Abstract: The invention relates to stainless steel fibers obtained by bundled drawing of stainless steel wires embedded in a matrix material. The composition of the stainless steel fibers comprises iron and the following components expressed in percent by weight: C £ 0.05%, Mn £ 5%, Si £ 2%, 8 £ Ni £ 12%, 15% £ Cr £ 20%, Mo £ 3%, Cu £ 4%, N £ 0.05%, S £ 0.03% and P £ 0.05%. The invention further relates to a method of manufacturing stainless steel fibers.

Abstract: A large surface area electrode well-suited to electrochemical applications is produced by winding many turns of a metallic fiber tow on to a sheet metal rectangle. In the preferred embodiment, an anode that can be used to purify water by electrochemical production of hydroxyl free radical is made by winding titanium fiber tow on to a rectangular substrate made of titanium sheet, and applying a suitable multilayered electrocatalytic coating. Made of other metals, an electrode of this description can also serve as the cathode of an electrochemical cell, or as a battery plaque.

Abstract: The inkjet recording head includes a head body and a metallic film is provided at least on a part of at least one side of the head body. The head body includes a plurality of orifices, an ink ejection unit arranged so as to correspond to each of the orifices, an independent ink flow path for supplying ink to each of the orifices and a common ink flow path for supplying ink to the independent ink flow path. The manufacturing method of the inkjet recording head forms the metallic film at least on a part of an opposite surface of a substrate to the individual ink flow paths, before adhering the orifice plate in which the orifices are formed. The inkjet printer uses the inkjet recording head.

Abstract: The circumferential edges of glass or ceramic disks used in disk drive data storage devices are preferably finished by ductile grinding to produce an essentially fracture-free surface, which is not chemically strengthened. Preferably, the material is glass, and both the inner and outer edges of the disk are finished. Edge finishing is preferably achieved in a two-stage process, involving a coarse grind and a ductile grind, using air bearing spindles rotated at high speed for grinding wheels and workpiece. Preferably, the grinding wheels are shaped to provide a radius at the juncture of the circumferential edges and flat disk surfaces.

Abstract: A nozzle plate is manufactured by providing a material plate and a punch. The material plate is punched by the punch to form a provisional nozzle orifice hole on the material plate. The punching is repeated such that the provisional holes formed by a given punch are arranged in line. A bulged portion which is bulged on a back side of the material plate is removed to form the completed nozzle orifice.

Abstract: There is provided a variable pressure roller system for installing a preform having contact surfaces onto a configuration of a mold surface by applying pressure thereon. The roller system of the present invention comprises a roller carriage. A grasping handle may be mounted to the roller carriage. Moreover, the roller system may further comprise a plurality of rollers, wherein each respective one of the plurality of rollers is defined by a weight to generate a specific pressure corresponding thereto. Furthermore, each respective one of the plurality of rollers may be removably engageable to the roller carriage. Each respective one of the plurality of rollers may be adapted to uniformly distribute the specific pressure corresponding thereto on the contact surfaces for conforming the preform to the configuration of the mold surface when engaged to the roller carriage.

Abstract: A method for making a metallic cord made up of one or more metallic wires comprises: making at least two layers of at least two metallic elements including copper and zinc on the surface of a base wire; heating the layers to cause the metallic elements thermodiffusion to transform into a primary alloy layer; making a layer of copper on the primary alloy layer; drawing the wire provided with the primary alloy layer and outer copper layer into a metallic wire through dies so that the outer copper layer is diminished during passing through the dies, and a secondary alloy layer is formed as a result of transformation of the primary alloy layer and the outer copper layer which is caused by frictional heat during passing through the dies.

Abstract: A method for forming a channel within a coated, metal-based substrate is described. In one technique, a channel-forming material is first deposited on the substrate, followed by the deposition of a bonding agent, such as a braze. One or more coatings can then be applied over the substrate. In one embodiment, the channel is formed when the channel-forming material is subsequently removed. In another embodiment, the channel is formed due to the lack of adhesion between particular channel-forming materials and the overlying bonding agent. Related articles are also described, e.g., gas turbine components which include protective coatings and a pattern of cooling channels.

Abstract: An Al-coated steel sheet is improved in anti-scratching property during press-working and corrosion-resistance to a stored fuel by direct formation of an alkali-soluble resin film on an Al-coated steel sheet. An alkali-soluble resin, which can be dissolved in an alkali liquid of pH 9.0 or higher, is preferably urethane or acrylic resin with an acid value of 40-90 having a carboxyl group in its molecule. Alkali metal may be substituted for 1-50% hydrogen atom of the carboxyl group. A powdery synthetic resin at a ratio of 1-25 mass % and/or powdery silica at a ratio of 1-30 mass % may be dispersed in the resin film. The resin film is preferably of 0.2-5.0 ?m in thickness. After the Al-coated steel sheet is painted with the resin, it is shaped to upper and lower halves of a fuel tank and washed with an alkali to dissolve off the resin film. The upper and lower halves are welded together and coated with a paint at their external surfaces to fabricate a fuel tank.

Abstract: The circumferential edges of glass or ceramic disks used in disk drive data storage devices are preferably finished by ductile grinding to produce an essentially fracture-free surface, which is not chemically strengthened. Preferably, the material is glass, and both the inner and outer edges of the disk are finished. Edge finishing is preferably achieved in a two-stage process, involving a coarse grind and a ductile grind, using air bearing spindles rotated at high speed for grinding wheels and workpiece. Preferably, the grinding wheels are shaped to provide a radius at the juncture of the circumferential edges and flat disk surfaces.

Abstract: A process for finishing an end surface of a non-circular post is provided to obtain a good surface precision. The process includes the steps of providing a workpiece having a first end with a first end surface, mounting a filling block around the first end of the workpiece, and surface-finishing the first end surface of the workpiece and an extension end surface of the filling block, which are at least covered by an area bounded by a circular track, by using a cutter.

Abstract: A glazing adhesive product comprising a thermoplastic polyester material having trapped gas bubbles dispersed therein whereby the product has surface pores to provide a suction effect. Also provided is a method of installing/removing vehicle glazing.

Abstract: A method of fabricating a support structure. In one embodiment, the method is comprised of providing a mold. The mold is for defining the physical dimension of the support structure. The mold is disposed upon a substrate surface. In one embodiment, the method is further comprised of depositing a powder into the mold. The present method is further comprised of compacting the powder deposited in the mold. The compacting forms the support structure. In one embodiment, the method is further comprised of removing the mold from the substrate surface upon which it is disposed. The removal of the mold exposes the support structure. The fabricated support structure is then implementable during assembly of a display device. In one embodiment, the powder deposited in the mold is a metal powder.

Abstract: A method of manufacturing a perforated metal cover (1) includes steps of: step (60), successively punching holes in a piece of metal sheet at a plurality of workstations and cutting the metal sheet into a plurality of metal bases; step (62), stamping the metal bases into three dimensions; step (64), grinding the metal bases; and step (66), anodizing the metal bases to produce the finished covers. Each workstation includes at least one punch, and each punch includes a die having a plurality of punch heads, which number and arrangement are predetermined according to the holes (3) to be formed in the perforated cover. Different arrays of holes are punched in the metal sheet in different punches.

Abstract: A method for manufacturing a glass substrate for use in magnetic disk manufacturing comprises the steps of a) forming a glass sheet; b) forming a protective sheet over one or both sides of the glass sheet; c) cutting the glass sheet into workpieces; d) cutting the workpieces into disk-shaped substrates; e) subjecting the edges of the substrates to an edge polishing process; and f) removing the protective layer. Of importance, by leaving the protective layer over the substrate, the substrate surface is protected from damage.

Abstract: Prior to forming a thermal spray coating layer (28) on an end face (23B′) of a structural base material (23′) to be shaped into a boss, firstly an inner masking member (32) is fitted in an original hole (23A′) of the structural base material (23′) and then an outer masking member (33) is fitted on outer peripheral side of the structural base material (23′). In the next place, by the use of a hard material, a thermal spray coating layer (28) is formed on an annular coating area (23B1′) which is exposed between the inner and outer masking members (32) and (33). Surface areas on the end face (23B′) of the structural base material (23′), corresponding to an allowance range of a machining operation by which the original hole (23A′) is ultimately shaped into a joint pin hole of a specified diameter, are left as a non-coating area (23B2′) free of the thermal spray coating layer (28).

Abstract: A method for fabricating an indirectly-heated cathode structure including inserting a heater into a mold, injecting a thermoplastic resin into the space of the mold to embed the heater in the thermoplastic resin, inserting the heater embedded in the thermoplastic resin into a sleeve having a cap on an end, connecting the sleeve and the heater using a support body to assemble a cathode structure, and heating the cathode structure to remove the thermoplastic resin from the cathode structure. Therefore, in an indirectly-heated cathode structure, deviation of a heater from a center position in a sleeve can be prevented, and it is easy to adjust the gap between a heater, a sleeve, and a cap. Thus, the heater can be positioned at a desired position inside the sleeve, preventing current leakage due to a breakdown in the heater. In particular, the sleeve and the cap can be uniformly heated, reducing a local difference in thermion emitting density.

Abstract: A method and fixture for filled billet packing wherein an entire pack is built up in a single step. Substantially even lateral forces are applied to wires and other elongated members within the billet by inserting filler rods at one or more places along the periphery of the pack.

Abstract: In a hot stamping or embossing method for stamping single sheets or webs with stamping product located on a stamping foil web, the material to be printed is moved through the stamping gap and the stamping foil web is jointly moved in such a way that during stamping intervals it is moved at the same speed as the printing material and outside the stamping intervals, at least temporarily, it has a foil speed differing from the printing material speed. According to the invention between two selected stamping intervals the stamping foil web is briefly accelerated in such a way that a space between succeeding, stamping product-delivering stamping product areas of the stamping foil web is larger than the corresponding, unprinted area of the printing material between succeeding stamping locations, which can be utilized for economizing foil material.

Abstract: A process for making fine and ultra-fine metallic fibers is disclosed comprising arranging a multiplicity of metallic wires to form an assembly of the metallic wires. The assembly of the metallic wires is wrapped with a wrapping material to form a wrapped assembly. A plurality of the wrapped assemblies are inserted into a tube for providing a cladding. The cladding is drawn for reducing the outer diameter thereof and for reducing the cross-section of each of the multiplicity of metallic wires within the cladding to transform the multiplicity of metallic wires into a multiplicity of fine or ultra-fine metallic fibers. The cladding is removed for providing the multiplicity of fine or ultra-fine metallic fibers. In one example, the metallic wires are coated with a coating material formed from the same material as the wrapping material and the cladding material.

Abstract: A method for expanding and curing formable elastomeric material 2, which is placed in the cavity 14 of a previously molded tire 10, is disclosed. The tire 10 when filled with foamable rubber material 2 is mounted on a curing rim 20 and contacted with heat to simultaneously foam and cure the elastomeric material 2 within the tire cavity 14. The curing rim 20 has a finished or a coated surface 30 that permits the cured foam filled tire 10 to be removed after curing by slipping the cured tire 10 off the coated surface 30 of the curing rim 20.

Abstract: A method for making a through opening in a high-pressure fuel reservoir that has an elongated, tubular jacket body, which body is provided in the longitudinal direction with a continuous recess, open on at least one side, that forms the interior of the high-pressure fuel reservoir, and the through opening is made in the jacket body in the form of a bore by a machining tool in such a way that this opening discharges into the continuous recess, in order to make it possible to produce bores without burrs, it is proposed that before the through opening is made, a pressure part is pressed against the inner wall of the jacket body in the region of the expected outlet of the through opening, and with the machine tool, drilling is done through the jacket body some distance into the pressure part.

Abstract: A rotary air bearing (A) as shown in the Figure has a journal (2) provided with a pair of outwardly presented tapered surfaces located opposite the tapered surfaces on the journal, and a low friction liner (6) bonded to the tapered surfaces on the hub and having tapered surfaces which are separated from the tapered surfaces of the journal by small air gaps (g).

Abstract: A process comprising taking a plurality of wire rods, laying them out together, side-by-side, ganging them together with a strapping means to form a flat, rectangular shaped array or panel, placing the array into a metal forming press and bending one end of all of the rods together, uniformly and simultaneously. The bound array can then be rotated 180 degrees, if desired, and the other end of the panel inserted to bend that end of all the rods, uniformly and simultaneously.

Abstract: A method for manufacturing a glass substrate for use in magnetic disk manufacturing comprises the steps of a) forming a glass sheet; b) forming a protective sheet over one or both sides of the glass sheet; c) cutting the glass sheet into workpieces; d) cutting the workpieces into disk-shaped substrates; e) subjecting the edges of the substrates to an edge polishing process; and f) removing the protective layer. Of importance, by leaving the protective layer over the substrate, the substrate surface is protected from damage.

Abstract: The process for making fine metallic mesh is disclosed comprising the steps of cladding an array of metallic wires with an array cladding material to provide an array cladding. The array cladding is drawn for reducing the diameter thereof and for reducing the corresponding diameters of each of the metallic wires for producing a clad array of fine metallic fibers within the array cladding. The array cladding is fashioned into a mesh by weaving, braiding, crocheting and the like thereby forming a series of bends in the clad array for reducing interaction between adjacent portions of the array cladding. The array cladding material is removed for producing fine metallic mesh from the array of the fine metallic fibers.

Abstract: An object of the invention is to manufacture sliders having excellent properties with accuracy and to improve the production efficiency and the cleaning property. In a method of the invention to manufacture a bar in which a row of slider sections are aligned, a wafer block is made from a wafer in which rows of slider sections are aligned. The wafer block is bonded to a dummy block on a support plate. Next, a processing step and a cutting step are repeated. The processing step is to perform a specific processing on the medium facing surfaces of a row of slider sections in the medium facing surface of the wafer block bonded to the support plate. The cutting step is to cut the wafer block together with the support plate such that the row of slider sections whose medium facing surfaces have received the specific processing are separated from the wafer block to be the bar. A tape is affixed to the medium facing surfaces to protect the medium facing surfaces in the cutting step.

Abstract: A method for making magnetic disks comprises the steps of: applying a protective layer of material on a sheet of glass; b) cutting the sheet of glass into glass squares; c) stacking the glass squares; d) removing a circular core from the stack of glass squares, thereby defining the inner diameter of the glass substrates being formed; e) using a cutting annulus to cut through the stack of glass squares, thereby forming a stack of glass disks; f) subjecting the stack of glass disks to an edge polishing process to round the corners of the glass disks both at the inner and outer diameters; h) unstacking the glass disks; i) removing the protective layers from the glass disks; j) subjecting the glass disks to a chemical strengthening step; and k) sputtering an underlayer, magnetic layer and protective overcoat onto the glass substrate to thereby form a magnetic disk.

Abstract: Micromotors are fabricated with utilitarian features on their rotors. In some embodiments, the features are formed by the molded addition of material on top of a rotor surface. In other embodiments, the features are formed by the provision of an additional layer on top of the rotor, and the selective removal of material therefrom. In yet other embodiments, the features are defined by the selective removal of material from the rotor itself. The disclosure is particularly illustrated with reference to the fabrication of a polygon (nickel) mirror on a polysilicon, electrostatic micromotor rotor for use in scanning applications. However, the principles of the invention can likewise be applied to fabrication of a variety of other features, such as optical gratings, shutters, mechanical actuators, pump impellers and fins, and to a variety of different micromotor constructions.

Abstract: A method for making wire of brittle alloys including coating rods of the brittle alloy with refractory fluoride and organic polymer, loading the coated rods into a container, filling the container with metallic powder, sealing the container, heating the filled and sealed container, extruding the filled container into a diminished diameter and elongated length bar filled with reduced diameter wires, removing the container from the wires, and separating the wires. Alternatively continuously passing brittle alloy wire through a clamshell furnace, a liquid gas quench, roll reduction process, cleaning and polishing process, and final storage process.

Abstract: A slider assembly for selectively altering a position of a transducing head with respect to a track of a rotatable disc having a plurality of concentric tracks includes a slider body having a main portion and a head portion separated by a gap. The head portion carries the transducing head. The slider body is arranged to be supported by a support structure over a surface of the rotatable disc. A pair of structural elements are disposed on opposite side surfaces of the slider body between the main portion and the head portion across the gap. At least one of the structural elements is a microactuator responsive to electrical control signals to selectively bend to alter the position of the head portion with respect to the main portion of the slider body. The structural elements may be complementary microactuators.

Abstract: A substrate article is processed by masking a first portion of the substrate article with a maskant including a foil layer overlying and contacting the first portion of the substrate article, leaving a second portion of the substrate article exposed, and a mask layer overlying and contacting the foil layer. The mask layer may be formed of a mixture of aluminum oxide and metal powders or carbon. The masked substrate article is processed to deposit a coating, such as an aluminum coating, on the second portion of the substrate article, without removing the maskant. The substrate article may instead be masked by carbon without the underlying nickel layer. After coating, the substrate article may be further processed by brazing to the first portion of the substrate article.

Abstract: The invention is directed to a method for introducing a compensating material into a tire/wheel assembly by providing at least one self-contained batch of a compensating material having a predetermined amount of such material and being selectively transferable into a tire. The at least one batch of material remains substantially self-contained for shipping and handling. The at lest one batch is then transferred into the tire, and the tire is thereafter mounted onto a vehicle for operation or otherwise rotated wherein the at least one self-contained batch of material disperses the material within the tire upon rotation. The invention is also directed to a system for introducing a compensating material into a tire/wheel assembly, wherein a predetermined amount of a compensating material in a self-contained batch which remains substantially self-contained during handling, is introduced into a tire prior to assembly with a wheel, and thereafter disperses within the tire during rotation of the tire/wheel assembly.

Abstract: A metal fiber of titanium or titanium alloy has given equivalent area diameter and specific surface area and is produced by a bundle drawing method wherein mild steel is used as a material for covering layer and outer housing and a composite wire is subjected to a heat treatment at a given temperature.

Abstract: A movable sheet overlying a wing is disclosed that creates laminar flow over its exposed surface. The movable sheet serves as an integral, retractable shield for protecting a suction support structure of a wing against contamination, and also serves as a movable, conductive substrate for deicing by means of electrical resistance or hot-gas heating. The invention includes a movable sheet that is mounted scroll-like on two motor-driven rollers. The sheet has a solid area without perforations that protects the suction support structure from contamination, and a porous area with perforations therethrough that allows boundary layer suction. The motor-driven rollers scroll the sheet to cover the suction support structure with either the solid area or the perforations of the sheet. Contact rollers at the edge of the sheet supply electrical current to resistively heat the sheet and melt any accumulated ice. The movable sheet can also be moved back and forth to dislodge the ice.

Abstract: A process is disclosed for making fine metallic fibers comprising forming a continuous tube about a plurality of coated metallic wires for providing a first cladding. The first cladding is drawn for reducing the outer diameter and for diffusion welding the coating within the cladding. The tube is mechanically removed to provide a first remainder. The first remainder is drawn for reducing the diameter thereof to transform the plurality of metallic wires into a plurality of fine metallic fibers. In one example, the diffusion welded coating is removed for providing the plurality of fine metallic fibers. In another example, a plurality of the first remainders are assembled and a continuous tube is formed about a the first remainders for providing a second cladding. The second cladding is drawn for reducing the outer diameter. The tube is mechanically removed to provide a second remainder.

Abstract: A data storage system head slider and a method of making the same. The head slider includes a slider body and an accelerometer formed integrally with the slider body. In preferred embodiments, the accelerometer includes a cavity-formed in the slider body. A structural beam extends over the cavity such that the structural beam deflects in response to acceleration of the head slider. A piezo transducer formed on the structural beam provides a transducer output signal indicative of a magnitude of the acceleration of the head slider.

Abstract: Micromotors are fabricated with utilitarian features on their rotors. In some embodiments, the features are formed by the molded addition of material on top of a rotor surface. In other embodiments, the features are formed by the provision of an additional layer on top of the rotor, and the selective removal of material therefrom. In yet other embodiments, the features are defined by the selective removal of material from the rotor itself. The disclosure is particularly illustrated with reference to the fabrication of a polygon (nickel) mirror on a polysilicon, electrostatic micromotor rotor for use in scanning applications. However, the principles of the invention can likewise be applied to fabrication of a variety of other features, such as optical gratings, shutters, mechanical actuators, pump impellers and fins, and to a variety of different micromotor constructions.

Abstract: Disclosed is the use of a removable passivating layer in multichip packaging and CUBE applications. The process takes advantage of the fact that various metal ions will react with the carboxylic acid groups of various polyimide precursors. The polyimide will cure at a first temperature and the system may be manipulated and tested. At a later point, the polyimide is subjected to a second, higher temperature in order to decompose or completely destroy the polyimide.

Abstract: A protective coating is applied on a local region of a surface of a component on which direct deposit of a uniform coating of protective material is impeded due to a complex shape of the region to be covered or inaccessibility or inability to apply a uniform deposition or electrical field therefor. The coating is formed by a foil having a solder backing layer with a thin layer of uniform thickness of the protective material electrolytically deposited on the backing layer, the foil being cut to size corresponding to an area of the local region of the component to be protected. The cut to size foil is positioned and held on the local region of the component to be protected; and fixed in place by melting the solder to fuse the foil to the component and cover the local region.

Abstract: Applique circuits suitable for advanced packaging applications are introduced. These structures are particularly suited for the simple integration of large amounts (many nanoFarads) of capacitance into conventional integrated circuit and multichip packaging technology. In operation, applique circuits are bonded to the integrated circuit or other appropriate structure at the point where the capacitance is required, thereby minimizing the effects of parasitic coupling. An immediate application is to problems of noise reduction and control in modern high-frequency circuitry.

Abstract: An oxide superconductor wire is prepared by preparing a length of precursor wire for processing into an oxide superconductor wire and coating the precursor wire with an isolating layer. The coated wire is wound onto a reel in a spiralling manner, such that each turn of the spiral is in alignment with the preceding turn of the spiral along an axis perpendicular to the axis of winding. The wound precursor wire is then heated to form the oxide superconductor. The removable isolating layer is prepared by coating the wire with a solution including a metal oxide and a porosity-inducing component, and heating the coated wire so as to induce porosity and control grain size of the metal oxide so as to render the coating removable. The coating should function to isolate the overlapping turns of the wound wire from neighboring wires, so that not diffusion bonding or adherence between the turns occurs.

Abstract: A method for making a ultra-thin fin heat sink includes the following steps. First, a continuous elongated heat sink bar is made by, the extrusion procedure wherein such heat sink bar is formed with a plurality of parallel closely spaced ultra-thin fins integrally extending from a base. Liquid type wax is injected into the space between every two adjacent fins until such space is completely filled with the wax. The wax is solidified after a while, and then the whole assembly including the heat sink bar with the inner wax generally becomes a whole solid reinforced structure which can bear the traditional sawing procedure. Via a fixture, the assembly is sawed/cut to pieces of the predetermined length. The cut pieces are successively heated to have the inner solid wax liquefied and leave from the heat sink unit.

Abstract: A method of manufacturing wire for use in a wire saw used for slicing a semiconductor ingot into wafers is disclosed. A starting wire, which is an iron or iron alloy wire plated with copper or copper alloy, is drawn into a fine wire in a finish drawing step. Subsequently, copper or copper alloy plating is removed from the fine wire surface through chemical polishing with an acid treatment solution or a like solution, physical polishing with polishing cloth or the like, or electropolishing, or through combined polishing thereof. The method makes it possible to manufacture wire having excellent quality characteristics without raising a problem such as metal contamination of product wafers sliced from the ingot.

Abstract: A method for manufacturing a thin film magnetic head slider having a media opposing surface which is adapted to be opposed to a recording medium, includes the steps of forming on a sacrificial layer, on a substrate, in such a manner that the sacrificial layer has a surface including steps for forming the media opposing surface having at least one rail, providing a slider material on the surface of the sacrificial layer, and removing the sacrificial layer and the substrate from the slider. A tracking mechanism or loading/unloading mechanism can be provided on the slider. An electrostatic actuator suitable for driving such a mechanism includes a stationary section having a plurality of teeth parallel to each other, a movable section having a plurality of teeth parallel to the teeth of the stationary section, a support spring for supporting the movable section so that the movable section can be moved with respect to the stationary section in the tooth width direction.

Abstract: A method for bend forging an artistic metallic straight pipe, wherein, a die core made from a steel rope is placed in the pipe bore, and a filler with plastisol uniformly mixed up is then introduced into the pipe bore until it is saturated to form a solid straight pipe. The latter is placed in an upper and a lower bendable die housing each of which forms a trough, and both ends of the die housings are provided with latch holes. Polyurethane is poured into the troughs to envelop the straight pipe, many hard bracing stubs are buried in the top/bottom of the troughs after heating, to solidify the polyurethane, a flexible die set is formed. The external top and bottom surfaces of the upper and lower die housings are provided thereon with two laminated springs, so that when the die set is forged, action force can be uniformly distributed to render the straight pipe to be bending forged to have the desired bending curvature.

Abstract: A process for making fine metallic fibers comprising coating a plurality of metallic wires with a coating material. The plurality of metallic wires are jacketed with a tube for providing a cladding. The cladding is drawn for reducing the outer diameter thereof. The cladding is removed to provide a remainder comprising the coating material with the plurality of metallic wires contained therein. The remainder is drawn for reducing the diameter thereof and for reducing the corresponding diameter of the plurality of metallic wires contained therein. The coating material is removed for providing the plurality of fine metallic fibers.

Abstract: Resilient contact structures are mounted directly to bond pads on semiconductor dies, prior to the dies being singulated (separated) from a semiconductor wafer. This enables the semiconductor dies to be exercised (e.g., tested and/or burned-in) by connecting to the semiconductor dies with a circuit board or the like having a plurality of terminals disposed on a surface thereof. Subsequently, the semiconductor dies may be singulated from the semiconductor wafer, whereupon the same resilient contact structures can be used to effect interconnections between the semiconductor dies and other electronic components (such as wiring substrates, semiconductor packages, etc.). Using the all-metallic composite interconnection elements of the present invention as the resilient contact structures, burn-in can be performed at temperatures of at least 150.degree. C., and can be completed in less than 60 minutes.

Abstract: A method of separating a plurality of micro-devices from one another which are formed in a predetermined pattern on a single substrate is disclosed herein. Each micro-device includes at least one predetermined area to be protected from process debris during the separating process. The method includes the step of first coating the micro-devices with a water soluble material such that at least the predetermined area is covered. Following coating, the micro-devices are separated from one another such that the water soluble material continues to cover the predetermined area. Next, the micro-devices and the water soluble material are exposed to water which substantially removes the water soluble material from the predetermined area without harming the micro-devices such that contamination of the predetermined area by the process debris is prevented during the separating step.

Abstract: The invention concerns the creation of a prototype workpiece or production equipment.