Abstract: Methods of servicing a fuel nozzle are provided. a method of servicing a fuel nozzle includes a step of machining away material from a nozzle tip of the fuel nozzle to form an annular groove within the nozzle tip. The method further includes a step of inserting a replacement coupon into the annular groove. The replacement coupon having a radially outermost that corresponds to the annular groove and a post-removal contact surface. The method further includes a step of fixedly coupling the radially outermost of the replacement coupon to the annular groove.

Abstract: A spindle reconditioning system includes an axle that is mounted on a vehicle. The axle has a spindle and the spindle has a distal end with respect to the axle and a bearing surface. A mount is provided and the mount slidably receives the spindle and engages the distal end of the spindle. Thus, the mount is oriented co-linear with a line extending through the distal end of the spindle and the axle. A grinding unit is movably coupled to the mount and the grinding unit is aligned with the bearing surface on the spindle when the mount is positioned on the spindle. The grinding unit abrades the bearing surface for reconditioning the bearing surface when damage on the bearing surface has been repaired thereby eliminating the need to replace the spindle when the spindle is damaged.

Abstract: A method for repairing a blade in a gas turbine engine comprises the steps of: isolating the damage on the airfoil of the blade; forming a cut back in the shape of elongated “D” shaped recess with a pair of fillets, a depth and a longitudinal axis of the “D” shaped recess having a length along the leading or trailing edge of the airfoil; and the fillets having a respective radius.

Abstract: The invention relates to a method for producing a throttle (34) in a flow channel (24) that extends in a component (8), in particular a valve part, and that is used to control a medium from a control chamber. According to the invention, after formation of the flow channel (24) in the valve part (8), the throttle (34) is stamped by plastically deforming material in the vicinity of the flow channel (24) in the direction of the planned throttle (34), and the plastically deformed material acts in such a manner on a molding tool (50, 57, 58) introduced into the flow channel (24) in the position of the planned throttle (34) that a contour (57, 58) of the molding tool (50) defining the throttle (34) is formed in the flow channel (24). The plastic deformation is effected by a stamping die (40) moved with a defined force, while the contour of the throttle (34) is formed by a tip portion (57, 58) of a counter-die (50) used as the molding tool.

Abstract: A method of determining alignment of a spring component relative to an upper spring mounting plate of a strut assembly using an alignment system is provided. The method includes placing an alignment gauge component on the upper spring mounting plate at a preselected location. The alignment gauge component has a right angled body with a positioning portion resting on the upper spring mounting plate and a transverse measuring portion having an opening extending therethrough located alongside the spring component. A measuring rod is inserted through the opening of the measuring portion with the positioning portion of the alignment gauge component engaged with the upper spring mounting plate. The measuring rod has a measurement region that includes one or more color-coded areas for determining an alignment condition of the spring component relative to the upper spring mounting plate with the measuring rod extending through the opening and contacting the spring component.

Abstract: Disclosed are assembly line equipment maintenance devices and methods. A maintenance cart is selectively engaged to a transport conveyor and integrated into a moving assembly line. The cart can include maintenance tools to refurbish robot end effector tools or replacement tools engageable by robot wrists. The maintenance or replacement tools can include a variety of maintenance equipment including weld tip dressing tools, weld force gauges, replacement weld guns, and test coupon disks.

Abstract: A shaft straightening or tube straightening apparatus performs accurate measurements of the linear profile of a metal tube, and then corrects small and large deviations of the tube profile from the ideal centerline along the length of the tube. The tube straightening apparatus is operable to accurately measure a linear profile of the tube positioned in the apparatus. The tube is rotated in the apparatus to locate a pair of low points in the tube profile and a high point of the tube between the two low points. The tube is supported in the apparatus at the pair of low points and the high point of the tube is then deflected beyond the yield point of the metal of the tube to permanently distort the tube and correct the tube's profile.

Abstract: A method of refurbishing a gas turbine engine rotor is disclosed and includes an initial step of inspecting a rotor for defects such as cracks. A strain is then generated around any detected cracks in the rotor to create enhanced plasticized zones about the detected defects that delay defect propagation. Strain is generated by rotating the rotor at speeds greater than operational speeds to induce the desired strain and delay the propagation of defects.

Abstract: Tools for grasping and aligning a number of knuckles of a hinge are presented, the tool including: a tube having a bore and a slotted opening in a side of the tube connecting with the bore and parallel thereto, where the bore extends from one end of she tube to another end of the tube, and where the bore includes a diameter sufficient to permit telescoping the tube onto the number of knuckles; a stop located along one end of the tube and perpendicular thereto; sad a pair of flattened surfaces formed along an outside surface of the tube and opposite one another, where the pair of flattened surfaces are configured to receive a leveraging tool, in some embodiments, the flattened surfaces include: a raised flattened surface and an indented flattened surface.

Abstract: A low leakage, integral fixed vane system for a gas turbine engine compression system which can accommodate the latest 3-D aerodynamic airfoil geometries and provide endwall ovalization control. A unitized construction wherein the vanes are integral with the case wall in the compression system.

Abstract: An apparatus and method for performing repair on the floor or side wall of a swimming pool or of a large body of liquid by creating a workable space without fully draining the water or liquid. The apparatus utilizes a sturdy solid tube to create a separation between the area enclosed within the tube and body of liquid outside. A guiding lid with multiple openings allows a specific tool to be guided into the tube for conducting repairs. A draining assembly drains the liquid enclosed within the tube. A drier assembly creates a dry workable space within the tube. A repair assembly is used to conduct a specific repair operation including spray painting, filling up holes, filling in caulking to cover up cracks, sanding within the workable space. An inspection assembly is used to remotely inspect the surface that needs repair.

Abstract: The wafer stack (100) comprises a first wafer (OW1) referred to as optics wafer and a second wafer (SW) referred to as spacer wafer, said optics wafer (OW1) having manufacturing irregularities. The spacer wafer (SW) is structured such that it at least partially compensates for said manufacturing irregularities. The corresponding method for manufacturing a device, which in particular can be an optical device, comprises carrying out a correction step for at least partially compensating for manufacturing irregularities. Such a correction step comprises providing a wafer (SW) referred to as spacer wafer, wherein that spacer wafer is structured for at least partially compensating for said manufacturing irregularities. Those manufacturing irregularities may comprise a deviation from a nominal value, e.g., a irregularities in focal length. The invention can allow to mass produce high-precision devices at a high yield.

Abstract: An automatic circle forming apparatus adapted for automatically forming OPP (O-phenylphenol) plastic circles includes a lower equipment cabinet, a first base plate, a transmitting module, an automatic separating module, an automatic tearing film module, a sucking waste mechanism, a displacement module, an automatic forming module and an upper equipment cabinet. The upper equipment cabinet is positioned on the first base plate for installing the transmitting module, the automatic separating module, the automatic tearing film module, the sucking waste mechanism, the displacement module and the automatic forming module therein.

Abstract: A process of preparing a turbine rotor wheel, a repair tool for machining a turbine rotor wheel, and a turbine rotor wheel are disclosed. The process includes providing the turbine rotor wheel, the turbine rotor wheel having a dovetail slot, a cooling slot, and a dovetail acute corner formed by the dovetail slot and the cooling slot and removing a stress region from the dovetail acute corner. The repair tool permits removal of strained material while also reducing the operating stress of the feature. The turbine rotor wheel includes a machined portion resulting in lower stress for the turbine rotor wheel.

Abstract: A device for repairing a damaged zone in a first cavity, with a first diameter, of an intermediate layer interposed between two layers that have a second cavity with a second diameter smaller than the first diameter. The device includes a stop that forms an abutment at the interface between the first cavity and one of the second cavities, a ring having a deformable corrugated shape, an initial inside diameter, an initial outside diameter smaller than the second diameter, and being positioned in the first cavity, a deformation element having an elastically variable outside diameter initially smaller than the initial inside diameter of the ring, and a tool being able to increase the outside diameter of the deformation element so that it deforms the ring in the first cavity in order to reduce the difference between the first and second diameters.

Abstract: There is provided a method of repairing a probe board, the method including: preparing a plurality of first via electrodes filled with a first filling material in a board body formed as a ceramic sintered body; forming a via hole for an open via electrode among the plurality of first via electrodes; filling the via hole with a second filling material having a lower sintering temperature than that of the first filling material; and forming a second via electrode by sintering the second filling material. The open via repair according to the present invention improves the manufacturing yield of the board and reduces the manufacturing costs thereof.

Abstract: The present invention relates to a method for recycling a tantalum coil for sputtering that is disposed between a substrate and a sputtering target. The method for recycling a tantalum coil for sputtering is characterized in that the whole or partial surface of a spent tantalum coil is subject to cutting (cutting is performed until a re-deposited film and knurling traces are eliminated) so as to eliminate the re-deposited film that was formed during sputtering, and knurling is newly performed to the cut portion. While sputtered grains are accumulated (re-deposited) on the surface of the tantalum coil disposed between the substrate and the sputtering target during sputtering, by eliminating the sputtered grains accumulated on the spent coil by way of cutting after the sputtering is complete, the tantalum coil can be efficiently recycled. Thus, provided is technology capable of lean manufacturing of new coils, improving productivity, and stably providing such coils.

Abstract: Apparatuses and methods for servicing a turbine are disclosed. Various embodiments of the invention include an apparatus adapted to service a turbine, where that apparatus includes: a base member fixedly mountable on an inlet of the turbine; an adjustment system mounted on the base member; a machining device operably connected to a first end of the adjustment system; and a control member operably connected to a second end of the adjustment system, the control member adapted to modify a position of the machining device to service a portion of the turbine inside the inlet of the turbine.

Abstract: An apparatus and method are provided for servicing a dynamoelectric machine component. The apparatus includes a tool delivery mechanism adapted for delivering a tool to a desired location in the dynamoelectric machine, and a tool support fixture adapted to be secured onto the body of the dynamoelectric machine, where the tool support fixture can be used for supporting and adjusting the tool delivery mechanism. A sleeve mechanism is attached to the tool support fixture, and the sleeve mechanism is disposed around a portion of the tool delivery mechanism. The apparatus is adapted to service the component of the dynamoelectric machine in-situ.

Abstract: A method and apparatus for replacement of damages display shield (typically glass) covering a display screen on a device, typically a mobile phone. Mobile phones have an electronic display protected by a glass shield. Between the glass and the display is often a plastic polarizing or other intermediary sheet. Removal of a damage glass can be accomplished by cutting thru the polarizer with a moving wire or blade. This separates the glass from the sensitive display and allows replacement of the glass without damaging the more expensive display.

Abstract: An apparatus and method for repairing stripped female thread holes in workpieces that form a support for a direct screw connection. A female thread connector is formed from a pop rivet modified with a rotation-preventing outer surface or layer, and installed in the stripped hole with its inner end protruding from the inner side of the support and enlarged into a secondary head in conventional fashion. The rotation-preventing outer surface engages the hole so that a self-tapping screw can be threaded through the connector rivet to make a solid, durable, blind screw connection between an outer workpiece and the support.

Abstract: Disclosed are a bending roller apparatus and methods for use thereof for repairing a control arm of automotive suspension. An example apparatus includes a base having a saddle supporting a matrix to which the control arm is removably affixed. The matrix provides longitudinal and lateral movements and rotation of the control arm in a horizontal plane. The apparatus includes a matrix position calibration means for calibrating longitudinal, lateral and rotary positions of the matrix. The apparatus includes a bending roller positioning means for calibrating vertical and longitudinal positions of a bending roller to bring the bending roller in a contact with the upward-extending flange. The apparatus further includes bending roller means for bending the upward-extending flange inwards by rolling the bending roller along the circumference of the flange while applying a downward force on the flange thereby bending it inwards and sealing off the ball stud in the receptacle.

Abstract: The invention relates to a method of profiling a running surface of a laid rail by means of a processing vehicle, in particular in the region of a switch, comprising placing a first copying probe element displaceable transversely to the rail in contact with the running edge or the inner side edge and machining the rail.

Abstract: A method for modifying a gas turbine injector is disclosed herein. The method for modifying a gas turbine injector includes removing a first tubular member from the gas turbine injector, replacing the first tubular member with a second tubular member, the second tubular member having a center axis and including a circumferential lip extending radially from the center axis, aiming a laser beam at the circumferential lip so that the laser beam forms an acute angle with the center axis, and, laser welding the second tubular member to the gas turbine injector at the acute angle, the laser welding forming a resultant weld between the second tubular member and the gas turbine injector, and such that at least a portion of the circumferential lip is consumed to form at least a portion of the resultant weld.

Abstract: A method of repairing a microchannel heat exchanger includes identifying a damaged region of a microchannel tube, providing sealant to at least one of the microchannel tube and a patch, and disposing the patch relative to the microchannel tube so that the sealant forms a fluid tight boundary between the microchannel tube and the patch, wherein the fluid tight boundary circumscribes the damaged region.

Abstract: A fixturing system (10) for use with a frame-straightening repair bench (30) that assists in properly positioning fixture bases and providing verification of repairs. The fixturing system includes fixture bases, support assemblies (14), locating members (16), designed to couple with specific control points, and securing mechanisms to secure the vehicle during repair. The alignment targets and verification system provide proof that the fixturing system and replacement parts are properly positioned. If a repair cannot be made by pulling, the damaged areas of the vehicle can be removed and the fixturing system can help position and hold replacement parts until the repair is made substantially permanent, and the alignment targets and verification system provide proof that the repair is accurately made.

Abstract: A process of repairing a component, a repair tool for a component, and a component are disclosed. The process includes removing material from a region of the component. The removing forms a through-cut in the component, forms a partial-frustoconical geometry in the component, forms a substantially partial-frustoconical geometry in the component, forms a partial-spherical geometry in the component, forms a substantially partial-spherical geometry in the component, forms a partial-elliptical geometry in the component, forms a substantially partial-elliptical geometry in the component, forms a partial-cylindrical geometry in the component, forms a substantially partial-cylindrical geometry in the component, is in a direction substantially perpendicular to a surface of the component, is in a direction substantially inclined with respect to the surface of the component, or a combination thereof. The repair tool includes a securing mechanism and a cutting portion for removing a region.

Abstract: An air valve includes a valve body and a disc configured to engage a seat. An inlet port is upstream from the seat, and an outlet port is downstream from the seat. A stern is connected to the disc, and a piston is connected to the stern, wherein the piston has first and second positions. A chamber is defined at least in part by the piston and the valve body. A clearance between the valve body and the stem has a first cross-sectional area. One or more relief ports provide fluid communication from the chamber through the valve body and have a combined second cross-sectional area that is greater than or equal to the first cross-sectional area. A method for refurbishing the air valve, as previously described, includes increasing the second cross-sectional area greater than or equal to the first cross-sectional area.

Abstract: A method of repairing an embedded optical fiber of a composite material structure including an embedded optical fiber embedded in a composite material, includes removing a portion of the composite material including a damaged portion of the embedded optical fiber to form an opening portion; polishing an end surface of the embedded optical fiber exposed in the opening portion and an end surface of the composite material exposed in the opening portion; and performing position adjustment such that a core of the polished embedded optical fiber and a core of a replacement optical fiber are aligned with each other, butting the end surface of the embedded optical fiber and an end surface of the replacement optical fiber with each other, and connecting the end surface of the embedded optical fiber and the end surface of the replacement optical fiber together.

Abstract: A method of repairing a nuclear fuel cell wall and tools useful for performing that repair are described. A repair tool may be used to align a jack near a region of a bent or distorted structural component of nuclear fuel cell and that jack may be used to apply a force to that structural component. Application of such a force may serve to bend the structural component of a nuclear fuel cell in a way to restore the structural component to its position before damage occurred. The repair tool includes a way of mounting that tool to a fuel cell, positioning elements to align the tool near a structural deformation or bent element and a jack that may be use to apply a force to at least one structural component in a fuel cell.

Abstract: A method for restoring a worn rail section includes cleaning a worn surface of a rail section to expose a clean metal surface, heating the rail section to a first temperature before welding, welding new metal on the clean metal surface of the rail section after heating the rail section to the first temperature, heating the rail section to a second temperature after the welding to heat-treat a heat-affected area caused by the welding, and shaping the rail section, wherein the welding is performed by a gas metal arc welding (GMAW) process.

Abstract: An apparatus and method adapted to enhance the structural performance of a desired connection and provide a readily perceivable indication of predetermined limitations having being reached prior to actual failure of a connection. A method for enhancing structural performance of a desired structure by preventing fracture propagation.

Abstract: A method for removal of dents from wind turbine masts uses a dent pushing tool. The dent pushing tool includes a self aligning ram assembly with a central ram cylinder and removable adjustable length arms. At the end of one arm is a curved base. At the end of the other arm is a dent pusher plate. Removal of the dent is caused by extension of the central ram cylinder.

Abstract: A method for repairing a gas turbine engine component includes identifying a distorted feature located in a first portion of the component, identifying a second portion of the component that behaves as at least one of a heat sink or a stiffener, removing the second portion of the component from the first portion, cold working the first portion of the component to repair the distorted feature, heat treating the first portion of the component, and metallurgically joining the first portion of the component to the second portion of the component.

Abstract: During the manufacture of printed circuit boards, metal stencils are used as a mask over which a blade is used to squeegee solder through stencil holes onto conducting pads of the circuit board. A typical stencil is both expensive and delicate. Even minor dents, creases, or impressions (commonly referred to as “coins”) in the stencil can result in circuit board defects. Manufacturers frequently suffer significant losses scrapping their coined stencils and idling manufacturing lines while waiting for replacement stencils to be fabricated, shipped, and installed. An apparatus and method is provided for repairing metal stencil coins.

Abstract: A seal ring whose abutment joint portion is opened is fitted into an annular gap while the abutment joint portion is substantially closed. The annular gap is formed between an inner circumferential surface of a hole portion provided in an outer circumferential jig and an outer circumferential surface of an inner circumferential jig disposed in the hole portion, and has a heating region and a cooling region. The seal ring is passed through the heating region and then passed through the cooling region in the annular gap. The outer circumferential jig and the inner circumferential jig are maintained at a constant temperature higher than a glass transition temperature of a resin material for the seal ring in the heating region, and maintained at a constant temperature lower than the glass transition temperature of the resin material for the seal ring in the cooling region.

Abstract: A method for reducing the diameter of an opening, including peening a perimeter of the opening. A method for correcting the permeability of a part including a plurality of openings for allowing a gaseous fluid to pass therethrough. The method identifies at least one opening with a diameter which exceeds a predetermined upper limit and reduces the excessive diameter by peening a perimeter of the opening.

Abstract: A method of modifying a surface of the nozzle of a liquid dispenser used to dispense liquid for manufacturing a liquid crystal display (LCD) includes primarily modifying the surface of the nozzle by performing one of oxygen (O2) or ozone (O3) plasma treatment with respect to the surface of the nozzle, secondarily modifying the primarily modified surface of the nozzle by treating the primarily modified surface with aminopropyltriethoxysilane, and tertiary modifying the secondarily modified surface of the nozzle by allowing an epoxy resin to react with the secondarily modified surface of the nozzle.

Abstract: A method and an apparatus for mobile repair of a stationary rotor seals of a turbo machine is provided. The method includes the following steps, 3D-scanning of the stationary seal, generation of 3D-model of the stationary seal, removing of the damaged spots of the seal using laser cutting, and generating a new seal at the repair spot by use of a second process head, which generates the seal by laser powder cladding. The apparatus includes a 3D-scanner, a cutting tool, and a first process head and a second process head.

Abstract: Apparatus for repairing out-of-round cores, upon which strapping material has been coiled, when the core and coiled strapping material assembly has been deformed and is therefore no longer capable of being mounted upon strapping unwinding and dispensing apparatus. The repair apparatus comprises a pair of diametrically opposed, substantially semi-circular shoes which are mounted upon a pair of diametrically aligned rod members that are operatively connected together by means of a diametrically oriented expansion member. The apparatus is adapted to be disposed internally within the deformed core and coiled strapping material assembly, and when the expansion member is diametrically extended, the pair of semi-circular shoes will be forced into contact with the inner periphery of the deformed core and coiled strapping material assembly thereby returning the same to a truly round configuration.

Abstract: Systems and methods for providing localized heat treatment of metal components are provided. In this regard, a representative method includes: identifying a portion of a metal component to which localized heat treatment is to be performed; shielding an area in a vicinity of the portion of the metal component; and directing electromagnetic energy in the infrared (IR) spectrum toward the portion of the metal component such that the portion is heated to a desired temperature and such that the area in the vicinity of the portion that is subjected to shielding does not heat to the temperature desired for the heat treatment.

Abstract: The subject invention concerns methods revealing surface imperfections on an object comprising the steps of: coating the surface to be inspected with a composition comprising an opaque, water-dispersible liquid, sufficiently surface-adherent and with surface-wetting properties as to create a gloss finish, at least before the liquid dries, on the restored area; inspecting the surface to check for imperfections; and removing said composition with water. The method may also include a step of marking the surface, through the wet composition layer, to indicate the location of imperfections discovered. Also described are compositions and delivery systems suitable for carrying out the method comprising aqueous dispersions of a pigment and a resin, especially a polysaccharide resin.

Abstract: A system and method for removal of dents from wind turbine masts uses a dent pushing tool. The dent pushing tool includes a self aligning ram assembly with a central ram cylinder and removable adjustable length arms. At the end of one arm is a curved base. At the end of the other arm is a dent pusher plate. Removal of the dent is caused by extension of the central ram cylinder.

Abstract: The inventive subject matter relates to methods for reconditioning a barrel previously used for containing a substance, comprising the steps of determining cutting parameters specific to the barrel material to provide controlled cutting of the barrel material; removing a desired depth of the barrel material using an automated high pressure water cutting device; testing for a remnant of the substance using a sensor device; optionally spraying with a dissolving agent; and repeating the steps of removing and testing upon detecting the presence of the substance in or on the barrel. Additionally, the inventive methods comprise applying a liquid to the wood of the reconditioned barrel to control evaporation of the barrel contents.

Abstract: A boring machine including a rotatable boring bar carrying a tool holder that is movable radially of the boring bar, wherein a sensor is provided on the tool holder to sense the proximity thereof to a work piece having a variable radius of curvature in a plane perpendicular to the boring bar.

Abstract: A reversible flange plate for refinishing differently configured brakes on a brake lathe adapter is provided. The reversible flange plate includes a body formed with a hollow bore extending substantially through the center of the body. Opposing rings adjacent the bore are provided for holding a brake during operation of the brake lathe. Opposing lips are provided that extend inwardly from the bore from the peripheral edge of the reversible flange plate, and include a ledge that is engageable with a plane of the brake during operation. In addition, an annular disc is provided with a ledge, between the opposing rings and the opposing lips, for further engagement with a plane of the brake during operation. This abstract is provided to comply with rules requiring an abstract that will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure, but this abstract is not to be used to interpret or limit the scope or meaning of any claim.

Abstract: A method for increasing the fatigue life of a blade root of a turbomachine blade, wherein the blade root has at least one slot for back-gripping fixing of the blade root in a shaft component or a casing component of a turbomachine. The method comprises impressing a mechanical stress field in the notch root in a section of the slot, wherein the impressed mechanical stress field brings about a plastic deformation of the notch root. The impressed mechanical stress field is then progressively moved in the slot longitudinal direction of the slot. After this, the impressed mechanical stress field is removed again, wherein residual compression stresses remain in the notch root of the slot in the region of the slot in which the mechanical stress field was impressed.

Abstract: The invention relates to a chipper knife of the type that is adapted to be mounted in chippers which have a rotatable tool, in the form of a disc, drum or frustoconical member, on which are mounted a plurality of such chipper knives to provide, during rotation of the tool and simultaneous feeding of pieces of wood to the same, material-cutting working or disintegrating of the pieces of wood into chips. The chipper knife comprises at least one cutting edge (7) which is defined between two edge-forming surfaces (9, 10) at an acute angle to each other. At least one of the two edgeforming surfaces is formed with a thickened cutting edge portion (12) in the area next to the cutting edge, said thickened cutting edge portion having a shoulder edge (13) toward the rest of the edge-forming surface and forming an angle to, or having a different centre of curvature to, the rest of the edgeforming surface. The invention also relates to a method of manufacturing such a chipper knife.

Abstract: Unwanted high frequency sound caused by air passing over a pore in the air passageway of an IACV casting is reduced or eliminated by creating a stepped diameter adjacent the pore in the air passageway.

Abstract: A method for rebuilding a flow control valve, may be performed by first providing a flow control valve having a rotor positioned in a chamber of a valve body. The rotor has a valve stem. A top cover plate is mounted to the valve body above the rotor and has a first bore through which the valve stem protrudes. The top cover plate is removed so the rotor can be removed from the valve body. A seal is positioned on the top cover plate along the first bore so that when the rotor and top cover plate are placed in or on the valve body, the flow control valve is sealed at the interface between the top cover plate and the valve stem.