Abstract: Crimp tooling includes an anvil and a wire crimper. The anvil includes a base and a tip with a cradle at the tip for supporting a terminal. The anvil has first and second anvil guide surfaces located relative to the cradle. The wire crimper has first and second legs on opposite sides of a crimp slot that receives the cradle and the terminal supported by the cradle. The wire crimper defines a crimp profile in the crimp slot configured to form the terminal during crimping. The first and second legs have first and second wire crimper guide surfaces, respectively. The first and second wire crimper guide surfaces are configured to engage the first and second anvil guide surfaces, respectively, to guide a position of the wire crimper relative to the anvil.

Abstract: A terminal crimp tool includes a first unit, a second unit, a third unit, multiple reinforcement rings, multiple pins and multiple C-clips. The first, second and third units are pivotably connected to each other by the restriction unit. The first, second and third units each have a pivotal hole defined in overlapped positions, and each pivotal hole is forcibly fitted with one reinforcement ring to reinforce the strength of the plates of the first, second and third units. The pins extend through the plates of the first, second and third units to ensure that the first, second and third units are pivoted smoothly and precisely so as to deform the terminals of wires or cables.

Abstract: A crimping clamp includes a first clamp, a second clamp, a connecting rod and a pair of jaws. The first clamp includes a first clamp body and an elastic clip body. A portion of the elastic clip body combines with the first clamp body. The second clamp includes a second clamp body and a clip body having a first end connected with the second clamp body. The connecting rod has one end connected with the first clamp body and the other end connected with the second clamp body. The jaws have one jaw combined with one end of the elastic clip body and the other jaw combined with a second end of the clip body. When the jaws crimp a bushing and a wire of larger size, the elastic clip body is deformed, such that the first clamp body rotates to a predetermined position.

Abstract: A wire crimping device includes: a wire crimping unit which crimps a crimping section into which a wire tip is inserted from a wire insertion opening which opens on a proximal end side of the crimping section in a long length direction; and a guiding unit which guides a distal end portion of an aluminum lead line to the wire insertion opening of a female crimp terminal arranged at a predetermined position for being crimped by the wire crimping unit, wherein an inner diameter of an opposedly facing portion of the guiding unit which opposedly faces the wire insertion opening is set in conformity with an inner diameter of the wire insertion opening.

Abstract: An electrical contact assembly has a plurality of formed elongate closed seam tubular elements attached to a carrier with each of the elongate tubular elements attached to the carrier via a tab. Scored creases are formed in the tabs for separating the elongate tubular elements from the assembly and scored creases are formed in the carrier for defining carrier strips. The carrier strip had a plurality of grouped elongate tubular elements. The electrical contact assembly is placed in a crimping die where at least one or more wires are inserting into selected elongate tubular elements. Pressure is applied to least one or more of the selected elongate tubular elements to produce bulk material deformation along a substantial portion of the elongate tubular elements to crimp the elongate tubular elements to the wires as electrical contacts.

Abstract: Methods are provided for automatically crimping terminals or connectors to wires wherein the terminals or connectors are provided in strip form and may be of varying sizes, shapes, and pitches. A method according to the present invention includes providing a plurality of terminal connectors, the connectors being secured to a terminal strip in side-by-side relationship with their axes extending laterally from the strip; moving a crimping die on a ram through a working stroke towards, and a return stroke away from, a crimping anvil to crimp an individual terminal connector located therebetween onto a wire during each working stroke of the ram; and indexing the strip between successive crimping operations thereby to locate a next leading connector on the strip between the die and anvil, wherein the strip is indexed by a drive mechanism contacting the strip through pressure-engagement.

Abstract: Methods and systems are provided for automatically crimping terminals or connectors to wires wherein the terminals or connectors are provided in strip form and may be of varying sizes, shapes, and pitches. A method according to the present invention includes providing a plurality of terminal connectors, the connectors being secured to a terminal strip in side-by-side relationship with their axes extending laterally from the strip; moving a crimping die on a ram through a working stroke towards, and a return stroke away from, a crimping anvil to crimp an individual terminal connector located therebetween onto a wire during each working stroke of the ram; and indexing the strip between successive crimping operations thereby to locate a next leading connector on the strip between the die and anvil, wherein the strip is indexed by a drive mechanism contacting the strip through pressure-engagement.

Abstract: A wire-processing apparatus has grippers feeding a wire to processing stations for producing wire end connections. A holder is used to inspect the wire end connection, wherein the linear movement of the grippers is used for the automated inspection of the wire end connection by applying a pull out force along a longitudinal axis of the wire while the holder is retaining the connection.

Abstract: A method (10) of forming an electrically conducting feedthrough. The method (10) comprises a first step (11) of forming an electrically conductive structure (21) comprising a sacrificial component and a non-sacrificial component. At least a portion of the non-sacrificial component can then be coated with a relatively electrically insulating material (35) prior to removal of at least a portion of the sacrificial component from the electrically conductive structure. The structure of the feedthrough provides electrical connection through the wall of a housing of an implantable component while preventing unwanted transfer of materials between the interior of the component and the surrounding environment.

Abstract: The present invention relates to a terminal crimping machine capable of feeding different sized terminals, which includes a base body provided at a lower end thereof with a feeding platform for placement of terminal-chain; a punching mechanism having an upper crimper and a driving piece, the upper crimper capable of moving longitudinally on the base body; an adjusting mechanism provided with a fixing block and an adjusting screw, the fixing block fixed in the base body and the adjusting screw movably coupled on the fixing block; an auto-feeder having a fixing base disposed on a front side of the base body, and a first and a second driven pieces disposed in the fixing base in an interlocking manner, wherein the second driven piece driven by an elastic force to abut against the adjusting screw of the adjusting mechanism, and the second driven piece provided at an end thereof with a pushing block, the driving piece of the punching mechanism employed to drive the first driven piece, so as to enable the second dri

Abstract: A broken trim die tool detection sensor. The lands of the tie bar die connect with the leads of the unit to form switches. The states of these switches indicate broken die lands or other malfunctions.

Abstract: A crimping press has a tool receptacle arranged at a lower end of a pressing slider provided with a force-sensing device. The forces arising during the crimping operation are transmitted from the supporting surfaces of an upper tool to several points on the force-sensing device. Provided on each side of an upper fork and held by screws are two collars to which are transmitted, the crimping forces on either side of the supporting surface. With their heads, the screws hold the collars, while with their other ends the screws are engaged with the pressing slider. The collars transmit the crimping forces to the sensor elements of the force-sensing device.

Abstract: A broken trim die tool detection sensor. The lands of the tie bar die connect with the leads of the unit to form switches. The states of these switches indicate broken die lands or other malfunctions.

Abstract: Electrical circuit trimming methods. In one aspect of the invention, a trimming method includes assembling one or more components of an electrical circuit onto a printed circuit board having one or more electrical connections coupled to the said one or more components. An electrical parameter of the electrical circuit is then trimmed. The trimming of the electrical parameter of the electrical circuit includes removing a portion of the printed circuit board to break the electrical connection on the printed circuit board. In another aspect of the invention, the trimming the electrical parameter of the electrical circuit includes electrical programming of the electrical circuit.

Abstract: An apparatus and method are provided that increases the efficiency of material handling apparatus, such as those used to trim and form electrical leads on solid state electrical devices. The apparatus includes a plurality of rotatable pulleys, an endless belt capable of retaining devices to be processed that is disposed around the pulleys such that rotation of the pulleys will cause said belt to travel around said pulleys, and a plurality of paired tooling members, each of said paired tooling members having first and second tooling members disposed on opposing sides of the belt and directly opposing so as to cooperate and perform a tooling operation on the leads when reciprocated toward each other along a common axis. In a preferred embodiment, two horizontally aligned pulleys with vertical axes of rotation are used to rotate the belt in a horizontal plane.

Abstract: The present invention relates to systems, apparatuses, and methods for the automated manufacture of optical fiber devices including a fiber magazine and a plurality of fiber cassettes within the magazine. The cassettes include alignment members and optical fiber in which the devices are to be formed. A plurality of work stations include assemblies for processing the fiber in the cassettes and reciprocal alignment structures corresponding to the alignment members of the cassettes.

Abstract: The present invention relates to a workpiece implementation device that fabricates individual workpieces, positions them at their point of use on a component, and connects the workpieces to the components. The device further comprises an accessory assembly capable of shaping the workpieces, coating the workpieces with a solderable material, burnishing the point of use on the component, and testing the connection between the workpieces and the component. The positioning, attaching, and accessory assemblies of the workpiece implementation device are adapted to selectively perform their individual functions without the necessity of first repositioning the component or the implementation device. Accordingly, the present invention increases overall production efficiency by integrating several separate implementation tools and workstations into a single, adaptable device.

Abstract: A method of manufacturing electrical terminals and/or a terminal module is disclosed. The method includes the steps of stamping from a sheet of metal material a blank for a plurality of elongated terminals having contact portions at one end and terminal portions at the other end and joining the terminals by a tie bar intermediate the ends. The contact portions of the respective terminals are separated from each other by the stamping step. The terminal portions remain joined in the sheet of metal after the stamping step. The blank then is sheared to separate the terminal portions. The tie bar is cut to separate the terminals. In order to form a terminal module, a dielectric housing is overmolded about the terminals intermediate the ends thereof, with the tie bar being located outside the housing and removed after the overmolding process.

Abstract: The present invention relates to an electrical terminal implementation device that fabricates individual terminals, positions the terminals at their point of use, and connects the terminals to the subject components. The present device may also include apparatus for attaching the terminals to a component, testing the connection between the terminal and the component, coating the terminals with flux, shaping the terminals, and burnishing the component. More specifically, the present invention includes a terminal feeder by which integrated terminals are fed into the device. The integrated terminals are directed from the feeder toward a punch by a selector assembly. Before an individual terminal is cut from the integrated terminals by the punch, a loader assembly grips the individual terminal. Once separated from the integrated terminals, the individual terminal is moved by the loader assembly to the positioner assembly.

Abstract: A method of producing layered metal components is described which obviates the need for layering the terminals twice. The method includes the steps of providing a strip of base material, layering the base material with layering material, and cutting individual pieces from the strip such that the layering material is wiped across the surface of the base material which would otherwise be exposed by the separation.

Abstract: The present invention relates to a workpiece implementation device that fabricates individual workpieces, positions them at their point of use on a component, and connects the workpieces to the components. The device further comprises an accessory assembly capable of shaping the workpieces, coating the workpieces with an adhesive or solderable material, burnishing the point of use on the component, and testing the connection between the workpieces and the component. The positioning, attaching, and accessory assemblies of the workpiece implementation device are adapted to selectively perform their individual functions without the necessity of first repositioning the component or the implementation device. Accordingly, the present invention increases overall production efficiency by integrating several separate implementation tools and workstations into a single, adaptable device.

Abstract: An applicator die for crimping open loop type terminals to wire leads comprising applicator housing, a plurality of blades and a plurality of housing. An applicator housing is provided which is extended or retracted vertically in response to an applicator force applied thereto. An insulation blade housing with an insulation blade and a core blade housing, with a core blade are movingly disposed inside the applicator housing. Prior to a crimping operation, the applicator housing is retracted and a terminal is moved into position and aligned with the insulation and core blades. A lead wire is also positioned inside the terminal. As the applicator housing descends in response to the applicator force, it pushes the lead wire down into contact with the terminal. A cam lever, acting under the influence of the applicator force, moves a cam vertically, bringing together complementary members of an insulation anvil and a core anvil.

Abstract: In a method of inserting, into a board, axial-type electronic components, wherein each of the electronic components has a pair of lead wires extending from a main body and belongs to an assembly of electronic components connected by a tape as arranged at regular intervals, the components are grasped with a plurality of chucks which are intermittently moved to a component supplying position and a component transferring position, respectively. Each of these chucks comprises grasping pieces having first and second grasping grooves, the first grasping grooves having inner surfaces for grasping end portions of each of a first kind of the components whose taped portions are of a first tape interval, the second grasping grooves having inner surfaces for grasping end portions of each of a second kind of the components whose taped portions are of a second tape interval smaller than the first tape interval, the second grasping grooves being slightly deeper than the first grasping grooves.