Rotor Patents (Class 29/598)
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Patent number: 10040111Abstract: A method of manufacturing a laminated iron core includes performing at least two kinds of selectively-actuated punching processes by actuating respective punching units to form a plurality of iron core pieces, each of the punching units being switchable between an active state or a non-active state, and caulking and laminating the plurality of iron core pieces to manufacture the laminated iron core. The selectively-actuated punching processes are performed in one operation by selectively actuating each of the punching units between the active state and the non-active state.Type: GrantFiled: May 11, 2015Date of Patent: August 7, 2018Assignee: MITSUI HIGH-TEC, INC.Inventors: Souhachi Arima, Tomohiko Hayata
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Patent number: 10033257Abstract: A linear vibrator includes a stator having a housing including a receiving space, a moveable unit received in the receiving space, a coil attached to one of the stator and the moveable unit, a magnet assembly attached to the other of the stator and the moveable unit, an elastic member having one end connecting to the moveable unit and another end connecting to the stator for suspending the moveable unit in the receiving space, the elastic member having an elastic gap, and a damping block at least partially received in the elastic gap and deformable by the elastic member during the vibration of the moveable unit within a predetermined vibration amplitude. A boost force is produced by the damping block for accelerating the moveable unit to return to balanced position.Type: GrantFiled: July 1, 2015Date of Patent: July 24, 2018Assignee: AAC TECHNOLOGIES PTE. LTD.Inventor: Yang Zhang
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Patent number: 10027192Abstract: An interior permanent magnet motor includes: a rotator; a stator; a permanent magnet inserted into a magnet accommodating hole; and a slit formed on a radially outer side of the magnet accommodating hole. A space portion is ensured between a radially outer surface of the permanent magnet and a rotator core in each region opposed to the slit. The permanent magnet is apart from the rotator core via the space portion in the each region opposed to the slit.Type: GrantFiled: June 12, 2013Date of Patent: July 17, 2018Assignee: Mitsubishi Electric CorporationInventors: Kazuhiko Baba, Koji Yabe, Masahiro Nigo, Tomoaki Oikawa
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Patent number: 10012263Abstract: Rotating machines and rotors therefor are disclosed. The bearings may be magnetic bearings configured to magnetically levitate the rotor. The rotors may include a hollow fiber-reinforced composite shaft and a magnetic bearing rotor core disposed on the shaft and configured for use with the magnetic bearing. In some examples, the rotating machines may be electrical machines.Type: GrantFiled: September 13, 2013Date of Patent: July 3, 2018Assignee: ABB Research, LtdInventors: Darren Dale Tremelling, Dezheng Wu, Steven Carl Englebretson, Simon E. Mushi, Se Young Yoon, Yujing Liu
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Patent number: 9997981Abstract: An electric machine includes a housing, a driveshaft and a rotor which is mounted on the driveshaft. The driveshaft is supported on the housing by at least one rolling-contact bearing and in addition by an electrically-conductive slide bearing which also establishes an electric connection between the driveshaft and the housing.Type: GrantFiled: December 11, 2015Date of Patent: June 12, 2018Assignees: AUDI AG, KARLSRUHER INSTITUT FÜR TECHNOLOGIEInventors: Josef Rusch, Bastian Heidler
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Patent number: 9979244Abstract: The present invention concerns a rotating electrical machine, comprising: a magnetic mass (2), in particular a rotor, comprising first housings (3), a plurality of permanent magnets (11) inserted into the first housings (3), and shims (20), preferably deformable, inserted into the first housings (3) and/or into second housings (12) provided in the magnetic mass (2), the shims (20) being configured to wedge the magnets (11) in the first housings by plastic and/or elastic deformation.Type: GrantFiled: March 6, 2014Date of Patent: May 22, 2018Assignee: MOTEURS LEROY-SOMERInventors: Michel Droit, Stéphane Dufau, Sébastien Porcher, Nicolas Gluard
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Patent number: 9979264Abstract: A method for manufacturing a laminated rotor core comprises a first step of positioning and mounting a laminated core body 14 on a mounting table 17 of a carrying tray 16, a second step of positioning and arranging the laminated core body 14 mounted on a mounting table 17 on a lower die 28, the laminated core body 14 having permanent magnets 15 inserted into respective magnet insertion holes 11 and 12, and clamping the laminated core body 14 mounted on the mounting table 17 by an upper die 29 and a lower die 28, and a third step of pushing resin out of resin reservoir pots 42 provided in the lower die 28 and filling the respective corresponding magnet insertion holes 11 and 12 of the laminated core body 14 with the resin through resin passages 43 formed in the mounting table 17.Type: GrantFiled: February 26, 2013Date of Patent: May 22, 2018Assignee: MITSUI HIGH-TEC, INC.Inventors: Hisatomo Ishimatsu, Hirotoshi Mabu, Yoshiaki Yamamoto, Iwao Myojin
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Patent number: 9973047Abstract: The invention relates to a rotating electric machine, such as a dynamometer. The rotor of the machine comprises a circular row of resultant magnetic poles of which the polarity forms an alternation of opposed poles. The resultant poles each include a pair of permanent magnets in a “V”, each equipped with a north pole N, a south pole S, and opposed faces, where the magnet poles are located. In each resultant pole the magnets are disposed so as to have faces having identical polarities, which faces are oriented radially outwardly, facing towards one another, thus forming therebetween an angle ? between 90° and 110°, which makes it possible to increase the efficiency. The invention also relates to a turbomachine test stand equipped with a dynamometer enabling a recovery of electrical energy. The invention also relates to a hybrid motor vehicle propelled by the rotating electric machine.Type: GrantFiled: September 9, 2015Date of Patent: May 15, 2018Assignee: Safran Aero Boosters SAInventors: Alain Lacroix, Quac Hung Tran, Benoit Meys
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Patent number: 9941770Abstract: An electrical submersible pump assembly has a motor that drives the pump. The motor has a stator having a bore, a shaft extending through the stator, and rotor sections mounted to the shaft, each of the rotor sections having first and second end rings. A non rotating bearing body has a periphery retained in non rotating engagement with the bore of the stator. The bearing body has a first end axially spaced from the first end ring, defining a first gap, and a second end axially spaced from the second rotor ring, defining a second gap. A first thrust washer is located in the first gap. Each thrust washer has a metal or carbide thrust surface for contact with the bearing body and an elastomeric thrust surface for contact with one of the end rings.Type: GrantFiled: December 23, 2014Date of Patent: April 10, 2018Assignee: Baker Hughes, a GE Company, LLCInventors: Michael R. Rumbaugh, James Christopher Clingman
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Patent number: 9917493Abstract: A molding apparatus and method for fixing permanent magnets in a rotor core during production of drive motors for environmental vehicles, in which the permanent magnets, which are inserted into magnet insertion apertures of the rotor core, are aligned at identical positions with respect to the axial direction of the rotor core, thus contributing to an improvement in the performance of the drive motors.Type: GrantFiled: July 7, 2016Date of Patent: March 13, 2018Assignees: Hyundai Motor Company, Kia Motors CorporationInventors: Jae Young Kie, Kwang Kyeong Sung
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Patent number: 9882458Abstract: Method for producing a stator winding (18) of an electric machine (10), in particular an AC generator, wherein the stator winding (18) has at least n phase windings (120, 121, 122, 123, 124), and one phase winding (120, 121, 122, 123, 124) has a plurality of directly successive wound coils (82) with coil sides (88) and coil side connectors (91), wherein the coils (82) are divided into first coils (82.1) and second coils (82.2), with a forming tool (100), in which slots (105, 106; 105?, 106?) are provided which are suitable for accommodating the coils (82), wherein a first coil (82.1) is arranged in a slot (105; 105?), and a second coil (82.2) is arranged in another slot (105; 105?), characterized in that n?1 slots (105, 106; 105?, 106?) are arranged between the first coil (82.1) and the second coil (82.2).Type: GrantFiled: December 1, 2011Date of Patent: January 30, 2018Assignee: SEG Automotive Germany GmbHInventors: Gert Wolf, Klaus Herbold, Gerlinde Weber, Christoph Schwarzkopf, Eberhard Rau, Alexander Mueller, Helmut Kreuzer, Kurt Reutlinger
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Patent number: 9847682Abstract: A rotor includes a hollow cylindrical rotor core that has a center hole, in which a rotating shaft is to be press-fitted, and a plurality of magnet-receiving holes in which a plurality of permanent magnets are respectively received. In a radially inner surface of the rotor core defining the center hole, there are formed a plurality of non-contacting recesses and a plurality of contacting protrusions alternately in the circumferential direction of the rotor core. Each of the non-contacting recesses is recessed radially outward so as not to be in contact with the rotating shaft. Each of the contacting protrusions protrudes radially inward so as to be in pressed contact with the rotating shaft. The rotor core further has a plurality of through-holes each of which penetrates the rotor core in the axial direction of the rotor core and is located radially outside a corresponding one of the contacting protrusions.Type: GrantFiled: November 17, 2014Date of Patent: December 19, 2017Assignee: DENSO CORPORATIONInventor: Yuki Takahashi
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Patent number: 9837881Abstract: In a method for producing an individual-segment rotor for an electric machine, a shaft is arranged in a mold and a plurality of laminated core segments, which are at a distance from one another, are arranged on the circumference of the shaft in a distributed manner in the mold. The laminated core segments each have a fixing contour for a form closure for radially fixing the laminated core segment on the shaft. In addition, a permanent magnet is arranged between each pair of laminated core segments. An intermediate space between the shaft and each fixing contour of the laminated core segments is filled with a curable nonmagnetic material. The curable nonmagnetic material forms a form closure with respect to the radial direction with each fixing contour, and therefore each laminated core segment is retained on the shaft by the form closure.Type: GrantFiled: August 27, 2013Date of Patent: December 5, 2017Assignee: SIEMENS AKTIENGESELLSCHAFTInventors: Helmut Schneider, Armin Stäblein, Benjamin Volkmuth
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Patent number: 9825505Abstract: In a rotor of a rotary electric machine including a pair of gutter-shaped concave portions which are formed along a side surface positioned at the outside of an axis of field-magnet core components so as to install and protect a pair of lead wires, balance-correction concave portions formed by a molding die are provided at shoulders of claw-shaped magnetic poles being nearest to the gutter-shaped concave portions in claw-shaped magnetic poles arranged at positions which are evenly separated at least in a circumferential direction with respect to the pair of gutter-shaped concave portions.Type: GrantFiled: December 3, 2012Date of Patent: November 21, 2017Assignee: Mitsubishi Electric CorporationInventors: Kazunori Tanaka, Ryuzo Morita
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Patent number: 9819235Abstract: A rotor core has a regular decagon base portion in its cross section relative to a shaft center and ten convex portions each of which is located between each angle of the regular decagon base portion. Each convex portion has a first convex curve having a single curvature radius. Each permanent magnet is a curved plate and has a concave curve and a second convex curve. Each permanent magnet is provided so that the concave curve adheres on the first convex curve. When each permanent magnet moves in circumferential direction relative to the rotor core, the concave curve slides on the first convex curve of the rotor core. A position of the smallest gap clearance between the second convex curve and the stator does not change. A magnetic-flux-strength maximum position is not changed easily.Type: GrantFiled: November 21, 2014Date of Patent: November 14, 2017Assignee: DENSO CORPORATIONInventor: Makoto Taniguchi
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Patent number: 9819238Abstract: Obtain a rotary electric machine by which a share of coil slots for a stator winding in slots, which are formed in a stator core, can be increased, and heat generation at a central portion of a stator can be decreased. The stator winding is composed of coil slots, which are inserted to the slots, and coil ends extended toward the outside in the axis direction of the stator core; and the coil conductors of the coil slots are configured in such a way that cross-sectional areas at central portions in the axis direction are wider cross-sectional areas at both end portions, and the cross-sectional areas of the coil conductors are reduced along the coil slots from the central portions to the both end portions.Type: GrantFiled: March 4, 2014Date of Patent: November 14, 2017Assignee: Mitsubishi Electric CorporationInventors: Yutaka Ikura, Shinkichi Sawa, Tatsuro Hino, Tetsuya Yokogawa, Atsushi Sakaue
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Patent number: 9806587Abstract: A system and method to reduce core loss in the stator of an electric motor by first preparing laminations of the stator and/or rotor in a water jetting operation, punching or stamping operation, laser cutting operation, or similar manufacturing operation, and then subjecting the laminations to a temperature treatment in a manner such that, upon assembly into a stator and/or rotor of an electric motor and operated within expected parameters, core loss is reduced. The system and method subjects the laminations to a cold bath preferably consisting of liquid nitrogen, after stamping but preferably prior to assembly, and then stacking the laminations together for assembly as a stator and/or rotor of an electric motor.Type: GrantFiled: August 22, 2014Date of Patent: October 31, 2017Inventor: Robert Ross
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Patent number: 9793771Abstract: An electric motor rotor including a magnetic core, magnets fastened to the periphery of the magnetic core, and a wire wound with touching turns around the magnetic core and the magnets. The wire includes a metal core surrounded by an electrically insulating layer, itself covered by an outer sheath of thermo-adhesive material, the turns being fastened to one another by adhesion between mutually contacting portions of the outer sheath. A method of fabricating such a rotor. An electric motor including such a rotor.Type: GrantFiled: November 28, 2013Date of Patent: October 17, 2017Assignee: Safran Electronics & DefenseInventors: Bernard Rabret, Bruno Andre, Gaetan Princay, Jerome Piaton, Thierry Bessede
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Patent number: 9787147Abstract: An interior permanent magnet motor includes a stator having teeth on which a coil is wound, a rotor rotatably provided inside the stator, the rotor including a plurality of rotor sectors, and at least two permanent magnet recesses formed between the rotor sectors. Ferrite permanent magnets are embedded in predetermined ones of the permanent magnet recesses that are formed in an inner portion of the rotor. Rare-earth permanent magnets are embedded in the other ones of the permanent magnet recesses that are formed in an outer portion of the rotor.Type: GrantFiled: June 26, 2012Date of Patent: October 10, 2017Assignee: Komotek Co., Ltd.Inventors: Deok Geun Kim, Han Sam Cho, Kyu Yun Hwang
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Patent number: 9735646Abstract: A motor rotor-blank assembly for a motor is provided. The rotor-blank assembly includes a rotor including a plurality of rotor anti-rotation features; and a blank having a hollow core and including a plurality of blank anti-rotation features corresponding to the rotor anti-rotation features, wherein the rotor anti-rotation features and the blank anti-rotation features work in conjunction to maintain the blank fixed within the rotor during rotation of the rotor.Type: GrantFiled: July 21, 2014Date of Patent: August 15, 2017Assignee: Thomson Industries, Inc.Inventors: Jeffrey G. Johnson, Robert A. Lipsett
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Patent number: 9729020Abstract: An example stator assembly includes a stator for establishing a core side of a channel. A plurality of stator windings are secured relative to portions of the stator core. The plurality of stator windings establish a winding side of the channel. At least a portion of the channel is configured to communicate a cooling fluid from a first axial end of the stator core to an opposing axial end of the stator core.Type: GrantFiled: March 22, 2011Date of Patent: August 8, 2017Assignee: Hamilton Sundstrand CorporationInventor: Debabrata Pal
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Patent number: 9712009Abstract: A rotor axle of a high speed permanent magnet machine including a first part and a second part, both manufactured from a magnetically non-conducting material. The parts include an inner end and an outer end, and they can be axially interconnected one after the other by the inner ends to constitute an integral rotor axle. Their outer ends include bearing structures to fit the rotor axle with bearings. A cylindrical and solid permanent magnet is provided coaxially with the first part and the second part in between them and magnetized perpendicularly to the axial direction of the cylinder. The inner end of the first part of the rotor axle includes a cylindrical external surface with an external thread, the inner end of the second part includes a cylinder sleeve having an internal base part corresponding in shape to the cylindrical permanent magnet to constitute a space for the permanent magnet.Type: GrantFiled: November 25, 2013Date of Patent: July 18, 2017Assignees: LAPPEENRANNAN TEKNILLINEN YLIOPISTO, SAIMAAN AMMATTIKORKEAKOULU OYInventors: Timo Pukki, Jussi Sopanen, Aki Lipponen, Janne Nerg, Juha Pyrhonen
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Patent number: 9695824Abstract: A pump shaft (10; 12) and a pump member (16; 18) mountable on the shaft for rotation with the shaft have respective contact surfaces that contact when the pump member is mounted on the shaft. At least one of the contact surfaces is formed such that corrosion products of the surface are substantially incompatible with the other contact surface so that joining of the shaft and pump member at the contact surfaces by corrosion is substantially prevented. The pump shaft and pump member may be parts of a dry pump.Type: GrantFiled: August 31, 2010Date of Patent: July 4, 2017Inventor: Emmanuel Uzoma Okoroafor
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Patent number: 9692281Abstract: There is provided a method for producing a rotor laminated core by laminating circular core pieces. The method determines a first blanking area, a second blanking area and a third blanking area in the magnetic steel board, wherein the first blanking area defines a shape of the core piece, the second blanking area defines a shape of a magnet-insertion hole, and the third blanking area defines a shape of an arbitrary part in the magnetic steel board. The method also forms a temporary aperture in the second blanking area, forms a thinning part which extends from the temporary aperture to the third blanking area, and blanks the first blanking area, the second blanking area and the third blanking area, thereby producing each circular core piece including the thinning part and magnet-insertion holes formed in a circumferential direction.Type: GrantFiled: February 12, 2014Date of Patent: June 27, 2017Assignee: MITSUI HIGH-TEC, INC.Inventors: Akihiro Hashimoto, Takahiro Shimizu
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Patent number: 9680357Abstract: A method for manufacturing a rotor with permanent magnets may include providing a central core with a desired cross-section; providing a plurality of ferromagnetic discs having a hole shaped in a complementary manner to the cross-section of the central core; stacking up the ferromagnetic discs around the central core to form a cylindrical structure with a longitudinal cavity, wherein the longitudinal cavity is formed by the holes of the stacked-up ferromagnetic discs; integrally blocking together the stacked-up ferromagnetic discs; and removing the central core. A rotor may be manufactured by the method. The rotor may be used in an electric motor.Type: GrantFiled: September 19, 2013Date of Patent: June 13, 2017Assignee: IFP ENERGIES NOUVELLESInventors: Davide Bettoni, Andrea Bertoldo
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Patent number: 9660490Abstract: Provided is a permanent magnet type motor capable of improving a demagnetization proof stress almost without lowering a generated torque, and reducing a torque ripple and a cogging torque by improving a gap magnetic flux density distribution. Portions having a low demagnetization proof stress of a plurality of permanent magnets incorporated into a rotor core are partially and equally demagnetized.Type: GrantFiled: August 15, 2013Date of Patent: May 23, 2017Assignee: SANYO DENKI CO., LTD.Inventors: Toshihito Miyashita, Manabu Horiuchi
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Patent number: 9647517Abstract: A manufacturing method of a helical core for a rotating electrical machine includes: first step forming a yoke portion extending along one direction and tooth portions protruding toward a width direction of the yoke portion from a first side edge of the width direction, with respect to a belt-shaped metal plate extending along the one direction; second step forming a notch at a position between tooth portions of the yoke portion after the first step; and third step processing the belt-shaped metal plate into a helical shape by applying bending to the metal plate so that the belt-shaped metal plate is curved toward the width direction sequentially from a portion where the notch is formed after the second step, and in the third step, a distance between a position where the application of bending starts and the position where the notch is formed is limited to within a predetermined dimension.Type: GrantFiled: January 28, 2011Date of Patent: May 9, 2017Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventor: Yousuke Kurosaki
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Patent number: 9621012Abstract: A lamination pack for a motor and method of forming the lamination pack is provided. The method includes inserting a plurality of conductor bars into a plurality of rotor slots defined by a lamination stack such that opposing bar ends of the conductor bars extend from opposing end faces of the lamination stack, skewing the lamination stack and the conductor bars to a skew angle relative to a rotation axis of the lamination stack, and subsequently bending the bar ends of the conductor bars in opposing radial directions to a locking angle greater than the skew angle, to lock each of the conductor bars in its respective rotor slot. The bent bar ends exert a compressive axial locking force on the lamination stack to prevent axial and radial movement of the laminations in the lamination stack and to prevent axial movement of the conductor bars relative to the lamination stack.Type: GrantFiled: January 7, 2015Date of Patent: April 11, 2017Assignee: GM Global Technology Operations LLCInventors: John S. Agapiou, Michael D. Hanna
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Patent number: 9601955Abstract: The present invention relates to a rotor for a rotary electric machine, extending along a longitudinal axis, including: projecting poles having pole shoes, and at least one internal cooling channel extending axially along at least one pole shoe.Type: GrantFiled: October 4, 2012Date of Patent: March 21, 2017Assignee: MOTEURS LEROY-SOMERInventor: Alexis Dutau
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Patent number: 9601952Abstract: A magnet embedded rotor configured to provide an improved magnetization ratio of the field permanent magnets is provided. The magnet embedded rotor includes a first annular core in which first permanent magnets are embedded, and a second annular core in which second permanent magnets, which are independent from the first permanent magnets, are embedded. The magnet embedded rotor has a structure in which the second annular core is fitted onto the outer periphery of the first annular core. The first permanent magnets and the second permanent magnets constitute field permanent magnets.Type: GrantFiled: February 6, 2014Date of Patent: March 21, 2017Assignee: JTEKT CORPORATIONInventors: Hiroshi Yoshikawa, Akira Hiramitsu
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Patent number: 9590478Abstract: A laminated iron core manufacturing method in a blanking die apparatus having multiple machining stations is provided. The method includes feeding a belt-shaped workpiece progressively in a longitudinal direction in the blanking die apparatus, operating cutting tools provided in the respective machining stations simultaneously to perform predetermined blanking operations on the progressively fed workpiece and finally perform a contour blanking operation on the workpiece so as to form core pieces, and laminating the core pieces within or outside the blanking die apparatus to thereby manufacture a laminated iron core. An auxiliary cutting tool is operated to form a disposal hole by partly blanking a scrap forming area of the workpiece simultaneously with the operations of the cutting tools of the multiple machining stations, to thereby secure a load balance of the blanking die apparatus in the feeding direction.Type: GrantFiled: November 5, 2014Date of Patent: March 7, 2017Assignee: MITSUI HIGH-TEC, INC.Inventors: Takahiro Shimizu, Hironosuke Taniishi
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Patent number: 9583984Abstract: A rotator member 300 includes a tubular sleeve 301 having a first end surface and a second end surface, a plurality of magnet segments 311 circumferentially disposed at a radially outside of the sleeve 301, and a tubular member 321 adapted to cover the magnet segments 311 from a radially outside to hold the magnet segments 311 between the tubular member 321 and the sleeve 301. The sleeve 301 has an inner circumference surface that includes a tapered surface that gradually and outside the radial direction expands in a direction from the first end surface toward the second end surface.Type: GrantFiled: April 2, 2014Date of Patent: February 28, 2017Assignee: Fanuc CorporationInventor: Yohei Arimatsu
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Patent number: 9570947Abstract: The electric rotating machine includes a stator having an inner hole, a rotor disposed in the inner hole of the stator with a gap with an inner periphery of the stator and formed with magnet housing holes each housing a permanent magnet as a magnetic pole embedded in the outer periphery of the rotor, and a shaft pressure-inserted into a center hole of the rotor. The rotor includes, for each adjacent two of the magnet housing holes, a beam portion formed radially outside the magnet housing holes, a projecting portion projecting radially inward to define the center hole, an extension portion formed radially outside the projecting portion and radially outside the magnet holes, and a plate-shaped bridge portion connecting the beam portion and the extension portion.Type: GrantFiled: September 18, 2013Date of Patent: February 14, 2017Assignee: DENSO CORPORATIONInventor: Junichi Nakazono
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Patent number: 9570968Abstract: A rotor of an induction motor includes a core assembly including a plurality of core discs formed with a plurality of slots; a plurality of conductive bars passing through the slots, each of the conductive bars having a first end and a second end respectively extended out of a first end surface and a second end surface of the core assembly; a first end ring assembly including a plurality of first conductive rings stacked on each other and penetrated by the first ends of the conductive bars; and a second end ring assembly including a plurality of second conductive rings stacked on each other and penetrated by the second ends of the conductive bars; wherein the first conductive rings and the second conductive rings are respectively welded to the first ends and the second ends of the conductive bars by electron beam welding or laser welding.Type: GrantFiled: September 21, 2016Date of Patent: February 14, 2017Assignee: Shanghai XPT Technology LimitedInventors: Ruilin Ray Chen, Jifei Ma
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Patent number: 9559555Abstract: A rotor includes: a circular rotor core; and a plurality of ? magnets. The ? magnets are contained in a magnet holding sections such that the same magnetic pole of one magnet as that of another magnet adjacent to said one magnet faces the same magnet pole of the adjacent magnet in circumferential directions of the rotor core. Given that the number of magnetic poles of the rotor is denoted by P, the maximum outside diameter of the rotor core is denoted by Dr [mm], and the thickness of the plate-like magnet in a circumferential direction of the rotor core is denoted by Lm [mm], the following inequality (2) is satisfied: 0.665×10?4×P2?0.28×10?2×P+0.577×10?1<(Lm/Dr)<3.38×10?4×P2?1.86×10?2×P+3.36×10?1??(2).Type: GrantFiled: July 21, 2015Date of Patent: January 31, 2017Assignee: MABUCHI MOTOR CO., LTD.Inventor: Tadayuki Wakita
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Patent number: 9531225Abstract: The electric rotating machine includes a stator having an inner hole, a rotor disposed in the inner hole of the stator with a gap with an inner periphery of the stator and formed with magnet housing holes each housing a permanent magnet as a magnetic pole embedded in the outer periphery of the rotor, and a shaft pressure-inserted into a center hole of the rotor. The rotor includes, for each adjacent two of the magnet housing holes, a beam portion formed radially outside the magnet housing holes, a projecting portion projecting radially inward to define the center hole, an extension portion formed radially outside the projecting portion and radially outside the magnet holes, and a plate-shaped bridge portion connecting the beam portion and the extension portion.Type: GrantFiled: September 18, 2013Date of Patent: December 27, 2016Assignee: DENSO CORPORATIONInventor: Junichi Nakazono
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Patent number: 9520762Abstract: A twisting method is described, for twisting free end portions of bar conductors for the stator or rotor bar winding of an electrical machine. The twisting method allows achieving a non uniform twisting of the bar conductors from the welding side of the stator or rotor core by means of a twisting fixture. The twisting fixture comprises a pocket member including a main structure provided with an arc of adjacent pockets and a secondary structure, provided with at least one further pocket, which can axially translate with respect to the main structure.Type: GrantFiled: May 5, 2014Date of Patent: December 13, 2016Assignee: TECNOMATIC S.p.A.Inventor: Sante Guercioni
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Patent number: 9472984Abstract: A rotor includes a rotation shaft having a rotation axis; a rotator core fixed to the rotation shaft and having an axial end face and an outer circumference face; an end plate covering the axial end face of the rotator core; and a magnet cover covering the outer circumference face of the rotator core. The magnet cover has a first end portion adjacent to the end plate and a second end portion which is opposite to the first end portion in an axial direction. The first end portion of the magnet cover covers entire outer periphery edge of the end plate. The first end portion of the magnet cover is bent toward the rotation axis in entire outer periphery edge of the magnet cover.Type: GrantFiled: August 8, 2013Date of Patent: October 18, 2016Assignee: DENSO CORPORATIONInventor: Makoto Taniguchi
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Patent number: 9455612Abstract: A method of manufacturing a laminated core includes inserting permanent magnets 14 into magnet insertion holes 12, 12a of a core body 13; injecting a resin 18 into the holes 12, 12a from resin reservoir pots 17 in the die 15 (16) to fix the magnets 14; placing a dummy plate 19 between the die 15 having the pots 17 and the body 13, the plate 19 having gate holes 35, 35a guiding the resin 18 from the pots 17 into the holes 12, 12a, the hole 35 (35a) overlapping with both of a part of the hole 12 (12a) and a surface of the body 13; poring the resin 18 via the holes 35, 35a and curing the resin 18 in the holes 12, 12a; and separating the plate 19 from the body 13 to remove the resin 18 overflowed from the holes 12, 12a.Type: GrantFiled: October 27, 2011Date of Patent: September 27, 2016Assignee: MITSUI HIGH-TEC, INC.Inventors: Yuichi Hirayama, Kento Aono, Naoki Isomura
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Patent number: 9450461Abstract: A rotating electric machine comprising a rotor (2) comprising a body (34) on the periphery of which are installed conductors (36) forming the winding, and a stator (3) positioned around the rotor (2) comprising a magnetized structure extending along a circumference of the stator (3). The body (34) of the rotor (2) is made partially of plastic, in the region of the teeth which conventionally separate the notches near the air gap, on the periphery of the armature. A modified structure of magnets of Halbach type is made with magnets of NdFeB type to reduce the thickness of the stator (3), to increase the radius (R2) of the rotor (2) so as to position all the conductors (36) on the periphery of the body (34) of the rotor (2) on one and the same layer at a diameter of maximum value.Type: GrantFiled: April 22, 2011Date of Patent: September 20, 2016Assignee: Valeo Equipements Electriques MoteurInventors: Nicolas Labbe, Philippe Tesson, Benoit Dupeux, Aurélien Vauquelin, Jean-Paul Vilain
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Patent number: 9444386Abstract: An apparatus comprises a processing system (201) configured to produce voltage control signals for controlling an electrical machine (202) comprising two or more multiphase stator windings. The processing system is configured to produce the voltage control signals on the basis of rotation-converted stator currents expressed in a coordinate system bound to a rotor of the electrical machine and on the basis of a model of the electrical machine modeling at least inductances of the multiphase stator windings and mutual inductances between the multiphase stator windings. The processing system is configured to convert phase currents of the multiphase stator windings into the rotation-converted stator currents with a conversion rule corresponding to a form of the model of the electrical machine where each of the stator flux-linkages of the model is dependent on only one of the rotation-converted stator currents in spite of the mutual inductances between the multiphase stator windings.Type: GrantFiled: May 25, 2012Date of Patent: September 13, 2016Assignee: THE SWITCH DRIVE SYSTEMS OYInventors: Tomi Knuutila, Riku Pöllänen, Samuli Kallio, Pasi Peltoniemi, Jussi Karttunen
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Patent number: 9438077Abstract: A method, system, and apparatus including an electric machine having a plurality of rotor bars and a first coupling component configured to electrically couple the plurality of rotor bars together. Each rotor bar of the plurality of rotor bars includes a first metallic material having a first electrical resistivity and a second metallic material cast about the first material, where the second metallic material has a second electrical resistivity greater than the first electrical resistivity. The first metallic material has a first end and a second end opposite the first end and the first coupling component is coupled to the first end of the first metallic material.Type: GrantFiled: July 23, 2012Date of Patent: September 6, 2016Inventors: James P. Alexander, Robert Dean King, Ayman Mohamed Fawzi EL-Refaie
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Patent number: 9431886Abstract: A method for producing a magnet plate for a linear motor is provided. The magnet plate comprises a base plate and a plurality of magnets juxtaposed to one another on a surface of the base plate. The method comprises providing the plurality of magnets on a surface of the base plate at a certain interval, placing the base plate into a mold, supplying a resin material into the mold, so as to form a resin molding covering the plurality of magnets on the surface of the base plate by means of injection molding, and magnetizing the plurality of magnets.Type: GrantFiled: August 17, 2012Date of Patent: August 30, 2016Assignee: FANUC CORPORATIONInventors: Yoshifumi Shimura, Takuya Maeda, Yuusuke Kondou
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Patent number: 9431860Abstract: A rotor that can reduce the used amount of resin for securing a permanent magnet is provided. The rotor includes a rotor core provided fixedly to a rotation shaft and having a magnet insertion hole extending in an axial direction formed therein, a permanent magnet embedded in the magnet insertion hole and extending in the axial direction and extending in a direction inclined relative to a radial direction of the rotor core, and a resin layer that secures the permanent magnet to the rotor core. The resin layer covers a surface of the permanent magnet and is in contact with an inner surface of the magnet insertion hole. A hollow space extending in the axial direction is left in the magnet insertion hole at an inner side in the radial direction relative to the permanent magnet. Part of the inner surface of the magnet insertion hole is exposed to the hollow space.Type: GrantFiled: December 22, 2009Date of Patent: August 30, 2016Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Yasuhiro Endo
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Patent number: 9425658Abstract: A rotor has a rotor shaft, a rotor boss, a first magnetic pole, a second magnetic pole, an end cover, and a radially-outer cover. The first and the second magnetic poles are placed to a radially outer periphery of the rotor boss to be alternately arranged in a circumferential direction. A space is defined between the end cover and the first magnetic pole or the second magnetic pole, which is made of a magnet. The radially-outer cover has a first end portion and a second end portion, at least one of the first end portion and the second end portion being defined as a particular end portion. The particular end portion of the radially-outer cover is inwardly crimped onto the end cover in a radial direction.Type: GrantFiled: September 24, 2013Date of Patent: August 23, 2016Assignee: DENSO CORPORATIONInventors: Hiroki Tomizawa, Makoto Taniguchi
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Patent number: 9417628Abstract: A production failure analysis system including a factory quality control unit configured to transmit a trigger signal when a production failure is detected, and an analytics unit. The analytics unit is configured to determine a root cause of the production failure by at least receiving the trigger signal from a factory quality control unit, extracting production data from a database when the trigger signal is received, wherein the production data includes process input variables, and identifying one or more potential root causes of the production failure based in part on an analysis of the process input variables.Type: GrantFiled: March 13, 2013Date of Patent: August 16, 2016Assignee: Western Digital Technologies, Inc.Inventors: Kiam Hwee Sim, Nattaphat Kojarunchitt, Apisit Boonseng, Meng Seng Ng
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Patent number: 9385573Abstract: A rotor includes a rotor laminated steel plate (12), rotor end plates (16, 18) arranged on both end surfaces of the rotor laminated steel plate (12), and balance weights (20, 22) provided on the outer surfaces of the rotor end plates (16, 18), respectively. The rotor laminated steel plate (12) and the rotor end plates (16, 18) are provided with at least three axial through holes (24) that are equally spaced apart in the circumferential direction. The rotor laminated steel plate (12) and the rotor end plates (16, 18) are fixed by three rivets (26a, 26b, 26c) passing through the axial through holes (24), respectively. The balance weight (20) is fixed to the rotor end plate (16) by the two rivets (26a, 26b) of the three rivets.Type: GrantFiled: March 25, 2010Date of Patent: July 5, 2016Assignee: FUJITSU GENERAL LIMITEDInventor: Naoya Morozumi
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Patent number: 9369014Abstract: Provided are a rotor of a motor capable of attaining a high-speed rotation by appropriately dispersing a stress exerted on a flux barrier portion while reducing a leakage of magnetic flux, and a fan driving motor including the rotor. A second inner wall surface is greater than a first inner wall surface in length in a cross-section perpendicular to a rotational axis (C). A side wall surface has a flux barrier wall surface extending from each of both ends of the second inner wall surface in the cross-section perpendicular to the rotational axis (C), the flux barrier wall surface extending outward relative to the second inner wall surface in an extending direction of the second inner wall surface and more distant from an outer edge of a rotor as it goes from the second inner wall surface toward the first inner wall surface in the cross-section perpendicular to the rotational axis (C).Type: GrantFiled: December 6, 2011Date of Patent: June 14, 2016Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.Inventors: Hiroaki Kawasaki, Yuichi Yoshikawa
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Patent number: 9343930Abstract: A stator has a plurality of segments connected with connectors to define a core for the stator. Each of the segments comprises a plurality of laminations arranged side by side forming a lamination stack with axially opposite sides. The lamination stack has an end cap abutting an axial side of the lamination stack. The end cap has first and second posts extending axially therefrom. At least one of the posts defines a wire path for wire wound around the stack. Each of the connectors comprises a bridge portion. The bridge portion has openings dimensioned to receive the posts in a manner that the connector is removably attachable to the post of the end cap of a segment and the post of the end cap of an adjacent segment. The connector has an insulator portion projecting from the bridge portion. The insulator portion extends between adjacent segments.Type: GrantFiled: May 15, 2013Date of Patent: May 17, 2016Assignee: Baldor Electric CompanyInventors: Matthew D. Hoffman, Robert J. Mantey, Douglas H. Sudhoff, Lorenzo Mazza, Bryan L. Paxton, Jeffrey L. Davis, Daniel Scott Dorsch
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Patent number: RE46691Abstract: A permanent magnet motor is provided with a housing, a rotating shaft supported within the housing, and magnetic coils arranged within the housing. A hydrostatic bearing is disposed on the rotating shaft, the hydrostatic bearing having a permanent magnet incorporated therewith that restricts movement of the rotating shaft in a radial direction.Type: GrantFiled: April 23, 2015Date of Patent: January 30, 2018Assignee: NEW WAY MACHINE COMPONENTS, INC.Inventor: Andrew J. Devitt