With Means To Discharge Molten Material Patents (Class 266/236)
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Patent number: 12090555Abstract: An atomizer nozzle includes: a molten metal nozzle extending in a vertical direction and which allows a molten metal to flow downward from a lower end thereof; and a gas nozzle including a chamber having an inner peripheral surface surrounding an outer periphery of the molten metal nozzle, a blow portion which introduces a gas to the chamber toward a circumferential direction of the molten metal nozzle, and a cover extending from the chamber to a position below the lower end of the molten metal nozzle while surrounding the molten metal nozzle, wherein the cover is provided with a tapered inner peripheral surface connected to the inner peripheral surface of the chamber and of which diameter is decreased as close to a lower end portion of the tapered inner peripheral surface.Type: GrantFiled: April 23, 2021Date of Patent: September 17, 2024Assignees: MITSUBISHI HEAVY INDUSTRIES, LTD., MITSUBISHI STEEL MFG. CO., LTD.Inventors: Yoshinao Komatsu, Masaya Hatanaka
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Patent number: 12042856Abstract: A metal casting installation is provided that includes a robot configured for carrying out the operations of handing a new ladle shroud to a manipulator of the ladle located at the loading station, and coupling a driving device to the ladle slide gate each manipulator is fixed relative to the corresponding first or second ladle such as to move together with the corresponding first or second ladle between the loading station and the casting station.Type: GrantFiled: March 30, 2021Date of Patent: July 23, 2024Assignee: Vesuvius Group, SAInventors: Damien Delsine, Jean-Luc Renard
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Patent number: 11939993Abstract: The present invention is directed to a molten metal pump comprising an elongated pumping chamber tube with a base end and an open top end. A shaft extends into the tube and rotates an impeller therein, the impeller rotates proximate the base end. The tube has a diameter at least 1.1 times the diameter of the impeller. The pumping chamber tube preferably has a length at least three times the height of the impeller. The base end includes an inlet and the top end includes a tangential outlet. Rotation of the impeller draws molten metal into the pumping chamber and creates a rotating equilibrium vortex that rises up the walls of the pumping chamber. The rotating vortex adjacent the top end exists the device via the tangential outlet.Type: GrantFiled: November 29, 2021Date of Patent: March 26, 2024Assignee: PYROTEK, INC.Inventors: Mark A. Bright, Jason Tetkoskie, Richard S. Henderson, Herbert L Ritchie, Jr., Jorge A. Morando
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Patent number: 11890674Abstract: A metal object manufacturing apparatus is configured to eject melted metal drops to form a continuous metal line over a line of spatially separated pillars in a single pass. The ejection frequency for forming the continuous metal line is different than the frequency used to form the pillars. In one embodiment, the ejection frequency for forming the pillars is about 100 Hz and the frequency used to form the continuous metal line over the line of spatially separated pillars is about 300 Hz with a drop spacing of about 0.2 mm. Continuous metal lines are formed to extend the continuous metal lines over the pillars laterally to fill the gaps between the continuous metal lines over the pillars. These continuous metal lines that fill the gaps are formed while operating the ejection head at the 300 Hz frequency with a drop spacing of 0.28 mm.Type: GrantFiled: March 1, 2022Date of Patent: February 6, 2024Assignee: Xerox CorporationInventors: Christopher T. Chungbin, PriyaankaDevi Guggilapu, Daniel R. Cormier, David G. Tilley, David A. Mantell, Michael F. Dapiran
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Patent number: 11767920Abstract: A sliding gate valve of a metallurgic vessel comprises a carriage. The carriage comprises a plate frame for supporting a first refractory plate and the plate frame is slideably mounted on a carriage support structure for sliding along a first axis. The carriage comprises a selecting device for selecting between a first stroke ?X1 and a second stroke ?X2 by moving a blocking member between a blocking and a non-blocking position. When the blocking member is located in the blocking position a first bumper portion of the plate frame is bumping into the blocking member if the plate frame is to slide beyond a nominal end-position. When the blocking member is located in the non-blocking position the first bumper portion is not bumping into the blocking member if the plate frame is to slide beyond a nominal end-position, thereby allowing the plate frame to slide beyond the nominal end-position to a service end-position.Type: GrantFiled: February 27, 2020Date of Patent: September 26, 2023Assignee: VESUVIUS GROUP, S.A.Inventors: Jeffrey Butts, Jason Quinn
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Patent number: 11660667Abstract: System for tracking and assessing the condition of replaceable refractory elements in a metallurgic facility comprising: a) a plurality of identifiable metallurgical vessels, such as ladles, wherein each one of said identifiable metallurgical vessels comprises removable refractory elements, such as slide gate valve plates; b) a plurality of replacement refractory elements, wherein each replacement refractory element comprises a machine-readable identification tag comprising refractory element identification data; c) a reading station, such as an RFID workbench, for reading the machine-readable identification tags of a replacement refractory element positioned in a reading zone of the reading station; d) a refractory condition tool for assessing the condition of refractory elements coupled to anyone of said metallurgical vessels; e) a monitoring unit connectable to the reading station and the refractory condition tool.Type: GrantFiled: June 8, 2020Date of Patent: May 30, 2023Assignee: Vesuvius Group, S.A.Inventors: Patrick Arnulf, Antonio Favia, Denis Juan, Eric Martin, Jan Mennerich, Corentin Picard
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Patent number: 11654481Abstract: Plate condition tool for the measurement of condition data of slide gate valve plates coupled to the slide gate valve of a metallurgic vessel, said slide gate valve comprising a collector nozzle, said plate condition tool comprising: a) a main body comprising an obturator for obturating at least partially the collector nozzle; b) a gas injecting device comprising a pressure regulator for injecting a gas in the collector nozzle through the obturator; c) a gas flow measuring device for measuring the flow of the gas injected by the gas injecting device d) a controller being communicatively connected to the gas flow measuring device and being configured to receive input data relating to the relative position of the slide gate valve plates; and wherein the obturator comprises a seal holder for holding a collector nozzle seal.Type: GrantFiled: June 8, 2020Date of Patent: May 23, 2023Assignee: Vesuvius Group S.A.Inventors: Corentin Picard, Antonio Favia, Denis Juan
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Patent number: 11628491Abstract: The present invention provides a copper billet horizontal continuous casting apparatus with a vertical shaft furnace for smelting and a corresponding process. The copper billet horizontal continuous casting apparatus with a vertical shaft furnace for smelting includes: a vertical shaft, a refining furnace, a mixing furnace, a holding furnace, and a continuous casting furnace; wherein the refining furnace includes a furnace body, and a gas flushing device disposed beneath the furnace body, a gas flushing brick is provided at the chamber bottom wall of the furnace body; a gas inlet device is provided on the vertical shaft furnace; the vertical shaft furnace further includes a detecting device and an adjusting device which are connected with the air inlet device.Type: GrantFiled: March 22, 2022Date of Patent: April 18, 2023Assignee: ZHEJIANG HAILIANG CO., LTD.Inventors: Zhangquan Zhu, Xuelong Zhao, Weimin Ma, Zhiqiang Dong, Lirong Jiang, Jianping Feng, Guang Zhou, Zhenming Wang, Zhongzhan Zhang, Zhen Fan, Jie Zhao, Yue Li, Zhefeng Ruan, Liyong Wang, Jia He, Fuliang He, Yina Pan, Shili Ouyang, Wencai Peng, Liyun Tian, Jingke Yu, Yonglong Fu, Xibin Lin, Lusen Huang, Xiaoyong He
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Patent number: 11565311Abstract: A refractory sliding gate valve plate has a planar upper surface and a planar lower surface parallel to the planar upper surface. A connecting outer surface connects the upper surface to the lower surface, and a pouring channel fluidly connects the upper surface to the lower surface. Specified ratios of length between (a) specified longitudinal segments extending from the axis of symmetry of the pouring channel to the perimeter on the upper surface and the lower surface of the plate, respectively, and also between (b) specified latitudinal segments extending from the axis of symmetry of the pouring channel to the perimeter on the upper surface and the lower surface of the plate, respectively, increase the uniformity of thrust force applied to the plates and the contact area between the upper surfaces of two such plates within a valve.Type: GrantFiled: January 24, 2017Date of Patent: January 31, 2023Assignee: Vesuvius Group, S.A.Inventors: Mariano Collura, Fabrice Sibiet
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Patent number: 11446734Abstract: A casting nozzle for use in the casting of molten metal produces a stable flow pattern having an elongated section in the horizontal plane. The bore cross-sectional area contains, from entry to exit, at least two significant section area reductions to reduce turbulence, realign streamlines and affect flow distribution inside the nozzle. The bore cross-section has a local minimum value in a contraction section located between the entry section and an expansion section. Bore cross-sectional area decreases from the expansion section to the lower end of the nozzle. The two significant cross-sectional area reductions cooperate with other structures within the bore to stabilize flow.Type: GrantFiled: May 22, 2020Date of Patent: September 20, 2022Assignee: Vesuvius Group, S.A.Inventors: Johan Richaud, Waldemar Heinbichner
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Patent number: 11203059Abstract: Provided is a molten material treatment apparatus including: a container having an upper portion, on which a molten material injection part is disposed, and a bottom part in which a hole is formed; a gas injection part attached to the bottom part between the molten material injection part and the hole; a chamber part formed on the upper portion of the container so as to face the gas injection part and having an inside open downward; and a plurality of vertical members disposed so as to cross a plurality of positions of a rotary flow region formed between the chamber part and the bottom part, wherein an inclusion removal efficiency can be improved while maintaining the molten material surface by a method in which a plurality of mutually different rotary flows are generated in a plurality of sections within the rotary flow region and are partially overlapped.Type: GrantFiled: July 12, 2018Date of Patent: December 21, 2021Assignee: POSCOInventors: Hyun Jin Cho, Ju Han Choi, Sang Woo Han, Tae In Chung, Jang Hoon Kim
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Patent number: 11103921Abstract: A slab nozzle for use in a continuous slab casting installation is characterized by a specific geometry of the outer wall of a downstream portion thereof which is inserted in a slab mould cavity. The specific geometry promotes a “round-about” effect whereby converging opposite streams of molten metal flowing towards two opposite flanks of the slab nozzle are each preferentially deviated towards one side of the slab nozzle where they can freely flow through the narrow channels formed between the slab nozzle and the slab mould cavity wall without impinging with one another. This prolongs the service life of the slab nozzle by substantially reducing the erosion rate of the outer wall thereof.Type: GrantFiled: May 14, 2018Date of Patent: August 31, 2021Assignee: Vesuvius U S A CorporationInventors: Johan Richaud, Martin Kreierhoff
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Patent number: 10737319Abstract: A leakage of a molten metal is suppressed at the time of pouring.Type: GrantFiled: September 1, 2017Date of Patent: August 11, 2020Assignees: SINTOKOGIO, LTD., UNIVERSITY OF YAMNASHIInventors: Yoshiyuki Noda, Yuta Sueki, Makio Suzuki, Kazuhiro Ota
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Patent number: 10458708Abstract: A system and method for transferring molten metal from a vessel and into one or more of a ladle, ingot mold, launder, feed die cast machine or other structure is disclosed. The system includes at least a vessel for containing molten metal, an overflow (or dividing) wall, and a device or structure, such as a molten metal pump, for generating a stream of molten metal. The dividing wall divides the vessel into a first chamber and a second chamber, wherein part of the second chamber has a height H2. The device for generating a stream of molten metal, which is preferably a molten metal pump, is preferably positioned in the first chamber. When the device operates, it generates a stream of molten metal from the first chamber and into the second chamber. When the level of molten metal in the second chamber exceeds H2, molten metal flows out of the vessel and into another structure, such as into one or more ladles and/or one or more launders.Type: GrantFiled: June 9, 2017Date of Patent: October 29, 2019Assignee: Molten Metal Equipment Innovations, LLCInventor: Paul V. Cooper
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Patent number: 9982945Abstract: The invention relates to systems for transferring molten metal from one structure to another. Aspects of the invention include a transfer chamber constructed inside of or next to a vessel used to retain molten metal. The transfer chamber is in fluid communication with the vessel so molten metal from the vessel can enter the transfer chamber. A powered device, which may be inside of the transfer chamber, moves molten metal upward and out of the transfer chamber and preferably into a structure outside of the vessel, such as another vessel or a launder.Type: GrantFiled: July 13, 2016Date of Patent: May 29, 2018Assignee: Molten Metal Equipment Innovations, LLCInventors: Paul V. Cooper, Vincent D. Fontana
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Patent number: 9975177Abstract: To enable a ladle-tilting automatic pouring device to take less time for identification of the parameters and the device to pour highly precisely by sequentially updating pouring model parameters according to the pouring situation, the present pouring control method is based on a mathematical model of a process from input of control parameters to pouring of molten metal, the method including: identifying, using an optimization technique, a flow rate coefficient, a liquid density, and a pouring start angle that is a tilting angle of the pouring ladle when the flowing of the molten metal starts, which are the control parameters in the mathematical model, based on weight of liquid that flows out of the pouring ladle and tilting angle of the ladle that are measured during pouring, and a command signal that controls the tilting of the pouring ladle; and updating the control parameters to the identified control parameters.Type: GrantFiled: March 27, 2014Date of Patent: May 22, 2018Assignees: National University Corporation University of Yamanashi, Sintokogio, Ltd., National University Corporation Toyohashi University of TechnologyInventors: Yoshiyuki Noda, Takaaki Tsuji, Makio Suzuki, Kazuhiko Terashima
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Patent number: 9950364Abstract: [Problem to Be Solved] A pouring control method for controlling an automatic pouring device with a tilting-type ladle is provided. By the method, a lip of a pouring ladle approaches a sprue of a mold without striking any object located within the range of its movement. Also, by the method, the molten metal that runs out of the ladle can accurately fill the mold.Type: GrantFiled: February 22, 2013Date of Patent: April 24, 2018Assignees: SINTOKOGIO, LTD., NATIONAL UNIVERSITY CORPORATION TOYOHASHI UNIVERSITY OF TECHNOLOGYInventors: Makio Suzuki, Kazuhiko Terashima, Atsushi Ito, Yoshiyuki Noda
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Patent number: 9925587Abstract: The invention relates to systems for transferring molten metal from one structure to another. Aspects of the invention include a transfer chamber constructed inside of or next to a vessel used to retain molten metal. The transfer chamber is in fluid communication with the vessel so molten metal from the vessel can enter the transfer chamber. A powered device, which may be inside of the transfer chamber, moves molten metal upward and out of the transfer chamber and preferably into a structure outside of the vessel, such as another vessel or a launder.Type: GrantFiled: December 4, 2015Date of Patent: March 27, 2018Assignee: Molten Metal Equipment Innovations, LLCInventors: Paul V. Cooper, Vincent D. Fontana
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Patent number: 9862026Abstract: The invention relates to a method for forming a transfer chamber inside a cavity of, or next to, a vessel used to retain molten metal. A form is positioned in or next to the vessel, wherein the form defines the transfer chamber. Refractory material is placed into the form, and an opening is left beneath the transfer chamber wherein molten metal can flow into the opening. The transfer chamber is formed such that at least one chamber wall of the transfer chamber is part of at least one outer wall of the vessel, and at least one chamber wall is inside the vessel cavity and is not an outer wall of the vessel. The transfer chamber is formed with an uptake section, a top surface with an opening, and an outlet. The method may also include placing brackets into position and positioning a molten metal pump in the transfer chamber.Type: GrantFiled: December 4, 2015Date of Patent: January 9, 2018Assignee: Molten Metal Equipment Innovations, LLCInventors: Paul V. Cooper, Vincent D. Fontana
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Patent number: 9855600Abstract: The invention relates to systems for transferring molten metal from one structure to another. Aspects of the invention include a transfer chamber constructed inside of or next to a vessel used to retain molten metal. The transfer chamber is in fluid communication with the vessel so molten metal from the vessel can enter the transfer chamber. A powered device, which may be inside of the transfer chamber, moves molten metal upward and out of the transfer chamber and preferably into a structure outside of the vessel, such as another vessel or a launder.Type: GrantFiled: July 28, 2015Date of Patent: January 2, 2018Assignee: Molten Metal Equipment Innovations, LLCInventors: Paul V. Cooper, Vincent D. Fontana
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Patent number: 9849508Abstract: A ladle bottom being part of a metallurgical ladle for treating a metal melt as well as a corresponding metallurgical ladle.Type: GrantFiled: March 14, 2014Date of Patent: December 26, 2017Assignee: REFRACTORY INTELLECTUAL PROPERTY GMBH & CO. KGInventors: Sarah Kohler, Alexander Maranitsch, Kerry Servos
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Patent number: 9849509Abstract: A ladle bottom being part of a metallurgical ladle for treating a metal melt as well as a corresponding metallurgical ladle.Type: GrantFiled: June 26, 2014Date of Patent: December 26, 2017Assignee: REFRACTORY INTELLECTUAL PROPERTY GMBH & CO. KGInventors: Sarah Kohler, Alexander Maranitsch, Bernhard Spiess
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Method of pouring molten metal from a molten metal holding and pouring box with dual pouring nozzles
Patent number: 9636744Abstract: A method of pouring molten metal from a molten metal holding and pouring box with a rectangular-shaped upper section and a pyramidal-shaped lower section provides a relatively constant flow of molten metal being poured from the box through each of two bottom nozzles into two separate foundry molds at the same time.Type: GrantFiled: June 26, 2016Date of Patent: May 2, 2017Assignee: INDUCTOTHERM CORP.Inventors: Satyen N. Prabhu, William R. Pflug, Marcelo Albano Paiva, Graham Cooper -
Patent number: 9581388Abstract: A system for removing molten metal from a vessel is disclosed. The system includes a pump and a refractory casing that houses the pump. As the pump operates it moves molten metal upward through an uptake section of the casing until it reaches an outlet wherein it exits the vessel. The outlet may be attached to a launder. Another system uses a wall to divide a cavity of the chamber into two portions. The wall has an opening and a pump pumps molten metal from a first portion into a second portion until the level in the second portion reaches an outlet and exits the vessel.Type: GrantFiled: May 13, 2016Date of Patent: February 28, 2017Assignee: Molten Metal Equipment Innovations, LLCInventor: Paul V. Cooper
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Patent number: 9174277Abstract: A ladle shroud for casting liquid metal contains a canal along which the metal can pass, extending essentially along an axis, and a metallic jacket positioned at an end portion of the shroud that corresponds to an end of the canal, characterized in that the jacket comprises at least a belt of a thickness greater than or equal to 10 mm, preferably of 14 mm, and in that the shroud comprises means of attachment to driving means, the attachment means being formed on the jacket, notably on the belt thereof.Type: GrantFiled: November 19, 2009Date of Patent: November 3, 2015Assignee: Vesuvius Group S.A.Inventor: Mariano Collura
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Patent number: 9168586Abstract: Stopper rod having an elongate body with an inlet at an upper first end and an outlet at a lower second end. The second end of the body defines a nose for insertion into a tundish outlet. A continuous axial bore extends through the body from the inlet in the first end to the outlet in the second end. A restrictor having an inlet, an outlet and a passageway therebetween is positioned in the axial bore such that the inlet of the restrictor is closer to the first end than the second end. A gas supply conduit is arranged to supply gas into the axial bore above the inlet of the restrictor.Type: GrantFiled: November 12, 2008Date of Patent: October 27, 2015Assignee: REFRACTORY INTELLECTUAL PROPERTY GMBH & CO KGInventors: Gerald Nitzl, Norman Edward Rogers
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Patent number: 9039958Abstract: A refractory well (16) for melting scrap metal pieces into a molten metal bath, comprises an inlet (18) for introducing metal into said well, the inlet being located so as to cause a circular flow of molten metal in said well, an outlet (19) for the flow of metal from said well and an electromagnetic pump (22) located beneath the refractory well for pumping said molten metal from said well through said outlet.Type: GrantFiled: November 19, 2009Date of Patent: May 26, 2015Inventors: Rifat A. Chalabi, Ophneil Henry Perry
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Patent number: 9011117Abstract: A pump for pumping molten metal and delivering flux includes a refractory base that can be submerged in molten metal including an impeller chamber, an inlet and an outlet. A refractory shaft sleeve has upper and lower end portions and is fastened to the base at the lower end portion. A motor is disposed near the upper end portion of the shaft sleeve. A refractory shaft extends in the shaft sleeve and is connected to the motor near the upper end portion of the shaft sleeve. A refractory impeller is connected to the shaft and is rotatable in the impeller chamber. A flux feeding device feeds flux into the shaft sleeve. Also featured is a method for delivering flux in the shaft sleeve of the pump and a method for cleaning flux accretions in the shaft sleeve.Type: GrantFiled: June 13, 2013Date of Patent: April 21, 2015Inventor: Bruno H. Thut
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Publication number: 20150102536Abstract: A metal scrap submergence device having an open top chamber including side and base walls of a heat resistant material. An inlet is included in a side or base wall of the chamber for receiving molten metal. An outlet is included in the base of the chamber. A ramp extends from the side wall of the chamber to an inner column defining the outlet. The ramp includes a first edge adjacent the side wall and second interior edge adjacent the inner column. The working surface of the ramp between the first and second edges is concave. The inner column includes an end wall disposed opposite the chamber base, the end wall includes rounded inner and outer edges.Type: ApplicationFiled: April 22, 2014Publication date: April 16, 2015Applicant: PYROTEK, INC.Inventors: Chris T. Vild, Robert L. Grodeck
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Patent number: 9005518Abstract: A refractory bottom lining for lining the bottom of a metallurgical vessel. The refractory bottom includes a stepped portion and an impact portion. The impact portion is formed of a first refractory material. The stepped portion is formed of a second refractory material and is disposed around the impact portion. The stepped portion includes an upper surface that has a plurality of discrete surface sections. The plurality of discrete surface sections includes an uppermost surface section, at least two intermediate surface sections and a lowermost surface section. Each surface section has a different elevation such that the uppermost surface section has a highest elevation and the lowermost surface section has a lowest elevation. The uppermost surface section, the at least two intermediate surface sections and the lowermost surface section define a continuously downward stepped path from the uppermost surface section to the lowermost surface section.Type: GrantFiled: January 30, 2012Date of Patent: April 14, 2015Assignee: North American Refractories Co.Inventors: Ronald Barrett, Donald Abrino
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Publication number: 20150069679Abstract: A metal scrap submergence device comprising an open top chamber including walls of a heat resistant material, an inlet positioned in a side wall of the chamber, an outlet positioned in the base of said chamber, and a ramp adjacent said side wall of the chamber. The side wall further includes a feature affecting molten metal flow. The feature can include, for example, a baffle, a vane, a passage, a diverging or converging shape and combinations thereof. Similarly, the molten metal flow can be affected by slanting the ramp inwardly or outwardly.Type: ApplicationFiled: April 16, 2013Publication date: March 12, 2015Applicant: PYROTEK, INC.Inventors: Richard S. Henderson, Jason Tetkoskie, Chris T. Vild
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Patent number: 8973791Abstract: A frame, for a device for holding and replacing plates for transferring molten metal contained in a metallurgical vessel having a casting channel, defines a housing for receiving and holding a plate, when the device is assembled, in the operating position in the vicinity of the casting channel of the metallurgical vessel. The frame is arranged to enable the introduction of the plate into the housing, and the extraction of the plate from the housing, by translation along a plate insertion direction. The housing is formed so as to have an overall planar symmetry in relation to a central longitudinal plane parallel with the plate insertion direction. The frame comprises slots for receiving thrusters intended, when the device is assembled, to apply a force, in the direction of the metallurgical vessel, on a plate inserted in the housing.Type: GrantFiled: March 17, 2011Date of Patent: March 10, 2015Assignee: Vesuvius Group S.A.Inventors: Mariano Collura, Fabrice Sibiet
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Patent number: 8960508Abstract: A sliding nozzle device automatically performs a series of operations of loading and unloading pressure between plates and opening and closing a slide frame; maintaining the pressure without additional operations; and operates at full stroke during molten steel flow control. An auxiliary plate-exchanging mechanism includes slide axes moving in the same direction as a hydraulic cylinder operates, and an arm having a proximal end placed around the slide axis. The plate-exchanging mechanism is fixed on an upside frame. A first engagement pin mounted on the proximal end of the arm is inserted in a first engagement groove in a first engagement member engaging with the slide axis, and second engagement pins mounted on bearings are inserted in second engagement grooves in the slide axes. With movement of the slide axes the engagement pins respectively move in the engagement grooves, thereby rotating the slide axes and the arm.Type: GrantFiled: May 15, 2009Date of Patent: February 24, 2015Assignee: Krosaki Harima CorporationInventors: Junichi Funato, Hiroyuki Tofuku, Yasuo Kawano, Shinjiro Saito
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Patent number: 8926893Abstract: A manipulation device for a shroud for casting liquid metal comprises holding means for the shroud, downstream of a metal flow control valve, this valve being able to assume an open configuration and a closed configuration under the action of drive means. The manipulation device comprises fixing means affixed to the drive means for the valve. A ladle shroud for the flow of liquid metal from a casting ladle to a metal tundish has a longitudinal axis and comprises a shroud gripping head at one end. The gripping head is fusiform.Type: GrantFiled: November 19, 2009Date of Patent: January 6, 2015Assignee: Vesuvius Group S.A.Inventors: Vincent Boisdequin, Mariano Collura, Jeffrey Butts
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Patent number: 8916794Abstract: A metal jet apparatus comprises a discharge nozzle 31 for jetting molten metal 20, and a gas passage 33 for supplying inert gas to a peripheral portion of a discharge port 32 of the discharge nozzle 31. The discharge port 32 of the discharge nozzle 31 and an outlet of a gas passage 33 are provided with a nozzle cover 34. The nozzle cover 34 includes a space 35 which is in communication with the discharge port 32 and the outlet of the gas passage 33, and which opens downward. A ring-like projection 36 is disposed around the opening. When the molten metal 20 is jetted from the discharge port 32 into the space 35, the inert gas is supplied to the space 35, thereby preventing the molten metal 20 from being oxidized, and it is possible to prevent the nozzle of the discharge port 32 from being clogged, and to form the molten metal 20 into a spherical shape.Type: GrantFiled: March 29, 2004Date of Patent: December 23, 2014Assignees: Japan Science and Technology AgencyInventors: Katsumi Yamaguchi, Hiroshi Nakamura
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Patent number: 8906290Abstract: A container for molten metal has at least one opening in which a refractory nozzle brick is mounted. A refractory purge plug or a refractory sleeve defining an outlet opening is inserted in the nozzle brick opening. A defined gap is formed between the nozzle brick opening and the purge plug or the sleeve and is filled with a refractory mass, this mass consisting of a material which can be easily bored or milled out of the mass for the purpose of replacing the purge plug or the sleeve. In this manner, laborious cleaning steps can be avoided and the nozzle brick no longer risks being damaged.Type: GrantFiled: November 17, 2009Date of Patent: December 9, 2014Assignee: Stopinc AktiengesellschaftInventors: Michael Klikovich, Leopold Kneis
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Patent number: 8905274Abstract: A pouring nozzle includes a generally rectangular shaped plate and a tube extending from the bottom surface of the plate. The nozzle includes a pouring channel emerging close to the downstream end of the tube through outlets formed in the lateral walls of the tube. The outlets are disposed symmetrically on either side of the axis of the tube. The axis of the outlets is substantially parallel to a pair of sides of the plate. The orifice is oblong and has a major axis and a minor axis. The minor axis of the orifice is parallel to the axis of the outlets. The pouring nozzle may be assembled with an inner nozzle. This nozzle and its assembly with an inner nozzle may be used for the continuous casting of steel from a tundish towards a continuous casting mould.Type: GrantFiled: October 20, 2010Date of Patent: December 9, 2014Assignee: Vesuvius Group S.A.Inventor: Fabrice Sibiet
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Patent number: 8894922Abstract: The invention relates to a fireproof ceramic impact absorber.Type: GrantFiled: July 1, 2011Date of Patent: November 25, 2014Assignee: Refractory Intellectual Property GmbH & Co. KGInventors: Robert Sorger, Wilhelm Janko, Bernd Trummer, Gernot Hackl
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Patent number: 8883071Abstract: An exemplary embodiment of the invention provides a molten metal containment structure, including a vessel having an internal volume for containing molten metal and an open upper end. The structure further includes a cover for the vessel having an underside facing the internal volume, the cover being movable between a closed position, covering the open upper end of the vessel with the underside of the cover, and an open position in which the cover is remote from the open upper end of the vessel to allow access to the internal volume from one side of the structure. The cover is attached to at least one lifting arm (preferably two or more) and at least on rotation control arm (preferably two or more). The lifting arm(s) operates to guide the cover from the open position to the closed position, and vice versa.Type: GrantFiled: January 11, 2011Date of Patent: November 11, 2014Assignee: Novelis Inc.Inventor: Eric W. Reeves
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Publication number: 20140265068Abstract: Aspects of the invention include a transfer chamber constructed inside of or next to a vessel used to retain and degas molten metal. The transfer chamber is in fluid communication with the vessel so molten metal from the vessel is pulled through the vessel by the pump as it is degassed. This helps maintain a generally constant flow of molten metal through the degassing vessel. Other aspects relate to a system and method for efficiently performing maintenance on components positioned in a vessel.Type: ApplicationFiled: March 15, 2013Publication date: September 18, 2014Inventor: Paul V. Cooper
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Publication number: 20140238198Abstract: Disclosed is an exemplary method of purifying lead which includes the steps of placing lead and a fluoride salt blend in a container; forming a first fluid of molten lead at a first temperature; forming a second fluid of the molten fluoride salt blend at a second temperature higher than the first temperature; mixing the first fluid and the second fluid together; separating the two fluids; solidifying the molten fluoride salt blend at a temperature above a melting point of the lead; and removing the molten lead from the container. In certain exemplary methods the molten lead is removed from the container by decanting. In still other exemplary methods the molten salt blend is a Lewis base fluoride eutectic salt blend, and in yet other exemplary methods the molten salt blend contains sodium fluoride, lithium fluoride, and potassium fluoride.Type: ApplicationFiled: February 18, 2014Publication date: August 28, 2014Applicant: United States Department of EnergyInventor: Harmon M. Tunison
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Publication number: 20140232048Abstract: In accordance with one aspect of an exemplary embodiment, a furnace including a charge well is provided. The charge well comprises an open top chamber including side and base walls of a heat resistant material. An inlet is provided in a side wall of the chamber for receiving molten metal. A ramp is provided adjacent the side wall and an inner wall forms a central cavity. The ramp is disposed between the inner wall and the side wall. The ramp is generally inclined from an intersection with the base wall to adjacent a top surface of the inner wall. The cavity is in fluid communication with an outlet. A passage in the inner wall provides fluid communication between the inlet and the cavity. The inlet and an outlet each receives a conduit and at least one of the conduits can include an elbow joint.Type: ApplicationFiled: July 9, 2012Publication date: August 21, 2014Applicant: PYROTEK, INC.Inventors: Roger Howitt, Jim Grayson, Mark Bolton, Paul Bosworth
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Publication number: 20140216679Abstract: A casting system and method. The casting system can include an energy source and a hearth, which can have a tapered cavity. The tapered cavity can have a first end portion and a second end portion, and the tapered cavity can narrow between the first and second end portions. Further, the tapered cavity can have an inlet at the first end portion that defines an inlet capacity, and one or more outlets at the second end portion that define an outlet capacity. Where the cavity has a single outlet, the outlet capacity can be less than the inlet capacity. Where the cavity has multiple outlets, the combined outlet capacity can match the inlet capacity. Further, the cross-sectional area of the tapered cavity near the inlet can be similar to the cross-sectional area of the inlet.Type: ApplicationFiled: February 5, 2013Publication date: August 7, 2014Applicant: ATI PROPERTIES, INC.Inventors: Evan H. Copland, Matthew J. Arnold, Ramesh S. Minisandram
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Patent number: 8795582Abstract: The invention relates to a device for distributing a material in a molten state, said device comprising a swinging chute (16) supported so as to be capable of swinging about a substantially horizontal swinging axis (25), and a driving group (40). The latter comprises gear motor group (42), a drum winch (44) driven by the gear motor group (42), and at least one cable segment (50, 50?) that can be both wound on or unwound from said drum. One end of the cable segment (46, 50, 50?) is attached to the swinging chute (16) at a distance L from the swinging axis (25) thereof so as to apply a swinging momentum to said swinging chute (16).Type: GrantFiled: November 3, 2009Date of Patent: August 5, 2014Assignee: TMT-Tapping Measuring Technology SARLInventors: Giovanni Cimenti, Claude Bodeving, Claude Meisch
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Patent number: 8783528Abstract: A slide gate includes first and second frame members, first and second nozzles, first and second plates, a biasing member, a hinge and an actuator. The first plate is connected to the first frame member. A passageway in the first nozzle is aligned with an opening in the first plate. The second plate is connected to the second frame member. A passageway in the second nozzle is aligned with an opening in the second plate. The biasing member includes a channel having a shaft extending through a spring located in the first frame member. The spring biases a retainer and the channel toward the first frame member. The second frame member includes a portion that rides in the channel. The actuator moves the second frame member along the channel to align the nozzle passageways to allow material to flow through the slide gate.Type: GrantFiled: August 29, 2011Date of Patent: July 22, 2014Assignee: J.W. Hicks, Inc.Inventors: James R. Hicks, Matthew C. Smith
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Patent number: 8778258Abstract: A tundish nozzle is used in a device for exchanging tundish nozzles juxtaposed at a bottom of a tundish. The device includes a pair of first arms pressing and supporting a first lower nozzle located at an undersurface of a first upper nozzle, the first upper nozzle being placed at the bottom of the tundish. The device includes a pair of second arms pressing and supporting a second lower nozzle located at an undersurface of a second upper nozzle, the second upper nozzle being placed at the bottom of the tundish and next to the first upper nozzle. The pair of first arms and the pair of second arms are adjoined to each other, the pairs at least partly overlapping. The tundish nozzle includes a zirconia based nozzle inserted into an alumina based refractory, and is one of the first and second lower and upper nozzles.Type: GrantFiled: November 30, 2012Date of Patent: July 15, 2014Assignee: Krosaki Harima CorporationInventors: Hiroyuki Tofuku, Takashi Kayashima, Kiyonori Hara
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Patent number: 8771587Abstract: A copper anode furnace includes a furnace drum which can be pivoted about a horizontal axis and in which copper melt is refined into anode copper by fire refining. The furnace drum is provided with a spout for pouring out the refined copper. A sliding closure is arranged on the spout of the furnace drum. The sliding closure includes at least one stationary, fireproof closing plate and a fireproof sliding plate which can be displaced relative to the closing plate. Through the displacement of the sliding plate, the outflow out the furnace drum can be regulated or closed and therefore the outflow amount of the copper can be controlled. A drawing of slag into the casting, which reduces the anode quality, can be prevented using the sliding closure.Type: GrantFiled: September 4, 2009Date of Patent: July 8, 2014Assignee: Stopinc AktiengesellschaftInventors: Heinrich Amsler, Kurt Ackermann, Klaus Gamweger, Bernhard Handle
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Patent number: 8771789Abstract: Methods are disclosed for producing melt supply pipes. In one illustrative implementation, there is provided a method for producing a melt supply pipe, composed of an inner ceramic pipe and an outer steel pipe fitted to the inner pipe, the melt supply pipe directed to connecting a melting furnace and a plunger sleeve of a die casting machine. Moreover, the method may include forming a Ni alloy layer over the inner circumferential surface of the outer steel pipe, burying the outer pipe in and bonding the surface of the Ni alloy layer to TiC particles, and fitting the inner ceramic pipe into the outer pipe with the TiC particles bonded to the inner circumferential surface.Type: GrantFiled: November 13, 2012Date of Patent: July 8, 2014Assignee: Toshiba Kikai Kabushiki KaishaInventors: Jun Masuda, Ryosuke Fujimoto
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Patent number: 8758673Abstract: A portable thermal oven includes a metal frame and a plurality of terracotta panels disposed inside of the frame and defining an enclosed chamber having a front panel, a rear panel, two opposite side panels, a top panel and a bottom panel. The furnace also includes a terracotta door hingedly disposed in the front panel and including a handle on one side thereof for opening and closing the door. A plurality of gas manifolds and a plurality of gas burners are disposed on each of the two opposite sides of the chamber and a ventilation hatch is disposed in the top panel for exhausting fumes and excess heat. A first and a second gas cylinder and pipes for connecting the gas cylinders to the manifolds for supplying gas and/or air to the manifolds are also provided.Type: GrantFiled: August 11, 2011Date of Patent: June 24, 2014Inventor: Mohammed Marzouq Khalaf Al-Mutairi
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Patent number: 8746516Abstract: An impact pad, for use in a T-shaped tundish, comprises a base having an impact surface and an outer side wall extending upwardly therefrom and defining an interior space having an upper opening for receiving a stream of molten metal, the interior space being divided into two regions by a separating wall provided with at least one passageway for the molten metal stream. The separating wall is at least three times higher than the outer side wall and is inclined with respect to the vertical. This impact pad increases the homogeneity of the molten steel cast from the different outlets of the T-shaped tundish and provides equal or relatively similar residence times of the molten steel discharged through the different outlets of the tundish. This impact pad also permits a fast transition of the steel quality at ladle change while retaining the advantages of conventional impact pads.Type: GrantFiled: November 30, 2009Date of Patent: June 10, 2014Assignee: Vesuvius Crucible CompanyInventors: Thomas Wagner, Karsten Langer