By Fluid Contact Patents (Class 28/167)
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Method for the production of nonwoven webs, the cohesion of which is obtained by means of fluid jets
Patent number: 6796010Abstract: A method for producing a nonwoven web formed at least partly with hydrophilic fibers is provided. In one aspect, the method comprises producing by carding a textile layer (10) which is then compressed and moistened; subjecting the textile layer to a bonding treatment using water jets acting at least against one of its surfaces; and transferring said bonded layer to a unit (32, 33) to be dewatered and dried. One aspect of the method is characterized in that, after the bonding treatment (20) with water jets and before drying and delivery, the pre-bonded and moistened layer is transferred to a supplementary unit (28) to be treated by the action of one or several series of water jets, the unit comprising a mobile suction surface in the form of a drum covered with an open-work structure (30) comprising a wire-mesh fabric, the wire-mesh fabric comprising successive raised and recessed zones.Type: GrantFiled: February 20, 2004Date of Patent: September 28, 2004Assignee: Rieter PerfojetInventor: Frédéric Noelle -
Publication number: 20040176006Abstract: A base textile with a camouflage pattern is subjected to hot fluid streams to create flat regions and puckered or wrinkled regions, enhancing the three dimensional characteristics of the resulting material.Type: ApplicationFiled: March 15, 2004Publication date: September 9, 2004Inventors: Howard C. Willauer, J. David Strength, William L. McLeod
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Patent number: 6782589Abstract: A method for creating a nonwoven laminate fabric has steps of depositing a first nonwovne layer on a moving support, depositing a second nonwoven layer over the first layer, and conveying the layers under a manifold. The manifold has a plurality of jet clusters separated from one another by a distance. Water is directed form the jet clusters onto the underlying layers to thereby create a laminated fabric. Because the jet clusters are separated from one another, the laminate fabric is “pattern entangled”. Bundling occurs along substantially linear lines, with much lighter bundling in regions between the linear bundling regions. The result is a fabric with regions of relative strong entanglement and other regions of much lighter entanglement. When three layers are laminated, with top and bottom layers of thin veneer and a center layer of pulp the method of the invention has been discovered to result in a laminate fabric with particular utility as a flushable wipe product.Type: GrantFiled: November 29, 2001Date of Patent: August 31, 2004Assignee: Polymer Group, Inc.Inventor: Mou-Chung Ngai
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Patent number: 6751831Abstract: A base textile with a camouflage pattern is subjected to hot fluid streams to create flat regions and puckered or wrinkled regions, enhancing the three dimensional characteristics of the resulting material.Type: GrantFiled: January 23, 2001Date of Patent: June 22, 2004Assignee: Milliken & CompanyInventors: Howard C. Willauer, J. David Strength, William L. McLeod
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Patent number: 6751830Abstract: An apparatus and method for hydroenhancing fabrics is described. The method uses the force of pressurized liquid passing through elongated orifices and impinging on the fabric. The pressurized liquid exits in a coherent or columnar fashion from elongated orifices that are generally rectangular or linear in shape. The elongated orifices can be arranged so as to produce various effects on a web of fabric, including striping, graduated shading and seer-suckering. The elongated orifices also facilitate the hydroenhancement of high-warp-count fabrics without streak or moire effects. Liquid filtration can be relaxed without clogging the orifices, because the elongated orifices permit larger solid objects to pass. The use of elongated orifices also enhances the energy efficiency of the hydroenhancement process.Type: GrantFiled: November 12, 2003Date of Patent: June 22, 2004Assignee: Textile Enhancements International, Inc.Inventors: Herschel Sternlieb, Paul F. Zolin
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Publication number: 20040098848Abstract: A process for face finishing fabrics, and in particular fabrics containing filaments, to provide them with good aesthetic characteristics is described. In addition, fabrics made from filaments having aesthetic characteristics and surface effects similar to those of fabrics made from spun yarns are described. Also, items of napery made from filaments and having good surface effects and low pick and snag performance are described. The process involves pre-abrading a fabric, such as one made from filaments, and then subjecting it to a high energy fluid treatment process.Type: ApplicationFiled: November 26, 2002Publication date: May 27, 2004Inventors: Franklin S. Love, Susan K. McLendon, Karen H. Stavrakas, James T. Greer, Talmage H. Holloman, David E. Waldrop
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Patent number: 6739023Abstract: The present invention provides a method of forming a nonwoven composite fabric that includes the steps of a) providing a first layer that includes splittable continuous fibers, b) splitting at least a portion of the splittable continuous fibers into split filaments, c) thereafter superposing a second layer and the first layer, wherein the second layer includes staple fibers, and d) entangling the first and second layers to form a composite fabric.Type: GrantFiled: July 18, 2002Date of Patent: May 25, 2004Assignee: Kimberly Clark Worldwide, Inc.Inventors: Mari-Pat Vonfeldt, Tara Tryphena Steinke
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Publication number: 20040093703Abstract: An apparatus and method for hydroenhancing fabrics is described. The method uses the force of pressurized liquid passing through elongated orifices and impinging on the fabric. The pressurized liquid exits in a coherent or columnar fashion from elongated orifices that are generally rectangular or linear in shape. The elongated orifices can be arranged so as to produce various effects on a web of fabric, including striping, graduated shading and seer-suckering. The elongated orifices also facilitate the hydroenhancement of high-warp-count fabrics without streak or moire effects. Liquid filtration can be relaxed without clogging the orifices, because the elongated orifices permit larger solid objects to pass. The use of elongated orifices also enhances the energy efficiency of the hydroenhancement process.Type: ApplicationFiled: November 12, 2003Publication date: May 20, 2004Applicant: Textile Enhancements International, Inc.Inventors: Herschel Sternlieb, Paul F. Zolin
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Patent number: 6735834Abstract: Colored patterning of a web-shaped nonwoven or a composite made of a nonwoven and a fabric or knit is achieved by water jet needling. The nonwoven provided as the upper layer of two layers is provided with one or more colors or is colored or printed itself and is placed on a second nonwoven or a woven or one that has a different color. Then both layers are subjected to the water jets that displace the fibers, with the colored fibers in the first layer being displaced into the second layer to produce a pattern on the underside of the second layer. It is also possible, instead of colored fibers in the nonwoven of the upper layer, to move them when they are not colored into a second layer that can have any color.Type: GrantFiled: January 3, 2003Date of Patent: May 18, 2004Assignee: Fleissner GmbH & Co., MaschinenfabrikInventor: Gerold Fleissner
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Publication number: 20040078945Abstract: The nozzle beam on a device for producing liquid jets in order to impinge said jets upon the fibres of a web of continuous material guided along the beam consists of a beam housing extending along the working width of the continuous web of fibre material, whereby two longitudinal bores placed on top of each other are accommodated in said housing and are separated from each other by means of an intermediate wall provided with continuous boreholes. The nozzle strip required to produce the liquid jets is mounted in a liquid-tight manner in the lower part of the housing and is cross-flown by pressurized water. In order to enable more needle water to reach the fabric than is usual with such a construction, two strips of nozzles are mounted in a housing and must be provided accordingly with pressurized water.Type: ApplicationFiled: December 12, 2003Publication date: April 29, 2004Inventor: Gerold Fleissner
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Patent number: 6715189Abstract: This invention relates to specific, improved spun-bonded nonwoven fabrics comprised of continuous multi-component longitudinally splittable fibers. The resulting nonwoven fabrics exhibit enhanced flexibility, drape, softness, thickness, moisture absorption capacity, moisture vapor transmission rate, and cleanliness in comparison with other nonwovens of the same fiber construction. These improved aesthetic and performance characteristics permit expansion of high-strength nonwoven fabric materials into other markets and industries currently dominated by woven and knit fabrics that exhibit such properties themselves, but at high cost and requiring greater manufacturing complexity. Such enhanced fabrics are subjected to certain air impingement procedures, for instance through directing low-pressure gaseous fluids at high velocity to the surface of the targeted nonwoven fabric. Also encompassed within this invention is the method of treating such a specific nonwoven fabric with this air impingement procedure.Type: GrantFiled: February 27, 2002Date of Patent: April 6, 2004Assignee: Milliken & CompanyInventors: Robert Lindsay Osbon, John Scott McDaniel
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Patent number: 6708381Abstract: A method and device for manufacturing a nonwoven material by hydroentangling a fiber web by water jets at a high pressure, wherein the fiber web is supported by a moulded, close-meshed screen (12) of a thermoplastic material during the hydroentanglement. The screen can be reinforced with reinforcement wires (14).Type: GrantFiled: November 4, 2002Date of Patent: March 23, 2004Assignee: SCA Hygiene Products ABInventors: Mikael Strandqvist, Hannu Ahoniemi
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Patent number: 6694581Abstract: A method for hydroenhancing fabrics is described. The method uses the force of pressurized liquid passing through elongated orifices and impinging on the fabric. The pressurized liquid exits in a coherent or columnar fashion from elongated orifices that are generally rectangular or linear in shape. The elongated orifices can be arranged so as to produce various effects on a web of fabric, including striping, graduated shading and seer-suckering. The elongated orifices also facilitate the hydroenhancement of high-warp-count fabrics without streak or moire effects. Liquid filtration can be relaxed without clogging the orifices, because the elongated orifices permit larger solid objects to pass. The use of elongated orifices also enhances the energy efficiency of the hydroenhancement process.Type: GrantFiled: July 10, 2001Date of Patent: February 24, 2004Assignee: Textile Enhancements International, Inc.Inventors: Herschel Sternlieb, Paul F. Zolin
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Patent number: 6689870Abstract: Protein macromolecular dyes, A(B)b are disclosed, wherein A are protein macromolecules including natural protein macromolecules and modified natural protein macromolecules such as casein, gelatin and fur-protein; B are dyes including azo dyes, azo metal complex dyes and anthraquinone dyes which can react with the amino groups of the natural and modified protein macromolecules; b are integers between 1˜2500. The protein macromolecular dyes have excellent properties of crosslinking ability, better dyeing fastness, fixation ration than conventional dyes and the function of normal macromolecules such as compatibility, abilities of filling and forming membranes. They may be used in dyeing protein materials such as leather, wool and silk.Type: GrantFiled: July 16, 1998Date of Patent: February 10, 2004Assignees: China Petro-Chemical Corporation, Dalian University of TechnologyInventors: Jinzong Yang, Shufen Zhang
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Patent number: 6668436Abstract: A device for treating sheet-like material using water jets/needles. The device comprises a pressurize water supply body consisting of a feed chamber extending along the entire length of the body and inside which pressurized water is guided through a filter, and a distribution area distributing pressurized water along the entire length of treatment. The distribution area includes a plate (7) which is provided with microperforations, whereby the holes thereof define water needles which are directed against the surface of the material which is to be treated. The invention is characterized in that the microperforations (15) are provided inside inserts (13) which are made of a hard material. The inserts are set inside pre-made hoes (12) in the plate.Type: GrantFiled: June 17, 2002Date of Patent: December 30, 2003Assignee: Rieter PerfojetInventors: Frédéric Noelle, Bruno Roche
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Patent number: 6634070Abstract: A material having a unique, multi-colored appearance is described. More specifically, a material having a multi-colored appearance and a three-dimensional surface is described, along with a method of making such a material. The process involves providing a pile material having an upper portion of the pile yarns of a first color and a lower portion of the pile yarns of a second color that is visually distinct from the first color, then treating the material so as to displace at least some of the pile yarns to a different position with respect to the base web portion of the fabric from other of the pile yarns. In this way, the lower portions of at least some of the pile yarns are exposed, to provide a unique visual appearance as a result of the color differential, and a unique three dimensional appearance as a result of the difference between the position of the treated and untreated portions.Type: GrantFiled: August 3, 2001Date of Patent: October 21, 2003Assignee: Milliken & CompanyInventor: Howard C. Willauer, Jr.
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Publication number: 20030159260Abstract: This invention relates to specific, improved spun-bonded nonwoven fabrics comprised of continuous multi-component longitudinally splittable fibers. The resulting nonwoven fabrics exhibit enhanced flexibility, drape, softness, thickness, moisture absorption capacity, moisture vapor transmission rate, and cleanliness in comparison with other nonwovens of the same fiber construction. These improved aesthetic and performance characteristics permit expansion of high-strength nonwoven fabric materials into other markets and industries currently dominated by woven and knit fabrics that exhibit such properties themselves, but at high cost and requiring greater manufacturing complexity. Such enhanced fabrics are subjected to certain air impingement procedures, for instance through directing low-pressure gaseous fluids at high velocity to the surface of the targeted nonwoven fabric. Also encompassed within this invention is the method of treating such a specific nonwoven fabric with this air impingement procedure.Type: ApplicationFiled: February 27, 2002Publication date: August 28, 2003Inventors: Robert Lindsay Osbon, John Scott McDaniel
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Patent number: 6606771Abstract: The present invention is directed to a method of imaging a woven textile fabric by positioning the fabric on a three-dimensional image transfer device, and subjecting the fabric to treatment with high pressure liquid streams. A regular pattern defined by the image transfer device is thereby durably imparted to the fabric. The use of a three-dimensional image transfer device facilitates efficient commercially viable use of the method, while avoiding the creation of repeating defects which can occur when imaging fabrics on wire mesh screens.Type: GrantFiled: July 31, 2001Date of Patent: August 19, 2003Assignee: Polymer Group, Inc.Inventors: Charles Keith Curtis, Kenneth Daniels, Kay Goodson
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Publication number: 20030131454Abstract: Machine for producing a patterned textile product, comprising a drum with a perforated lateral surface rotated about its axis, a sleeve with holes which is slipped over the drum, and having a ration of the sum of the surface area of the holes to the surface area of its total lateral surface of between 5 and 75% and, preferably, between 7 and 50% and a hole diameter not greater than 1 mm, a device for spraying water jets in the direction of the drum in a direction substantially radial thereto and means for creating a vacuum inside the drum wherein an apertured sheath is slipped over the sleeve and has apertures at least one dimension of which is greater than 2 mm.Type: ApplicationFiled: December 30, 2002Publication date: July 17, 2003Inventor: Frederic Noelle
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Publication number: 20030101558Abstract: A method for hydroenhancing fabrics is described. The method uses the force of pressurized liquid passing through elongated orifices and impinging on the fabric. The pressurized liquid exits in a coherent or columnar fashion from elongated orifices that are generally rectangular or linear in shape. The elongated orifices can be arranged so as to produce various effects on a web of fabric, including striping, graduated shading and seer-suckering. The elongated orifices also facilitate the hydroenhancement of high-warp-count fabrics without streak or moire effects. Liquid filtration can be relaxed without clogging the orifices, because the elongated orifices permit larger solid objects to pass. The use of elongated orifices also enhances the energy efficiency of the hydroenhancement process.Type: ApplicationFiled: July 10, 2001Publication date: June 5, 2003Inventors: Herschel Sternlieb, Paul F. Zolin
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Patent number: 6564436Abstract: The present invention contemplates a method of forming a textile laminate or composite fabric from a plurality of woven fabric layers, with the method contemplating use of a three-dimensional image transfer device to facilitate efficient and commercially viable use of the method. Herein is disclosed a method of forming an imaged textile laminate or composite compound fabric, the fabric having a first textile fabric layer comprising a plurality of interwoven warp and weft yarns and at least one other textile fabric layer, the lamination of the fabric layers and imaging of the construct occurring on a three-dimensional image transfer device. The image transfer device has a foraminous, image-forming surface comprising a regular pattern of three-dimensional surface elements.Type: GrantFiled: December 6, 2001Date of Patent: May 20, 2003Assignee: Polymer Group, Inc.Inventors: Samuel Keith Black, Charles Keith Curtis, Shane James Moran
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Patent number: 6557223Abstract: Improvements in Hydroenhancement efficiency are obtained by operating a manifold in relative movement to fabric transported under the manifold so as to deliver a low energy to the fabric per pass in multiple passes on the fabric. This results in greater enhancement efficiency and reduction in wasted energy, and also improves fabric coverage and reduces fabric shrinkage. The low-energy per pass, multiple-pass approach can be implemented with improved hydroenhancing equipment of reduced equipment size and cost which simulate multiple passes on the fabric. Embodiments employ a manifold or manifold system that is reciprocated, oscillated, or rotated to simulate multiple passes on the fabric. Other variations for improving hydroenhancement include angling the manifold at a diagonal to the fabric travel direction, using a high density number of double rows of jets to eliminate interference patterns.Type: GrantFiled: February 15, 2002Date of Patent: May 6, 2003Assignee: Polymer Group, Inc.Inventors: J. Michael Greenway, Jackson Lawrence, Herschel Sternlieb, Frederick Ty, Frank E. Malaney
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Patent number: 6546605Abstract: A fabric having at least one hydraulically napped surface comprised of tangled fibers is disclosed. Because the fiber tangles are created from intact, undamaged fibers, fabric strength is not adversely affected by treatment. In addition, laundering enhances entanglement and the aesthetic qualities attributed to this fabric property: surface texture (hand), resistance to pilling, drapeability, and the like. These subjective characteristics have been quantified using values from the Kawabata Evaluation System. A process for creating such fabrics has also been disclosed. The fabric passes through one or two treatment zones in which high pressure fluids (e.g., water) are directed at the fabric surface as the fabric moves away from a support member. In the case of dual treatment zones, a substantially lower pressure is used in the second treatment zone.Type: GrantFiled: July 10, 2001Date of Patent: April 15, 2003Assignee: Milliken & CompanyInventors: Nathan B. Emery, Franklin S. Love, III, Mathias B. Richardson, Joseph E. Rumler, Karen H. Stavrakas
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Publication number: 20030024093Abstract: A material having a unique, multi-colored appearance is described. More specifically, a material having a multi-colored appearance and a three-dimensional surface is described, along with a method of making such a material. The process involves providing a pile material having an upper portion of the pile yarns of a first color and a lower portion of the pile yarns of a second color that is visually distinct from the first color, then treating the material so as to displace at least some of the pile yarns to a different position with respect to the base web portion of the fabric from other of the pile yarns. In this way, the lower portions of at least some of the pile yarns are exposed, to provide a unique visual appearance as a result of the color differential, and a unique three dimensional appearance as a result of the difference between the position of the treated and untreated portions.Type: ApplicationFiled: August 3, 2001Publication date: February 6, 2003Inventor: Howard C. Willauer
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Patent number: 6502288Abstract: A method of forming durable nonwoven fabrics by hydroentanglement includes providing a precursor web comprising a fibrous matrix of staple length fibers and/or substantially continuous filaments. The precursor web is subjected to hydroentanglement on a three-dimensional image transfer device to create a patterned and imaged fabric. Enhanced imaging is achieved by advancing the precursor web onto the movable imaging surface of the image transfer device at a rate substantially equal to the rate at which the image surface moves relative to one or more associated hydroentangling manifolds. Treatment with a polymeric binder composition enhances the integrity of the fabric, permitting it to exhibit desired physical characteristics, including strength, durability, softness, and drapeability. Mechanical compaction of the imaged and patterned fabric, such as by sanforizing, enhances the desired physical properties.Type: GrantFiled: February 9, 2001Date of Patent: January 7, 2003Assignee: Polymer Group, Inc.Inventors: Samuel K. Black, Charles Keith Curtis, Cheryl L. Carlson
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Patent number: 6487762Abstract: It is known to produce a colored pattern by a printing process or for example during weaving. The idea according to the invention is to produce a pattern by the water jets of a needling device in which, for colored patterning of a web-shaped nonwoven or a composite made of a nonwoven and a fabric or knit, the webs resting on a substrate moves past a nozzle beam located crosswise to the transport direction and are impacted by the water jets. The nonwoven provided as the upper layer of two layers is provided with one or more colors or is colored or printed itself and is placed on a second nonwoven or a woven or one that has a different color. Then both layers are subjected to the water jets that displace the fibers, with the colored fibers in the first layer being displaced into the second layer to produce a pattern on the underside of the second layer.Type: GrantFiled: November 21, 2000Date of Patent: December 3, 2002Assignee: Fleissner GmbH & Co., MaschinenfabrikInventor: Gerold Fleissner
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Patent number: 6460233Abstract: The invention concerns a method which consists in continuously: producing by carding (1) a web (10 from chemical fibers; subjecting the resulting web (1) to a hydro-entanglement using water jets, treatment which consists in: (a) consolidating the web (10) by the action of a first series of water jets (3), the web (10) being supported by a drum (4) comprising micro-perforations; (b) subjecting the consolidated web (10) to structuring, by the action of one or several series of water jets (12); depositing on the surface of the resulting structured lap (10a) natural fibers (14) by pneumatic layering (6); subjecting the resulting complex (20) to the action of another series of water jets (7) acting on the surface covered with natural fibers.Type: GrantFiled: January 9, 2001Date of Patent: October 8, 2002Assignee: Rieter PerfojetInventor: Frédéric Noelle
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Publication number: 20020142689Abstract: The present invention relates to a wet-laid non-woven sheet made from a essentially binder-free aramid floc, wherein the aramid floc includes at least 25 percent by weight of para-aramid floc based on the total weight of aramid floc only, and a process for making the sheet.Type: ApplicationFiled: January 23, 2001Publication date: October 3, 2002Inventor: Mikhail R. Levit
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Publication number: 20020124365Abstract: A lightweight loop pile fabric having improved particle pick-up is described. In addition, a patterned loop pile fabric is described. The fabric has a plurality of multifilament loops extending from at least one of its surfaces, with at least some of the loops being teased. In one embodiment, the loops are formed from splittable multifilament yarns which are hypersplit during the manufacturing process to form teased loops. The fabrics perform particularly well in the manufacture of wiping cloths with enhanced performance characteristics. In addition, the fabrics enable the production of patterned articles having performance characteristics similar to or exceeding those of unpatterned goods. A process for making the fabrics is also described.Type: ApplicationFiled: January 9, 2001Publication date: September 12, 2002Inventors: Maynard Wood, Heather Jean Hayes, Michael Paul Sasser, Brian G. Morin
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Publication number: 20020121009Abstract: Improvements in hydroenhancement efficiency are obtained by operating a manifold in relative movement to fabric transported under the manifold so as to deliver a low energy to the fabric per pass in multiple passes on the fabric. For example, a low energy per pass of {fraction (1/10)} to {fraction (1/48)} the total energy delivered in 10 passes or more can obtain good enhancement results as compared to conventional hydroenhancing at higher total energy levels delivered in fewer passes. This results in greater enhancement efficiency and reduction in wasted energy, and also improves fabric coverage and reduces fabric shrinkage. The low-energy-per-pass, multiple-pass approach can be implemented with improved hydroenhancing equipment of reduced equipment size and cost which simulate multiple passes on the fabric. In one embodiment, a jigging hydroenhancing equipment transports the fabric back and forth under a stationary manifold between a pair of unwind/windup reels to simulate multiple passes on the fabric.Type: ApplicationFiled: February 15, 2002Publication date: September 5, 2002Inventors: J. Michael Greenway, Jackson Lawrence, Herschel Sternlieb, Frederick Ty, Frank E. Malaney
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Publication number: 20020121010Abstract: A textile fabric is treated subsequent to formation thereof to selectively stabilize, modify or otherwise alter the elastic power or elastic modulus of one or more discrete portions or areas of the fabric in comparison to other untreated or differently treated fabric areas or portions, by the localized application of an elastomeric material, either in liquid, vaporous or gaseous form, to be absorbed into the structure of the fabric.Type: ApplicationFiled: November 1, 2001Publication date: September 5, 2002Inventor: James G. Donaghy
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Patent number: 6442810Abstract: Improvements in hydroenhancement efficiency are obtained by operating a manifold in relative movement to fabric transported under the manifold so as to deliver a low energy to the fabric per pass in multiple passes on the fabric. This results in greater enhancement efficiency and reduction in wasted energy, and also improves fabric coverage and reduces fabric shrinkage. The low-energy-per-pass, multiple-pass approach can be implemented with improved hydroenhancing equipment of reduced equipment size and cost which simulate multiple passes on the fabric. In one embodiment, a jigging hydroenhancing equipment transports the fabric back and forth under a stationary manifold between a pair of unwind/windup reels to simulate multiple passes on the fabric. Other embodiments employ a manifold or manifold system that is reciprocated, oscillated, or rotated to simulate multiple passes on the fabric. Other variations for improving hydroenhancement are disclosed.Type: GrantFiled: April 25, 2001Date of Patent: September 3, 2002Assignee: Polymer Group, Inc.Inventors: J. Michael Greenway, Jackson Lawrence, Herschel Sternlieb, Frederick Ty, Frank E. Malaney
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Patent number: 6442809Abstract: Improvements in hydroenhancement efficiency are obtained by operating a manifold in relative movement to fabric transported under the manifold so as to deliver a low energy to the fabric per pass in multiple passes on the fabric. This results in greater enhancement efficiency and reduction in wasted energy, and also improves fabric coverage and reduces fabric shrinkage. The low-energy-per-pass, multiple-pass approach can be implemented with improved hydroenhancing equipment of reduced equipment size and cost which simulate multiple passes on the fabric. In one embodiment, a jigging hydroenhancing equipment transports the fabric back and forth under a stationary manifold between a pair of unwind/windup reels to simulate multiple passes on the fabric. Other embodiments employ a manifold or manifold system that is reciprocated, oscillated, or rotated to simulate multiple passes on the fabric.Type: GrantFiled: December 5, 1997Date of Patent: September 3, 2002Assignee: Polymer Group, Inc.Inventors: J. Michael Greenway, Jackson Lawrence, Herschel Sternlieb, Frederick Ty, Frank E. Malaney
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Publication number: 20020116801Abstract: A method for changing the position of fibers in a nonwoven web to improve the isotropy of the web by using angled stream of fluid wherein the streams form a substantially coplanar curtain and impinge on the fibers at their leading ends, trailing ends or sides.Type: ApplicationFiled: August 3, 2001Publication date: August 29, 2002Inventors: James Marshall Oathout, Phillip O. Staples, Donald Floyd Miller
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Publication number: 20020104203Abstract: Improvements in hydroenhancement efficiency are obtained by operating a manifold in relative movement to fabric transported under the manifold so as to deliver a low energy to the fabric per pass in multiple passes on the fabric. For example, a low energy per pass of 1/10 to 1/48 the total energy delivered in 10 passes or more can obtain good enhancement results as compared to conventional hydroenhancing at higher total energy levels delivered in fewer passes. This results in greater enhancement efficiency and reduction in wasted energy, and also improves fabric coverage and reduces fabric shrinkage. The low-energy-per-pass, multiple-pass approach can be implemented with improved hydroenhancing equipment of reduced equipment size and cost which simulate multiple passes on the fabric. In one embodiment, a jigging hydroenhancing equipment transports the fabric back and forth under a stationary manifold between a pair of unwind/windup reels to simulate multiple passes on the fabric.Type: ApplicationFiled: February 11, 2002Publication date: August 8, 2002Inventors: J. Michael Greenway, Jackson Lawrence, Herschel Sternlieb, Frederick Ty, Frank E. Malaney
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Patent number: 6412155Abstract: A device is known in which the bulky nonwoven arriving on a continuous belt for water needling is slowly compressed between a needling drum and another belt and at the same time is wetted by a first water curtain from the nozzle bank; its water jets first flow through the continuous belt and then the fiber web and ultimately the needling drum. There is a simpler and thus more economically producible device of this type when instead of the needling drum this compacting unit consists only of two continuous belts which however should be guided such that at the inlet the two working sides of the continuous belts slowly compact and press the incoming nonwoven, and then the belts lying on one another are moved past the nozzle bank as they are held pressed. Additional deflection rollers are used for this purpose.Type: GrantFiled: February 14, 2001Date of Patent: July 2, 2002Assignee: Fleissner GmbH & Co., MaschinenfabrikInventor: Gerold Fleissner
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Patent number: 6405418Abstract: An apparatus for forming and finishing a continuous fabric web in a single operation. The apparatus includes a fabric web forming station for forming a continuous fabric web and a finishing station downstream from the fabric web forming station for receiving the continuous fabric web from the fabric web forming station and for providing a finishing treatment to the continuous fabric web. In the preferred embodiment, the finishing station includes a substantially excess-free applicator which helps to prevent thick spots in the coated fabric web which may occur when a coating applicator is stopped and restarted. In the preferred embodiment, the finishing station includes a curing station downstream from the applicator. The curing station may include both a drying station and a heat set station downstream from the drying station. The operating temperatures of the drying and heat set stations are controlled to minimize the amount of air having VOCs to be treated before being discharged into the atmosphere.Type: GrantFiled: January 7, 2000Date of Patent: June 18, 2002Assignee: Highland Industries, Inc.Inventors: Earl T. Crouch, Joe Nicholson
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Publication number: 20020050037Abstract: The present invention is directed to a method of imaging a woven textile fabric by positioning the fabric on a three-dimensional image transfer device, and subjecting the fabric to treatment with high pressure liquid streams. A regular pattern defined by the image transfer device is thereby durably imparted to the fabric. The use of a three-dimensional image transfer device facilitates efficient commercially viable use of the method, while avoiding the creation of repeating defects which can occur when imaging fabrics on wire mesh screens.Type: ApplicationFiled: July 31, 2001Publication date: May 2, 2002Inventors: Charles Keith Curtis, Kenneth Daniels, Kay Goodson
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Patent number: 6343410Abstract: Improvements in hydroenhancement efficiency are obtained by operating a manifold in relative movement to fabric transported under the manifold so as to deliver a low energy to the fabric per pass in multiple passes on the fabric. This results in greater enhancement efficiency and reduction in wasted energy, and also improves fabric coverage and reduces fabric shrinkage. The low-energy-per-pass, multiple-pass approach can be implemented with improved hydroenhancing equipment of reduced equipment size and cost which simulate multiple passes on the fabric. In one embodiment, a jigging hydroenhancing equipment transports the fabric back and forth under a stationary manifold between a pair of unwind/windup reels to simulate multiple passes on the fabric. Other embodiments employ a manifold or manifold system that is reciprocated, oscillated, or rotated to simulate multiple passes on the fabric. Other variations for improving hydroenhancement are disclosed.Type: GrantFiled: April 25, 2001Date of Patent: February 5, 2002Assignee: Polymer Group, Inc.Inventors: J. Michael Greenway, Jackson Lawrence, Herschel Sternlieb, Frederick Ty, Frank E. Malaney
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Patent number: 6321426Abstract: The device (100) is used to apply a treatment medium to a moving strip of material (W) e.g. a dyebath to a strip of carpet. The device (100) is composed of a rigid support (3) that is securely arranged in a machine frame (1) and extends in a perpendicular position with respect to the strip of material, an inflatable pressure cushion (12) extending along the support (3), a less rigid supporting beam (13) arranged on the pressure cushion (12) with ends that are mounted in an articulating manner on the machine frame (1) around axes (22, 22) that are parallel to the strip of material, in addition to an application beam (25) placed on the supporting beam (13) in perpendicular position with respect to the strip of material (W) and running parallel to the surfaces thereof, whereby the application beam rests upon the strip of material (W) with the aid of a sliding surface. An application slit (30) that opens out onto the sliding surface (35) in placed in the vicinity thereof.Type: GrantFiled: February 26, 2001Date of Patent: November 27, 2001Assignee: Eduard Kusters Maschinenfabrik GmbH & Co. KGInventor: Karl-Heinz Ahrweiler
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Patent number: 6295706Abstract: For fibrillating a continuously conveyed, textile sheet material (3) a fluid under high pressure is delivered through a wide-slot nozzle (6) as a continuous fluid curtain (14) onto the sheet material (3). With this gentle way of fibrillating all types of fabrics may be fibrillated, in particular also light materials. The wide-slot nozzle (6) can be manufactured simply and inexpensively.Type: GrantFiled: November 14, 2000Date of Patent: October 2, 2001Assignee: Solipat AGInventor: Christian Strahm
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Publication number: 20010023521Abstract: Improvements in hydroenhancement efficiency are obtained by operating a manifold in relative movement to fabric transported under the manifold so as to deliver a low energy to the fabric per pass in multiple passes on the fabric. For example, a low energy per pass of {fraction (1/10)} to {fraction (1/48)} the total energy delivered in 10 passes or more can obtain good enhancement results as compared to conventional hydroenhancing at higher total energy levels delivered in fewer passes. This results in greater enhancement efficiency and reduction in wasted energy, and also improves fabric coverage and reduces fabric shrinkage. The low-energy-per-pass, multiple-pass approach can be implemented with improved hydroenhancing equipment of reduced equipment size and cost which simulate multiple passes on the fabric. In one embodiment, a jigging hydroenhancing equipment transports the fabric back and forth under a stationary manifold between a pair of unwind/windup reels to simulate multiple passes on the fabric.Type: ApplicationFiled: April 25, 2001Publication date: September 27, 2001Inventors: J. Michael Greenway, Jackson Lawrence, Herschel Sternlieb, Frederick Ty, Frank E. Malaney
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Publication number: 20010018786Abstract: Improvements in hydroenhancement efficiency are obtained by operating a manifold in relative movement to fabric transported under the manifold so as to deliver a low energy to the fabric per pass in multiple passes on the fabric. For example, a low energy per pass of {fraction (1/10)} to {fraction (1/48)} the total energy delivered in 10 passes or more can obtain good enhancement results as compared to conventional hydroenhancing at higher total energy levels delivered in fewer passes. This results in greater enhancement efficiency and reduction in wasted energy, and also improves fabric coverage and reduces fabric shrinkage. The low-energy-per-pass, multiple-pass approach can be implemented with improved hydroenhancing equipment of reduced equipment size and cost which simulate multiple passes on the fabric. In one embodiment, a jigging hydroenhancing equipment transports the fabric back and forth under a stationary manifold between a pair of unwind/windup reels to simulate multiple passes on the fabric.Type: ApplicationFiled: April 25, 2001Publication date: September 6, 2001Inventors: J. Michael Greenway, Jackson Lawrence, Herschel Sternlieb, Frederick Ty, Frank E. Malaney
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Patent number: 6253429Abstract: A method and system for improving the appearance, covering ability and physical properties of woven fabrics by supporting the fabric which is to be treated on a foraminous surface, directing a plurality of columnar liquid streams in the form of oblique vanes against the fabric at an angle which is oblique to the warp direction of the cloth. The columnar streams impinge the cloth under pressure which is sufficient to penetrate and effect an enter-entangling of the fibers in the fabric, and the fabric which is thus treated is advanced under similar streams to treat substantially the entire surface of the fabric. The direction of the jets impinges on opposite sides of the fabric and they are oriented in a position which places them in direct opposition of one another.Type: GrantFiled: October 12, 1999Date of Patent: July 3, 2001Assignee: Textile Enhancements International, Inc.Inventor: Paul F. Zolin
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Patent number: 6233795Abstract: A process for abrading fabrics to produce a sueded hand is provided. In particular, the process is directed to the sueding of cotton containing fabrics both before and after mercerization, to produce a unique combination of hand and retained fabric strength. Fabrics treated by this process are also contemplated within the scope of this invention.Type: GrantFiled: May 12, 2000Date of Patent: May 22, 2001Assignee: Milliken & CompanyInventor: Louis Dischler
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Patent number: 6178607Abstract: A process for treatment of a web by means of impingement by high velocity gaseous fluid is provided. The process constitutes the provision of a web to a treatment zone at a tension of between about 1 and about 5 pounds force per linear inch of web width. In the treatment zone the web is subjected to the imposition of high velocity gaseous fluid substantially tangential to the web and in the direction of travel by the web through the treatment zone, such that a series of saw-tooth waves are formed in and move along the web in the direction of travel by the web. An apparatus for carrying out the process is also provided.Type: GrantFiled: January 29, 1996Date of Patent: January 30, 2001Assignee: Milliken & CompanyInventor: Louis Dischler
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Patent number: 6169044Abstract: A laminate structure for use as a container for liquids including a structural substrate such as a paperboard which facilitates a gable top container having incorporated on its inner surface a layer of a fibrous matrix which has encapsulated or incorporated therein a finely ground divinylbenzene ethyl vinylbenzene copolymer, polystyrene divinylbenzene copolymer resin or a cyclodextrin placed on its inner surface. Additionally, the fibrous matrix may be produced as an insert and attached to the inner surface of the gable top container through the use of various items such as hot melt adhesives.Type: GrantFiled: April 28, 1999Date of Patent: January 2, 2001Assignee: International Paper CompanyInventors: Michael Olshavsky, Gene Bartholomew, Elizabeth Cornelius, Henry Mei
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Patent number: 6112385Abstract: It is known to make a nonwoven from polyvinyl alcohol fibers. The special advantage of these PVA fibers is their ability to dissolve in water. The fleece is therefore mechanically needled for compaction. The invention describes a method that allows hydrodynamic needling as well. Special parameters for further treatment during water needling and during subsequent drying characterize the additional features of the invention.Type: GrantFiled: January 22, 1998Date of Patent: September 5, 2000Assignee: Fleissner GmbH & Co., MaschinenfabrikInventors: Gerold Fleissner, Alfred Watzl
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Patent number: 6058583Abstract: This invention provides a wet process for manufacturing a nonwoven fabric, including the steps of: forming a fibrous web by supplying raw material fibers together with water onto a slope of a net-shaped wire conveyor band running on a plurality of rolls; completely forming a nonwoven fabric over the wire conveyor band by supplying water jets to the fibrous web over the wire conveyor band; transferring the formed nonwoven fabric from the wire conveyor band to another conveyor band; and drying the nonwoven fabric. Also disclosed is an apparatus using the wet nonwoven fabric manufacturing process.Type: GrantFiled: July 16, 1999Date of Patent: May 9, 2000Assignee: Uni-Charm CorporationInventors: Naohito Takeuchi, Kazuya Okada, Takayoshi Konishi
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Patent number: 6055710Abstract: The permeable drum for needling tissues, nonwovens, or other permeable materials of a certain width consists of a normally perforated sheet metal drum on which strips that are thin and extend axially over the length of the drum are arranged with small distances between them around the drum. The strips radially support a very thin sheet metal jacket with microfine perforations and produce a uniform flow of liquid through the material that rests externally against the sheet metal jacket. The strips can be joined together for example to form a honeycomb profile and thus uniformly transfer the hydrodynamic load developed during needling to the screen drum.Type: GrantFiled: November 10, 1997Date of Patent: May 2, 2000Assignee: Fleissner GmbH & Co. MaschinenfabrikInventor: Gerold Fleissner