Metalworking To Consolidate Scrap Patents (Class 29/403.2)
  • Patent number: 10363589
    Abstract: A method and a system produces extrusion billets from scraps obtained from stamping, cutting and/or machining operations, in particular scraps made of magnesium or magnesium alloys, without subjecting these to a melting process. The system for carrying out the method is essentially composed of a storage unit for the scraps, a device for comminuting the scraps, a press for producing a round briquette, and an extruder for shaping the round briquette into a extrusion billet.
    Type: Grant
    Filed: November 27, 2014
    Date of Patent: July 30, 2019
    Inventor: Ulrich Bruhnke
  • Patent number: 10259184
    Abstract: An apparatus for collecting dust from a cutting unit is provided. The apparatus includes a rotary valve operatively connected to the cutting unit, a conduit in fluid communication with the rotary valve, and a compacting machine disposed downstream from the conduit and configured to receive dust from the conduit. A blower is configured to pull air downstream to carry the dust into the compacting machine. The compacting machine produces a compact from the dust.
    Type: Grant
    Filed: April 3, 2017
    Date of Patent: April 16, 2019
    Assignee: Ford Motor Company
    Inventor: Frank Bishop
  • Patent number: 10150195
    Abstract: A method for manufacturing a stop collar for a pipe fitting device. A raw material is prepared and heated to a temperature of more than 350° C. The heated raw material is extruded to obtain an extrudate taking a C shape at the front surface thereof and having one or more check protrusions formed on the outer surface thereof. The extrudate is subjected to a solution treatment, cooling treatment, and cutting. An elastic member is prepared from a metal spring steel and folded portions are formed thereon by multi-foaming. The extrudate and the elastic member are coupled to form the stop collar and burrs are removed from the stop collar. The surface of the stop collar are coated with ceramic to provide identification of the pipe use.
    Type: Grant
    Filed: November 12, 2015
    Date of Patent: December 11, 2018
    Assignee: UNILOK CORPORATION
    Inventor: Myoung-Ho Yoo
  • Patent number: 9616497
    Abstract: Plastic zone extrusion may be provided. First, a compressor may generate frictional heat in stock to place the stock in a plastic zone of the stock. Then, a conveyer may receive the stock in its plastic zone from the compressor and transport the stock in its plastic zone from the compressor. Next, a die may receive the stock in its plastic zone from the conveyer and extrude the stock to form a wire.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: April 11, 2017
    Inventors: Venkata Kiran Manchiraju, Zhili Feng, Stan A. David, Zhenzhen Yu
  • Patent number: 8607837
    Abstract: An apparatus for stripping metal from a cathode plate, the apparatus comprising stripping means adapted for positioning between the metal and the cathode plate in order to separate the metal from the cathode plate, and wherein movement of the stripping means is achieved through movement of a robotic arm.
    Type: Grant
    Filed: February 5, 2010
    Date of Patent: December 17, 2013
    Assignee: Xstrata Technology Pty Ltd.
    Inventors: Anthony John Ruddell, Per Ola Eriksson, Jason Cameron Schulte, Gavin Jeffery Tang Sue Yek
  • Patent number: 8308843
    Abstract: A method and a device using pyrolysis for recycling used printed circuit board in which water (moisture) is introduced in the pyrolysis process and a fully sealed low pressure environment is established to ensure that no combustion happens in the pyrolysis process to enhance the safety of the process; pyrolysis gases generated in the process are concentrated and purified to provide useful fuels or chemical materials; therefore, the present invention can reduce process cost, improve recycling efficiency and provide processing device with high safety, thereby enhancing industry usability.
    Type: Grant
    Filed: May 26, 2010
    Date of Patent: November 13, 2012
    Inventor: Hsieh-Sen Wu
  • Patent number: 7996973
    Abstract: A method for recycling rail is provided wherein the rail is heated, and then slit into two pieces. The two pieces are passed through a single mill pass line such that each piece of the rail is deformed to have a generally uniform shape.
    Type: Grant
    Filed: July 21, 2010
    Date of Patent: August 16, 2011
    Assignee: CMC Steel Fabricators, Inc.
    Inventors: Gregory Don Moore, James Edward Melton, Stephen Gary Weaver
  • Patent number: 7891068
    Abstract: A mark is displayed to a manually scrapped component capable of being disassembled manually without disassembling or crushing by machine at the time of discard or recovery of an electric appliance after use, and the manually scrapped component is manually scrapped from a product, and in the case of crushing by machine thereafter, the mark display is a mark capable of separation into plural kinds of substance on which a cost burden is imposed and valuable substance after recovery, and scrapping can be performed easily at low cost.
    Type: Grant
    Filed: November 26, 2007
    Date of Patent: February 22, 2011
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Tsukasa Takagi, Yoshihiro Tanabe, Hideaki Nagatomo, Kazuhiro Ishida, Kouichi Nakagawa
  • Patent number: 7703197
    Abstract: Apparatus and methods for removing components from a circuit board. A conveyor transports circuit boards having components attached with solder through a heating section. When the solder has been melted by application of electromagnetic radiation, the circuit board is subjected to mechanical forces that dislodge the components to be removed from the circuit board. In one embodiment, the electromagnetic radiation is supplied by heaters operating at color temperatures in the vicinity of 973 Kelvin. The components are recovered in a form that allows their reuse.
    Type: Grant
    Filed: July 1, 2005
    Date of Patent: April 27, 2010
    Inventor: James R. Moltion
  • Patent number: 7624490
    Abstract: A rotor assembly operable with anvil mechanism for comminuting waste wood and other fragmentable material has a rotating drive shaft with a series of rotors fixed in axially spaced relation thereon. A series of radially projecting hammers mechanisms are situated along the axis of the shaft and powered by the shaft. Fragmenting knives are removably secured to the leading outer portions of the hammer mechanisms. The hammer mechanisms include sidewisely reversible hammer legs having portions received by the rotors sidewisely contiguously.
    Type: Grant
    Filed: January 11, 2006
    Date of Patent: December 1, 2009
    Assignee: Morbark, Inc.
    Inventor: Gary M. Bardos
  • Patent number: 7584530
    Abstract: A stream of scrap metal strip is continuously compressed in an apparatus comprising a pair of compression rolls and a traveling shear disposed, in that sequence, along a processing path having a substantial vertical component. The process is performed continuously, and there is no need for the process to be interrupted in order to remove strip parts overhanging the entrance to the compression apparatus.
    Type: Grant
    Filed: January 12, 2005
    Date of Patent: September 8, 2009
    Inventor: Alvin D. Shulman
  • Patent number: 7437808
    Abstract: A method of forming a metal matrix component and product that comprises forming scrap sheet metal material, shredding the scrap sheet metal material to a predetermined size range, filling the shredded scrap sheet metal material into a compacting die, adding an adhesive material to the shredded scrap sheet metal material in the compacting die, compressing the shredded scrap sheet metal material and curing the adhesive to form a metal matrix component. The product comprises an inertia ring that may be used in a crankshaft damper.
    Type: Grant
    Filed: February 14, 2005
    Date of Patent: October 21, 2008
    Assignee: The Gates Corporation
    Inventor: Yahya Hodjat
  • Patent number: 7377214
    Abstract: The bulk volume of large numbers of loose, separated, multiply bent, irregularly shaped scrap sheet metal is temporarily reduced, for transportation and storage of the metal for recycling purposes, by compressing the metal into temporary, compacted wafers formed of successively compacted layers. The apparatus includes a load chamber which is axially aligned with a compression chamber and a reciprocating ram which passes through the chambers towards an anvil plate which closes the discharge end of the compression chamber. A pre-determined quantity of loose pieces is placed within the load chamber. The reciprocating ram compresses the pieces of that batch into a thin layer. Successive batches are compressed into overlapping layers which are temporarily bound together, face-to-face, to form a unitary wafer, by temporarily bending and intertwining the peripheral edges of the layers. The layers are subsequently separated for recycling by depositing into a melt furnace.
    Type: Grant
    Filed: September 26, 2005
    Date of Patent: May 27, 2008
    Assignee: Professional Management Disposal Systems L.L.C.
    Inventors: Donald R Schomisch, Jonathan A Little
  • Patent number: 7318265
    Abstract: A mark is displayed to a manually scrapped component capable of being disassembled manually without disassembling or crushing by machine at the time of discard or recovery of an electric appliance after use, and the manually scrapped component is manually scrapped from a product, and in the case of crushing by machine thereafter, the mark display is a mark capable of separation into plural kinds of substance on which a cost burden is imposed and valuable substance after recovery, and scrapping can be performed easily at low cost.
    Type: Grant
    Filed: June 3, 2002
    Date of Patent: January 15, 2008
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Tsukasa Takagi, Yoshihiro Tanabe, Hideaki Nagatomo, Kazuhiro Ishida, Kouichi Nakagawa
  • Patent number: 7162785
    Abstract: The recycling of metal materials is performed by efficiently recovering the metal materials from component materials of a process cartridge. To achieve this object, there is provided a method of recycling a process cartridge containing a toner, wherein in a crushing process of a process cartridge containing a recovered toner, a container shape of the process cartridge is subjected to disassembly treatment to an extent of main component parts, the toner is recovered by suction in a step of disassembly treatment, metal materials, such as ferrous materials and aluminum materials, in component materials of the process cartridge are subjected to separation treatment after the step of disassembly treatment, and each of the materials is subjected to melting treatment thereby to change the materials into forms capable of reuse as ferrous materials and aluminum materials.
    Type: Grant
    Filed: December 19, 2003
    Date of Patent: January 16, 2007
    Assignee: Canon Kabushiki Kaisha
    Inventors: Noboru Koumura, Toshio Kayahashi
  • Patent number: 7140108
    Abstract: Provided is a method of designing a device, comprising the steps of determining a disposing process for each component of the device, the disposing process being selectable from a melting process, a shredding process and a renovating process, and designing a connecting part for joining two of the components of the device that would be determined to be disposed by different disposing processes in the determining step so as to be easily separated from each other. Thereby, the amount of work for dismantling the device and separating the components can be substantially reduced, and the component parts can be disposed simultaneously in most part.
    Type: Grant
    Filed: May 29, 2001
    Date of Patent: November 28, 2006
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Kenji Kobayashi, Daisuke Susa, Kotaro Shige
  • Patent number: 7073238
    Abstract: A method for recycling rail is provided wherein the rail is heated, and then slit into two pieces. The two pieces are passed through a single mill pass line such that each piece of the rail is deformed to have a generally uniform shape.
    Type: Grant
    Filed: August 7, 2003
    Date of Patent: July 11, 2006
    Assignee: CMC Steel Fabricators, Inc.
    Inventors: Gregory Don Moore, James Edward Melton, Stephen Gary Weaver
  • Patent number: 6986192
    Abstract: The present invention springs from the discovery that mild acids could be utilized to shear undesired metals away from desired precious metals that have been plated onto circuit board runners or contacts. This shearing action occurs at a high rate when metal scrap segments are immersed in mild acid and excited by application of an electromagnetic field at specific frequencies and power levels. These frequencies and power levels are based on the end metal desired and the metals contained in the scrap and the acid utilized. When mild acid saturated with copper sulfate and loaded with scrap metals is subjected to an electromagnetic field at the appropriate frequency and power levels copper and nickel molecules are sheared rapidly and absorbed into solution, leaving only the desired metal, such as gold, in a 99.5% pure flake which can be skimmed off the surface of the solution or filtered from the solution.
    Type: Grant
    Filed: November 21, 2003
    Date of Patent: January 17, 2006
    Inventor: Michael K. Fitch
  • Patent number: 6941860
    Abstract: A method and a briquetting press for briquetting metal chips, wherein stable briquettes/pressed component are produced. The actual length (Lact) of the pressed component is obtained by applying pressure (Pmax/Preq) using at least one pressing ram (1, 2) and measuring the length with a measuring device (5, 6). The measured value is compared to a desired nominal value (Lnom) and a difference value (?) is subsequently determined.
    Type: Grant
    Filed: September 9, 2003
    Date of Patent: September 13, 2005
    Assignee: Metso Lindemann GmbH
    Inventors: August Van Der Beek, Michael Schaaf, Walter Fischer, Harald Pechtel
  • Patent number: 6782595
    Abstract: A method and a briquetting press for briquetting metal chips wherein stable briquettes/pressed components are produced. The actual length (Lact) of the pressed component is obtained by applying pressure (Pmax/Preq) using at least one pressing ram (1,2) and measuring the length with a measuring device (5, 6). The measured value is compared to a desired nominal value (Lnom) and a difference value (&Dgr;) is subsequently determined.
    Type: Grant
    Filed: February 20, 2002
    Date of Patent: August 31, 2004
    Assignee: Metso Lindemann GmbH
    Inventors: August Van Der Beek, Michael Schaaf, Walter Fischer, Harald Pechtel
  • Patent number: 6594877
    Abstract: A scrapping system of used-automobiles includes a reusable parts collecting station, a liquid collecting station for collecting liquids including fuel, oil and coolant, a prearrangement station for collecting chlorofluorocarbon, batteries, seats, tires, etc., a functional parts collecting station for collecting a suspension device, a non-ferrous metal parts and resin parts collecting station for collecting motors, harnesses, instrument panels, bumpers, etc., and a pressing station for pressing a body of the used-automobile which has been processed in the above stations. The stations are sequentially arranged.
    Type: Grant
    Filed: March 27, 2001
    Date of Patent: July 22, 2003
    Assignee: Yoshikawa Kogyo Co., Ltd.
    Inventors: Toshio Mori, Seietsu Morimoto, Katsumi Eguchi, Tomio Kawasaki, Hirohumi Kamiota
  • Patent number: 6497023
    Abstract: An apparatus for forming a metal feedstock from waste metal products is disclosed. The apparatus includes devices for: crushing the metal products into pieces; magnetically separating sheet-shaped ferrous scraps and ferrous cast blocks from the crushed pieces; placing the cast blocks between the sheet-shaped scraps to make a sandwich structure; and pressing the sandwich structure to form a metal feedstock.
    Type: Grant
    Filed: May 23, 2001
    Date of Patent: December 24, 2002
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Hiroshi Takano, Tetsushi Yonekawa, Yoshihiro Ogawa, Takashi Okada
  • Patent number: 6357099
    Abstract: A method of forming a metal feedstock from wasted metal products is disclosed. The method includes the steps of crushing the metal products into pieces; magnetically separating sheet-shaped ferrous scraps and ferrous cast blocks from the crushed pieces; placing the cast blocks between the sheet-shaped scraps to make a sandwich structure; and pressing the sandwich structure to form a metal feedstock.
    Type: Grant
    Filed: December 7, 1999
    Date of Patent: March 19, 2002
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Hiroshi Takano, Tetsushi Yonekawa, Yoshihiro Ogawa, Takashi Okada