Abstract: A number of wires are gathered together and bound with an armoring material in the shape of a band. The wires in this condition are drawn by means of a wire drawing apparatus having dies and a capstan. A plurality of bundles of such wires are gathered together and bound in the same way as in the foregoing to form a composite bundle body, which is further drawn, and these processes are repeated until at least filaments of a specified diameter are obtained in quantities.

Abstract: A boat construction apparatus and method which comprises a mold assembly with integral frames, stem, knee and keel. The mold assembly consists of a base support portion with a series of frame support members perpendicular to and affixed to the base portion. A center backbone keel support member is interlocked with each of the frame member, the backbone keel is also affixed to and perpendicular to the base portion. The frame support members and backbone are partially pre-cut so that the boat frames and the keel portion are integral with the frame supports and backbone during boat hull construction. After the hull is constructed over the frame support members and backbone support member, the boat frame and keel portion are cut away from the integral support portions, thus freeing the boat hull from the support segment of the frames and backbone.

Abstract: A connector for light-conductive fibers includes a connecting body provided with at least one receiving passage and at least two aligning passages. The connecting body is subdivided into two connecting members along a plane normal to the axes of the passages, the connecting members having contact surfaces at the subdividing plane which are adapted to abut one another when the two connecting members are assembled. The end portions of the light-conducting fibers are introduced into the receiving passages so that the end faces thereof are flush with the contact surfaces, and the connecting members are assembled in alignment with one another, using aligning elements accommodated in the aligning passages of the connecting members. The connecting body may be produced by embedding auxiliary elements corresponding in diameters to the aligning elements and the fibers, in a body of a hardenable material, and by removing the auxiliary elements from the body after the hardening of the material.

Abstract: A plurality of individual pre-shaped cores or pins are initially positioned in a prearranged orientation upon an outlet surface of a die body by means of a plate of photosensitive glass or glass-ceramic material which has been etched to form a mask with the desired pattern or arrangement of openings for orienting said cores or pins upon said die surface for subsequent securement thereto such as by welding.

Abstract: An improved method of modifying a honeycombed body having a multiplicity of open-ended cells extending therethrough between opposite face ends of the body to produce therein a multiplicity of flow paths for at least two and possibly three separate fluids. For accommodating two fluids, selected columns of cells within the honeycombed body are provided with openings near at least one face end for first fluid flow through one or two longitudinal, opposed boundary surfaces and through inner cell walls parallel to the cell axes while the open-ends of such columns on a face end perpendicular to the selected cell axes are sealed against fluid flow. Second fluid flow is through the unselected columns of cells parallel to and either in the direction of or counter to the first fluid flow. Specifically, the invention provides an improved method for sealing the selected columns of cells on face ends of the body.

Abstract: Very light weight containers are made of synthetic resin reinforced by fiber material, such as glass fibers or carbon fibers, by first manufacturing a hollow dimensionally precise core having the shape of the container and including access openings at each end of the container. The composite material is then applied to the prefabricated core and after the setting of the composite material the core is either completely or partially removed by chemical means, which are pumped through the inside of the container to etch away the core, which is, for example, made of aluminum. A very controlled and precise core removal may be accomplished in this manner.

Abstract: A shim designed for insertion between mold segments on hot briquette rolls permits accurate alignment of the segments and at the same time, by virtue of its softening and melting temperatures permits uniform expansion of the segments on heating.

Abstract: A helical gear pump in which the rotor is made of a wire or bar wound into a cylindrical helix. The rotor is made by twisting two wires or bars around each other, separating the two helices so formed, and using one or both of them as a rotor. The stator is made of a tube of plastics which is formed by inserting into the tube a mandrel having threads correspondng to required internal threads of the stator, causing the plastics tube to soften and applying external pressure to it to make its inside assume a shape corresponding to that of the mandrel. The mandrel is made by winding helically two wires about a third straight wire and securing the first-mentioned two wires to the third wire, all the said wires having about the same diameter as the wire of which the rotor is made.

Abstract: In rotary piston engines including apex seals each comprising a main body constituting a substantial part of the seal, an end piece disposed in abutting relationship to an end of the main body through slanted cam surfaces which serve to force the end piece axially outwardly to engage with the inner surface of the side housing when the end piece is resiliently biased radially outwardly by spring means, the method of assembling the apex seals in the rotary piston engine, which comprises providing a projection of consumable material between the main body of each seal and the spring means so as to retain the spring means preventing the end piece from being displaced over the end face of the center housing, the consumable material being of such a type that dissipates under heat produced during engine operation.

Abstract: In the manufacture of sandwich panels, a filler assembly is made up of rib elements and core elements that are roll bonded into a unitary structure, and slices are then cut from the unitary structure forming filler assemblies to be positioned between surface sheets. The surface sheets and the filler assemblies are then bonded together to form the panel.

Abstract: A lead wire capillary bonding tool formed from a rod with a core, the rod having a shaped end upon which tungsten carbide or refractory metal is vapor deposited and then the core removed.

Abstract: A method of manufacturing a grill-type support suitable to act as a support and tube spacing member for steam generators (particularly natural circulation steam generators for pressure water reactors), heat exchangers and the like, wherein the actual lattice of the grid comprises strips having a certain thermal expansion, whereas the frame is made of another material having different thermal expansion, and during assembling the outer frame is connected to the strips, so as to be fast therewith and remains so for all the time required for manufacture, transport and erection, whereas as soon as said generator is set to work said strips of different material can slide relative to said frame, so that, said frame while surrounding and supporting such strips, allows a different thermal expansion for said central strips and frame.

Abstract: Incombustible materials are bonded together with a self-burning adhesive composition which is a mixture of an organic polymer base structural adhesive as typified by an epoxy adhesive and an oxidizer as exemplified by an ammonium perchlorate powder, so that the bonded materials can be disassembled nondestructively, if desired, by heating the joint to the ignition point of the composition and leaving the composition in the joint to burn self-supportedly until it vanishes.

Abstract: An electrical interconnector for coupling circuit board terminals or the like to a liquid crystal package terminal, circuit board terminals, integrated circuit terminals, etc., and which includes an insulator support e.g., having at least two surfaces to which electrically conductive plastic strips are attached. There is also disclosed a new and improved method particularly suitable for attaching said strips to said surfaces around a corner as well as for attaching said strips to other shaped bodies.

Abstract: A high molecular weight piezo-electric element is spanned across and adhered to a frame by first affixing the element to a base film which provides support and increases rigidity. Subsequent to adherence, the base film is removed.

Abstract: In a preferred embodiment an apex seal for a rotary combustion engine is disclosed having a hollow, thin wall, tubular, metal core member embedded in an extruded composite metal-carbon matrix. The seal is adapted to slidably engage the slot of the rotor in which it rides, and to sealingly engage the rotor housing against which it is spring and gas pressure biased. The incorporation of the hollow tubular core in the extruded seal permits a reduction in weight with no significant loss in flexural strength or wear resistance. It also provides gas pressure balance, end to end.

Abstract: A method for forming an arcuate electrode adapted for the electrolytic production of grooves in the arcuate surface of an article, in which grooves are first formed in a plane metal blank. The grooved blank is then reshaped to have a curvature corresponding to that of the article, and the grooved curved surface of the blank is coated with an insulating material. The insulating material is then removed from the surface of the blank, except in those areas overlying the grooves, and the thus bared portion of the blank is then eroded, for example, by etching, so that the residual insulating layer projects from the surface of the blank. In use, the thus formed electrode is employed as a cathode, with the projecting insulation being held in close contact with a corresponding curved surface of the article to be grooved. The article is connected as an anode, and an electrolytic liquid is directed to flow in the channels formed between the electrode and the article.

Abstract: In regard to sheet metals of inferior formability as typified by titanium alloys, each end face of a blank is covered with a cover plate of a metal which surpasses the blank material in formability, and the covered blank is subjected to a usual shaping operation in which the steps of heating the blank and pressing the heated blank are cycled a plurality of times, so that the blank can be protected against contamination attributable to exposure of the hot blank to the atmosphere and hence saved from having a large margin in the thickness thereof. A lubricant layer is preferably formed between the blank and each cover plate for a further improvement on the formability.

Abstract: This invention contemplates a method and apparatus for taking fine metal fibers having a diameter range from .5 microns to approximately 150 microns and cutting the fibers into precise short lengths. The method and apparatus utilized first moistening tows of metal fibers, unwinding the tows from spools and positioning them into tow bands, stiffening the ribbon made from the tow bands, and cutting the fibers to desired precise lengths in order to prevent cold welding or deformation of the ends of the fibers during the cutting operation. Materials that may be used for stiffening the fibers include starch, PVA, ice, etc.

Abstract: The method of forming a tow of filaments and the tow formed by said method wherein a bundle of elongated elements, such as rods or wires, is clad by forming a sheath of material different from that of the elements about the bundle and the bundle is subsequently drawn to constrict the elements to a desired small diameter. The elements may be formed of metal. The bundle may be annealed, or stress relieved, between drawing steps as desired. The sheath may be formed of metal and may have juxtaposed edges thereof welded together to retain the assembly. The sheath is removed from the final constricted bundle to free the filaments in the form of tow.

Abstract: A process for restoring a suction press shell used in the removal of water in the formation of paper sheets, the shell consisting of a metal cylinder bonded with a rubber cover and perforated by multiple drainage holes which extend from the inner surface to the outer surface of the shell, the inner surface of the metal cylinder being worn and having lost its uniform aspect, the process comprises the steps of: cleaning and roughening the outer metal surface of the cylinder, winding under tension on the outer surface of the cylinder successive layers of a woven glass or synthetic fiber tape from 2 to 6 inches wide, and impregnating with a concentration of 35 to 55% of thermosetting resin until the required thickness of the tape for stiffening the cylinder within acceptable deflection limits is reached, each layer of tape overlapping the preceding layer by 25 to 90% at an angle of wrap of 5.degree. to 15.degree.

Abstract: A method of making a covered article such as an automobile seat cushion is disclosed. The method includes the steps of forming covering members from a covering material which is impervious to a foam material formed by reacting a foamable composition. The covering members are sewed together along sew lines to form a cover. A peripheral edge of the cover is joined to an interior peripheral edge of a locating member. A plurality of small openings are formed along the sew lines of the cover in the sewing operation. These openings are sealed so that the foam material produced upon the foaming of the foamable composition cannot flow therethrough. The cover and attached locating member are positioned in a foaming mold. The locating member aligns the cover properly with respect to the foaming mold so that a vacuum can be drawn on a die surface of the mold to draw a surface of the cover into contact with the die surface.

Abstract: A method of expanding the diametric size of coins and retaining the impressions, embossings, stamping definitions, or the like, thereon for use in jewelry, medallions, and the like, and which comprises initially placing a coin between two layers of carrier metal having a fluidity different from the fluidity of the metal of the coin whereby the carrier metal expands faster or flows more readily than the coin metal, applying pressure against the coin and carriers until the carrier material and coin metal begin to flow from the center out, removing the slightly enlarged or expanded coin from the initial carrier members and placing the enlarged coin between two additional layers of carrier material for repeating the process until the coin has been enlarged or expanded to the desired end size.

Abstract: An apparatus and method for re-forming and maintaining the circular shape of a deformed roll of material includes a forming means having a rigid arcuate pressure pad adapted to press against and shape an inner surface portion of a coiled roll of material, such as steel, aluminum, or other material adapted to be mounted for rotation in a sheeting operation wherein a web of the material is withdrawn from the roll and cut into predetermined lengths. Hydraulic jacking means carried by a rigid plate disposed as a geometric chord between the ends of the arcuate pressure pad serves to force deformed portions of the center opening of the coil outwardly as the jacking means is operated. A pair of such pads is disposed in opposed relation within the center opening of the coil and an expansible sleeve or liner disposed about the two pads. The liner includes a band of semi-rigid material wrapped cylindrically to dispose the end edges of the band in closely spaced confronting relation separated by a gap therebetween.

Abstract: A method for producing a core form to be employed in the injection molding of a ball joint bearing which has a spherical bearing surface adapted to encircle the ball of a ball joint resiliently and a plurality of isolated oil retention recesses formed in the bearing surface, comprising the steps of forming a spherical portion corresponding to said bearing surface of the bearing on a core form blank, applying a lead layer onto said spherical portion, removing said lead layer from selected areas of said spherical portion which correspond to said oil retention recesses in the bearing surface to expose the areas, applying a hard chrome plating layer at said exposed areas of the spherical portion to form reliefs which are adapted to form said oil retention recesses in the bearing and removing the remaining portion of said lead layer from the spherical portion.

Abstract: A procedure for drawing ultrafine wires is disclosed which incorporates the steps of inserting a core wire of a selected material into a plurality of telescoped sacrificial sheaths, welding the ends of the core wire to the sheath and successively drawing the combination down to a predetermined diameter. The outside sheath is sacrificed by etching to free the proportionately reduced core wire. The core wire may be initially covered with Teflon to aid in the reduction and the Teflon is removed by exposure to heat.

Abstract: A method of making electrical contacts of the type having a pair of disk-shaped contacts of precious metal secured to an electrically conductive base member. In this method, continuous flat silver strip is first preformed in a punch press to provide a series of disks left connected to one another at their opposite peripheral edges to afford sufficient stiffness for handling. A pair of these strips are then fed, while maintaining registration therebetween, concurrently with a continuous base member into a brazing or welding machine and are secured to one surface of the base member adjacent opposite edges thereof to form a continuous subassembly strip. This subassembly strip is then fed into a cut-off device with accurate registration so as to make cuts through the connection exactly between adjacent disks of directly opposite pairs thereof and through the base member to provide two round contacts spaced apart on a rectangular base member.

Abstract: A method for hot isostatically compacting powder metallurgy charges in sealed metal containers wherein the container may be easily removed from the charge after compacting by providing a separating medium between the container interior and the powder metallurgy charge to prevent bonding during subsequent hot isostatic compacting, and producing during hot isostatic compacting a residual stress in said container; slitting of the container after compacting releases the residual stresses and in the absence of bonding to the compact causes the container to move away from the compact, thereby avoiding typical container-removal operations such as machining and pickling.