Pile Fabric Patents (Class 28/159)
  • Patent number: 10914023
    Abstract: A fabric assembly includes a knitted fabric and a filament. The knitted fabric is adapted to move between a stretched state extended along a direction of an applied force, and a relaxed state. The filament is disposed in the knitted fabric, and includes a plurality of loops longitudinally spaced apart from one-another. Each loop of the plurality of loops are adapted to project outward from the knitted fabric when in the stretched state, and substantially retract into the knitted fabric when in the relaxed state.
    Type: Grant
    Filed: January 4, 2018
    Date of Patent: February 9, 2021
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Paul W. Alexander, Nancy L. Johnson
  • Patent number: 10321916
    Abstract: A tourniquet band is made of an elastic material and has a plush surface on one side and a series of hook fastener material patches on the reverse side. The woven structure includes a series of parallel elastic threads covered by a dense yet loosely coiled bundle of non-elastic threads. The non-elastic threads are oriented to form the plush surface while allowing the elastic core thread to elongate for applying pressure to a body part by elastic compression when the tourniquet is wrapped around the body part and secured by joining the hook material with the plush surface.
    Type: Grant
    Filed: October 3, 2011
    Date of Patent: June 18, 2019
    Inventor: Patricia E. Thorpe
  • Patent number: 10106920
    Abstract: Disclosed is a production method of superclean wiping cloth, including the steps of choosing filament, weaving, removing oligomers and dust particles through rinsing process, dehydrating, setting, cutting, washing, drying, and packaging; wherein removing oligomers and dust particles through rinsing process is the key process, the airflow rinsing machine is used to rinse the gray fabric, avoiding the reverse contamination and cloth damage during washing, ensuring a high cleanliness of the gray fabric. Excellent effect of removing oligomers and dust particles will be achieved through adding degreasers of specific formula, in a clean environment, at a specific temperature, whereby a wiping cloth product with stable quality, i.e., real superclean wiping cloth, will be obtained.
    Type: Grant
    Filed: September 2, 2013
    Date of Patent: October 23, 2018
    Assignee: Guangdong Suorec Technology Co., Ltd.
    Inventor: Jun Zhang
  • Publication number: 20140350578
    Abstract: The present invention relates to a prosthetic knit based on at least a first yarn of biocompatible polymer material defining first and second opposite and openwork faces, and on at least a second biocompatible and heat-fusible monofilament yarn, forming barbs that protrude outwards from at least said first face and are obtained by melting loops generated by said second yarn, the chart followed for the knitting of said first and second yarns on a warp knitting machine having three guide bars B1, B2, B3 being the following, according to the ISO 11676 standard:—Bar B1: 1.0/0.1//—Bar B2: 1.0/7.7/6.6/7.7//—Bar B3: 2.1/5.5/3.4/0.0// said second yarn following the chart of bar B3. The present invention also relates to a process for manufacturing such a knit.
    Type: Application
    Filed: December 27, 2012
    Publication date: November 27, 2014
    Inventors: Julie Lecuivre, Xavier Bourges, Pierre Bailly
  • Publication number: 20140250780
    Abstract: A removable support surface has knitted loops of yarn, and has piles extending from the knitted yarn to form an artificial turf, or to form a hybrid turf when combined with natural grass which grows between the knitted yarn. The piles may be hollow to retain liquid, and the dimensions of the yarn and the piles may be adjusted during fabrication. The removable support surface is fabricated by warp knitting, and the piles may be bent to have a crimped configuration. When used in a bunker with sand, the crimped configuration prevents sand from migrating. The removable support surface may also be placed on a seeded mat, on a dirt layer, or on existing natural grass. The removable support surface may be composed of biodegradable material.
    Type: Application
    Filed: May 20, 2014
    Publication date: September 11, 2014
    Inventors: Hyo-Sang Lee, Sang Cheol Kim
  • Publication number: 20140205788
    Abstract: The invention relates to a method for manufacturing pile carpet or pile carpet tiles, wherein a pile yarn (8) is connected via a pile thread holder (1) to at least a primary backing (7), wherein the pile thread holder (1) comprises a plurality of pile thread guide channels (2) which perforate the pile thread holder (1) through two opposite sides, wherein the pile thread holder (1) is provided between a pile thread gripping station (14) on a first perforated side (5) and a primary backing (7) on a second perforated side (6) such that the pile yarn (8) is arranged via the first perforated side (5) through a pile thread guide channel (2) to the second perforated side (6) onto, into or through the backing (7).
    Type: Application
    Filed: March 8, 2012
    Publication date: July 24, 2014
    Applicant: CTTEC BVBA
    Inventor: Geert Roelens
  • Publication number: 20140093676
    Abstract: A fabric with polyester/polyamide bi-components micro fibers may include a wrap knitted double-sided base fabric with polyester/polyamide bi-components micro fibers that is treated by a chemical splitting process. Both sides of the double-sided base fabric may have at least 10 loop piles per square centimeter. Each loop pile may have at least one single thread loop. The bottom of the loop piles may be connected to the base fabric. The loops may be arranged orderly to form a planar structure that has the feature that the loop piles on one side of the base fabric may have plush-like structures at the top sections. The loops may be fractured by sanding the loops with a sand paper of 200-600 grit at about 1/10 to 5/10 of a thickness of the loop piles to form the plush-like structures.
    Type: Application
    Filed: September 30, 2012
    Publication date: April 3, 2014
    Inventor: Demin Sun
  • Publication number: 20140065346
    Abstract: Disclosed are processes for applying anti-soil compositions onto BCF yarns during cable or air twisting processes prior to weaving, knitting or tufting into finished carpet. The process foregoes the need for downstream environmentally unfavorable dyeing and low pH chemical treatment processes on the finished carpet. The anti-soil composition can be comprised of a high specific surface energy chemical or other material, for example a fluorochemical. Further, the anti-soil composition can further comprise an anti-stain component. Also disclosed are systems, BCF yarns, and carpets made from the BCF yarn treated by the disclosed process.
    Type: Application
    Filed: March 15, 2012
    Publication date: March 6, 2014
    Inventors: Wae-Hai Tung, Ronnie Rittenhouse, Daniel Reynolds
  • Publication number: 20130255325
    Abstract: A wool pile fabric product including a plurality of wool fibers and at least one security fiber knit with a textile scrim to form a pile fabric having a scrim side and a fiber pile side. The product also includes a facing material that is attached to the scrim side of the wool pile fabric. The security fiber in the product provides a discrete way to identify a genuine product.
    Type: Application
    Filed: March 15, 2013
    Publication date: October 3, 2013
    Applicant: DECKERS OUTDOOR CORPORATION
    Inventors: Stuart Jenkins, Nathan Crary, Tom Garcia
  • Patent number: 8500211
    Abstract: Cleaning cloth includes a cleaning surface and an attachment surface of loop type arranged to allow attachment of the cleaning cloth to a cleaning instrument. The cleaning cloth includes a single textile layer having an activated arming yarn stiffening the cloth. There is also provided a method of producing such a cleaning cloth.
    Type: Grant
    Filed: June 26, 2008
    Date of Patent: August 6, 2013
    Assignee: Qiangdi International Co., Limited
    Inventor: Jan Lindblad
  • Publication number: 20130160250
    Abstract: Method for the production of at least one strip of male or female touch and close fastener (2,3) respectively, consisting of at least a support (4) with hooks (8) or loops (9) respectively on at least one side of it, in which a part of the strip does not have hooks (8) or loops (9), characterised in that the hooks (8) or loops (9) are selectively mechanically removed from a part of the touch and close fastener strip (2,3).
    Type: Application
    Filed: July 22, 2011
    Publication date: June 27, 2013
    Applicant: ALFATEX, NAAMLOZE VENNOOTSCHAP
    Inventors: Johan Maria Albert Lecluyse, Terry Raepsaet
  • Patent number: 8043713
    Abstract: An aqueous dispersion including (A) at least one base polymer selected from the group consisting of an ethylene-based co-polymer and a propylene-based co-polymer; (B) at least one polymeric stabilizing agent; and at least one filler; wherein the polymeric stabilizing agent is different from the at least one base polymer and is compatible with the at least one base polymer and the at least one filler, and wherein the dispersion has filler in the range of greater than 0 to about 600 parts per hundred parts of a combined amount of the at least one base polymer and the polymeric stabilizing agent is disclosed.
    Type: Grant
    Filed: December 15, 2005
    Date of Patent: October 25, 2011
    Assignee: Dow Global Technologies LLC
    Inventors: Ronald Wevers, James Kennedy, Aaron M. Bujnowski, Brad Maurice Moncla
  • Patent number: 8028386
    Abstract: Methods are described for forming unitary fabric elements for use in engineered thermal fabric articles, including, but not limited to, thermal fabric garments, thermal fabric home textiles, and thermal fabric upholstery covers, and for forming these engineered thermal fabric articles, having predetermined discrete regions of contrasting insulative capacity positioned about the thermal fabric article in correlation to insulative requirements of a user's body. In one implementation, loop yarn in first regions is formed to a first pile height, and loop yarn in other regions is formed to another, different, relatively greater pile height.
    Type: Grant
    Filed: June 14, 2010
    Date of Patent: October 4, 2011
    Assignee: MMI-IPCO, LLC
    Inventors: Moshe Rock, William K. Lie, Charles Haryslak, David Costello, Jane Hunter
  • Publication number: 20110192488
    Abstract: The present invention discloses a method for manufacturing low-twist towels, wherein pure cotton yarns produced from long-staple cotton are used as terry warps to manufacture low-twist towel by the processes comprising warping, weaving and greige post treatment, and the terry warp has a yarn twist multiplier of 240-270. The method eliminates the step of removing water-soluble filaments during post treatment, thereby reducing post treatment costs, relieving the pressure on sewage treatment and attaining environmental friendly effects. The resulting products have standing loops and a fluffy and soft texture.
    Type: Application
    Filed: February 9, 2010
    Publication date: August 11, 2011
    Inventor: Yong SUN
  • Publication number: 20110010883
    Abstract: Cleaning cloth includes a cleaning surface and an attachment surface of loop type arranged to allow attachment of the cleaning cloth to a cleaning instrument. The cleaning cloth includes a single textile layer having an activated arming yarn stiffening the cloth. There is also provided a method of producing such a cleaning cloth.
    Type: Application
    Filed: June 26, 2008
    Publication date: January 20, 2011
    Applicant: DUROTURF INTERNATIONAL AB
    Inventor: Jan Lindblad
  • Patent number: 7799864
    Abstract: An aqueous dispersion including (A) at least one base polymer selected from the group consisting of an ethylene-based co-polymer and a propylene-based co-polymer; (B) at least one polymeric stabilizing agent; and at least one filler; wherein the polymeric stabilizing agent is different from the at least one base polymer and is compatible with the at least one base polymer and the at least one filler, and wherein the dispersion has filler in the range of greater than 0 to about 600 parts per hundred parts of a combined amount of the at least one base polymer and the polymeric stabilizing agent is disclosed.
    Type: Grant
    Filed: November 18, 2009
    Date of Patent: September 21, 2010
    Assignee: Dow Global Technologies Inc.
    Inventors: Ronald Wevers, James G. Kennedy, Aaron M. Bujnowski, Brad M. Moncla, Wenbin Liang
  • Patent number: 7743476
    Abstract: Methods are described for forming unitary fabric elements for use in engineered thermal fabric articles, including thermal fabric garments, thermal fabric home textiles, and thermal fabric upholstery covers, and for forming these articles, having predetermined discrete regions of contrasting insulative capacity positioned about the thermal fabric article in correlation to insulative requirements of a user's body. In one implementation, loop yarn in first regions is formed to a first pile height, and loop yarn in other regions is formed to another, different, relatively greater pile height. In another implementation, loop yarn having a first shrinkage performance is formed in first regions to a predetermined loop height, and loop yarn having another, different shrinkage performance is formed in other regions; the loops are cut and finished to a common pile height and the web is exposed to heat to cause loop yarn to shrink to one or more different pile heights.
    Type: Grant
    Filed: June 23, 2005
    Date of Patent: June 29, 2010
    Assignee: MMI-IPCO, LLC
    Inventors: Moshe Rock, William K. Lie, Charles Haryslak, David Costello, Jane Hunter
  • Patent number: 7645521
    Abstract: An aqueous dispersion including (A) at least one base polymer selected from the group consisting of an ethylene-based co-polymer and a propylene-based co-polymer; (B) at least one polymeric stabilizing agent; and at least one filler; wherein the polymeric stabilizing agent is different from the at least one base polymer and is compatible with the at least one base polymer and the at least one filler, and wherein the dispersion has filler in the range of greater than 0 to about 600 parts per hundred parts of a combined amount of the at least one base polymer and the polymeric stabilizing agent is disclosed.
    Type: Grant
    Filed: December 4, 2006
    Date of Patent: January 12, 2010
    Assignee: Dow Global Technologies, Inc.
    Inventors: Ronald Wevers, James G. Kennedy, Aaron M. Bujnowski, Brad M. Moncla, Wenbin Liang
  • Publication number: 20090053460
    Abstract: The invention is intended to provide a simple and economical method for producing a ductile tufted product, particularly a tufted upper carpet layer that is particularly ductile, in particular for the automotive interior area. For this purpose, a melt-blown non-woven fabric is placed on a ductile polyester tufted backing and the melt-blown non-woven fabric and the polyester tufted backing are tufted together.
    Type: Application
    Filed: May 2, 2008
    Publication date: February 26, 2009
    Applicant: CARL FREUDENBERG KG
    Inventors: Ararad EMIRZE, Peter SANDER, Ulrike Maass
  • Patent number: 7428772
    Abstract: Methods are described for forming unitary fabric elements for use in engineered thermal fabric articles, including, but not limited to, thermal fabric garments, thermal fabric home textiles, and thermal fabric upholstery covers, and for forming these engineered thermal fabric articles, having predetermined discrete regions of contrasting insulative capacity positioned about the thermal fabric article in correlation to insulative requirements of a user's body.
    Type: Grant
    Filed: February 6, 2006
    Date of Patent: September 30, 2008
    Assignee: MMI-IPCO, LLC
    Inventor: Moshe Rock
  • Patent number: 7380317
    Abstract: A pile carpet after tufting or the like is usually provided on the back with a latex precoat for stabilization and then provided with a foam back or an additional jute fabric. This environmentally hazardous method and the problem of recycling the foam back as well as the latex layer can be avoided If a nonwoven is applied instead to the tufted back of the carpet by water needling. This is possible with water needling in that the solidification of the pile fibers in or on the primary carrier takes place but no nonwoven fibers reach the visible side of the carpet. The back layer to be needled can also be made thicker and mote voluminous. Instead of a carpet, any other pile goods can also be stabilized in this fashion.
    Type: Grant
    Filed: July 10, 2006
    Date of Patent: June 3, 2008
    Assignee: Fleissner GmbH & Co., Maschinenfabrik
    Inventor: Gerold Fleissner
  • Publication number: 20080044620
    Abstract: High pile fabrics include textured low shrinkage yarns, e.g. FOY yarns and HOY yarns. In some cases, the fabrics have a pile height of 4.0 mm or greater. Methods of forming such fabrics are also described.
    Type: Application
    Filed: April 26, 2007
    Publication date: February 21, 2008
    Inventors: Moshe Rock, Gadalia Vainer
  • Patent number: 7213313
    Abstract: A method of manufacturing a fleece having different kinds of fibers in the front and back faces includes the steps of: weaving an extra-fine polyester fiber or acrylic fiber in a high gauge to have dense loops to form the front face of loop piles (1), and weaving a natural fiber such as cotton or silk as a ground yarn (2) of the back face; cutting the tip parts of the loop piles (1) formed in the weaving step so as to form cut piles (3); raising the cut piles (3) so as to form a raised fiber group (4); trimming the raised fiber group (4); causing pilling (5) in the raised fiber group (4) trimmed, by a contact friction; trimming the raised fiber group (4) at least once so as to form short raised fiber group (4).
    Type: Grant
    Filed: June 9, 2006
    Date of Patent: May 8, 2007
    Assignee: Silver Ox Inc.
    Inventor: Shigeru Nohara
  • Patent number: 6926044
    Abstract: A method for making a fabric having a ground and pile threads inserted between the ground threads is provided. The method comprises a step of weaving two fabrics simultaneously so that the fabrics are positioned parallel and spaced by a predetermined distance, and the pile threads are inserted alternately between the ground threads of one fabric and between those of the other fabric. Also, each pile thread is wound around one of the ground threads by one or more turns. The method further comprises cutting the pile threads between the fabrics, and heat setting the fabrics to bind the pile threads to the ground firmly. The pile threads are made of acrylic yarn, and the weight percentage of the pile threads in the fabric is between 80 and ninety-five 95, and the weight percentage of the ground threads in the fabric is the remainder.
    Type: Grant
    Filed: November 1, 2004
    Date of Patent: August 9, 2005
    Inventors: William B. Kim, Charles S. Kim
  • Patent number: 6855392
    Abstract: A patterned pile fabric of stitch-bonded construction. The fabric includes a substrate layer with an arrangement of ground yarns extending in stitched relation through the substrate layer so as to define a ground covering across the substrate layer. An arrangement of pile forming yarns extend in stitched relation through the substrate layer such that the pile forming yarns define a patterned arrangement of looped elements projecting away from the ground covering in predefined three dimensional patterned arrays disposed across the fabric.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: February 15, 2005
    Assignee: Tietex International, Ltd.
    Inventors: Martin Wildeman, Robert Fontaine
  • Patent number: 6837278
    Abstract: A method for making a fabric having a ground and pile threads inserted between the ground threads is provided. The method comprises a step of weaving two fabrics simultaneously so that the fabrics are positioned parallel and spaced by a predetermined distance, and the pile threads are inserted alternately between the ground threads of one fabric and between those of the other fabric. Also, each pile thread is wound around one of the ground threads by one or more turns. The method further comprises cutting the pile threads between the fabrics, and heat setting the fabrics to bind the pile threads to the ground firmly. The pile threads are made of acrylic yarn, and the weight percentage of the pile threads in the fabric is between 80 and ninety-five 95, and the weight percentage of the ground threads in the fabric is the remainder.
    Type: Grant
    Filed: May 3, 2002
    Date of Patent: January 4, 2005
    Inventors: William B. Kim, Charles S. Kim
  • Patent number: 6832419
    Abstract: A pile fabric may be employed in automotive, furniture upholstery and other applications. Pile surfaces on such fabrics may be provided in tufts, or collections of fiber bundles, arranged in rows upon a base portion. Fabrics and methods of making fabrics which minimize the average amount of void space between respective tufts or rows are disclosed. Fabrics which provide more effective overall fabric coverage upon base portions of the fabric are described. A method of “heat shocking” fibers during the drawing of said fibers to pre-stress the fiber and thereby produce a fabric having greater bloom or bulk is disclosed. Providing differential heat history to predetermined portions of the fiber may be a suitable manner of obtaining a fiber which can be used to form a fabric having greater bulk.
    Type: Grant
    Filed: July 3, 2003
    Date of Patent: December 21, 2004
    Assignee: Milliken & Company
    Inventors: Curtis Brian Williamson, Michael Keller
  • Patent number: 6779368
    Abstract: A double-face velour fabric article consists of a fabric body having a technical face formed by a filament stitch yarn and a technical back formed by a filament loop yarn. The filament stitch yarn includes a heat sensitive material, e.g. a hot melt material or a heat shrinkable material, and/or an elastomeric material, such as spandex. The fabric body has a velour surface formed at both the technical back and the technical face. Raised fibers of at least one of the technical face and the technical back may be entangled, including in and/or through interstices of the fabric body, toward the other of the technical face and the technical back, e.g., by a hydroentanglement process applied after finishing. The fabric body has permeability of about 80 ft3/ft2/min, or less, under a pressure difference of ½ inch of water across the fabric body.
    Type: Grant
    Filed: August 11, 2003
    Date of Patent: August 24, 2004
    Assignee: Malden Mills Industries, Inc.
    Inventors: Moshe Rock, Edward P. Dionne, Bhupesh Dua, Charles Haryslak, William K. Lie, Douglas Lumb
  • Publication number: 20040128811
    Abstract: Processes for forming embossed terry towels and the resulting towels are described herein. The towels have an uneven surface. Thus, the background can be at one height, and the design can be at another height, which is typically higher than the background. The process involves twisting the pile warp that will be used for the design on the towel with PVA filament yarn. The remaining pile warp, which is used to form the background, is 100% cotton. The pile warp is then woven with the ground warp and weft warp to form the towel. The towel is subject to a steaming process, which shrinks the PVA/cotton pile fibers, but does not affect the 100% cotton fibers. The PVA/cotton pile fibers shrink to at least about 50% of their original length under tension free conditions. The towel is then subjected to shearing to produce a velour texture. Due to the shrinkage of the PVA/cotton pile yarns, only the background (100% cotton) pile is cut, and the shrunk pile remains uncut.
    Type: Application
    Filed: April 10, 2003
    Publication date: July 8, 2004
    Applicant: Welspun USA, Inc.
    Inventor: Rajesh Mandawewala
  • Patent number: 6726976
    Abstract: A concentrate of binder at the tufts produces a lighter and more flexible carpet, which allows for direct attachment of hook-and-loop means on the carpet backing. Thermoplastic binder yarns are pinned by the pile yarns against the primary backing. Subsequent application of heat melts the binder yarns and fuses the tufts and primary backing together. An alternate embodiment uses highly shrinkable binder sheet placed over the backing before tufting, instead of the binder yarns.
    Type: Grant
    Filed: May 29, 2002
    Date of Patent: April 27, 2004
    Assignee: E.I. du Pont de Nemours and Company
    Inventor: Zafiroglu P. Dimitri
  • Publication number: 20040045143
    Abstract: A double-face velour fabric article consists of a fabric body having a technical face formed by a filament stitch yarn and a technical back formed by a filament loop yarn. The filament stitch yarn includes a heat sensitive material, e.g. a hot melt material or a heat shrinkable material, and/or an elastomeric material, such as spandex. The fabric body has a velour surface formed at both the technical back and the technical face. Raised fibers of at least one of the technical face and the technical back may be entangled, including in and/or through interstices of the fabric body, toward the other of the technical face and the technical back, e.g., by a hydroentanglement process applied after finishing. The fabric body has permeability of about 80 ft3/ft2/min, or less, under a pressure difference of ½ inch of water across the fabric body.
    Type: Application
    Filed: August 11, 2003
    Publication date: March 11, 2004
    Applicant: Malden Mills Industries, Inc., a Massachusetts corporation
    Inventors: Moshe Rock, Edward P. Dionne, Bhupesh Dua, Charles Haryslak, William K. Lie, Douglas Lumb
  • Patent number: 6647601
    Abstract: A method for making a blanket is provided. The blanket is made from a fabric that has a ground having wefts and warps, and piles inserted in spaces between the wefts and warps of the ground. The method comprises the steps of weaving the fabric from the wefts, the warps, and the piles, coloring the fabric with a predetermined pattern, heating the fabric to bind the piles firmly, cutting the fabric to a predetermined size for the blanket, and surrounding the edges of the cut fabric with a cloth. The wefts and warps are made of a ground yarn, and the piles are made of an acrylic yarn. The weight percentage of the acrylic yarn in the fabric is in the range between approximately 80 and 95, and the weight percentage of the ground yarn in the fabric is the remainder.
    Type: Grant
    Filed: March 13, 2002
    Date of Patent: November 18, 2003
    Inventor: William B. Kim
  • Patent number: 6634070
    Abstract: A material having a unique, multi-colored appearance is described. More specifically, a material having a multi-colored appearance and a three-dimensional surface is described, along with a method of making such a material. The process involves providing a pile material having an upper portion of the pile yarns of a first color and a lower portion of the pile yarns of a second color that is visually distinct from the first color, then treating the material so as to displace at least some of the pile yarns to a different position with respect to the base web portion of the fabric from other of the pile yarns. In this way, the lower portions of at least some of the pile yarns are exposed, to provide a unique visual appearance as a result of the color differential, and a unique three dimensional appearance as a result of the difference between the position of the treated and untreated portions.
    Type: Grant
    Filed: August 3, 2001
    Date of Patent: October 21, 2003
    Assignee: Milliken & Company
    Inventor: Howard C. Willauer, Jr.
  • Publication number: 20030188406
    Abstract: A pile carpet after tufting or the like is usually provided on the back with a latex precoat for stabilization and then provided with a foam back or an additional jute fabric. This environmentally hazardous method and the problem of recycling the foam back as well as the latex layer can be avoided If a nonwoven is applied instead to the tufted back of the carpet by water needling. This is possible with water needling in that the solidification of the pile fibers in or on the primary carrier takes place but no nonwoven fibers reach the visible side of the carpet. The back layer to be needled can also be made thicker and mote voluminous. Instead of a carpet, any other pile goods can also be stabilized in this fashion.
    Type: Application
    Filed: April 9, 2003
    Publication date: October 9, 2003
    Inventor: Gerold Fleissner
  • Publication number: 20030172505
    Abstract: A method for making a blanket is provided. The blanket is made from a fabric that has a ground having wefts and warps, and piles inserted in spaces the wefts and warps of the ground. The method comprises the steps of weaving the fabric from the wefts, the warps, and the piles, coloring the fabric with a predetermined pattern, heating the fabric to bind the piles firmly, cutting the fabric to a predetermined size for the blanket, and surrounding the edges of the cut fabric with a cloth. The wefts and warps are made of a ground yarn, and the piles are made of an acrylic yarn. The weight percentage of the acrylic yarn in the fabric is in the range between approximately 80 and 95, and the weight percentage of the ground yarn in the fabric is the remainder.
    Type: Application
    Filed: March 13, 2002
    Publication date: September 18, 2003
    Inventor: William B. Kim
  • Publication number: 20030163907
    Abstract: A pile product, wherein shrinkable staple fibers and non-shrinkable staple fibers are mixed to prepare a sliver, and the sliver is subjected to pile-processing to constitute a pile portion. The sliver contains 20 to 98% by weight of the shrinkable staple fiber having a shrinkage percentage of 15% or more, 0.300 or less of statical friction coefficient between fiber-fiber after shrinkage, an average fiber length of 15 to 25 mm, and larger waves, including primary crimps, of 1 to 3/inch, and has a sliver strength of 3 g/g/m or more. The shrinkable staple fiber preferably has an organopolysiloxane deposited on the surface thereof. The sliver is subjected to pile-processing to constitute a pile portion. Operating property is good in spinning fibers which constitute a pile portion, and fiber loss in pile-processing is less. The pile product is excellent in a drape property, and has an appearance- and a feeling, very similar to those of a natural fur.
    Type: Application
    Filed: January 23, 2003
    Publication date: September 4, 2003
    Applicant: KANEKA CORPORATION
    Inventors: Seiichi Sakurai, Satoru Harada, Ikuo Okino
  • Patent number: 6598276
    Abstract: Lightweight, non-woven loop products for hook-and-loop fastening are disclosed, as are methods for making them and end products employing them. The products are non-woven webs of entangled fibers of substantial tenacity, the fibers forming both a sheet-form, bonded web body and hook-engageable, free-standing loops extending from the web body. The product is, in important cases, stretched before bonding to produce spaced-apart loop clusters extending from a very thin web of taut fibers. In important cases a binder is added to stabilize the product in its stretched condition. An example of the loop product is produced by needle-punching a batt of staple fibers in multiple needle-punching operations, applying a foamed acrylic binder, and then stretching the needled batt and curing the binder with the batt stretched. Other forming techniques are disclosed and several novel articles employing such loop products are described.
    Type: Grant
    Filed: November 20, 2001
    Date of Patent: July 29, 2003
    Assignee: Velcro Industries B.V.
    Inventors: William H. Shepard, Paul R. Erickson
  • Patent number: 6594874
    Abstract: A pile carpet after tufting or the like is usually provided on the back with a latex precoat for stabilization and then provided with a foam back or an additional jute fabric. This environmentally hazardous method and the problem of recycling the foam back as well as the latex layer can be avoided if a nonwoven is applied instead to the tufted back of the carpet by water needling. This is possible with water needling in that the solidification of the pile fibers in or on the primary carrier takes place but no nonwoven fibers reach the visible side of the carpet. The back layer to be needled can also be made thicker and more voluminous. Instead of a carpet, any other pile goods can also be stabilized in this fashion.
    Type: Grant
    Filed: August 29, 2000
    Date of Patent: July 22, 2003
    Assignee: Fleissner GmbH & Co., Maschinenfabrik
    Inventor: Gerold Fleissner
  • Publication number: 20030014852
    Abstract: A hook tape fabrication method includes the steps of coating nylon yarns with a layer of water repellent, coating the repellent-coated nylon yarns thus obtained with a layer of PU rubber, weaving the nylon yarns thus obtained into loops, and cutting the loops into hooks.
    Type: Application
    Filed: July 19, 2001
    Publication date: January 23, 2003
    Inventor: Tony Tseng
  • Publication number: 20020172795
    Abstract: Tuftable primary backings comprise a closed-weave, woven tape fabric to which is affixed a coherent web layer comprising staple fibers with fibers oriented in at least two directions and a plurality of the fibers being fused. The web layer is affixed to the fabric by penetration of fibers from the web into the fabric. The backings have substantial weftline straightness and stability against deformations in the machine, cross and off-axis directions. Improved tufted goods and methods for making the composites and tufted goods are also provided.
    Type: Application
    Filed: March 28, 2001
    Publication date: November 21, 2002
    Inventors: Hugh Chester Gardner, Thomas Lee Baker, Stephen G. Ceisel, Richard C. Moon, Thomas L. Oakley, Mark B. Williams
  • Publication number: 20020153082
    Abstract: The present invention relates to a method for producing a textile product of the lapped/bonded type from fibres and/or filaments travelling in the direction of advance in the form of a web, this method comprising at least one step, called the “prelooping step”, in which the fibres and/or filaments individually undergo looping transversely to the direction of advance of the web, if appropriate accompanied by transverse drawing, characterized in that it subsequently comprises a step of confining the parallelized fibres and/or filaments in the form of loops, this latter confining step taking place directly on a support, without transport members, such as needles or transfer elements, being involved.
    Type: Application
    Filed: June 5, 2002
    Publication date: October 24, 2002
    Inventor: Xavier Bathelier
  • Publication number: 20020127936
    Abstract: A decorative texturized fabric is provided. The fabric is produced from a fabric substrate that includes a yarn nappable from one side of the substrate. For instance, in one embodiment, the fabric substrate is a warp knitted fabric. According to the present invention, the fabric substrate is treated with a size composition according to a particular pattern. The fabric is then napped causing a nap to form on one side of the fabric where the size composition has not been applied. In this manner, a texturized pattern is formed into the fabric. After napping, the size composition can be removed from the fabric and the fabric can be dyed.
    Type: Application
    Filed: August 23, 2001
    Publication date: September 12, 2002
    Applicant: Tietex International, Ltd.
    Inventor: Martin Wildeman
  • Patent number: 6432234
    Abstract: The present invention relates to a method for producing a textile product of the lapped/bonded type from fibres and/or filaments travelling in the direction of advance in the form of a web, this method comprising at least one step, called the “prelooping step”, in which the fibres and/or filaments individually undergo looping transversely to the direction of advance of the web, if appropriate accompanied by transverse drawing, characterized in that it subsequently comprises a step of confining the parallelized fibres and/or filaments in the form of loops, this latter confining step taking place directly on a support, without transport members, such as needles or transfer elements, being involved.
    Type: Grant
    Filed: July 26, 1999
    Date of Patent: August 13, 2002
    Assignee: Tarkett Sommer S.A.
    Inventor: Xavier Bathelier
  • Patent number: 6350504
    Abstract: A printed multicolor synthetic pile fabric having a substrate and pile formed of fibers of substantially uniform length and diameter with the fibers arranged in random groups extending uniformly across the entire width and along the entire length of the fabric. Each group comprises a random number of fibers extending at an angle and in a direction that randomly varies from the angles and directions of the fibers in adjacent groups. The fibers within each group are preferably set in the greige goods.
    Type: Grant
    Filed: June 3, 1998
    Date of Patent: February 26, 2002
    Assignee: Microfibres, Inc.
    Inventors: Carlos V. Alboom, James R. McCulloch
  • Patent number: 6247215
    Abstract: Methods of forming a printed multicolor synthetic pile fabric having a substrate and pile formed of fibers arranged in random groups extending essentially unifomn-y across the entire width and along the entire length of the fabric are disclosed. The methods can be utilized to form fabrics wherein each of the above-mentioned groups comprises a random number of fibers extending at angles and in directions that randomly vary from the angles and directions of the fibers in adjacent groups. The methods can involve washing griege goods for selected times and at selected temperatures so as to randomly re-orient the fibers forming the flocked surface of the fabric. In preferred embodiments, the fabrics are printed after fiber re-orientation.
    Type: Grant
    Filed: June 3, 1998
    Date of Patent: June 19, 2001
    Assignee: Microfibres, Inc.
    Inventors: Carlos Van Alboom, James R. McCulloch
  • Patent number: 6076242
    Abstract: A cut pile fabric with substantially vertically standing tufts made of a synthetic multifilament yarn which is an intermingled yarn comprised of (a) a crimped multifilament yarn and (b) a non-crimped highly heat-shrinkable multifilament yarn having a heat shrinkage larger than that of the crimped multifilament yarn (a), and having thick portions and thin portions, alternately occurring along the length of each constituting filament of the yarn (b), said thick portions having a heat shrinkage larger than that of said thin portions. When heat-treated, the cut pile fabric provides a high-and-low cut pile fabric having a unique appearance. Especially when tip portions of cut piles of the crimped multifilament yarn (a) are entangled with each other, a cut pile fabric having a rugged surface with lumps of snarled piles is obtained.
    Type: Grant
    Filed: August 13, 1998
    Date of Patent: June 20, 2000
    Assignee: Teijin Limited
    Inventors: Katsuyuki Kasaoka, Shigeru Takahashi, Mitsuo Matsumoto, Akio Kimura
  • Patent number: 6055709
    Abstract: A method of bulking tufted pile fabrics by means of the controlled application of dry heat thereto. The method of the present invention is particularly well suited to the continuous in-line bulking of carpet.
    Type: Grant
    Filed: January 28, 1999
    Date of Patent: May 2, 2000
    Assignee: Lear Corporation
    Inventors: Craig M. Martek, Keith Henry
  • Patent number: 5718129
    Abstract: A pile composition containing: from 20 to 60% by weight of synthetic fibers containing a polyester copolymer containing sulfonic groups, which can be dyed with a cationic dye, and from 40 to 80% by weight of synthetic fibers containing at least one of acrylic fibers and modacrylic fibers.
    Type: Grant
    Filed: January 25, 1996
    Date of Patent: February 17, 1998
    Assignee: Kanegafuchi Kagaku Kogyo Kabushiki Kaisha
    Inventors: Muneto Makiyama, Yoshitomo Matsumoto
  • Patent number: 5598615
    Abstract: The invention relates to a silk velvet textile and the method of manufacturing the same. Spun silk or pure silk is worked on an ordinary pile loom or knitting machine to produce a silk textile having the luster, touch or texture characteristic of silk so that such textile can be used for wide variety of velvet goods to meet the consumers' needs for upmarket products. Spun silk or pure silk is subjected to a twisting process to be followed by a pasting process or steaming process for 10 to 20 minutes before feeding said spun silk or pure silk is worked on by an ordinary pile loom or knitting machine. The texture such as fabric or jersey is dipped in lukewarm water for a predetermined period of time to remove paste for the texture to shirink such that the shrinking texture ground fastens the piles.
    Type: Grant
    Filed: September 27, 1995
    Date of Patent: February 4, 1997
    Assignee: K. K. Age
    Inventor: Tooru Takada
  • Patent number: 5508775
    Abstract: To incline piles of plush ribbons in a diagonal direction, the plush ribbons moistened at a predetermined rate are brought into contact with a heating drum in a longitudinal direction of the plush ribbon while twisting the plush ribbon about a longitudinal axis thereof. Thereafter, the plush ribbons are helically wound around the heating drum while rotating the heating drum at a peripheral speed different from a feeding speed of the plush ribbon.
    Type: Grant
    Filed: September 8, 1994
    Date of Patent: April 16, 1996
    Assignee: Fuji Photo Film Co., Ltd.
    Inventor: Kazunori Mizuno