With Means Supplying A Treating Agent Patents (Class 266/81)
  • Patent number: 11471938
    Abstract: A smart molten metal pump system and method automatically controls the operating speed of the pump rather than requiring an operator to control the speed. The system includes a pump, a controller for controlling the speed of the pump, and one or more of a temperature sensor (such as a thermocouple), one or more of a device (such as a laser or float) to measure the depth of the molten metal, and one or more of a vibration sensor (such as an accelerometer) to measure vibration. The controller receives input about the temperature of the molten metal, and/or about the depth of the molten metal, and/or about the vibration of the pump or one or more pump components, and possibly other data. The controller analyzes the one or more inputs to vary the speed of the pump, turn the pump off, and/or send a communication to an operator.
    Type: Grant
    Filed: May 18, 2020
    Date of Patent: October 18, 2022
    Assignee: Molten Metal Equipment Innovations, LLC
    Inventors: Vince Fontana, James Robert Daniels
  • Patent number: 9689054
    Abstract: The cost of precious metals, such as gold, makes recovery or recycling of these materials economically viable and desirable. Disclosed herein is a method of recovering gold from waste sources thereof, in particular waste electrical goods. Also disclosed herein is an apparatus for recovering gold from said waste sources. In particular, disclosed herein is a method and apparatus in which gold leaching chlorine gas is generated externally to a reactor vessel and subsequently pumped into the reactor vessel comprising the waste gold materials.
    Type: Grant
    Filed: May 9, 2013
    Date of Patent: June 27, 2017
    Assignee: HIGH VALUE METALS RECOVERY LTD
    Inventors: James Parkes, Mary Parkes
  • Patent number: 9187818
    Abstract: A method and apparatus are present for manufacturing a part. The part is comprised of a metal alloy and is positioned to form a positioned part. An electromagnetic field is generated that heats the positioned part. A surface of the positioned part is exposed to an inert gas, while the electromagnetic field is generated to create an inverse thermal gradient between an exterior of the positioned part and an interior section of the positioned part to form a heat treated part.
    Type: Grant
    Filed: February 11, 2009
    Date of Patent: November 17, 2015
    Assignee: THE BOEING COMPANY
    Inventors: Brad L. Kirkwood, Marc R. Matsen, Tony Shen, Wesley B. Crow
  • Patent number: 9157682
    Abstract: A heat treatment furnace is provided which includes a gas generator with a methanol inlet connected to a methanol feed line and at least one gas outlet for dissociated methanol, wherein said gas generator is disposed to be in heat exchange contact with a cooling zone and a heating zone of the furnace.
    Type: Grant
    Filed: January 31, 2012
    Date of Patent: October 13, 2015
    Assignee: Linde Aktiengesellschaft
    Inventor: Akin Malas
  • Publication number: 20150091224
    Abstract: A raw material supply apparatus that supplies a raw material into a flash smelting furnace and supplies a first gas contributing to a reaction of the raw material into the flash smelting furnace, includes: a raw material passage that is provided out of a lance through which the first gas passes, the raw material passing through the raw material passage; and an adjuster that adjusts a distribution of the raw material by blowing a second gas to the raw material passing through the raw material passage.
    Type: Application
    Filed: September 30, 2014
    Publication date: April 2, 2015
    Applicant: PAN PACIFIC COPPER CO., LTD.
    Inventors: Tatsuya MOTOMURA, Eiji TOJIMA, Tomoya KAWASAKI, Yutaka YASUDA
  • Patent number: 8747731
    Abstract: In a device for preparing process gases (3) for heat treatments of metallic materials/workpieces, the respective process gas (3) is to be fed into at least one treatment chamber (1.1) in an industrial furnace (1) having been practically fully prepared, homogenised and heated, and the method is to be carried out both with newly built and particularly with already existing installations of industrial furnaces (1) with the aid of the device, wherein the process gas (3) is prepared with compression at temperatures uncoupled from the temperature in the treatment chamber (1.1), in a process separate from the heat treatment process in the treatment chamber (1.1), and in a temperature range up to about 1250° C., and is rendered usable for economical and low-emission heat treatment (FIG. 3).
    Type: Grant
    Filed: November 20, 2012
    Date of Patent: June 10, 2014
    Assignee: Ipsen, Inc.
    Inventors: Werner Hendrik Grobler, Peter Haase, Bernd Edenhofer, Jens Bechthold, Thorsten Requardt, Thomas Eversmann
  • Publication number: 20140130636
    Abstract: A method of controlling a melting process in an electric arc furnace for melting a metallic material. By means of the present disclosure it is possible to minimize desired process properties such as the melting time or the total power consumption of the melting process. The method includes the steps of receiving or collecting measured data of at least one process variable, determining the current state of the process, performing an optimization of the melting process, determining a process input based on the result of the optimization, and controlling the melting process by means of the process input. A control system is also presented herein.
    Type: Application
    Filed: January 17, 2014
    Publication date: May 15, 2014
    Inventors: Michael Lundh, Xiaojing Zhang
  • Publication number: 20140091503
    Abstract: An apparatus for recovering valuable metals and manufacturing multifunctional aggregate from slag. The apparatus includes a slag reforming processing pot 10 in which molten slag discharged from a converter or an electric furnace is stored, a reducing agent introducing part 20 which introduces a reducing agent into the slag reforming processing pot from above, the reducing agent recovering valuable metals from the molten slag, a reducing agent inflow part 25 which inputs a reducing agent into the slag reforming processing pot through a lower portion of a side of the slag reforming processing pot, the reducing agent recovering valuable metals from the molten slag, and cooling units 30 and 40 which create bubbles and perform controlled cooling in order to convert the molten slag, from which the valuable metals are recovered, into a light material having a porous structure.
    Type: Application
    Filed: December 4, 2013
    Publication date: April 3, 2014
    Applicant: HYUNDAI STEEL COMPANY
    Inventor: Joon-Seong Ki
  • Publication number: 20140083253
    Abstract: A flux injector apparatus and method adapted to distribute a predetermined amount of flux to an associated pool of molten aluminum. The flux injector apparatus includes a pressurized tank adapted to store and feed the flux under pressure. A feed mechanism operative to discharge a predetermined amount of flux to an outlet and a controller for monitoring and operating the apparatus. The feed mechanism includes a housing having an inner wall defining a cavity with an inlet and an outlet. A feed wheel is positioned within the cavity and operative to receive a predetermined amount of flux from the inlet, translate the flux within the cavity and discharge the predetermined amount of flux through the outlet of the pressurized tank.
    Type: Application
    Filed: June 7, 2012
    Publication date: March 27, 2014
    Applicant: PYROTEK, INC.
    Inventors: Lennard Lutes, Richard S. Henderson, Jason Holstein
  • Patent number: 8585961
    Abstract: Embodiments of the invention comprise a preheater for preheating a ladle for use in steelmaking wherein less fuel is consumed in heating the ladle efficiently and accurately to a controlled temperature. A preheater temperature is varied by controlling a burner of the heating unit based on measurements of refractories of the ladle taken by a pyrometer. The heating unit of the preheater includes an emissive coating for reducing heat loss and efficient heating during the preheating process. The heating unit of the preheater also includes valve mechanisms for accurately varying a flame size of the burner by regulating the rate of fuel, air, and oxygen supplied to the heating unit.
    Type: Grant
    Filed: February 21, 2012
    Date of Patent: November 19, 2013
    Assignee: Nucor Corporation
    Inventor: Gregory S. Galewski
  • Patent number: 8377371
    Abstract: A battery of stationary hearth furnaces, and method for using, for producing metallic iron nodules having a furnace having a stationary hearth, an inlet and an outlet; a heating chamber beneath the stationary hearth having heated fluids circulated thereto and heating reducible material on the stationary hearth; passageways circulating fluids, through ports from the furnace housing above the reducible material to the heating chamber beneath; burners and air inlets in the furnace and optionally in at least one passageway and a heating chamber for drying and heating the reducible material, driving off and burning volatile material, and forming metallic iron nodules; a loading device for loading reducible material and optionally hearth material onto the stationary hearth through the inlet; and a discharging device capable of discharging metallic iron nodules and optionally related material from the stationary hearth through the outlet.
    Type: Grant
    Filed: September 26, 2011
    Date of Patent: February 19, 2013
    Assignee: Nu-Iron Technology, LLC
    Inventor: Narayan Govindaswami
  • Publication number: 20120104667
    Abstract: A furnace system includes a furnace facility disposed on a conveyer device and having a pre-heating zone, a high temperature heating zone, and two cooling zones, and the conveyer device moves the work piece from the pre-heating zone through the high temperature heating zone and the cooling zones, two heating members disposed in the heating zones for pre-heating and heating the work piece, two piping members coupled between the cooling zones and the heating zones for recycling the waste heat gas, and two blowing devices draw the waste gas from the cooling zones to the heating zones for recycling and economizing the heat energy and for preventing the steel materials from being distorted or twisted.
    Type: Application
    Filed: October 27, 2010
    Publication date: May 3, 2012
    Inventor: Chang Lung Tseng
  • Patent number: 7982165
    Abstract: A system for heat treating a metal product has an annealing zone having a first preselected atmosphere condition, a cooling zone having a second preselected atmosphere condition different than the first preselected atmosphere condition, and a blueing zone having a third preselected atmosphere condition different than the first and second preselected atmosphere conditions. A graphical user interface allows an operator select one of the zones for displaying processing information pertaining to the selected zone. The processing information includes a computed ratio of gaseous hydrogen H2 (g) to water vapor H2O (g) for the respective preselected atmosphere condition. The graphical user interface allows an operator to control the respective preselected atmosphere based, at least in part, upon the computed ratio.
    Type: Grant
    Filed: October 14, 2008
    Date of Patent: July 19, 2011
    Assignee: Furnace Control Corp.
    Inventors: Robert N. Blumenthal, Andreas T. Melville
  • Publication number: 20110167963
    Abstract: A dual outlet injector is disclosed for use in a dual lance or dual port desulfurization station, whereby reagent from a given injector vessel may be injected into two separate supply pipes respectively corresponding to the dual lances or dual ports. The dual outlet injector enables a desulfurization station to be configured comprising only one supply vessel for powdered magnesium reagent and only one supply vessel for a carrier reagent such as powdered lime.
    Type: Application
    Filed: June 30, 2009
    Publication date: July 14, 2011
    Applicant: ESM GROUP INC.
    Inventors: Joseph R. Waitlevertch, Larry J. Epps, Michael S. Ross
  • Patent number: 7942950
    Abstract: A method introducing a stirring gas through a vessel bottom, receiving a measurable mechanical vibration by at least one sensor fixed to the vessel or to a supporting frame thereof, filtering the thus detected vibration signals by a high pass filter and preferably by a low pass filter, sampling and digitizing the vibration signals for exposing them to a second filtering which is digital and calibrated upon the vessel vibration responses, sequencing the response, exposing each sequence to the calculation of a temporal moving mean square, and extracting the total effective value RMS (Root Mean Square) of the measured vibration signal therefrom. The effective value is used for controlling the stirring gas flowrate supplied to the vessel. The method can be used for a stirring stand of steel making shop ladles, converters, RH processes, electric arc furnaces, etc.
    Type: Grant
    Filed: June 14, 2005
    Date of Patent: May 17, 2011
    Assignee: ArcelorMittal France
    Inventors: Marc Burty, Charles Pusse, Patrick Wetta, Francis Sulin, Claude Bertoletti, Yves Borneque, Daniel Pernet, Eric Carioli
  • Patent number: 7887617
    Abstract: Method and apparatus for determining the ore content and for further treatment of the ore, the ore content of the crushed ore being monitored in the method on-line and the information on the ore content being utilized in the further treatment of the ore.
    Type: Grant
    Filed: June 2, 2006
    Date of Patent: February 15, 2011
    Assignee: Mine On-Line Service Oy
    Inventor: Iipo Auranen
  • Publication number: 20110011212
    Abstract: A method for producing a cyanide including the steps of supplying a hydrocarbon and nitrogen source to an onsite plasma reactor and removing cyanide synthesised inside the onsite plasma reactor to thereby produce the cyanide is disclosed. Also disclosed is a method which includes a monitor for monitoring the cyanide requirement of an onsite cyanide utilising system and supplying the hydrocarbon and nitrogen source in accordance with the cyanide requirement. Additionally, a method for recovering, refining, purifying or treating a metal including the steps of monitoring a cyanide requirement of the method and supplying to the method in a just in time sequence a cyanide synthesised onsite to thereby recover, refine, purify or treat the metal is disclosed.
    Type: Application
    Filed: March 11, 2009
    Publication date: January 20, 2011
    Applicant: SYNERGEN MET LIMITED
    Inventor: Geoffrey Alexander Duckworth
  • Patent number: 7854883
    Abstract: A system for cooling a hot rail of rail steel to a fine perlitic or ferritic or perlitic/ferritic structure has a plurality of separate cooling modules with independently adjustable cooling parameters. The rail is guided downstream through the modules of the cooling stretch and through intermediate zones between the modules so as to cool the surface of the rail in each of the modules and to subject the rail to destressing or stress relief between the modules. Sensors in each of the intermediate zones detect the actual surface temperature of the rail in the respective zones, and a controller connected to the modules and to the sensors varies the cooling parameters of the cooling modules in dependence on the detected temperatures in the respective upstream zones to ensure a defined temperature in the rail that lies above a critical temperature at which bainitic structure components are formed.
    Type: Grant
    Filed: July 23, 2007
    Date of Patent: December 21, 2010
    Assignee: SMS Meer GmbH
    Inventors: Klaus Kueppers, Meinert Meyer, Thomas Nerzak, Uwe Plociennik
  • Patent number: 7780906
    Abstract: A device for control of bubbling of a metal bath in a ladle or in another similar metallurgical vessel including a bottom injector linked to a source of supply of pressurized stirring gas to be injected with aid of a pipe provided with a facility for adjusting flow rate, at least one vibration sensor mounted on the vessel itself or on a support frame, a signal processing unit processing a vibratory signal gathered by the sensor, and wherein the signal processing unit includes at least, and in successive order of processing of the vibratory signal, a high-pass analog filter, a digitizer, a digital filter calibrated on vibratory responses of the ladle, and a computer for computing a sliding temporal quadratic mean of RMS type.
    Type: Grant
    Filed: December 16, 2008
    Date of Patent: August 24, 2010
    Assignee: Arcelor France
    Inventors: Marc Burty, Charles Pusse, Patrick Wetta, Francis Sulin, Claude Bertoletti, Yves Borneque, Daniel Pernet, Eric Carioli
  • Publication number: 20090315232
    Abstract: Provided is an apparatus for dissolving noble metals, including: a sealed dissolution reactor provided with agitators; a sealed electrolysis type chlorine producing unit for supplying chlorine gas produced via electrolysis to the dissolution reactor; a pH adjusting unit for controlling and maintaining pH of the liquid inside the dissolution reactor to convert the chlorine gas supplied to the dissolution reactor into a chlorine compound; and an inorganic material extraction unit for extracting inorganic materials from the liquid received from the dissolution reactor via heating/evaporation, wherein the pH adjusting unit controls pH of the liquid inside the dissolution reactor in such a manner that the chlorine compound is produced, the noble metal in a noble metal-containing sample introduced into the dissolution reactor is dissolved by the chlorine compound, and the liquid evaporated from the inorganic material extraction unit is recycled to the dissolution reactor.
    Type: Application
    Filed: June 23, 2009
    Publication date: December 24, 2009
    Applicant: Korea Institute of Geoscience and Mineral Resources (KIGAM)
    Inventors: Min Seuk Kim, Jong Gwan Ahn
  • Publication number: 20090107295
    Abstract: A method for the recovery of refractory debris materials and ladle slags as process slags in the iron metallurgy production in EAFs and the related metering to the furnace for the formation of the process slag comprises the following steps: grinding and screening of the refractory debris materials until powders of controlled granulometry are obtained, storage of the powders in storage sites, injection of the powders into an EAF furnace by means of automatic metering of the various components.
    Type: Application
    Filed: March 28, 2006
    Publication date: April 30, 2009
    Inventors: Francesco Memoli, Osvaldo Brioni, Mauro Bianchi Ferri
  • Patent number: 7204952
    Abstract: Vacuum carburizing of ferrous workpieces is performed at low pressure in a vacuum furnace using a carburizing hydrocarbon as the carburizing medium. The furnace is constructed to be generally transparent to the carburizing hydrocarbon so that cracking tends to occur at the workpiece which functions as a catalyst to minimize carbon deposits. The carburizing hydrocarbon is supplied in liquid form to an injector which injects the liquid carburizing hydrocarbon as a vapor to produce a uniform dispersion of the carburizing hydrocarbon about the workpiece, resulting in uniform carburizing of the workpieces.
    Type: Grant
    Filed: October 31, 2005
    Date of Patent: April 17, 2007
    Assignee: Surface Combustion, Inc.
    Inventors: Ralph P. Poor, Gary W. Barbee, Stephen H. Verhoff, James E. Brug
  • Patent number: 7193189
    Abstract: Systems and methods for monitoring a heat treating atmosphere derive from at least one sensor placed in situ in the atmosphere a process variable, which is indicative of the ratio of gaseous hydrogen H2 (g) to water vapor H2O (g) in the atmosphere. The systems and methods use the process variable, e.g., to control the atmosphere, or to record or display the process variable.
    Type: Grant
    Filed: June 1, 2004
    Date of Patent: March 20, 2007
    Assignee: Furnace Control Corp.
    Inventors: Robert N. Blumenthal, Andreas T. Melville
  • Patent number: 6960238
    Abstract: In a process for the gas reduction of particulate oxide-containing ores, in particular iron-oxide-containing material, in the fluidized-bed process at a pressure of <5 bars, wherein the ore by aid of a reducing gas produced from coal is heated, optionally also pre-reduced, in a fluidized-bed reactor (1) designed as a pre-heating stage (5), subsequently is reduced to sponge iron in at least one fluidized-bed reactor (2, 3) designed as a reduction stage (7, 8), the reducing gas via a reducing-gas feed duct (12) or reducing-gas duct (13) being conducted from the reduction stage (7, 8) to the pre-heating stage (5) in the opposite direction of the material to be reduced and conducted from stage to stage, and being drawn off as an export gas after purification, heat is supplied to the reducing gas fed to the reduction stage (7, 8) and/or pre-heating stage (5), namely by combustion, together with oxygen and/or air, of a portion of the reducing gas provided for the gas reduction in the reduction stage (7, 8) and/o
    Type: Grant
    Filed: June 27, 2001
    Date of Patent: November 1, 2005
    Assignee: Voest-Alpine Industrieanlagenbau GmbH & Co.
    Inventors: Leopold Werner Kepplinger, Franz Hauzenberger, Johannes Schenk, Sanghoon Joo
  • Patent number: 6955730
    Abstract: The method and apparatus for enhancing the metallurgical quality of products treated in a furnace with several zones, wherein the temperature and the atmospheric conditions can be controlled. The applies to any type of product treated in a furnace, such as billets, blooms, slugs or slabs. Alternatively, this may be used by iron and steel manufacturers in the production line for sheets, plates, tubes, etc.
    Type: Grant
    Filed: April 19, 2002
    Date of Patent: October 18, 2005
    Assignee: L'Air Liquide, Société Anonyme á Directoire et Conseil de Surveillance pour l'Etude et l'Exploitation des Procédés Georges Claude
    Inventors: Savine Bockel-Macal, Olivier Delabroy, Olivier Louedin, Christel Champinot
  • Patent number: 6929774
    Abstract: A method and apparatus for heating and cooling a substrate are provided. A chamber is provided that comprises a heating mechanism adapted to heat a substrate positioned proximate the heating mechanism, a cooling mechanism spaced from the heating mechanism and adapted to cool a substrate positioned proximate the cooling mechanism, and a transfer mechanism adapted to transfer a substrate between the position proximate the heating mechanism and the position proximate the cooling mechanism.
    Type: Grant
    Filed: November 4, 2003
    Date of Patent: August 16, 2005
    Assignee: Applied Materials, Inc.
    Inventors: Ratson Morad, Ho Seon Shin, Robin Cheung, Igor Kogan
  • Patent number: 6860919
    Abstract: A method of recovering a precious metal from a sulphide mineral slurry which contains the precious metal which includes the steps of subjecting the slurry to a bioleaching process, supplying a feed gas which contains in excess of 21% oxygen by volume to the slurry, and recovering precious metal from a bioleach residue of the bioleaching process.
    Type: Grant
    Filed: September 5, 2000
    Date of Patent: March 1, 2005
    Assignee: Billiton Intellectual Property, B.V.
    Inventors: Alan Norton, John de Klerk Batty, David William Dew, Petrus Basson
  • Publication number: 20040154185
    Abstract: A method and apparatus for heating and cooling a substrate are provided. A chamber is provided that comprises a heating mechanism adapted to heat a substrate positioned proximate the heating mechanism, a cooling mechanism spaced from the heating mechanism and adapted to cool a substrate positioned proximate the cooling mechanism, and a transfer mechanism adapted to transfer a substrate between the position proximate the heating mechanism and the position proximate the cooling mechanism.
    Type: Application
    Filed: November 4, 2003
    Publication date: August 12, 2004
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Ratson Morad, Ho Seon Shin, Robin Cheung, Igor Kogan
  • Patent number: 6767504
    Abstract: In a heat treating method and furnace used in this method which can prevent disturbance of an atmosphere gas inside a heat chamber, and can prevent deterioration of the processing quality and efficiency of work, a control section 4 first operates a vacuum pump VP to reduce the inner pressure of a purge chamber 3 to a predetermined pressure level, then manipulates a large and small caliber operating valve (13a, 13b) to supply the atmosphere from the interior of the heat chamber 1 to that of the purge chamber 3, and the control section 4 actuates transporting means 5 to transport the work W between the purge chamber 3 and the heat chamber 1 in a state wherein the inner pressures of the purge chamber 3 and the heat chamber 1 have been rendered substantially equal on the basis of detected values from first and second pressure sensors PS1, PS2.
    Type: Grant
    Filed: April 15, 2002
    Date of Patent: July 27, 2004
    Assignee: Koyo Thermo Systems Co., Ltd.
    Inventors: Kiyoyuki Hattori, You Ishii, Toshiyuki Harada
  • Patent number: 6744022
    Abstract: Systems and methods for monitoring a heat treating atmosphere derive from at least one sensor placed in situ in the atmosphere a process variable, which is indicative of the ratio of gaseous hydrogen H2 (g) to water vapor H2O (g) in the atmosphere. The systems and methods use the process variable, e.g., to control the atmosphere, or to record or display the process variable.
    Type: Grant
    Filed: October 1, 2001
    Date of Patent: June 1, 2004
    Assignee: Furnace Control Corp.
    Inventors: Robert N. Blumenthal, Andreas T. Melville
  • Patent number: 6627145
    Abstract: A cell and an equipment for thermally processing steel parts under low pressure, including heating means formed of several radiant gas tubes distributed around a useful volume of a tight chamber, and control means provided with at least one mode of pulse regulation of the heating means.
    Type: Grant
    Filed: June 4, 2001
    Date of Patent: September 30, 2003
    Assignee: Etudes et Constructions Mecaniques
    Inventors: Max Eymin, Laurent Pelissier
  • Patent number: 6544314
    Abstract: A metal alloy, such as steel, is manufactured in an electric arc furnace system equipped with at least one sensor, at least one a controller including a logic program and a variable valve in fluid communication with the furnace and a material source. The nature and quality of the slag formed over a molten metal during manufacture of steel is dynamically controlled by continuously adjusting the addition of one or more material to the arc furnace through the variable valve.
    Type: Grant
    Filed: March 19, 2001
    Date of Patent: April 8, 2003
    Assignee: Specialty Minerals (Michigan) Inc.
    Inventors: James Stendera, David Viers, Mark Duchnak
  • Publication number: 20030057614
    Abstract: An apparatus for thermally processing a microelectronic workpiece is set forth. The apparatus comprises a first assembly and a second assembly, disposed opposite one another, with an actuator disposed to provide relative movement between the first assembly and second assembly. More particularly, the actuator provides relative movement between at least a loading position in which the first assembly is in a state for loading or unloading of the microelectronic workpiece, and a thermal processing position in which the first assembly and second assembly are proximate one another and form a thermal processing chamber. A thermal transfer unit is disposed in the second assembly and has a workpiece support surface that is heated and cooled in a controlled manner.
    Type: Application
    Filed: August 27, 2002
    Publication date: March 27, 2003
    Inventors: Robert A. Weaver, Paul R. McHugh, Gregory J. Wilson
  • Patent number: 6508976
    Abstract: An apparatus and method for generating artificial atmospheres in a furnace for the heat treating of materials. The furnace includes a substantially isolated chamber having a discharge receiving orifice for accepting a bi-phasic cryogen into a hot/work zone of the chamber. A low pressure cryogen source feeds a bi-phasic inert gas into the chamber in order to allow the volumetric expansion of the evaporating liquid constituent of the bi-phasic cryogen to purge a substantial portion of the ambient oxygen from the chamber and to allow a substantial residual concentration of the inert gas to blanket the process area without significant dissipation during the heat treating process. Oxidizable materials heat treated in artificial atmospheres generated by use of bi-phasic cryogens show no signs of scaling or staining through the process and thus do not need to undergo acid bathing prior to subsequent processing.
    Type: Grant
    Filed: March 2, 2001
    Date of Patent: January 21, 2003
    Assignees: L'Air Liquide-Societe' Anonyme A' Directoire et Conseil de Surveillance Pour L'Etude et L'Exploitation Des Procedes Georges Claude, Air Liquide America Corporation
    Inventor: Kenneth A. Till
  • Publication number: 20020190442
    Abstract: An oxygen fueled combustion system includes a furnace having at least one burner, an oxygen supply for supplying oxygen having a predetermined purity, and a carbon based fuel supply for supplying a carbon based fuel. The oxygen and the carbon based fuel are fed into the furnace in a stoichiometric proportion to one another to limit an excess of either the oxygen or the carbon based fuel to less than 5 percent over the stoichiometric proportion. The combustion of the carbon based fuel provides a flame temperature in excess of 4500° F. The exhaust gas stream from the furnace has substantially zero nitrogen-containing combustion produced gaseous compounds from the oxidizing agent and reduced green-house gases. Substantially less carbon based fuel is required than conventional combustion systems without a loss of energy output.
    Type: Application
    Filed: June 3, 2002
    Publication date: December 19, 2002
    Inventor: Dietrich M. Gross
  • Publication number: 20020185790
    Abstract: A molten metal treatment furnace (10) with metal treatment and level control includes a heating chamber (12) for containing and heating a supply of molten metal (60), a pump (22) connected to the heating chamber (12), a molten metal treatment chamber (16, 18) located at the outlet of the pump (22), and a dosing chamber (40) located downstream and in fluid communication with the molten metal treatment chamber (16, 18). A trough (44) is connected to the dosing chamber (40) for supplying the molten metal (60) to a downstream process. A molten metal level sensor (66) is located in the dosing chamber (40). The pump (22) is a variable speed pump having a pump inlet (24) connected to the heating chamber (12) and configured to pump the molten metal (60) through the furnace (10) during operation. The molten metal level sensor (66) is connected to the pump (22) for providing a pump speed control signal to the pump (22).
    Type: Application
    Filed: June 11, 2001
    Publication date: December 12, 2002
    Inventors: Marshall A. Klingensmith, James R. Fields, Michael J. Kinosz
  • Publication number: 20020185789
    Abstract: A dosing furnace (10) with metal treatment and level control includes a holding chamber (12) for containing a supply of molten metal (50), a pump (22) connected to the holding chamber (12), a molten metal treatment chamber (16, 18) located at an outlet (26) of the pump (22), and a dosing chamber (40) located downstream and in fluid communication with the molten metal treatment chamber (16, 18). A molten metal level sensor (56) is located in the dosing chamber (40). The pump (22) is a variable speed pump having a pump inlet (24) connected to the holding chamber (12) and configured to pump the molten metal (50) through the dosing furnace (10) during operation. The molten metal level sensor (56) is connected to the pump (22) for providing a pump speed control signal to the pump (22).
    Type: Application
    Filed: June 11, 2001
    Publication date: December 12, 2002
    Applicant: Alcoa Inc.
    Inventors: Marshall A. Klingensmith, Andreas Kaleja, Michael J. Kinosz
  • Patent number: 6478846
    Abstract: The invention relates to a method for injecting reducing agents into a shaft furnace in which the reducing agent is transported within a pneumatic delivery stream to the shaft furnace according to the flowing steps; a) dividing the delivery stream into a number of partial streams, b) transferring the individual partial streams through a heating unit, and c) heating the reducing agent within the individual partial streams inside of the heating device. A device for carrying out the inventive method comprises, for example, a delivery line in order to pneumatically deliver the reducing agent to the shaft furnace, and a number of heat exchange pipes which are integrated in the delivery line using a parallel connection, said connection relating to flow techniques, such that the pneumatic delivery stream is divided into a number of partial streams. The inventive device also comprises a heating unit for transmitting heat energy to the individual partial streams.
    Type: Grant
    Filed: May 11, 2000
    Date of Patent: November 12, 2002
    Assignees: Thyssen Krupp Stahl AG, Kuettner GmbH & Co. KG
    Inventors: Louis Schmit, Raymond Mack, Karl Langner, Klaus Schott
  • Patent number: 6383444
    Abstract: A process to optimize the reduction process with a given quality of ore. The reduction gas 7 is analyzed by means of gas sensor 1 and is separated into two partial flows. The throughput of the partial flow which is oxidized is regulated by a regulation valve 3 and is then sent to the burner 4 where it is oxidized. The other partial flow of the reduction gas [7] is regulated by a regulation valve 2 according to the required amount of gas in the shaft and is thereafter brought to the required temperature in the heat exchanger 11 and mixed with the oxidized partial flow of the reduction gas. The gas components are determined by a gas sensor 13 and, when necessary, a gas delivery 14 is adjusted according to mathematical formulations. This makes it possible it possible to run the reduction process in the direction of its stoichiomeric optimum using a given quality of ore.
    Type: Grant
    Filed: October 3, 2001
    Date of Patent: May 7, 2002
    Assignee: Voest-Alpine Industrieanlagenbau GmbH
    Inventor: Gerald Rosenfellner
  • Publication number: 20020040623
    Abstract: A metal alloy, such as steel, is manufactured in an electric arc furnace system equipped with at least one sensor, at least one a controller comprising a logic program and a variable valve in fluid communication with the furnace and a material source. The nature and quality of the slag formed over a molten metal during the manufacture of steel is dynamically controlled by continuously adjusting the addition of one or more material to the arc furnace through the variable valve.
    Type: Application
    Filed: March 19, 2001
    Publication date: April 11, 2002
    Inventors: James Stendera, David Viers, Mark Duchnak
  • Publication number: 20020020948
    Abstract: A cell for hardening steel parts by circulation of a gas in a tight enclosure, including at least one static aspirator for circulating the gas, the gas present at the inlet of the static aspirator being at a pressure greater than the atmospheric pressure.
    Type: Application
    Filed: June 6, 2001
    Publication date: February 21, 2002
    Inventors: Jean Massot, Laurent Pelissier
  • Publication number: 20020017746
    Abstract: A cell and an equipment for thermally processing steel parts under low pressure, including heating means formed of several radiant gas tubes distributed around a useful volume of a tight chamber, and control means provided with at least one mode of pulse regulation of the heating means.
    Type: Application
    Filed: June 4, 2001
    Publication date: February 14, 2002
    Inventors: Max Eymin, Laurent Pelissier
  • Patent number: 6264716
    Abstract: A process for stirring molten steel in a container. In this process, argon gas is introduced into the container at a flow rate of from about 0.005 to about 0.2 cubic feet of argon per ton of molten steel per minute, the extent to which said container is caused to vibrate is measured, analog signals are produced corresponding to the rate of flow of argon gas into said container, the analog signals are sampled at a rate of at least 800 times per second, the analog signals are converted to digital signals, the digital signals are transformed by subjecting them to fast Fourier transformation, and the transformed digital signals are evaluated.
    Type: Grant
    Filed: March 18, 2000
    Date of Patent: July 24, 2001
    Assignee: Nupro Corporation
    Inventors: Francis L. Kemeny, David I. Walker, Jeremy A. T. Jones
  • Patent number: 6054095
    Abstract: The present invention is to provide a cooling system for cooling a strip in a vertical path of a continuous strip heat-treating process in which cooling nozzles are arranged in a width direction of a strip on the surfaces of cooling headers arranged closely opposed to both surfaces of the strip, and each cooling nozzle is inclined to both edge portions in the width direction of the strip by an inclination angle in such a manner that a center line of a jet of a cooling medium, which is jetted out from the cooling nozzle, is inclined with respect to a normal line at a position on the strip surface where the center line of the jet of the cooling medium crosses the strip.
    Type: Grant
    Filed: January 16, 1998
    Date of Patent: April 25, 2000
    Assignee: Nippon Steel Corporation
    Inventors: Ken Minato, Yasuo Hamamoto, Shinichiro Tomino, Takuro Hosojima, Hiroo Ishibashi
  • Patent number: 5618032
    Abstract: Apparatus for the production of iron carbide in a shaft furnace, by reacting a carbon containing reducing gas as the process gas with particulate metal oxide material for an extended residence time at low temperature, including residence time and operating temperature controls. The resulting iron carbide product is also disclosed.
    Type: Grant
    Filed: May 5, 1995
    Date of Patent: April 8, 1997
    Assignee: Midrex International B.V. Rotterdam, Zurich Branch
    Inventors: David C. Meissner, Winston L. Tennies
  • Patent number: 5481247
    Abstract: A blast furnace tuyere sensor system comprising a conditioning circuit including a D.C. power supply, a potentiometer for base loading circuit voltage, and a photosensitive resistor sensor which outputs an analog voltage signal proportional to the intensity of the light falling on the sensor, and method and means to measure the output voltage signal and to actuate alarms when the measured voltage signal deviates in a predetermined manner or amount from the base load voltage indicative of a plugged tuyere, a bright tuyere or a defective sensor.
    Type: Grant
    Filed: July 29, 1994
    Date of Patent: January 2, 1996
    Inventors: James M. Alexander, Russell K. McComb, Jr.
  • Patent number: 5451246
    Abstract: For heating sponge iron to temperatures of about 850.degree. C. without substantial oxidation losses, there are provided at least two separate preheating stages at different temperatures, to which the sponge iron is successively fed and in which the temperature and the gas atmosphere are respectively individually controlled in such a way that a chemically neutral gas atmosphere is set in the first preheating stage at the lowest temperature and a reducing gas atmosphere is set in the last preheating stage at the highest temperature. The hot gas for the preheater is obtained at least in part from the waste gas from the melting furnace, to which the preheated sponge iron is fed.
    Type: Grant
    Filed: March 18, 1994
    Date of Patent: September 19, 1995
    Assignee: Kortec AG
    Inventor: William Wells
  • Patent number: 5427604
    Abstract: A method and apparatus for feeding alloy additive and burden materials to the burden in a vertical shaft furnace working volume generally by gravity-feeding the alloy additive to the furnace tuyere for entrainment in the blast media and transfer to the burden, which improves the recovery rate of the charged additive components in the molten metal and, allows utilization of undersized materials without secondary handling and treatment of the feed materials or utilization of pneumatic feed apparatus.
    Type: Grant
    Filed: December 3, 1993
    Date of Patent: June 27, 1995
    Assignee: AMSTED Industries Incorporated
    Inventors: C. Gilmer Loving, Eugene B. Bailey, Robert G. Peting
  • Patent number: 5385337
    Abstract: A control arrangement is disclosed for a conventional, atmosphere heat treating furnace which is operated at high temperature and fitted with a vacuum pump to draw rough or soft vacuum levels when heating the work to heat treat temperatures. The control arrangement utilizes a hydrogen--inert gas furnace atmosphere continuously metered into the furnace to produce a reducing gas mixture to prevent oxidation of the work. If oxidation conditions are sensed, the mass flow is automatically increased while vacuum levels are maintained constant. A unique oxygen probe mounting arrangement is disclosed which enables a conventional oxygen probe to give fairly accurate and consistent readings for fast, automatic process control.
    Type: Grant
    Filed: April 19, 1993
    Date of Patent: January 31, 1995
    Assignee: Gas Research Institute
    Inventor: Thomas J. Schultz
  • Patent number: 5366205
    Abstract: An installation for heat treatment or thermochemical treatment of steel permit instantaneous and permanent checking of the concentration of carbon at the surface of the steel, particularly in the course of the carbon enrichment of the surface zone of a workpiece. The process provides for the circulation in contact with this surface zone of a gaseous flux permitting the saturation concentration of carbon at the surface to be obtained at maximum speed, and for regulating this flux as a function of time. The installation comprises a monitored-atmosphere furnace having an input and an outlet for a gaseous flux, feed means forming this gaseous flux, and means for regulating the gaseous flux; it is equipped with data-storage and/or calculating means, and the feed means are designed to form a gaseous flux suitable for obtaining a saturation concentration of carbon at the surface of the workpieces in less than one minute.
    Type: Grant
    Filed: February 25, 1994
    Date of Patent: November 22, 1994
    Assignee: Solo Fours Industriels SA
    Inventor: Michel Gantois