Abstract: A method of manufacturing a plurality of piezoelectric actuators (1) includes the following operations: manufacturing of sheets (10) from a piezoelectric ceramic material, coating at least one surface of the sheets (10) with electrodes (3), stacking and pressing the sheets (10) to form a stack, sintering the stacked sheets (10), and separating the stack to form individual actuators (1). At least one cutout (11) for each actuator (1) is made in the sheets (10) prior to stacking and sintering, the cutouts (11) of the sheets (10) being arranged exactly flush one above the other in stacking.

Abstract: There is disclosed a method for manufacturing a batch of sensors including providing a substrate which has a plurality of conductive tracks formed thereon; electrochemically depositing a first active sensing material layer over the substrate and the conductive tracks in a process in which the conductive tracks are part of a single electrical circuit; removing deposited active sensing material from predetermined portions of the substrate: and sub-dividing the substrate to produce a plurality of sensor units.

Abstract: A positioning device and method for positioning objects is provided. The device includes a movable stage and a pair of levers. The pair of levers is symmetric about a first axis of the movable stage. Additionally, the pair of levers is parallel to a second axis of the movable stage. This second axis is perpendicular to the first axis. Each of the pair of levers applies a force to the movable stage. Each of the pair or levers moves in an arc. The two levers move in opposite directions along their respective arc. The two arcs are symmetrical about an axis of the movable stage.

Abstract: A piezoelectric/electrostrictive (P/E) device includes at least one actuator section secured to thin plate sections with an adhesive. The actuator section includes a multilayered member including at least three actuator films, each of which include a P/E layer and electrode films. One or more holes or recesses are formed in portions of the thin plate sections on which the P/E elements are formed. The electrode films contact upper and lower surfaces of respective P/E layers and alternately extend to opposite surfaces thereof. End surface electrodes electrically connect an electrode film that contacts one of the P/E layers and an electrode film that contacts another one of the P/E layers. The end surface electrodes are electrically connected to terminals which are provided on a surface of an outermost layer of the P/E layers, and which are separated from one another by a predetermined distance.

Abstract: In order to provide a device for the production of gasket layers for single or multiple layered gaskets from one respective gasket layer section of a starting material comprising several continuous gasket layer sections, comprising a follow-on combination tool with several machining stations which follow one another along a direction of feed and in which the gasket layer sections are machined during operating cycles, wherein at least one of the machining stations is designed as a station for cutting outer contour lines, in which facing outer contour lines of two adjacent gasket layers are cut by means of a tool for cutting outer contour lines, and a feeding device, by means of which the gasket layer sections are moved further along the direction of feed by a feed distance v between two operating cycles, with which the outer contour lines of the gasket layers are cut with less resources and the starting material can be better utilized it is suggested that the tool for cutting outer contour lines be designed su

Abstract: A method of manufacturing and handling parts for a packaging container comprises the steps of producing a number of tops in the form of pairwise reversed tops, separating the pairs one from another and providing them with closure arrangements. The tops may be manufactured by blow molding an extruded hose of thermoplastic material.

Abstract: The scribe line 4 is constituted by a large number of depressed portions of desired depth formed by radiation of a laser beam in a surface of the raw substrate correspondingly to a boundary line between adjacent insulating substrates so that the depressed portions are arranged in a line at fixed pitch intervals along the boundary line, and a portion where the pitch intervals of the depressed portions are reduced is provided over a desired length on the way of the scribe line, or a portion where the depth of the depressed portions is increased is provided over a desired length on the way of each of the scribe lines.

Abstract: In a pipe made from a plurality of pipe sections, at least one of those sections has a curved configuration and each pipe section has opposite side flanges which are sealed with one another to hold the pipe sections together in forming the pipe.

Abstract: PZT crystals are peripherally coated in manufacture by cutting a series of intersecting first kerfs in a wafer comprising a plurality of PZT crystal precursors, filling the kerfs with a coating resin, and cutting a second, narrower kerf in the locus of the first kerfs to separate the crystals while providing them a peripheral coating of the coating resin.

Abstract: The present invention provides a method for manufacturing a plurality of friction plates obtained by adhering friction members to substantially annular core plates, comprising the steps of simultaneously stamping a plurality of coaxial core plates having different diameters with remaining joint portions therebetween, simultaneously stamping a plurality of substantially annular and coaxial friction members having different diameters corresponding to the core plates and with remaining joint portions therebetween to permit adhesion to the core plates, and stamping the joint portions of the friction members and the core plates when or after the friction members are adhered to the core plates.

Abstract: A gearshift fork (2, 3) for a manual transmission of an automotive vehicle is fixed on a selector rod and engages with its bifurcated section into a peripheral groove of a sliding sleeve. The bifurcated section (6) extends transversely of the central longitudinal axis of the selector rod and comprises a stiffening. To create an economic configuration of the gearshift fork (2, 3) and enable a production in large series, the gearshift fork is manufactured as a complete component by shaping without chip removal.

Abstract: A method and apparatus for making a container lug lid which minimizes scrap waste is described. The blanks for forming container lug lids therefrom comprise an odd number of dissimilar lugs with one or more of the lugs comprising a male lug. Circumferential bases are formed between each lug, with one or more of the circumferential bases having a female complementary shape for receiving a male lug of an adjacent blank. The blank pattern for cutting the blanks from a sheet of material, which is preferably scrolled, comprises arranging the blanks in a closely spaced arrangement with the male lugs positioned for alignment with an adjacent female or complementary shaped circumferential base.

Abstract: A method of manufacturing a sunshade for use with a vehicle having a sunroof includes cutting away material from a headliner to form a cutout and to define a sunroof opening in the headliner; and attaching edging to the cutout to form the sunshade. The sunshade produced by the method has improved color match and/or texture match with the headliner.

Abstract: A method of personalizing a photograph display frame consists of the steps of: providing a photograph display frame having a perimeter, a central opening, a front surface, a rear surface and a thickness; providing a photographic image depicted in two portions, a first portion sized to cover the front surface of the frame and a second portion sized to at least fit the central opening of the frame; attaching the first portion to the frame; and positioning the second portion in the opening separated at least by the thickness of the frame from the first portion such that the first portion and second portion are in plan view alignment.

Abstract: A wafer sawing/grinding process capable of removing cracks and chipping resulted from a wafer sawing operation. A silicon wafer having an active surface and a back surface is provided. A first tape is attached to the back surface of the wafer and then the wafer is sawn along kerfs between neighboring silicon chips. A second tape is attached to the active surface of the silicon wafer before removing the first tape. The back surface of the wafer is then ground until the wafer reaches a desired thickness. A third tape is attached to the ground back surface of the wafer before removing the second tape.

Abstract: Circuit boards are formed within the boundaries of an insulative sheet or panel such that the panel may be automatably processed. The periphery of each printed circuit board is defined by at least a plurality of score lines which do not extend to the edge of the sheets and may include also uncut and/or unscored areas to provide stability to either the sheet or segments of scrap material, lending rigidity to the sheet. Following complete fabrication of the printed circuit board, the sheet is cut by a routing process to extend selected score lines to the edges of the sheet to destroy the integrity of the frame of scrap material surrounding the printed circuit boards.

Abstract: A printed circuit board has a conductor path applied to a substrate having an electrically insulating surface, the conductor path preferably being constructed in the shape of a meander and containing connection areas with holes to which small contact plates are applied for the purpose of later bonding with connection leads. The small contact plates are applied in a hard soldering process with the aid of solder paste to the connection areas of the conductor paths and to the surface area of the substrate surface which is made of ceramic and exposed by the holes. It is consequently possible, dispensing with so-called bonding wires, to directly connect connection leads or bonding lugs electrically with the conductor path and mechanically with the printed circuit board. The printed circuit board is preferably designed as a measuring resistor, wherein the conductor path is applied as a resistance layer of platinum or platinum group metal in a thin film process to a small ceramic plate of aluminum oxide.

Abstract: A method for manufacturing a resilient sealing insert with a belt-line extension for a door and window flush glass channel seal is described. The generally U-shaped channel insert includes a base, a first leg and a second leg which is attached to the base along a tearable line of weakness. The legs are separated from the insert into a window run channel portion and an integral belt-line extension.

Abstract: In a connecting rod with a split big-end, the unmachined part is preferably aluminum die-casting in which notches are made along the subsequent line of separation. The big-end is separated substantially along the intended break line by means of a shearing tool capable of widening the eye in the region of intended bore reliefs in such a way that subsequent opening out is unnecessary.

Abstract: A circuit board substrate assembly includes a generally planar circuit board substrate material having a longitudinal axis extending along a length of the substrate material between a first end and a second end thereof. The circuit board substrate material further has a first edge and a second edge extending along the length of the circuit board substrate material between the first end and the second end. A plurality of openings are defined in the substrate material. Each opening extends between a first distance from the first edge of the circuit board substrate and a second distance from the second edge of the circuit board substrate. Further, each opening separates adjacent circuit forming regions lying along the longitudinal axis and has first and second opposing end portions.

Abstract: Manufacture of a fluid connector fitting from an elongate metal stock, such as a plate or barstock, or a billet having an indefinite length and the potential for one or more centerline inhomogeneities which may extend along a longitudinal central axis thereof. In one embodiment, a metal stock is provided as having a cross-section of a first dimension which may be at least about equal to the extent of a first or second widthwise extent of the fitting and a second dimension which is at least about twice the extent of the other widthwise extent of the fitting. The stock is sectioned through the second dimension thereof along its longitudinal central axis to equally divide it into at least first and second workpieces. Each of the workpieces extends along a corresponding longitudinal axis thereof and has a cross-section of a first and a second width which may correspond, respectively, to the first and second widthwise extents of the fitting.

Abstract: A method of manufacturing split crucible pieces of a multiple-piece crucible comprising an integral assembly of two or more split crucible pieces and having a spherical bottom inner surface. The split crucible pieces are manufactured from a work mass graphite material by mechanical processing, comprising a step of forming a blind annular groove coaxial with the work by cutting the work from an end thereof toward the other end, a step of axially splitting the work into two or more pieces, constituting eventual split crucible pieces, and a step of cutting each split crucible piece from the side thereof opposite the sector-like or polygonal profile surface side by using a spherical acutting means, thereby forming a spherical inner bottom surface.

Abstract: A flow diverter 10 for mounting on the flange 53 of an irrigation standpipe valve 52 comprising a hollow cylindrical body 12, having a side opening 14, an anchor strap 16 formed integrally with the body 12 below the side opening 14, and a cap 18 mounted to the body 12 above the side opening 14. The body 12and the strap 16 have rows of anchor stops 33 and 35 which fit above and below the valve flange 53 and the diverter 10 is secured to the valve 52 by the anchor strap 16 and the stops 33 and 35.

Abstract: A method of making pairs of thread splits inserts used to injection mold bottle preforms. Machining a hollow outer part of the pair of thread split inserts with an opening therethrough and outer portions of two cooling conduits extending from the opening therethrough to respective inlets and outlets. Making an inner part of the pair of thread split inserts by injection molding a ceramic core with the required shape and investment casting the inner part around the ceramic core. The outer surface of the inner part having grooves to partially form inner portions of the two cooling fluid conduits. Then machining the cast inner part to fit in the opening through the outer part. Mounting the outer part around the inner part with the inner and outer portions of the two cooling fluid conduits aligned. Applying brazing material between the inner and outer parts and heating them in a vacuum furnace to integrally braze them together.

Abstract: A flange driver for a cardan joint with a spider comprised of two pins mutually offset by 90.degree. and two essentially same-design yoke halves. Each yoke half includes a base and a bearing part with a bore contained in it. Both yoke halves abutt along an interface which is essentially perpendicular to the axis of a first spider pin supported by the yoke. Both yoke halves feature a system for torque transmission from the shaft adjoining the joint to the flange driver and to the spider or in reverse order. Both yoke halves of the flange driver are joined to each other positively. Each yoke half features on its interface a toothing directed toward the respective complementary interface. The flank lines of the toothing or a plurality of tangents to the flank lines, projected in a common plane with the yoke axis, extend at an angle greater than 0.degree. to smaller than 180.degree. relative to the yoke axis.

Abstract: A carpet fastening system and method of manufacture in which an exemplary two, complementary, substantially identical carpet fastening strips are fashioned along side, but opposed to, one another in interdigitated fashion from a single, longitudinally elongated or extended section of flat sheet metal in a cutting-bending process, each of which fastening strips (100, 200 & 300) is ultimately affixed to the back-side of the a wall board (10) or to a wall baseboard (8), preferably with its wall engagement tabs (101, 201 & 301) being substantially flat, presenting either a flat, face-to-face, extended surface interface (FIGS. 1A & 2A) with the back-side of the wall or at least preferably a continuous or at least substantially extended edge (FIG. 3A) in engagement with the back-side, bottom edge of the wall baseboard, in order to secure "wall-to-wall" type carpeting about the walls.

Abstract: A method for manufacturing a leadless package type electronic part, the cost and the size of which can be reduced and which exhibits excellent reliability. The electronic part of a leadless package type includes a rectangular substrate having a plurality of external electrodes in the periphery thereof, an element part placed on the surface of the substrate while being electrically connected to the external electrodes, and molding resin for molding the element part onto the surface of the substrate, wherein the surface of the molding resin is formed to be flat, and each side surface of the molding resin is flush, or aligned, with a respective side surface of the substrate.

Abstract: A method for producing a U shaped seat back frame from a single extruded blank. The blank's cross section is nearly circular, but with a pair of short, flattened off crests that create a pair of concentric arcs, in cross section. Over a length of each end of the blank, a rectangular cross section, solid mandrel is inserted between the crests and the arcs are flattened against the mandrel. The arcs are flattened into wider side walls, while the crests move apart, without deformation, to create narrower and stiffer walls of a rectangular cross section. Lastly, the U blank with flattened ends is bent into a U shape, creating an upper beam with a nearly circular cross section, and legs with truly flat and rectangular lower ends.

Abstract: An expandable gasket for a head disk assembly, wherein the gasket is initially formed having a geometry that maximizes the number of gaskets realized per sheet of material used. The gasket includes a series of spaced-apart thinned pivot regions and is expanded from an initial relatively closed, material-saving geometry to a second, open geometry dimensioned to be disposed between a top cover and a base of a disk drive. In addition, the transformation from first to second geometries is accomplished without stretching, distorting, buckling or tearing the elongate pivot regions.

Abstract: Methods of manufacturing relatively complex permanent magnet structures uizing sheets of permanent magnet material. Different permanent magnet structures such as rings, cylinders, spheres, oblate and prolate forms are made from cut or stamped sections of the sheets of permanent magnet material. In one embodiment, toroidal sections having a uniform magnetic orientation are cut or stamped out. The sections are rearranged to form a "magic" ring having a desirable substantially uniform magnetic field in the center thereof. In another embodiment, the "magic" rings are stacked together to form a "magic" cylinder. In another embodiment, the "magic" rings are divided and beveled to form wedges, slices, or spheroidal segments that are used to assemble a "magic" sphere having a central working cavity with a desirable relatively strong uniform magnetic field.

Abstract: A method of forming a pair of sheet metal structural members simultaneously from a single elongated strip of sheet metal defining parallel side edges and comprising the steps of severing the strip sheet metal along a predetermined zig-zag separation path, thereby dividing the strip into two strip portions on opposite sides of the zig-zag separation path, each having generally zig-zag edges the zig-zag edges being in generally inter-fitting relation; forming edge flange formations along the zig-zag edges of each of the strip portions at an angle thereto, and, forming linear edge formations along the parallel side edges of the strip portions.

Abstract: A method for making mated molded parts in which the assembly has first and second parts with precisely mating surfaces. The first part is formed by molding, casting, or the like such that the mating surface of the first part is formed with at least one protrusion. The second part is formed in place against the first part such precisely mating surfaces are formed with the second part enveloping the protrusion. The two parts thus formed are forced apart from each other. The protrusion may be formed with a head which interlocks with the second part. When the parts are separated, the head breaks from the protrusion. In a particular embodiment, a bearing cap is disclosed having a central opening for the passage of a shaft.

Abstract: A forged-steel connecting rod blank is formed with intentional-break zones extending over one or both of the broad crankshaft-eye surfaces of the connecting rod or as crevices formed radially in the inner surface of the large-diameter bore of the eye and running from an upper edge to a web of the material which is ultimately punched out.

Abstract: A method for processing a wafer containing microelectronic mechanical devices that allows all fabrication and test steps to be performed in wafer form instead of device form. The water 20 is mounted in a saw frame 24 on dicing tape 22 and the individual devices 27 separated, typically by sawing, prior to completing device fabrication. The devices are left on the dicing tape during the remaining fabrication steps. Some fabrication steps may require covering the adhesive of the dicing tape with a protective cover 44. After all fabrication steps including the application of a protective overcoat and functional testing are completed, the devices are removed from the dicing tape and packaged.

Abstract: A method of producing a window sash by first providing a window sash frame and then cutting the window sash frame longitudinally to create a first frame portion and a second frame portion. A connection member is secured to the first frame portion and a glazing member is placed into one of the frame portions. After this, the second frame portion is secured to the first frame portion by virtue of the connection member to form the window sash.

Abstract: In a process for the manufacture of a gear wheel in an internal geared wheel pump, which wheel consist of two half-wheels (2A, 2B), which are respectively equipped with overflow ducts (3) constructed as half cavities (4A, 4B), into which balls can be inserted, the half-wheels (3A, 3B) are joined so that the complete overflow ducts (3) are formed from the half-cavities (4A, 4B) and the teeth (5) of the gear wheel (1) lie over one another in alignment. The insertion of any valve balls into the half-cavities (4A or 4B) of a half-wheel (2A or 2B) is performed before a welding operation and the half-wheels (2A, 2B) undergo a capacitor discharge welding process.

Abstract: Methods of manufacturing rings, cylinders, hemispheres and spheres having a elatively strong central working field. The manufacture of complex magnetic structures is greatly simplified by a method of cutting wedge shaped portions radially into sections, rotating the bonded sections about a radial axis prior to magnetization, magnetizing the sections in a uniform magnetic field, rotating the magnetic sections into their original positions thereby forming the resulting desired permanent magnet structure. In another embodiment, another method of making a hemispherical or spherical magnet structure using rings ground into wedge shaped portions and reassembled is disclosed. In another embodiment, a method of manufacturing a cylindrical quadrupole is disclosed whereby sections of a magic ring are removed and collapsed to form half a cylinder and combined with an analogously collapsed magic ring forming a second half cylinder and combined to form a quadrupole.

Abstract: A method of manufacturing a universal joint outer housing which produces an extrusion which consists of two outer housing instead of one. The outer housing are formed adjacent to each other and are separated during the machining of the finished housings. This provides a significant cost saving by providing two extrusions during a process which originally produced only a single extrusion.

Abstract: A shade panel assembly comprises an opaque flexible shade panel having opposite surfaces and made of a material which can be easily cut into different shapes. Non-glare, low reflection markings are provided on both surfaces to guide the cutting of the panel into a plurality of rounded leaves for providing guides to produce custom-shaped leaves.

Abstract: A segmented brush seal (10) having coaxial annular backing (20) and side (25) plates sandwiching a plurality of tightly packed, circumferentially arrayed bristles (30) which extend radially inwardly at a constant circumferential skew angle, and its method of manufacture, is disclosed. The side plate (25) has a plurality of radially inwardly extending tabs (32) each having a tab end (34) which extends proximate to an inner diameter (22) of the backing plate. The sandwiched plates (20, 25) and bristles (30) are welded together at each tab (32), wherein the resulting weld zone (50) lengthwisely extends from the radially innermost tab end (34) to an outer circumferentially weld (40) at the local bristle skew angle. The seal is then lengthwisely bifurcated through each weld zone (50) at the local bristle skew angle to produce the segmented seal (10).

Abstract: A method for making monobloc points for a transporation rail is disclosed. The points include a profiled body having a groove for housing a point rail. The method includes selecting a steel bloom having dimensions at least equal to the outer dimensions of the body and machining the steel bloom to define the profiled body.

Abstract: A magnetic core has a wound-up laminated body of thin metal tape which has rolled face and free face (unrolled face) wherein rolled faces or free faces of the thin metal tape are arranged adjacently facing each other in at least a part of said woundup laminated body.

Abstract: Complementary laminations for a stator pole assembly and a cooperating rotor pole assembly of an electric motor or generator are produced simultaneously from a plate of magnetic material. The plate is stamped to produce an outer peripheral edge corresponding in shape to the exterior of an annular stator yoke and to produce a central aperture shaped to be received by an indexing element of an indexing table. The plate is then repeatedly indexed about its center in equal angular increments and a punch is displaced in a reciprocating rectilinear fashion synchronized with the indexing to punch a multiplicity of identical apertures equally-spaced circumferentially. The apertures are shaped to define internal edge surfaces in the plate corresponding in shape to radially inner surface of the stator yoke and to radially outer surfaces of a central hub of the rotor pole assembly and to define a multiplicity of identical radial webs.

Abstract: The invention provides a process of producing a nozzle member for sucking and transporting a string of yarn having an inner diameter which varies along an axial direction of the nozzle member. The process comprises the step of drawing a pipe stock having a predetermined outside profile so as to transfer the outside profile in an axial symmetrical relationship to an inside profile of the pipe stock. By the process, a nozzle member can be produced readily with a high degree of accuracy.

Abstract: Improvements are made in a panty protector of the kind comprising adhesive attachment and provided with transversely extending flaps. The peripheral shape of the protector is such that it is possible to produce the sheet of material of construction for the protector and simply cut said shapes out of said sheets with minimal waste.

Abstract: A method of forming a wall security fixture of the kind having an elongate rail and a plurality of upstanding palings connected to the rail. In the method, a flat sheet of material is punched to form a series of flat, intermediate paling members which are located side-by-side in complementary relationship. The individual intermediate members are then folded about an axis of symmetry to form V-shaped palings which have outwardly splayed end portions which can be welded or otherwise fixed to the web of a channel-shaped rail to secure the paling to the rail. The invention extends to wall security fixtures formed according to the method.

Abstract: An electric motor mount is achieved by first and second sheet metal pieces, the first piece being longer than that of the second and the first piece having a first and a second end, the second end being wider than that of the first end. The first and second pieces are stamped in sequence from a strip of sheet metal, and the first piece has a median transition portion forming a transition in width between the wider second end and the narrower first end. This median transition portion is complementary to a portion of the second piece, so that they are nested together, with no waste in the sheet metal strip. Each piece is bent at about right angles, and then the first ends are mounted to the motor at motor mounting apertures, and the second ends form mounting feet to be attached to a support for the motor and motor mount.

Abstract: A method of manufacturing blow molded plastic cases of the type comprising two hollow hinged containers where at least one of the containers has a compartment, and a door for the compartment is presented. The method allows the manufacture of compartment doors as part of an integrated manufacture without requiring a separate blow molding step to make the door. The method comprises blow molding a standard size door as one face of a first hollow container, in an area of the container which would otherwise be cut out and discarded, removing the door from the container, storing the door for future use, and assembling the first hollow container with a second blow molded hollow container to make a first case. A third and fourth hollow container are blow molded, and an area sized to accommodate the door stock is cut from the third container. The door is retrieved from stock and mounted in the third hollow container.

Abstract: A method for making a corrugated thin metal strip wherein corrugations are linear and extend obliquely from one longitudinal marginal edge to the opposite longitudinal marginal edge of the strip. The invention involves passing the thin metal strip through corrugating rolls for impressing a series of single apex, V-shaped chevron corrugations into the surface of the metal strip. The rolling of the strip between the helical gears is done in such a way that the apex of the V-shaped chevron is the last portion to leave the corrugating rolls whereby the apex is in tension and enables metal strip to be split into two obliquely corrugated metal strips along the apices of the chevron.

Abstract: A method of making pairs of thread splits inserts used to injection mold bottle preforms. Machining a hollow outer part of the pair of thread split inserts with an opening therethrough and outer portions of two cooling conduits extending from the opening therethrough to respective inlets and outlets. Making an inner part of the pair of thread split inserts by injection molding a ceramic core with the required shape and investment casting the inner part around the ceramic core. The outer surface of the inner part having grooves to partially form inner portions of the two cooling fluid conduits. Then machining the cast inner part to fit in the opening through the outer part. Mounting the outer part around the inner part with the inner and outer portions of the two cooling fluid conduits aligned. Applying brazing material between the inner and outer parts and heating them in a vacuum furnace to integrally braze them together.