Abstract: A gatherer stitcher includes an endless gatherer chain for gathering and transporting folded sheets astride the chain. The gatherer chain has chain roof segments and driving elements being adjustable in position. In an inactive position, a driving element that can be folded forms part of the roof of the gatherer chain and, in another, active position, projects out of the roof of the gatherer chain transversely relative to the conveying direction. The driving element can be driven by a control device. A method for adapting the endless gatherer chain to a format of a product is also provided.

Abstract: A system for gathering printed products includes a transport device and feed devices for the printed products, which form a gathering line, wherein the transport device has receiving points for the printed products located at regular intervals on a revolving traction apparatus. A sensor, which monitors the functionality of the receiving points along the transport line to detect defects, is connected to a control unit, which determines the feed of the printed products to the receiving points of the transport device.

Abstract: A gatherer stitcher having a gatherer chain configuration includes roof segments forming a ridge region and drivers having respective stop surfaces and being mounted so as to be adjustable between an operating position and a position pivotable away therefrom. An auxiliary driver is restricted to the ridge region and carried by a respective roof segment directly adjacent the stop surfaces. The auxiliary driver, in the operating position of the adjustable driver, forms a combined stop surface together with the adjustable driver.

Abstract: A saddle stitcher for producing personalized saddle stitched brochures includes a stitching station, at least two folded sheet feeders for the feeding of nonpersonalized folded sheets, an assembly chain, a drive system, and at least two card gluers arranged along the assembly chain which glue personalized printed matter onto the nonpersonalized folded sheets.

Abstract: A document assembly system with jam detection capability. The system including an accumulation chassis having a series of pusher fingers for pushing collations of documents. Above the chassis, document feeders release documents to the chassis to form the collations. A set of horizontal photo-sensors is positioned below the document feeder at a level substantially even with the tops of the pusher fingers on the chassis. The photo-sensors detect lead and trail edges of documents traveling in the flight path from the document feeder to the chassis. The sensors generate signals representing the lead and tail edges of documents breaking the line between the photo-sensors. A controller receives the signals from the photo-sensors and compares them to an expected profile calculated as a function the parameters of operation for the chassis and feeders. An error signal is generated when the compared signals are different from the expected profile by greater than a predetermined margin of error.

Abstract: The invention relates to a signature hopper loader and method for feeding signatures to a hopper on a binding line. The hopper loader includes a conveyor and a deblocker that work together to feed signatures to the hopper. The deblocker is preferably positioned adjacent the conveyor such that the deblocker serves to laterally shift the signatures facilitating deblocking and/or alignment of the signatures.

Abstract: A document collator comprising a conveyor system, a prime document feeder station and a plurality of enclosure document feeder stations arranged at spaced locations along the conveyor system, a collation station located downstream of the feeder stations at one end of the conveyor system, and control elements, including elements for determining which one of the plurality of feeder stations is the prime feeder station, the control elements being operable to control each feeder station independently in such a way as to ensure that the documents from each of the enclosure document feeder stations located upstream of and including the prime feeder station are stacked one on top of each other with the prime document on top and the documents from each of the feeder stations downstream of the prime feeder station are stacked one on top of each other.

Abstract: In the case of a method of controlling the transport speed of a transport and gathering unit, wherein filling-material stacks are moved from an inlet to an outlet of the gathering path making use of at least one transport means and wherein filling-material units can selectively be added to the filling-material stacks at one or at several adding stations, at least one measure is determined for each filling-material stack at the inlet of the gathering path, each measure for each filling-material stack is increased at each adding station by a respective value corresponding to the filling-material unit added, if the filling-material stack has added thereto a filling-material unit, each measure of each filling-material stack is compared with a respective set value associated with the transport means, and the transport speed is controlled in dependence upon the result of the comparison.

Abstract: A device for producing bound printed products has a continuous folding device to which are supplied sequentially individual printed sheets and in which the printed sheets are folded individually to folded printed sheets. A gathering device receives the folded printed sheets from the continuous folding device and gathers them in a predetermined number to a pre-product in a position in which the folded printed sheets are astraddle. A transport device is arranged downstream of the gathering device and receives the pre-product from the gathering device. The gathering device has at least one blade extending substantially parallel to the transport direction of the transport device. The folded printed sheets are gathered on the blade to form the pre-product. A device for moving the at least one blade in the transport direction is provided.

Abstract: In a transport mechanism of a sorting machine for large thin objects, objects to be transported (paper sheets such as postal matter) stored in transport boxes can be made collectable into smaller collection boxes than the transport boxes. The transport boxes storing and transporting the paper sheets given sorting information are attached to a free chain which is supported by the rail that is twisted and always drives, and when it approaches a spot where the rail is twisted, the free chain is also twisted following the rail. The transport boxes attached to the free chain are also tilted at the same time, and the paper sheets reach an end surfaces on the side at which the transport boxes are lowered and are positioned.

Abstract: A device for gathering signatures, positioned straddling, into printed products such as newspapers, magazines, brochures and the like includes a conveying arrangement that has a saddle-shaped gathering section, and at least one signature feeders. The at least one signature feeder is arranged along the gathering section and are respectively controlled via a motor with the same or changeable angle of rotation and are driven cycle-synchronously with the conveying arrangement. For this, the signature feeders are connected detachably to a machine frame that accommodates the conveying arrangement.

Abstract: A streamfeeder for the untrimmed, folded cover signatures includes an uphill streamfeeder with the cover signatures disposed between a pair of conveyor belts with a jogger being on the side of the folded signatures opposite the long tail. The preferred cutter for the long tail, cover signatures comprises a rotating, slitting wheel and an opposing, rotating anvil. The slitting wheel is preferably a rotating disc with a beveled, cutting edge that cooperates with a resilient insert on the anvil. Herein, the cutting wheel is mounted on a rotary shaft and rotated by a variable speed drive.

Abstract: A document handling device (12) comprises a first endless conveyor (6), which is arranged to be intermittently driven in a first direction of feed (F) and has drivers to fetch documents (2) at document discharging stations (5) and put them together into sheaves (3). The documents are to be manipulated, downstream of the document discharging stations (5) seen in the direction of feed (F), in sheaves at a first sheaf discharging station (8), such as a document manipulating unit, in which the sheaves of documents (3) from the first conveyor (6) are inserted into envelopes (4) placed on a second endless conveyor (9), which is parallel to the first conveyor (6) and driven synchronously therewith. The first conveyor (6) is intermittently drivable also in a second direction opposite to said first direction of feed and a second sheaf discharging station (14), such as a stapling or plastics coating unit, is arranged upstream of the document discharging stations (5) seen in said first direction of feed (F).

Abstract: A method and apparatus for improving the timing between the releasing of documents from enclosure feeders and the arrival of pusher fingers fixedly attached to a conveyer belt in a gathering section of an inserting machine. As the conveyer belt begins to wear and stretch after being used for a long period of time, the timing between the releasing of documents and the arrival of pusher fingers may no longer be appropriate. By using two sensors placed, preferably, at the two ends of the gathering section to measure the timing of the arrival of the pusher fingers at the sensors, the stretch of the chain can be determined and the delay of the arrival of a pusher finger at each enclosure feeder can be calculated. Adjustment to the releasing timing at each enclosure feeder can be made accordingly.

Abstract: A processing line for printed products 18 which comprises a number of component modules 10, 12, 14, 34, 36, 46 which are arranged directly one behind the other in the direction of processing V. The printed products are supplied to the line at sequential locations so that the products are processing and/or combined to form intermediate or end products which are delivered to a removal location. The printed products are conveyed along the processing line by a conveyor 20, 20′. The component modules can be separated from one another, and the conveyor is composed of conveying elements 98 which can be separated when the component modules are separated such that at least one conveying element remains in each of the component modules.

Abstract: A binding line having increased capacity and increased flexibility to deliver customized or personalized signatures to the gathering conveyor in order to customize or personalizes the content of a book to appeal to targeted demographic groups or individuals. The binding line includes a gathering conveyor, a plurality of packer boxes positioned along the gathering conveyor, each of the packer boxes being adapted to deliver a distinct signature to the conveyor, and a feeder system operatively associated with at least one of the packer boxes. The feeder system includes a feed conveyor and a plurality of feeder boxes, each of the feeder boxes being adapted to deliver a selected signature to the associated packer box. A primary controller is provided for activating a selected set of the packer boxes, thereby delivering a set of signatures to the gathering conveyor.

Abstract: In order to be able to eliminate a mechanical caliper, a bindery line has a plurality of signature feeders or packer boxes each of which is operable to feed a signature therefrom. A collating conveyor passes by each of the signature feeders or packer boxes along a signature conveying path so as to be operable to receive signatures from the signature feeders or packer boxes in collated form for forming a book. A book finishing section is downstream of the signature feeders or packer boxes for forming the book from the signatures received in collated order after the collating conveyor has passed by each of the signature feeders or packer boxes in travel along the signature conveying path. With this arrangement, the invention utilizes detectors for detecting a missing signature, an incorrect signature, a double signature, a conveyor jam, a hanging book, and a long book.

Abstract: A hybrid mixed format document that contains document portions prepared by different format sources, such as both black and white and colored pages, prepared by separately printing the colored pages on a color printer, and the black and white pages on a black and white printer. The two document portions are then put in separate locations within a mixed format finishing device. One of the document portions, for example the black and white document portion, includes a cover sheet that provides encoded information, which tells the finishing device how to merge the two document portions into a complete publication. One advantage of the mixed format finishing device is that those pages that contain only text may be printed on a faster, and less costly black and white printer.

Abstract: An apparatus for feeding flat products from a pile of flat products to a receiving location especially on a conveyor includes a plurality of delivering units for extracting a single flat product from the pile. Each of the delivering units has a first driven belt and is engageable with a pile. Furthermore, the apparatus includes a diverting element for diverting the flat products in a predetermined direction. A method of operating the apparatus is also provided.