to insert the electrode for detecting the surface level of the molten metal.
    Type: Grant
    Filed: February 13, 2003
    Date of Patent: November 3, 2009
    Assignee: Hoei Shokai Co., Ltd.
    Inventors: Hitoshi Mizuno, Kouji Iyoda, Tsuyoshi Abe, Narumi Ichikawa, Kazunori Suzuki, Kenji Noguchi
  • Patent number: 7563406
    Abstract: The invention relates to a device for supplying casting installations with molten metal. Said device comprises a crucible into the melt of which a dosing pump dips and supplies a discharge tube (12) communicating therewith with melt. The discharge tube (12) and the pump tube (11) are interlinked via a U-shaped connecting tube (15) to give a one-piece crucible insert. The discharge neck (13) of the discharge tube (12) is mounted so as to be swivelable about the axis (30) of the discharge tube. The inventive design allows for a simple maintenance and production of the dosing device. Moreover, the crucible position no longer has to be adapted to the position of the casting installation.
    Type: Grant
    Filed: April 30, 2004
    Date of Patent: July 21, 2009
    Assignee: Meltec Industriofenbau GmbH
    Inventor: Josef Rapp
  • Patent number: 7531127
    Abstract: A molten metal container that, even when an openable lid is made larger, can be easily opened and closed at a high safety level. The container includes a container main body that has a first opening in an upper portion and can store a molten metal, a first lid that can cover the first opening and is rotatably disposed in a horizontal direction against the first opening, a pressurized gas introduction port for introducing a pressurized gas into the container main body and a flow path that supplies the molten metal stored inside of the container main body outside thereof.
    Type: Grant
    Filed: November 9, 2005
    Date of Patent: May 12, 2009
    Assignee: Hoei Shokai Co., Ltd.
    Inventor: Hitoshi Mizuno
  • Patent number: 7514034
    Abstract: A container capable of transferring molten metal from a factory that produces a molten metals such as molten aluminum alloys and so on to a factory that uses the molten metal while the molten metal being stored therein and supplying the molten metal to a use point using the pressure difference. The container comprises a frame 1a and a lining 2 having a passage for flowing the molten metal therein. The passage 34 is being provided at an inside of the frame and at least a part thereof is being surrounded by a member restricting a flow of a gas. The pipe 34 is, for example, made of a metal and inside thereof has a lining layer 34b formed with a refractory member. The pipe 34 may be structured with a ceramics. As such structure being adopted, even when a crack and the like is formed in the lining 2 of the container, the flow of a gas is shut off, resulting in stable supply of the molten metal.
    Type: Grant
    Filed: June 2, 2003
    Date of Patent: April 7, 2009
    Assignee: Hoei Shokai Co., Ltd.
    Inventors: Tsuyoshi Abe, Hitoshi Mizuno
  • Patent number: 7507367
    Abstract: Disclosed are components covered with a protective coating for use in a molten metal bath (or comparable environment) and devices including such components. The protective coating is preferably a ceramic sleeve adhered to a non-coated component by cement. A component with the protective coating is more resistant to degradation in molten metal than is the component without the coating, and may be manufactured by the process of (a) placing the protective coating over the non-coated component, and (b) injecting cement into the space between the non-coated component and protective coating, wherein at least some of the cement is injected through a passage in either the non-coated component or the protective coating.
    Type: Grant
    Filed: July 14, 2003
    Date of Patent: March 24, 2009
    Inventor: Paul V. Cooper
  • Patent number: 7507366
    Abstract: A container (1) and method of manufacturing, capable of preventing unexpected rise of pressure inside the container (1) caused by problems pertaining to the lining. The container has a structure such that the insulating wall (8) is laid on the inner side of the frame body (6), and the refractory storing bath (9) is detachably inserted through the opening (5) of the frame body into the container.
    Type: Grant
    Filed: February 21, 2005
    Date of Patent: March 24, 2009
    Assignee: Hoei Shokai Co., Ltd.
    Inventors: Hitoshi Mizuno, Tsuyoshi Abe
  • Patent number: 7497989
    Abstract: An apparatus and process are provided for discharging a dose of a molten metal from a pressure pour furnace. A heating chamber of the furnace is used to keep the molten metal at a selected temperature. A sealing port between the heating chamber and a pressure chamber allows selectively filling of the pressure chamber with molten metal from the heating chamber by inserting or removing a sealing means from the sealing port. The sealing means inserted in the sealing port also provides a means for preventing back flow of the molten metal to the heating chamber when the pressure chamber is pressurized. Differential pressure sensing of the pressure of the molten metal in the pressure chamber and the pressure of the pressurizing gas in the pressure chamber can optionally be used to achieve an accurate measured discharge from the pressure chamber as the level of molten metal decreases from repeated discharges of doses from the furnace.
    Type: Grant
    Filed: September 27, 2007
    Date of Patent: March 3, 2009
    Assignee: HI T.E.Q., Inc.
    Inventors: Gordon F. Kennedy, Mark G. Mohler
  • Patent number: 7497988
    Abstract: A vortexer apparatus including a vessel comprising an exterior surface, an interior surface and a mouth for receiving material at an upper end of the interior surface. An outlet passageway extends downwardly from the interior surface. An inlet opening is located between the interior and exterior surfaces above the outlet passageway. The inlet opening is offset from the center line of the interior surface. A pump is adapted to pump fluid into the vessel to form a vortex in the vessel. The base and impeller of the pump are configured and arranged effective to provide molten metal leaving the base with a positive pressure. An outlet conduit extends from the base outlet to near the vessel inlet opening and can be maintained at a temperature above which molten metal solidifies, along it's entire length.
    Type: Grant
    Filed: February 7, 2006
    Date of Patent: March 3, 2009
    Inventor: Bruno H. Thut
  • Patent number: 7481966
    Abstract: A molten metal supplying system comprising a container having a main body capable of being hermetically sealed and having a passage through which compressed gas is received, a pipe having an outlet supplying molten metal in the container to the outside, the outlet downwardly extending, a reception dish receiving the molten metal capable of being placed below the pipe outlet, a holding member having a fulcrum to the pipe rotatably holding the reception dish, a wire with a first and second end, the first end connected to the reception dish or holding member, a pair of channel members at the outer bottom of the container main body, and a vehicle having a fork that can be inserted and removed from the channel members, a carriage on which the fork is mounted, a lift mechanism for lifting up and down the carriage, and a wire pull and return mechanism mounted on the carriage pulling and returning the wire with it's second end.
    Type: Grant
    Filed: July 20, 2005
    Date of Patent: January 27, 2009
    Assignee: Hoei Shokai Co., Ltd.
    Inventors: Hitoshi Mizuno, Toshio Saitoh, Takeo Imanaka
  • Patent number: 7476357
    Abstract: A molten metal pump including a pump base with an inlet and outlet, a mixing impeller chamber for mixing gas and molten metal, a pumping impeller chamber for pumping molten metal. First and second impeller members supported by a shaft are adapted to rotate in mixing and pumping chambers respectively. The impeller members may be integrally formed of a single impeller or separate impellers on one or more shafts. A gas passageway extends from a gas source to the mixing chamber in the base. A gas dispersement pump includes a base with an impeller chamber and inlet and an outlet. An impeller is mounted to a shaft and adapted to be rotated in the impeller chamber. A gas passageway extends from a gas source to a gas outlet proximate to the impeller chamber. A gas dispersement member of porous refractory material is adapted to disperse gas from the gas passageway.
    Type: Grant
    Filed: December 2, 2005
    Date of Patent: January 13, 2009
    Inventor: Bruno H. Thut
  • Patent number: 7470392
    Abstract: Improved components for a molten metal pump include a coupling for connecting a rotor shaft to a motor shaft, a rotor shaft and a rotor. The rotor shaft has a first end and a second end wherein the first end optionally has a vertical keyway formed in the outer surface of the shaft. The second end optionally has flat, shallow threads. The coupling can be one-piece or multi-piece, includes a cavity for receiving the first end of the rotor shaft and, if the first end of the rotor shaft has a keyway, the coupling includes a projection in the cavity for being received at least partially in the keyway. The rotor includes a connective portion that connects to the second end of the rotor shaft. If the second end of the rotor shaft includes flat, shallow threads, the connective portion is essentially a bore having flat, shallow threads configured to receive the second end of the rotor shaft.
    Type: Grant
    Filed: February 4, 2004
    Date of Patent: December 30, 2008
    Inventor: Paul V. Cooper
  • Patent number: 7452498
    Abstract: A pressure controlling apparatus controls a pressure in a container capable of storing a molten metal and supplying the molten metal to an outside using a pressure difference and includes: a supplying portion for supplying a compressed gas to be supplied to the container; a flow passage for supplying the compressed gas from the supplying portion to the container; a first switching valve, being inserted into the passage, capable of manually switching a first mode that enables the passage of the gas between the supplying portion side and the container side and a second mode that enables the passage of the gas between the container side and the outside; an exhausting portion for exhausting a gas from the container; and a second switching valve for switching a pressure applying mode for applying a pressure to the container and an exhausting mode for exhausting the gas from the container.
    Type: Grant
    Filed: December 1, 2003
    Date of Patent: November 18, 2008
    Assignee: Hoei Shokai Co., Ltd.
    Inventors: Hitoshi Mizuno, Narumi Ichikawa, Kazunori Suzuki, Koji Iyoda, Kenji Noguchi, Tsuyoshi Abe
  • Patent number: 7445748
    Abstract: The invention relates to a holding furnace comprising a metering device for molten metal, especially for precisely metering molten light metal during die casting, wherefore the holding furnace is provided with a dosing chamber encompassing a controlled discharge valve.
    Type: Grant
    Filed: March 15, 2004
    Date of Patent: November 4, 2008
    Assignee: Buhler Druckguss AG
    Inventor: Daniel Hauser
  • Patent number: 7427190
    Abstract: A hydraulic device for pumping molten metal and/or controlling its flow, comprising an enclosure that forms internally a cylindrical chamber, for the connection of at least one first duct and one second duct for the passage of molten metal, within which a piston can slide hermetically in order to pump and/or control flow, an insulating cushion of inert gas being interposed between the piston and the molten metal, the piston being associated with an actuator for moving it with a reciprocating rectilinear motion.
    Type: Grant
    Filed: December 18, 2002
    Date of Patent: September 23, 2008
    Assignee: BBS-Riva S.p.A.
    Inventor: Heinrich Georg Baumgartner
  • Patent number: 7402276
    Abstract: A device for use in a molten metal pump helps alleviate jams between a rotating rotor and stationary inlet. The device includes an inlet structure including one or more openings and a displacement structure that preferably includes one or more rotor blades. The inlet structure and displacement structure are connected to one another (preferably, but not necessarily, as a unitary piece), thus enabling them both to rotate. A pump including the device is also enclosed. The invention further includes a bearing surface for an impeller or for a device according to the invention, wherein the bearing surface includes grooves that help reduce molten metal build up between the bearing surface of the impeller or device and the bearing surface of a pump chamber.
    Type: Grant
    Filed: February 4, 2004
    Date of Patent: July 22, 2008
    Inventor: Paul V. Cooper
  • Patent number: 7396504
    Abstract: The present invention comprises a sealed type container body (50) capable of storing molten metal; a flow passage (57) capable of flowing the molten metal, the passage is formed extended to an outside of the container, and the passage is formed towards an upper portion (57b) from an opening (57a) provided at a position on an inner and near a bottom portion (50a) of the container body (50); and means (101, 0313) for controlling the pressure in the container body. This makes it possible to provide a container or the like requiring no replacement of parts such as a stoke and the like.
    Type: Grant
    Filed: June 22, 2001
    Date of Patent: July 8, 2008
    Assignee: Hoei Shokai Co., Ltd.
    Inventors: Toru Kodama, Tsuyoshi Abe, Hiroshi Mizuno, Kazunori Suzuki, Kouji Iyoda, Kenji Noguchi
  • Patent number: 7381366
    Abstract: An electroslag-cold hearth (ESCH) system for refining or producing a desired metal or metal alloy is described. The system includes at least one cold hearth vessel capable of holding a pool of molten liquid metal and an overlying slag layer, and an ingot mold laterally off-set from the cold hearth. A source of raw material, e.g., a feed electrode, is positioned above the cold hearth, and fed into the molten slag in a refining operation. A flow-over dam separates the ingot mold from the cold hearth, preventing the flow of inclusions and other foreign bodies into the ingot mold. In some instances, a non-consumable electrode provides additional thermal energy to the slag. In the production operation, the metal source can be a salt from which the desired metal can be electrochemically extracted. Related methods for refining or producing metals such as titanium alloys are also described.
    Type: Grant
    Filed: December 31, 2003
    Date of Patent: June 3, 2008
    Assignee: General Electric Company
    Inventors: William Thomas Carter, Jr., Mark Gilbert Benz, Clifford Earl Shamblen, Andrew Philip Woodfield
  • Patent number: 7354547
    Abstract: A pressure tapping type ladle for transferring molten-metal includes a ladle body for containing molten metal, a top cover covering a top opening of the ladle body, and an openable working cover covering an opening formed in a part of the top cover. The ladle also includes a molten-metal tapping portion extending from a lower portion of the ladle body to above the ladle body, wherein the working cover is equipped with a cover body covering the opening of the top cover, a gas inlet formed in a top panel of the cover body, and a heat-resistant layer provided inside the cover body. The heat-resistant layer is comprised of a gas-permeable fireproof material layer, and gas for pressurizing inside the ladle body is introduced from the gas inlet via the gas-permeable fireproof layer.
    Type: Grant
    Filed: January 13, 2006
    Date of Patent: April 8, 2008
    Assignees: Nippon Crucible Co., Ltd., Daiki Aluminum Industry Co. Ltd.
    Inventors: Bunji Ukaji, Kenji Ogawa, Toshiyuki Matsumoto, Akira Nishihira, Katsuyoshi Mukai
  • Patent number: 7279128
    Abstract: An apparatus and process are provided for discharging a dose of a molten metal from a pressure pour furnace. A heating chamber of the furnace is used to keep the molten metal at a selected temperature. A sealing port between the heating chamber and a pressure chamber allows selectively filling of the pressure chamber with molten metal from the heating chamber by inserting or removing a sealing means from the sealing port. The sealing means inserted in the sealing port also provides a means for preventing back flow of the molten metal to the heating chamber when the pressure chamber is pressurized. Differential pressure sensing of the pressure of the molten metal in the pressure chamber and the pressure of the pressurizing gas in the pressure chamber can optionally be used to achieve an accurate measured discharge from the pressure chamber as the level of molten metal decreases from repeated discharges of doses from the furnace.
    Type: Grant
    Filed: March 5, 2003
    Date of Patent: October 9, 2007
    Assignee: HI T.E.Q., Inc.
    Inventors: Gordon F. Kennedy, Mark G. Mohler