Napped Or Teased Patents (Class 28/162)
  • Patent number: 12264441
    Abstract: Disclosed is a textile sliding surface with a functional layer (1) and a base layer (2), which are connected to each other by filament yarns. The functional layer (1) is formed of pile loops, whereby the height of the pile loops in the functional layer (1) has a height (4), depending on the sport, in the range 4-1 4 mm and the functional layer (1) has 400-2400 pile loops per dm2. The yarns are bound into the base layer (2) in the lower part of the pile loops by W-bonds (10).
    Type: Grant
    Filed: September 21, 2020
    Date of Patent: April 1, 2025
    Assignee: Mr. Snow GmbH
    Inventors: Jens Reindl, Felix Neubert
  • Patent number: 11338547
    Abstract: A composite textile fabric that includes a first (face) fabric layer, and a second (back) fabric layer that is formed concurrently with the first fabric layer in a plaited construction. The second fabric includes a plurality of anchored regions at which the second fabric layer is anchored to, and in intimate contact with, the first fabric layer. The second fabric layer also includes a plurality of floating regions, overlying and unattached to the first fabric layer, interspersed between the anchored regions.
    Type: Grant
    Filed: April 19, 2018
    Date of Patent: May 24, 2022
    Assignee: MMI-IPCO, LLC
    Inventors: Moshe Rock, William K. Lie, Edward P. Dionne, James Zeiba, David Costello, Jane Hunter, Gadalia Vainer, Marcus Webster
  • Patent number: 10774451
    Abstract: A flame resistant fabric includes first yarns including inherently flame resistant fibers and second yarns including wool fibers. The fabric may satisfy one or more performance standards set forth in ASTM F 1506-02, NFPA 2112 and NFPA 70E. The fabric may be a knit or woven fabric, such as a plush or terry knit construction, and one or both sides of the fabric may be napped to form a fleece fabric. The second yarns may include wool and modacrylic fibers, or wool fibers and other inherently flame resistant fibers. The first yarns or second yarns may include sufficient inherently flame resistant fibers such that the fabric has a char length of no more than 4 inches and an afterflame of no more than 2 seconds when tested in accordance with ASTM D6413. The fabric may exhibit a thermal shrinkage of no more than 10% when tested in accordance with NFPA 2112.
    Type: Grant
    Filed: May 8, 2015
    Date of Patent: September 15, 2020
    Assignee: Southern Mills, Inc.
    Inventors: Michael T. Stanhope, Charles S. Dunn
  • Patent number: 10753017
    Abstract: A sliver-knit insulating fabric is disclosed that has pile extending from both sides of a knitted base material with the insulating fabric having a weight per unit area of less than 200 g/m2. The pile is formed from a plurality of tufts of fibers secured within the knitted base material. The tufts of fibers define a plurality of end portions extending from the knitted base material with a first portion of the end portions extending from a first side of the knitted base material to form a first pile portion and a second portion of the end portions extending from a second side of the knitted base material to form a second pile portion. A method of forming the sliver-knit insulating fabric is also disclosed.
    Type: Grant
    Filed: August 2, 2016
    Date of Patent: August 25, 2020
    Assignee: Siny Corp.
    Inventor: Daniel L. Sinykin
  • Patent number: 10745838
    Abstract: A Strobel Insole of fully recyclable stitch-bonded fabric for use in construction of a shoe using the “California Slip Last” construction method. The stitch-bonded fabric is substantially 100% polyester stitched with two different yarns in different patterns. One side of the stitch-bonded fabric is subject to abrasion to break filaments of a relatively low denier stitching yarn to yield a soft brushed surface. A method of insole fabric production is also provided.
    Type: Grant
    Filed: August 6, 2015
    Date of Patent: August 18, 2020
    Assignee: TIETEX INTERNATIONAL LTD.
    Inventor: Martin Wildeman
  • Publication number: 20140373967
    Abstract: The present invention provides fabrics with cut loop group and a manufacturing method thereof, wherein the core yarn at the section where said loops are being cut is outwardly protruded from the covering yarns, while the synthetic fiber divided yarn, which is a core yarn, is separated into multiple filaments. The fabrics with cut loop group show superior characteristics in polishing properties, sliding properties, water absorption properties, rapid drying properties and feeling of touch owing to a split-type microfiber and a viscos rayon yarn which comprises a covering yarn, and polishing can be performed while easily catching foreign substances such as extremely minute dust particles or human hairs and the like by the synthetic fiber divided yarn which functions as a hook. Thus the fabrics with cut loop group according to the present invention can be used usefully in the products such as various kind of mats, towels, bathroom products, and the like including dishclothes and mops.
    Type: Application
    Filed: May 3, 2013
    Publication date: December 25, 2014
    Inventors: Hyun Sam Lee, Sung Hoon Choi
  • Publication number: 20140237747
    Abstract: Article suitable for household or industrial cleaning, comprising at least one pile fabric (500), wherein the pile fabric (500) comprises a ground portion (80) and at least one pile portion (70, 71), the ground portion (80) of the fabric (500) comprises a solidified/hardened material, consisting of a material obtained after having melted a yarn consisting of a thermoplastic material having a melting point between 120 and 180° C., and/or after having melted the lower melting component (82) of a bicomponent yarn comprising two materials (81, 82) with different melting point. The ground portion is stiffened in an effective manner and allows reliable fastening on a support. Also a corresponding method of manufacturing said article is disclosed, especially comprising Raschel type warp knitting.
    Type: Application
    Filed: July 11, 2012
    Publication date: August 28, 2014
    Applicant: Schlingentex S.R.L.
    Inventor: Agostino Torri
  • Publication number: 20130340218
    Abstract: A device used for felting. The felting device may include a top portion and a bottom portion. The bottom portion may include a bottom surface with a waffle maker pattern. The waffle maker pattern may include a plurality of intersecting grooves that form protruding blocks. The top portion may include a handle for easily grasping and using the felting device.
    Type: Application
    Filed: June 7, 2013
    Publication date: December 26, 2013
    Inventors: Harry Firth, Robbin Firth
  • Publication number: 20130255048
    Abstract: A method of making a sheared wool, deep pile fabric that closely resembles natural sheepskin fleece that includes forming a length of wool pile fabric having natural wool fibers on one side and a scrim on an opposing side and finishing the wool pile fabric as natural shearling. The finishing process includes polishing the wool fiber side of the pile fabric by guiding the length of pile fabric over one or more heated first polishing rolls, applying a sheepskin conditioning solution to the wool fiber side of the pile fabric, further polishing the wool fiber side of the pile fabric by guiding the fabric a plurality of times over one or more second heated polishing rolls, and cutting the wool fibers to a designated length.
    Type: Application
    Filed: March 15, 2013
    Publication date: October 3, 2013
    Applicant: DECKERS OUTDOOR CORPORATION
    Inventors: Nathan Crary, Stuart Jenkins, Stephen Martin, Zihao Dong, Jiqiu Zhang
  • Publication number: 20130189473
    Abstract: A fabric with polyester/polyamide bi-components microfibers may include a warp knitted double-sided base fabric with polyester/polyamide bi-components microfibers that is treated by a chemical splitting process. Both sides of the double-sided base fabric may have at least 10 loop piles per square centimeter. Each loop pile may have at least one single thread loop. The bottom of the loop piles may be connected to the base fabric. The loops may be arranged orderly to form a planar structure that has the feature that the loop piles on one side of the base fabric may have plush-like structures at the top sections. The loops may be fractured by sanding the loops with a sand paper of 200-600 grits at about 1/10 to 5/10 of a thickness of the loop piles to form the plush-like structures.
    Type: Application
    Filed: January 20, 2012
    Publication date: July 25, 2013
    Applicants: TAYLOR HOME FASHIONS LIMITED, ZIBO UNION PLUSH PRODUCTS CO., LTD.
    Inventor: De Min SUN
  • Publication number: 20130118209
    Abstract: A method of constructing a warp knit fabric is disclosed. The warp knit fabric is constructed using polyester yarn for both the base yarn and the surface yarn. The resulting warp knit fabric is napped on the top side of the fabric to form a fabric that is soft to the touch.
    Type: Application
    Filed: November 11, 2011
    Publication date: May 16, 2013
    Inventor: Edmund Jin
  • Publication number: 20110177282
    Abstract: A wool blend velour fabric article (12) is formed of yarns (14, 16) consisting of wool fibers (17a, 17b) in a blend with manufactured fibers (19a, 19b) (i.e., synthetic and/or regenerated fibers). The wool and manufactured fibers are blended, i.e. spun, together in a manner to control the distribution of the wool fibers and of the manufactured fibers, across the cross-section of the yarn such that each of the wool fibers is generally surrounded by manufactured fibers, and thus shielded from interaction with other ones of the wool fibers. The resulting velour fabric article exhibits reduced shrinkage and felting.
    Type: Application
    Filed: January 19, 2011
    Publication date: July 21, 2011
    Inventors: Moshe Rock, Charles Haryslak, James Zeiba, Marcus Webster, Gadalia Vainer, David Costello, Jane Hunter, Shawn Flavin
  • Patent number: 7213313
    Abstract: A method of manufacturing a fleece having different kinds of fibers in the front and back faces includes the steps of: weaving an extra-fine polyester fiber or acrylic fiber in a high gauge to have dense loops to form the front face of loop piles (1), and weaving a natural fiber such as cotton or silk as a ground yarn (2) of the back face; cutting the tip parts of the loop piles (1) formed in the weaving step so as to form cut piles (3); raising the cut piles (3) so as to form a raised fiber group (4); trimming the raised fiber group (4); causing pilling (5) in the raised fiber group (4) trimmed, by a contact friction; trimming the raised fiber group (4) at least once so as to form short raised fiber group (4).
    Type: Grant
    Filed: June 9, 2006
    Date of Patent: May 8, 2007
    Assignee: Silver Ox Inc.
    Inventor: Shigeru Nohara
  • Publication number: 20040096620
    Abstract: A soft, durable, nonwoven fabric formed of hydroentangled synthetic polymer fibers in sheet form. The polymer fiber is surface embossed on at least one major surface with a predetermined pattern to provide a fiber sheet having enhanced dimensional stability. The fiber sheet is surface napped to soften the surface and disturb and make indistinct the surface embossed pattern. The pattern may preferably be a twill pattern, and the napping process is preferably a wire-napping process. The fabric can be constructed into blankets and numerous apparel items.
    Type: Application
    Filed: January 2, 2003
    Publication date: May 20, 2004
    Inventor: David A. Dillinger
  • Patent number: 6668435
    Abstract: A lightweight loop pile fabric having improved particle pick-up is described. In addition, a patterned loop pile fabric is described. The fabric has a plurality of multifilament loops extending from at least one of its surfaces, with at least some of the loops being teased. In one embodiment, the loops are formed from splittable multifilament yarns which are hypersplit during the manufacturing process to form teased loops. The fabrics perform particularly well in the manufacture of wiping cloths with enhanced performance characteristics. In addition, the fabrics enable the production of patterned articles having performance characteristics similar to or exceeding those of unpatterned goods. A process for making the fabrics is also described.
    Type: Grant
    Filed: January 9, 2001
    Date of Patent: December 30, 2003
    Assignee: Milliken & Company
    Inventors: Maynard Wood, Heather Jean Hayes, Michael Paul Sasser, Brian G. Morin
  • Publication number: 20030088957
    Abstract: A fabric having at least one hydraulically napped surface comprised of tangled fibers is disclosed. Because the fiber tangles are created from intact, undamaged fibers, fabric strength is not adversely affected by treatment. In addition, laundering enhances entanglement and the aesthetic qualities attributed to this fabric property: surface texture (hand), resistance to pilling, drapeability, and the like. These subjective characteristics have been quantified using values from the Kawabata Evaluation System. A process for creating such fabrics has also been disclosed. The fabric passes through one or two treatment zones in which high pressure fluids (e.g., water) are directed at the fabric surface as the fabric moves away from a support member. IN the case of dual treatment zones, a substantially lower pressure is used in the second treatment zone.
    Type: Application
    Filed: July 15, 2002
    Publication date: May 15, 2003
    Inventors: Nathan B. Emery, Franklin S. Love, Mathias B. Richardson, Joseph E. Rumler, Karen H. Stavrakas
  • Publication number: 20020127936
    Abstract: A decorative texturized fabric is provided. The fabric is produced from a fabric substrate that includes a yarn nappable from one side of the substrate. For instance, in one embodiment, the fabric substrate is a warp knitted fabric. According to the present invention, the fabric substrate is treated with a size composition according to a particular pattern. The fabric is then napped causing a nap to form on one side of the fabric where the size composition has not been applied. In this manner, a texturized pattern is formed into the fabric. After napping, the size composition can be removed from the fabric and the fabric can be dyed.
    Type: Application
    Filed: August 23, 2001
    Publication date: September 12, 2002
    Applicant: Tietex International, Ltd.
    Inventor: Martin Wildeman
  • Publication number: 20020124365
    Abstract: A lightweight loop pile fabric having improved particle pick-up is described. In addition, a patterned loop pile fabric is described. The fabric has a plurality of multifilament loops extending from at least one of its surfaces, with at least some of the loops being teased. In one embodiment, the loops are formed from splittable multifilament yarns which are hypersplit during the manufacturing process to form teased loops. The fabrics perform particularly well in the manufacture of wiping cloths with enhanced performance characteristics. In addition, the fabrics enable the production of patterned articles having performance characteristics similar to or exceeding those of unpatterned goods. A process for making the fabrics is also described.
    Type: Application
    Filed: January 9, 2001
    Publication date: September 12, 2002
    Inventors: Maynard Wood, Heather Jean Hayes, Michael Paul Sasser, Brian G. Morin
  • Patent number: 6423393
    Abstract: A suede-like stitchbonded fabric is disclosed. The stitchbonded fabric includes a nonwoven substrate. A first yarn is stitchbonded into the substrate in a manner that forms loops at the surface of the substrate. A second yarn is then also stitchbonded into the substrate in order to secure the loops to the fabric. Thereafter, the fabric is abraded for substantially breaking all of the loops at the surface of the fabric.
    Type: Grant
    Filed: August 18, 2000
    Date of Patent: July 23, 2002
    Assignee: Tietex International, Ltd.
    Inventor: Martin Wildeman
  • Patent number: 6247215
    Abstract: Methods of forming a printed multicolor synthetic pile fabric having a substrate and pile formed of fibers arranged in random groups extending essentially unifomn-y across the entire width and along the entire length of the fabric are disclosed. The methods can be utilized to form fabrics wherein each of the above-mentioned groups comprises a random number of fibers extending at angles and in directions that randomly vary from the angles and directions of the fibers in adjacent groups. The methods can involve washing griege goods for selected times and at selected temperatures so as to randomly re-orient the fibers forming the flocked surface of the fabric. In preferred embodiments, the fabrics are printed after fiber re-orientation.
    Type: Grant
    Filed: June 3, 1998
    Date of Patent: June 19, 2001
    Assignee: Microfibres, Inc.
    Inventors: Carlos Van Alboom, James R. McCulloch
  • Patent number: 6131419
    Abstract: A cut loop fabric, knit on a conventional terry knitting machine utilizing a reverse plaiting technique, is provided. The fabric has a technical face with a raised or napped surface, and a technical back in which the sinker loops are sheared in order to form a cut loop velvet surface.
    Type: Grant
    Filed: September 14, 1998
    Date of Patent: October 17, 2000
    Assignee: Malden Mills Industries, Inc.
    Inventors: Moshe Rock, William K. Lie, Douglas Lumb
  • Patent number: 6119319
    Abstract: A method and apparatus for providing a soft finish on a fabric such as a suede tone, raised loops, broken loops or fleeced and for providing a faded effect such as a washed or faded denim. A fillet having a plurality of wires extending therefrom is wound on a cylinder of a finishing machine. The outer ends of the wires extending from the fillet are angled at approximately 80.degree. from vertical. The wires are covered with an abrasive coating which is applied by an arc spray system. The coating extends around the perimeter of the wire from at least just below the bend of the wires and extending to the outer tip of the wires. The fabric is driven over a nip roll that is adjusted to bring the fabric in closer contact with the wires on the cylinder which is rotating. An alternative embodiment of accomplishing the same type of soft finish such as suede or washed or faded denim finish is accomplished with multi rolls (or kiss rolls) finish machinery using the coated wire fillet on each roll.
    Type: Grant
    Filed: September 29, 1999
    Date of Patent: September 19, 2000
    Assignee: Redman Card Clothing Company, Inc.
    Inventors: Charles F. Redman, Donnie J. Thompson
  • Patent number: 5855125
    Abstract: A method of constructing a double face fabric is provided. The first step in the method is to knit a three dimensional knit fabric which has a first fabric layer, a second fabric layer and a plurality of yarns that interconnect the two layers. The three dimensional knit fabric is prepared using a conventional double needle bar warp knitting machine. Then, the yarn connecting the two layers is cut, resulting in two pieces of fabric having a velvet surface on one side, and a flat knit surface on the other. The flat knit surface is then raised by a process such as napping to pull portions of the pile yarns through the fabric layer to the technical back, in order to form a pair of double face fabrics, each with a first velvet surface and a second fleece surface. Preferably, the fabric is knit so that after napping it can be stretched. In this manner a wide variety of fabrics can be created.
    Type: Grant
    Filed: September 26, 1997
    Date of Patent: January 5, 1999
    Assignee: Malden Mills Industries, Inc.
    Inventors: Karl Lohmueller, Moshe Rock, Douglas Lumb
  • Patent number: 5632072
    Abstract: An hydropatterning apparatus conveys a sheet of fabric through a patterning station along a machine direction on a conveyor, preferably a drum, having a support surface formed with a pattern of raised or solid areas and lowered or void areas, and has one or more manifolds of hydrojet nozzles disposed above the conveyor for directing a continuous curtain of fluid downwardly to impact on the fabric so that properties of the fabric become altered in correspondence to the pattern of the support surface. The hydropatterning technique is used to emboss the screen pattern into the nap of napped fabric in order to produce aesthetically pleasing surface textures and patterns in the napped fabric, such as a fur-like surface texture. The technique can also be used for displacement of yarn or fiber to obtain three-dimensional effects such as ribbing, wavy lines, checkering, geometric or floral designs, or lacework.
    Type: Grant
    Filed: January 5, 1995
    Date of Patent: May 27, 1997
    Assignee: International Paper Company
    Inventors: Arlene T. Simon, J. Michael Greenway, Herschel Sternlieb, Jodie M. Siegel, Timothy J. Connolly, Duane A. Parker
  • Patent number: 5609935
    Abstract: This invention is directed to a fur-like pile fabric of two-layer construction formed of guard hair fibers and under-fur fibers and used as artificial fur and a method for the production thereof.This invention produces a pile fabric 1 possessing guard hair fibers 2 having sharpened leading terminals and under-fur fibers having a satisfactorily uniform length by a method that comprises preparing a pile knitted or woven fabric with a pile yarn obtained by mixing limited-length polyester type fibers for guard hair fibers of sharpened terminals with limited-length polyester type fibers more susceptible to the action of an alkali treating agent and used for under-fur fibers, imparting an alkali treating agent 6 of a specific viscosity to the hair-raised surface of the pile knitted or woven fabric, and thereafter heat-treating the alkali-treated fabric thereby shortening the under-fur fibers and sharpening the leading terminals of the under-fur fibers.
    Type: Grant
    Filed: October 27, 1994
    Date of Patent: March 11, 1997
    Assignee: Toray Industries, Inc.
    Inventors: Seiichi Yamagata, Hidenobu Honda
  • Patent number: 5608954
    Abstract: A method for producing a polar fabric knitted upon a loop yarn loom with 100% polyester multi-filament yarn prior to treating the fabric with disperse dyes. The method includes first napping the loop side of the fabricwith a napper having opposed bristles for pulling the fabric loops and then napping the treated side of the fabric with a felting napper to compact the fabric.
    Type: Grant
    Filed: August 2, 1995
    Date of Patent: March 11, 1997
    Assignees: A. Vernay et Fils Sarl, Andre Vernay Teintures, S.A.
    Inventor: Rene J. Vernay
  • Patent number: 5465467
    Abstract: A chemical fiber knitted towelling making method which is to brush the pile yarn of the fabric and remove impurities from the pile yarn after the steps of knitting, dyeing and napping, and then to cut the pile yarn to a uniform length after brushing, and then to steam damp the fabric and to dry the damped fabric by steam heat, and then to set the well-treated fabric in shape, and therefore the pile yarn of the fabric does not twist into rings and will not deform as a result of washing with water.
    Type: Grant
    Filed: November 15, 1994
    Date of Patent: November 14, 1995
    Inventor: Sheng-Chi Fan
  • Patent number: 5416958
    Abstract: A napped textile product is prepared by supplying a polyethylene terephthalate homopolymer yarn having an elongation of from about 20% to about 80%, a tenacity of from about 2.5 to about 3.5 grams/denier, and a boiling water shrinkage of from about 2% to about 15%; (b) forming a fabric from the yarn, so that substantially all yarn is the polyester yarn supplied in step (a); and (c) providing the fabric prepared in step (b) to a napping machine.
    Type: Grant
    Filed: January 21, 1992
    Date of Patent: May 23, 1995
    Assignee: BASF Corporation
    Inventors: Robert L. Lilly, Pravin Asher
  • Patent number: 5369859
    Abstract: An improved method of making (100% heat-resisting) chemical or synthetic fiber knitted towelling which includes a step of primary shearing to cut the pile yarn of a knitted fabric, obtained after napping of the fabric; a step of brushing the knitted fabric, after the step of primary shearing by means of the application of two reversed card-wire raising fillets, permitting the knitted fabric to be fed at a speed of 3-4 meters per minute; a step of steam damping at about 100.degree. C. and a step of steam heat drying respectively performed in a dryer; the above steps taking place before the fabric is shaped by a step of setting of the knitted fabric in a heat-setting oven. Further shearing of the pile yarn is employed when needed.
    Type: Grant
    Filed: July 9, 1993
    Date of Patent: December 6, 1994
    Inventor: Sheng-Chi Fan
  • Patent number: 5080952
    Abstract: A novel textile fabric having a napped face which is uniform in height and in which most of the fibers comprising the nap extend from yarns extending in the warp direction of the fabric.
    Type: Grant
    Filed: June 13, 1990
    Date of Patent: January 14, 1992
    Assignee: Milliken Research Corporation
    Inventor: Charles E. Willbanks
  • Patent number: 4884325
    Abstract: The process herein described provides the weaving of a manufactured product consisting of an upper fabric (2) made of cotton or any other suitable material and a lower fabric (3) with weft yarns (3a) made of wool and warp yarns (3b) interlaced with the weft yarns (2a) of the upper fabric (2). The weaving operation is followed by a printing step carried out on the upper fabric (2) of the manufactured product and by one or more teaseling steps on the lower fabric (3). Subsequent to each teaseling step there is a dimensional stabilization step of the manufactured product accomplished by a combined action consisting in moistening, heating and tensioning the product, the tensioning lasting until the end of the moistening and heating steps. A napping operation is also carried out together with the last teaseling step. By said process a blanket is obtained which comprises an upper fabric (2) with weft yarns (2a) interlaced with the warp yarns (3b) of a lower fabric (3).
    Type: Grant
    Filed: October 29, 1987
    Date of Patent: December 5, 1989
    Assignee: Manifattura Lane Gaetano Marzotto & Figli S.P.A.
    Inventor: Gaetano Marzotto
  • Patent number: 4794038
    Abstract: Polyester fiberfill having spiral crimp that is randomly-arranged and entangled in the form of fiberballs with binder fibers, preferably with a minimum of hairs extending from the surface of the fiberballs, so as to be air-transportable on account of the low cohesion between the balls. A process for making such fiberballs by repeatedly air-tumbling small tufts of such fiberfill/binder/blend against the wall of a vessel. Improved bonded batts or molded articles or other bonded articles obtained by bonding such fiberballs.
    Type: Grant
    Filed: October 21, 1986
    Date of Patent: December 27, 1988
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: Ilan Marcus
  • Patent number: 4783364
    Abstract: Polyester fiberfill having spiral-crimp, especially in the form of an omega (.OMEGA.), that is randomly-arranged and entangled in the form of fiberballs with a minimum of hairs extending from their surface, and having a refluffable characteristic similar to that of down on account of the low cohesion between the balls. A process for making such fiberballs by repeatedly air-tumbling small tufts of such fiberfill against the wall of a vessel.
    Type: Grant
    Filed: October 21, 1986
    Date of Patent: November 8, 1988
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: Marcus Ilan
  • Patent number: 4712281
    Abstract: Warp knitted fabric of an at least two bar construction nappable on both fabric faces is produced on a warped knitted machine of at least three bar construction by utilizing a pile loop forming device on the bottom bar while simultaneously knitting a ground yarn substrate on the middle bar and knitting pile yarns on the top bar to be knitted into the substrate in needle loops at the technical fabric face and extended pile underlap loops at the technical fabric back. At least one surface of the fabric is napped, the extended underlap loops at the technical back being nappable to a plush surface effect while also being adapted to be partially drawn through the substrate to the technical face upon napping of the needle loops to produce a comparable plush surface at the technical face.
    Type: Grant
    Filed: October 30, 1986
    Date of Patent: December 15, 1987
    Assignee: Guilford Mills, Inc.
    Inventor: Holger Scheller
  • Patent number: 4618531
    Abstract: Polyester fiberfill having spiral-crimp that is randomly-arranged and entangled in the form of fiberballs with a minimum of hairs extending from their surface, and having a refluffable characteristic similar to that of down on account of the low cohesion between the balls. A process for making such fiberballs by repeatedly air-tumbling small tufts of such fiberfill against the wall of a vessel.
    Type: Grant
    Filed: May 15, 1985
    Date of Patent: October 21, 1986
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: Ilan Marcus
  • Patent number: 4567075
    Abstract: A nappable, dimensionally stable fabric is produced on a three bar warp knitting machine by over feeding the yarns fed by the bottom bar to provide nappable loops, and by knitting the yarns fed by the top bar in a pattern providing nappable floats, longitudinal stability being provided by yarns knit from the middle bar, and lateral stability being provided by the partially napped floats.
    Type: Grant
    Filed: May 20, 1983
    Date of Patent: January 28, 1986
    Assignee: Fab Industries, Inc.
    Inventor: Simon W. Krawczyk
  • Patent number: 4546026
    Abstract: A simulated cashmere fabric comprises a warp knit ground comprising a stretch yarn such as an elastomeric yarn such as Lycra (RTM) and a raised and cropped face. The face yarn may be knitted in over a plurality of, say five, needles, and the fabric may be dyed before the raising and cropping steps and crushed and steamed after.
    Type: Grant
    Filed: December 5, 1983
    Date of Patent: October 8, 1985
    Assignee: Guilford Kapwood Limited
    Inventor: Michael S. Kowalski
  • Patent number: 4485535
    Abstract: A method of manufacturing a cashmere or vicuna-like fabric with a distinctive handle having more than 80 percent voids. A fabric is woven of warp yarns of synthetic fibers selected from polyester and polyamide fibers and crimped fibers which are readily soluble, and weft spun yarns of synthetic fibers selected from polyester and polyamide fibers of 0.4 to 1.4 denier or weft blended spun yarns of a blend of at least 70 wt. pct. of synthetic fibers of 0.4 to 1.4 denier selected from polyester and polyamide fibers and crimped fibers which are readily soluble. The nap on the fabric is raised and then the readily-soluble fibers are dissolved and substantially removed to form more than 80 percent voids in the fabric as calculated by the formula ##EQU1## wherein E is the percentage of voids in the fabric structure, W is the weight of the fabric in grams per square meter, T is the thickness of the fabric in millimeters and S is the specific gravity of the fibers in grams per cubic centimeter.
    Type: Grant
    Filed: February 11, 1982
    Date of Patent: December 4, 1984
    Assignee: Toray Industries, Inc.
    Inventor: Takashi Oishi
  • Patent number: 4421513
    Abstract: Fibrillated polyester textile materials and methods for producing same are disclosed. Such fibrillated polyester textile materials have a body portion formed of a plurality of polyester filaments in which the filaments contain a plurality of fibrils on the convex side portion of the filament curvature pointing away from the body portion of the textile material. The methods disclosed include treating the polyester textile material with a swelling agent and abrading the resulting material to produce the desired fibrillated polyester textile material. Also disclosed is a unique method wherein the molecular weight of the polyester employed to make up the textile material is lowered prior to the polyester textile material being treated with the swelling agent and abraded.
    Type: Grant
    Filed: October 2, 1981
    Date of Patent: December 20, 1983
    Assignee: Milliken Research Corporation
    Inventor: Su Tien-Kuei
  • Patent number: 4390566
    Abstract: In a methd for producing a soft sheet material containing thinned fibers or filaments and a viscoelastic substance, the improvement comprising:(A) applying a mixture of a viscoelastic substance and a temporary filler to a sheet material containing thinnable fibers or filaments;(B) thinning the thinnable fibers or filaments forming said sheet material;(B') applying temporary filler to said sheet material or relocating said temporary filler applied previously at step (A) within said sheet material, whenever necessary;(C) applying a viscoelastic substance;(D) removing said temporary filler; and(E) napping the sheet, whenever necessary.In accordance with the present invention, it is possible to obtain a leather-like sheet material which, though soft, has good mechanical properties such as high abrasion resistance and high tear strength. A leather-like sheet material is produced which is free from deficiencies such as low abrasion resistance and tear strength even where the thickness is further reduced.
    Type: Grant
    Filed: March 9, 1981
    Date of Patent: June 28, 1983
    Assignee: Toray Industries, Inc.
    Inventors: Masao Umezawa, Miyoshi Okamoto
  • Patent number: 4364983
    Abstract: A multifilament yarn consisting of single filaments of the multicomponent matrix-segment type where the individual components of the yarn show a false-twist crimp and where all or part of the individual components, consisting of the matrix and at least three segment fibers split off such matrix, said segment fibers having shrunk by at least 10% in relation to the matrix fiber, are bonded to each other at irregular intervals.
    Type: Grant
    Filed: February 27, 1980
    Date of Patent: December 21, 1982
    Assignee: Akzona Incorporated
    Inventors: Walter Brucher, Karl H. Hense, Reiner Modtler
  • Patent number: 4303706
    Abstract: A process for the preparation of a suede-like raised fabric which comprises preparing a raised fabric which has naps consisting of extra fine fibers (0.0001 to 0.8 denier), applying an emulsion of amino resin to the raised fabric, and after drying, heat-treating the applied raised fabric at 100.degree. to 180.degree. C. to let the amino resin in the fabric harden.
    Type: Grant
    Filed: June 12, 1980
    Date of Patent: December 1, 1981
    Assignee: Teijin Limited
    Inventors: Norihiro Minemura, Takeo Kimura
  • Patent number: 4298644
    Abstract: An extremely fine acrylic polymer fiber pile fabric, which comprises a substratum fabric impregnated with an elastic polymer and having at least one pile layer formed by raising at least one surface of said fabric, is characterized in that said piles consist essentially of extremely fine independent acrylic polymer fibers, each of which has a denier of 0.8 or less and is provided with a number of amorphous scale-shaped protuberances formed on the peripheral surface thereof, and which has been produced by a wet spinning method from an acrylic polymer containing at least 80% by weight of acrylonitrile.
    Type: Grant
    Filed: March 6, 1980
    Date of Patent: November 3, 1981
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Kunitoshi Shimizu, Masakazu Takamura, Toshio Iwasa
  • Patent number: 4206257
    Abstract: A suede-like sheet material closely resembling natural leathers in feel and nap is produced by temporarily fixing a fibrous mat consisting of "oceano-insular" composite fibers, impregnating said fibrous mat with elastomer (A), smoothing the surface, impregnating the resulting mat with another elastomer (B) which is harder and less swellable than said elastomer (A), removing the sea or matrix component of the composite fiber, and napping the surface of the resulting sheet material.
    Type: Grant
    Filed: November 16, 1978
    Date of Patent: June 3, 1980
    Assignee: Kuraray Co., Ltd.
    Inventors: Osamu Fukushima, Koji Hoashi, Kunio Kogame
  • Patent number: 4199633
    Abstract: A double knit fabric includes a plurality of courses knitted to form first and second sets of alternating wales. The first set of alternating wales forms the face of the fabric while the second set of alternating wales forms the reverse side of the fabric. The courses are knitted in a preselected pattern to form stitches which join the courses together at selected wales. First yarns are used to form selected courses with the first yarns having a higher shrinkability than second yarns forming the remainder of the courses. Selected second yarns are knit in a pattern which allows portions of the second yarns to float on the face of the fabric. The floating portions are formed by causing the yarn to welt or miss at least two consecutive wales of the first set of alternating wales.
    Type: Grant
    Filed: May 16, 1978
    Date of Patent: April 22, 1980
    Assignee: Phillips Petroleum Company
    Inventor: James H. Blore
  • Patent number: 4165556
    Abstract: Natural suede-like artificial leathers are manufactured by subjecting pile fibrous structures wherein at least the pile portion is composed of separatable composite filaments made by bonding different polymers having mutual low adhesive affinity with each other, the cross-section of which is constituted of a radial segment (A) and segments (B) complementing the radial segment or a radial segment (A), segments (B') corresponding to said radial segment and having wedge-shaped concave portions directing to the center and wedge-shaped segments (C) complementing said concave portions, to at least one of a heat treatment and a swelling treatment to shrink said fibrous structure at least 10% in the area, impregnating or coating said fibrous structures with a synthetic polymer solution or emulsion, coagulating said polymer solution or emulsion, drying the thus treated pile fibrous structure and then buffing said piles to raise naps.
    Type: Grant
    Filed: November 25, 1977
    Date of Patent: August 28, 1979
    Assignee: Kanebo, Ltd.
    Inventors: Takeshi Nishida, Masao Morioka, Tetsuro Ohta, Yukio Yamakawa
  • Patent number: 4136221
    Abstract: Disclosed is a suede-like raised woven fabric of a combination weave having raised extra fine fibers on the surface thereof, which fabric comprises a continuous multifilament yarn used as warp, a yarn of a bundle comprising continuous extra fine filaments used as a first weft and a continuous multifilament yarn used as a second weft. The preparation of the raised fabric comprises weaving a fabric using appropriate material yarns, subjecting the fabric to heat treatment and subjecting the fabric to raising. The yarn constituting the first weft may be produced from a bundle of multi-core composite filaments by removing a component surrounding the cores. The fabric has an excellent suede-like touch, appearance and feel.
    Type: Grant
    Filed: December 2, 1977
    Date of Patent: January 23, 1979
    Assignee: Toray Industries, Inc.
    Inventors: Miyoshi Okamoto, Syusuke Yoshida
  • Patent number: 4118529
    Abstract: A suede woven fabric comprises a warp yarn selected from the group consisting of polyester textured yarn, polyester filament yarn and polyester spun yarn, and a weft yarn of polyester island filaments whose mean thicknesses in denier are within the range from 0.05 to 0.50 and whose degree of variation of thickness is 15 to 60%; wherein a portion of said island filaments on at least one surface of the fabric is raised to form piles of individual island monofilaments whose mean lengths are from 0.5 to 4.0mm; wherein the number of floating points on said weft yarn, whose number of floats in within the range of 3 to 11, is 100 to 500/cm.sup.2 of woven fabric, and wherein the relation between the shear stiffness G.sub.0.5 at a shear angle of 0.5.degree. and the stiffness G.sub.5 at a shear angle of 5.degree., represented by G.sub.5 /G.sub.0.5, is 1.5 to 15.
    Type: Grant
    Filed: June 3, 1977
    Date of Patent: October 3, 1978
    Assignee: Kuraray Company, Limited
    Inventors: Junyo Nakagawa, Takao Akagi, Koji Hiramatsu
  • Patent number: 4109038
    Abstract: A suede-like raised woven fabric which comprises: warp yarns; weft yarns, each being a single twist filament yarn or a loopy textured filament yarn consisting of a bundle of fine fibers; and an elastic polymer applied to the fabric. The bundle of fine fibers consists of a raised portion having an average monofilament denier of from 0.05 to 0.4 and an unraised portion having an average monofilament denier of above 0.4 but not exceeding 0.8.
    Type: Grant
    Filed: May 23, 1977
    Date of Patent: August 22, 1978
    Assignee: Teijin Limited
    Inventors: Kazushige Hayashi, Iwao Fujimoto, Toshio Morishita, Norihiro Minemura, Norio Yoshida, Kiyotaka Ozaki, Takanori Shinoki
  • Patent number: 4051287
    Abstract: A suede-like or deer skin-like raised woven or knitted fabric having at least one raised surface is produced by providing a woven or knitted fabric using a yarn consisting of synthetic hollow composite fibers each composed of two or more fiber-forming polyester constituents and two or more fiber-forming polyamide constituents and having a hollow space surrounded by the polyamide and polyester constituents which are arranged alternately with each other and adhered to each other side-by-side so as to form a tube-shaped body, and raising a surface of the fabric while allowing the hollow composite fibers located in at least the raised surface portion of the fabric to be divided into numerous very fine fibrils consisting of said polyester and polyamide constituents.
    Type: Grant
    Filed: December 8, 1975
    Date of Patent: September 27, 1977
    Assignee: Teijin Limited
    Inventors: Kazushige Hayashi, Norihiro Minemura, Iwao Fujimoto, Kiyotaka Ozaki, Norio Yoshida, Toshio Morishita, Takanori Shinoki