Metalworking To Consolidate Scrap Patents (Class 29/403.2)
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Patent number: 10363589Abstract: A method and a system produces extrusion billets from scraps obtained from stamping, cutting and/or machining operations, in particular scraps made of magnesium or magnesium alloys, without subjecting these to a melting process. The system for carrying out the method is essentially composed of a storage unit for the scraps, a device for comminuting the scraps, a press for producing a round briquette, and an extruder for shaping the round briquette into a extrusion billet.Type: GrantFiled: November 27, 2014Date of Patent: July 30, 2019Inventor: Ulrich Bruhnke
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Patent number: 10259184Abstract: An apparatus for collecting dust from a cutting unit is provided. The apparatus includes a rotary valve operatively connected to the cutting unit, a conduit in fluid communication with the rotary valve, and a compacting machine disposed downstream from the conduit and configured to receive dust from the conduit. A blower is configured to pull air downstream to carry the dust into the compacting machine. The compacting machine produces a compact from the dust.Type: GrantFiled: April 3, 2017Date of Patent: April 16, 2019Assignee: Ford Motor CompanyInventor: Frank Bishop
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Patent number: 10150195Abstract: A method for manufacturing a stop collar for a pipe fitting device. A raw material is prepared and heated to a temperature of more than 350° C. The heated raw material is extruded to obtain an extrudate taking a C shape at the front surface thereof and having one or more check protrusions formed on the outer surface thereof. The extrudate is subjected to a solution treatment, cooling treatment, and cutting. An elastic member is prepared from a metal spring steel and folded portions are formed thereon by multi-foaming. The extrudate and the elastic member are coupled to form the stop collar and burrs are removed from the stop collar. The surface of the stop collar are coated with ceramic to provide identification of the pipe use.Type: GrantFiled: November 12, 2015Date of Patent: December 11, 2018Assignee: UNILOK CORPORATIONInventor: Myoung-Ho Yoo
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Patent number: 9616497Abstract: Plastic zone extrusion may be provided. First, a compressor may generate frictional heat in stock to place the stock in a plastic zone of the stock. Then, a conveyer may receive the stock in its plastic zone from the compressor and transport the stock in its plastic zone from the compressor. Next, a die may receive the stock in its plastic zone from the conveyer and extrude the stock to form a wire.Type: GrantFiled: March 15, 2013Date of Patent: April 11, 2017Inventors: Venkata Kiran Manchiraju, Zhili Feng, Stan A. David, Zhenzhen Yu
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Patent number: 8607837Abstract: An apparatus for stripping metal from a cathode plate, the apparatus comprising stripping means adapted for positioning between the metal and the cathode plate in order to separate the metal from the cathode plate, and wherein movement of the stripping means is achieved through movement of a robotic arm.Type: GrantFiled: February 5, 2010Date of Patent: December 17, 2013Assignee: Xstrata Technology Pty Ltd.Inventors: Anthony John Ruddell, Per Ola Eriksson, Jason Cameron Schulte, Gavin Jeffery Tang Sue Yek
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Patent number: 8308843Abstract: A method and a device using pyrolysis for recycling used printed circuit board in which water (moisture) is introduced in the pyrolysis process and a fully sealed low pressure environment is established to ensure that no combustion happens in the pyrolysis process to enhance the safety of the process; pyrolysis gases generated in the process are concentrated and purified to provide useful fuels or chemical materials; therefore, the present invention can reduce process cost, improve recycling efficiency and provide processing device with high safety, thereby enhancing industry usability.Type: GrantFiled: May 26, 2010Date of Patent: November 13, 2012Inventor: Hsieh-Sen Wu
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Patent number: 7996973Abstract: A method for recycling rail is provided wherein the rail is heated, and then slit into two pieces. The two pieces are passed through a single mill pass line such that each piece of the rail is deformed to have a generally uniform shape.Type: GrantFiled: July 21, 2010Date of Patent: August 16, 2011Assignee: CMC Steel Fabricators, Inc.Inventors: Gregory Don Moore, James Edward Melton, Stephen Gary Weaver
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Patent number: 7891068Abstract: A mark is displayed to a manually scrapped component capable of being disassembled manually without disassembling or crushing by machine at the time of discard or recovery of an electric appliance after use, and the manually scrapped component is manually scrapped from a product, and in the case of crushing by machine thereafter, the mark display is a mark capable of separation into plural kinds of substance on which a cost burden is imposed and valuable substance after recovery, and scrapping can be performed easily at low cost.Type: GrantFiled: November 26, 2007Date of Patent: February 22, 2011Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Tsukasa Takagi, Yoshihiro Tanabe, Hideaki Nagatomo, Kazuhiro Ishida, Kouichi Nakagawa
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Patent number: 7703197Abstract: Apparatus and methods for removing components from a circuit board. A conveyor transports circuit boards having components attached with solder through a heating section. When the solder has been melted by application of electromagnetic radiation, the circuit board is subjected to mechanical forces that dislodge the components to be removed from the circuit board. In one embodiment, the electromagnetic radiation is supplied by heaters operating at color temperatures in the vicinity of 973 Kelvin. The components are recovered in a form that allows their reuse.Type: GrantFiled: July 1, 2005Date of Patent: April 27, 2010Inventor: James R. Moltion
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Patent number: 7624490Abstract: A rotor assembly operable with anvil mechanism for comminuting waste wood and other fragmentable material has a rotating drive shaft with a series of rotors fixed in axially spaced relation thereon. A series of radially projecting hammers mechanisms are situated along the axis of the shaft and powered by the shaft. Fragmenting knives are removably secured to the leading outer portions of the hammer mechanisms. The hammer mechanisms include sidewisely reversible hammer legs having portions received by the rotors sidewisely contiguously.Type: GrantFiled: January 11, 2006Date of Patent: December 1, 2009Assignee: Morbark, Inc.Inventor: Gary M. Bardos
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Patent number: 7584530Abstract: A stream of scrap metal strip is continuously compressed in an apparatus comprising a pair of compression rolls and a traveling shear disposed, in that sequence, along a processing path having a substantial vertical component. The process is performed continuously, and there is no need for the process to be interrupted in order to remove strip parts overhanging the entrance to the compression apparatus.Type: GrantFiled: January 12, 2005Date of Patent: September 8, 2009Inventor: Alvin D. Shulman
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Patent number: 7437808Abstract: A method of forming a metal matrix component and product that comprises forming scrap sheet metal material, shredding the scrap sheet metal material to a predetermined size range, filling the shredded scrap sheet metal material into a compacting die, adding an adhesive material to the shredded scrap sheet metal material in the compacting die, compressing the shredded scrap sheet metal material and curing the adhesive to form a metal matrix component. The product comprises an inertia ring that may be used in a crankshaft damper.Type: GrantFiled: February 14, 2005Date of Patent: October 21, 2008Assignee: The Gates CorporationInventor: Yahya Hodjat
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Patent number: 7377214Abstract: The bulk volume of large numbers of loose, separated, multiply bent, irregularly shaped scrap sheet metal is temporarily reduced, for transportation and storage of the metal for recycling purposes, by compressing the metal into temporary, compacted wafers formed of successively compacted layers. The apparatus includes a load chamber which is axially aligned with a compression chamber and a reciprocating ram which passes through the chambers towards an anvil plate which closes the discharge end of the compression chamber. A pre-determined quantity of loose pieces is placed within the load chamber. The reciprocating ram compresses the pieces of that batch into a thin layer. Successive batches are compressed into overlapping layers which are temporarily bound together, face-to-face, to form a unitary wafer, by temporarily bending and intertwining the peripheral edges of the layers. The layers are subsequently separated for recycling by depositing into a melt furnace.Type: GrantFiled: September 26, 2005Date of Patent: May 27, 2008Assignee: Professional Management Disposal Systems L.L.C.Inventors: Donald R Schomisch, Jonathan A Little
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Patent number: 7318265Abstract: A mark is displayed to a manually scrapped component capable of being disassembled manually without disassembling or crushing by machine at the time of discard or recovery of an electric appliance after use, and the manually scrapped component is manually scrapped from a product, and in the case of crushing by machine thereafter, the mark display is a mark capable of separation into plural kinds of substance on which a cost burden is imposed and valuable substance after recovery, and scrapping can be performed easily at low cost.Type: GrantFiled: June 3, 2002Date of Patent: January 15, 2008Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Tsukasa Takagi, Yoshihiro Tanabe, Hideaki Nagatomo, Kazuhiro Ishida, Kouichi Nakagawa
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Patent number: 7162785Abstract: The recycling of metal materials is performed by efficiently recovering the metal materials from component materials of a process cartridge. To achieve this object, there is provided a method of recycling a process cartridge containing a toner, wherein in a crushing process of a process cartridge containing a recovered toner, a container shape of the process cartridge is subjected to disassembly treatment to an extent of main component parts, the toner is recovered by suction in a step of disassembly treatment, metal materials, such as ferrous materials and aluminum materials, in component materials of the process cartridge are subjected to separation treatment after the step of disassembly treatment, and each of the materials is subjected to melting treatment thereby to change the materials into forms capable of reuse as ferrous materials and aluminum materials.Type: GrantFiled: December 19, 2003Date of Patent: January 16, 2007Assignee: Canon Kabushiki KaishaInventors: Noboru Koumura, Toshio Kayahashi
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Patent number: 7140108Abstract: Provided is a method of designing a device, comprising the steps of determining a disposing process for each component of the device, the disposing process being selectable from a melting process, a shredding process and a renovating process, and designing a connecting part for joining two of the components of the device that would be determined to be disposed by different disposing processes in the determining step so as to be easily separated from each other. Thereby, the amount of work for dismantling the device and separating the components can be substantially reduced, and the component parts can be disposed simultaneously in most part.Type: GrantFiled: May 29, 2001Date of Patent: November 28, 2006Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Kenji Kobayashi, Daisuke Susa, Kotaro Shige
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Patent number: 7073238Abstract: A method for recycling rail is provided wherein the rail is heated, and then slit into two pieces. The two pieces are passed through a single mill pass line such that each piece of the rail is deformed to have a generally uniform shape.Type: GrantFiled: August 7, 2003Date of Patent: July 11, 2006Assignee: CMC Steel Fabricators, Inc.Inventors: Gregory Don Moore, James Edward Melton, Stephen Gary Weaver
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Patent number: 6986192Abstract: The present invention springs from the discovery that mild acids could be utilized to shear undesired metals away from desired precious metals that have been plated onto circuit board runners or contacts. This shearing action occurs at a high rate when metal scrap segments are immersed in mild acid and excited by application of an electromagnetic field at specific frequencies and power levels. These frequencies and power levels are based on the end metal desired and the metals contained in the scrap and the acid utilized. When mild acid saturated with copper sulfate and loaded with scrap metals is subjected to an electromagnetic field at the appropriate frequency and power levels copper and nickel molecules are sheared rapidly and absorbed into solution, leaving only the desired metal, such as gold, in a 99.5% pure flake which can be skimmed off the surface of the solution or filtered from the solution.Type: GrantFiled: November 21, 2003Date of Patent: January 17, 2006Inventor: Michael K. Fitch
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Patent number: 6941860Abstract: A method and a briquetting press for briquetting metal chips, wherein stable briquettes/pressed component are produced. The actual length (Lact) of the pressed component is obtained by applying pressure (Pmax/Preq) using at least one pressing ram (1, 2) and measuring the length with a measuring device (5, 6). The measured value is compared to a desired nominal value (Lnom) and a difference value (?) is subsequently determined.Type: GrantFiled: September 9, 2003Date of Patent: September 13, 2005Assignee: Metso Lindemann GmbHInventors: August Van Der Beek, Michael Schaaf, Walter Fischer, Harald Pechtel
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Patent number: 6782595Abstract: A method and a briquetting press for briquetting metal chips wherein stable briquettes/pressed components are produced. The actual length (Lact) of the pressed component is obtained by applying pressure (Pmax/Preq) using at least one pressing ram (1,2) and measuring the length with a measuring device (5, 6). The measured value is compared to a desired nominal value (Lnom) and a difference value (&Dgr;) is subsequently determined.Type: GrantFiled: February 20, 2002Date of Patent: August 31, 2004Assignee: Metso Lindemann GmbHInventors: August Van Der Beek, Michael Schaaf, Walter Fischer, Harald Pechtel
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Patent number: 6594877Abstract: A scrapping system of used-automobiles includes a reusable parts collecting station, a liquid collecting station for collecting liquids including fuel, oil and coolant, a prearrangement station for collecting chlorofluorocarbon, batteries, seats, tires, etc., a functional parts collecting station for collecting a suspension device, a non-ferrous metal parts and resin parts collecting station for collecting motors, harnesses, instrument panels, bumpers, etc., and a pressing station for pressing a body of the used-automobile which has been processed in the above stations. The stations are sequentially arranged.Type: GrantFiled: March 27, 2001Date of Patent: July 22, 2003Assignee: Yoshikawa Kogyo Co., Ltd.Inventors: Toshio Mori, Seietsu Morimoto, Katsumi Eguchi, Tomio Kawasaki, Hirohumi Kamiota
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Patent number: 6497023Abstract: An apparatus for forming a metal feedstock from waste metal products is disclosed. The apparatus includes devices for: crushing the metal products into pieces; magnetically separating sheet-shaped ferrous scraps and ferrous cast blocks from the crushed pieces; placing the cast blocks between the sheet-shaped scraps to make a sandwich structure; and pressing the sandwich structure to form a metal feedstock.Type: GrantFiled: May 23, 2001Date of Patent: December 24, 2002Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Hiroshi Takano, Tetsushi Yonekawa, Yoshihiro Ogawa, Takashi Okada
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Patent number: 6357099Abstract: A method of forming a metal feedstock from wasted metal products is disclosed. The method includes the steps of crushing the metal products into pieces; magnetically separating sheet-shaped ferrous scraps and ferrous cast blocks from the crushed pieces; placing the cast blocks between the sheet-shaped scraps to make a sandwich structure; and pressing the sandwich structure to form a metal feedstock.Type: GrantFiled: December 7, 1999Date of Patent: March 19, 2002Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Hiroshi Takano, Tetsushi Yonekawa, Yoshihiro Ogawa, Takashi Okada