Abstract: A system and method for manufacturing a stator is shown. An automated stator press is used to assemble a stator. The automated stator press includes a support frame, a control system, a sensor, and a hydraulic ram. Stator laminations are stacked onto a mandrel. The mandrel is placed in the support frame. A stator housing is placed over the mandrel. The hydraulic ram compresses the stator laminations in the stator housing. The control system receives compression information from the sensor, and operates the hydraulic ram based on stored process information and information received from the sensor. A stop is inserted in the stator housing to hold the stator laminations in a state of compression after removal of the hydraulic ram.

Abstract: A method for manufacturing a stator of a rotary electric machine includes: a step of forming a plurality of conductor segments each having at least a straight leg; a step of inserting the plurality of conductor segments into each of the slots in a plurality of radially aligned layers so that the straight legs can extend outside an end of the stator core; a step of stratifying the straight legs in radially aligned layers to correspond to the layers in the slots; a step of holding each of the stratified portions at grip portions; a step of circumferentially shifting each of the grip portions in a prescribed circumferential direction of the stator core; and a step of axially shifting each of the grip portions separately from another in an axial direction of the stator core to locate those of the grip portions to be connected adjacent to each other.

Abstract: Hollow cylindrical dynamo-electric machine stator cores may be made by superimposing at least two strips of core material to produce a composite strip. One or more of the strips may be run through a pressure roller structure prior to super-positioning of the strips. The one or more strips may contain internal apertures. The composite strip is coiled helically to produce the hollow cylindrical stator core. By pressure rolling at least one strip, the internal diameter of the stator core can be adjusted to reduce irregularities. By superimposing strips prior to coiling, thinner strips can be used without requiring the stator forming machine to operate longer or faster to produce stator cores of a given size, even though thinner strip material is being used. By using strips that contain internal apertures, unwanted deformations can be reduced. The pressure rolling aspects of the invention and the strips that may contain internal apertures are also applicable to coiling apparatus that uses only a single strip.

Abstract: In order to realize thinned armatures, a winder which winds coils at a high density while restricting coil ends within a restricted space is provided. An armature coil winder for winding coils in an armature core assembly having a plurality of slots in an outer circumference thereof comprising a winding former equipped with a fixed former which guides a coil into two slots and a movable former which restricts a position of a coil end between the slots by moving in the fixed former along both end surfaces of an armature core toward a center thereof, a former slider which shifts the movable former to a specified position, and coil shaping mechanism which is disposed at location other than that of the former slider and equipped with coil shaping blades functioning to shape the coil in the slots, thereby making it possible to wind coils at a high density by effectively utilizing winding spaces.

Abstract: The invention relates to a method for producing a shaft (22), and an apparatus containing such a shaft (22), in particular an armature shaft (22) of an electric motor-driven drive (12) that is brought to a nominal dimension (44). It is proposed that the shaft (22) be reshaped by means of material displacement (46) at at least one point until the nominal dimension (44) is reached.

Abstract: A pair of winding forms for mounting on opposite sides of a pole piece of a stator core on which coils are to be wound are held on a stator core by a tongue and groove arrangement formed on the winding forms and by a releasable locking pin that retains the tongue in the groove. Stops surfaces on the winding forms engageable with the stator core prevent the winding form assembly from rotatably rocking during the winding of a coil onto the pole piece. Other surfaces on the winding forms are positioned to engage the stator core to prevent the winding forms from moving radially toward the center axis of the stator. A method is provided for assembling the winding forms on a stator core and removing the winding forms from the stator core using a standard winding form handling mechanism and air actuators for moving the locking pin.

Abstract: A progressive stamping die assembly apparatus and method in which strip stock material advances in a first direction through the apparatus and substantially simultaneously with the strip stock movement, a transversely moveable die station moves in opposite second and third directions substantially perpendicular to the first direction to one of a plurality of predetermined positions.

Abstract: An installation and support apparatus or assembly 18 is provided for use in combination with an electric machine 10, such as a starter-alternator, which is adapted to be operatively installed between the engine block 12 and the transmission assembly 16 of a vehicle. The apparatus 18 includes a stationary support member or member 20, an inner or crankshaft engaging bearing 22, and an outer or rotor engaging bearing 24. Member 20 cooperates with bearings 22 and 24 to automatically create or form a relatively precise and uniform gap 54 between the stator assembly 26 and the rotor assembly 30 of electric machine 10, and further provides independent and additional support to the electric machine 10 and the vehicle's crankshaft 14.

Abstract: An improved method and apparatus for winding electrical coils and testing them, including heat bonding of resinous coating of the windings. Both the heat bonding and testing occur in the same apparatus and the testing takes place before the heat bonding so that if the winding is not satisfactory, it can be repaired rather than scraped.

Abstract: Disclosed are a device and a method for assembling a base and a main board assembly in a hard disk drive including an actuator having a magnetic head; a base having a spindle motor mounted thereon, the spindle motor rotating at high speed a disk on which the magnetic head is suspended to conduct data writing and reading; and a main board assembly assembled to a lower surface of the base. The device comprises a guide section for establishing a vertical assembling position of the base and the main board assembly and for allowing the main board assembly to be capable of a sliding movement to a predetermined location on the base; a stopper section for stopping the sliding movement of the main board assembly on the base; and a locker for locking the main board assembly stopped by the stopper section to the base in a vertical direction.

Abstract: Radial pressure is applied to a turbine generator armature bar using a simple hand held device that can be readily manipulated by a single human operator. A retainer platform has two wedge shaped portions with handles, and by the operator sliding the wedge shaped portions with respect to each other the operative width of the platform may be adjusted, including to slide and lock the platform in a conventional dovetail slot in a stator. An inflatable bladder is positioned on or mounted to the top surface of the platform and is dimensioned so as to apply radial pressure (for example through a filler) to armature bars mounted in the stator. A conduit, preferably having a valve with quick-release actuator in it, extends from the inflatable bladder and connects to a source of gas under pressure.

Abstract: An improved tool for pulling off a rotor of a motor from a shaft or a fan from a shaft, which improved tool is provided with hooked arms that are releasably but securely held at one end in the housing, without the use of retaining clips, so that the arms do not fall off during use or become lost, and so that they do not interfere with the use of the tool when using the securing bolts for pulling off a rotor. The housing of the improved tool of the invention is circular in shape, and in a first version, is provided with a plurality of equally-spaced holes about its circumference, which holes received the hooked ends of the hooked arms, so that various configurations of hooked arms may be provided to best suit the configuration of vanes and type of fan being pulled off a shaft.

Abstract: An electrical connector assembly for a power tool, a power tool and methods for assembling a power tool. A one-piece trace or spider terminal member assembly provides points of connection for the motor components, such as the field windings, the brushes and the switch. To assemble the motor, the terminal member assembly is positioned in the motor housing. To mount the terminal member assembly, the terminal member assembly is preferably co-molded with the housing or, alternatively, may snap-fit into connectors formed on the housing. The terminal member assembly and the housing are then preferably punched or stamped at points to provide the necessary number of electrically separated contact elements to connect the components of the motor. For example, the female ends or terminals of the field windings, the brushes and the switch are connected to the electrically separated contact elements to provide a suitable complete electrical circuit for the motor.

Abstract: In order to realize thinned armatures, a winder which winds coils at a high density while restricting coil ends within a restricted space is provided. An armature coil winder for winding coils in an armature core assembly having a plurality of slots in an outer circumference thereof comprising a winding former equipped with a fixed former which guides a coil into two slots and a movable former which restricts a position of a coil end between the slots by moving in the fixed former along both end surfaces of an armature core toward a center thereof, a former slider which shifts the movable former to a specified position, and coil shaping mechanism which is disposed at location other than that of the former slider and equipped with coil shaping blades functioning to shape the coil in the slots, thereby making it possible to wind coils at a high density by effectively utilizing winding spaces.

Abstract: Radial pressure is applied to a turbine generator armature bar using a simple hand held device that can be readily manipulated by a single human operator. A retainer platform has two wedge shaped portions with handles, and by the operator sliding the wedge shaped portions with respect to each other the operative width of the platform may be adjusted, including to slide and lock the platform in a conventional dovetail slot in a stator. An inflatable bladder is positioned on or mounted to the top surface of the platform and is dimensioned so as to apply radial pressure (for example through a filler) to armature bars mounted in the stator. A conduit, preferably having a valve with quick-release actuator in it, extends from the inflatable bladder and connects to a source of gas under pressure.

Abstract: A method of inserting a terminal stud adapter section of a terminal stud into the radial bore of a rotor, involving a tool, which includes an elongated tool body having a head at one end from which a pair of pins project. The head is preferably plated with copper. The head is received in the recess of a stud adapter section with the pins engaging in apertures in the adapter section. By inserting the adapter section in the radial bore of a rotor, the adapter section can be threaded to the bore copper. Upon removal of the tool from the recess of the adapter section, an outer section of the terminal stud is received within the radial bore and an inner end thereof makes electrical connection with the adapter section.

Abstract: The present invention relates to an auxiliary tool for assembling a scrubber which includes a motor, a shaft rotatably coupled to and extending through the motor, a shaft pin detachably connected to the shaft, and a disk coupled to the shaft and having a notch located relative to the shaft pin at a predetermined angle with respect to a longitudinal axis of the shaft when properly assembled. In specific embodiments, the auxiliary tool comprises a tool body configured to at least partially receive the motor, the shaft pin, the disk, and the notch of the disk. The tool body includes a first recess configured to at least partially receive the shaft pin and a protrusion configured to be at least partially received into the notch of the disk. The first recess and the protrusion are arranged at the predetermined angle to position the notch of the disk and the shaft pin of the scrubber for proper assembly at the predetermined angle with respect to the longitudinal axis of the shaft.

Abstract: Insertion devices may be used to insert portions of pre-wound coils into the slots of dynamoelectric machine components. Some machine components may have poles that have pole tips that extend away from the pole in a peripheral direction. Such pole tips may obstruct access to the slots from the axial region of the bore. The coil insertion devices may have a ram that has a longitudinal axis and may be configured to insert a portion of a stretch of pre-wound coil into a bore of the machine component. The coil insertion devices may have pushing members that move in a direction having a circumferential component with respect to the axis. The pushing members may insert portions of stretches of pre-wound coils into machine component slots that are difficult to access from the axial region of the bore.

Abstract: In a rotating electric machine including a rotor and a stator surrounding said rotor in substantially concentric relation therewith to establish a gap therebetween, and wherein the stator is formed with a plurality of radially oriented slots, each slot receiving a stator bar held in place by a wedge, an arrangement to minimize rotor windage loss wherein each wedge substantially fills its respective slot such that an end surface of the wedge is substantially flush with adjacent surfaces of the stator.

Abstract: A tool for driving a stator slide under a stator wedge within a radial slot of a stator core includes a frame including a pair of elongated rail members, the frame provided with a pair of handles at respective opposite ends of the elongated rail members. A force application cart is located between the rail members, the force application cart having a drive block thereon. A drive is connected to the frame, substantially intermediate opposite ends of the frame, the drive having an on/off trigger located on one of the handles. A lead screw is threadably engaged at one end with the force application cart and connected at an opposite end to the drive such that the drive rotates the lead screw when actuate; wherein in use, rotation of the lead screw causes axial movement of the force application cart and the drive block along the elongated rail members.

Abstract: A method and an apparatus for centering a disc drive assembly are disclosed. The assembly includes a rotational hub of a spindle motor, several annular spacer elements, and several disc platters loosely assembled into a disc pack. The rotational hub, each of the discs, and each of the spacer elements are centered respectively using a corresponding set of three springs as points of contact. The alignment and positioning of the springs are precisely controlled. Once centered, a retaining nut is fastened to a threaded portion of the spindle motor to firmly clamp the disc pack together before withdrawing the springs. Hub centering springs, disc centering springs, and spacer element springs are all adapted to provide the three points of contact for each component of the disc pack.

Abstract: A tool includes an elongated tool body having a head at one end from which a pair of pins project. The head is preferably plated with copper. The head is received in the recess of a stud adapter section with the pins engaging in apertures in the adapter section. By inserting the adapter section in the radial bore of a rotor, the adapter section can be threaded to the bore copper. Upon removal of the tool from the recess of the adapter section, an outer section of the terminal stud is received within the radial bore and an inner end thereof makes electrical connection with the adapter section.

Abstract: A device for mounting stator coils (7, 8) in stator laminated cores (6) is proposed which permits fabrication with an increased degree of automation. This is achieved according to the invention by virtue of the fact that a movable hoisting unit (1) is provided with a frame (2) and a holder (3), which can be moved relative to the frame (2), for a stator laminated core (6), the hoisting unit (1) comprising at least one processing tool (10, 12) which can be moved relative to the frame (2) and/or the holder (3).

Abstract: Methods and apparatus are disclosed for assembling an electric machine. The electric machine includes a plurality of stator segment assemblies that are mounted inside of a housing of an electric machine. The stator segment assemblies are positioned around an outer surface of an assembly fixture. The stator segment assemblies are held to the assembly fixture using a magnetic field that is generated by the assembly fixture. The housing is press fit or hot dropped over the stator segment assemblies. If the housing is hot dropped, the housing is heated to cause the housing to expand. The housing is positioned over the stator segment assemblies while the housing is hot. The housing cools and contracts around the stator segment assemblies to form an interference fit with the stator segment assemblies and then the stator and the housing are removed from the assembly fixture.

Abstract: An apparatus for shaping coil ends of a generator's stator having a plurality of sets of U-shaped large and small conductor segments. The apparatus includes four twister cylinders holding connection ends of the large and small conductor segments in four radial layers at an axial end of the stator, a rotating mechanism rotating the twister cylinders alternately in opposite directions, an elevating mechanism moving the twister cylinders in the axial direction of the stator, and a controller synchronously controlling the rotating mechanism and elevating mechanism.

Abstract: An apparatus and method for setting a gap in a hydrodynamic bearing of a disc drive spindle motor is provided. The invention comprises placing an end of the shaft into shaft support apertures in the hub, fitting a thrust bearing counterplate into a recess defined by an annular retaining flange that is proximate the end of the shaft, and deforming the counterplate to form a gap between the end of the shaft and a surface of the counterplate.

Abstract: A method of manufacturing a stator of a rotary electric machine is comprised of the following steps: providing a plurality of U-shaped basic conductor segments and a plurality of U-shaped connection conductor segments; forming the U-turn portions and straight portions into crossover portions, inserting the pair of straight portions of the basic and connection conductor segments into prescribed two slots of a stator core from one end thereof to extend from the other end, bending one of the pair of straight portions in the direction opposite to the other of the pair of extended straight portions so that the edges of straight portions extending from the prescribed slots can adjoin each other, connecting the adjoining edges to form a plurality of phase coils, and removing the U-turn portion of the connection conductor segments to form terminals of the phase coils.

Abstract: A workstation is provided for concurrently processing dynamo-electric machine core subassemblies that are at different stages of a dynamo-electric machine core manufacturing process. The workstation is configured to include a sequence of step processing units. Different units receive and process subassemblies that are at different stages of manufacture. A movable transferor substantially simultaneously advances a group of subassemblies forward through the sequence of units. The workstation can be integrated with conventional assembly line transport systems. These transport systems may be used to deliver input subassemblies to the workstation and to carry away output subassemblies. Subassemblies may be loaded into the workstation at the same time as finished subassemblies are unloaded from the workstation.

Abstract: An method and apparatus for the assembly of motors utilizing curable adhesives. The method includes stations for: treating motor components with adhesive, assembling the motor components piece by piece, holding assembled motor components under compressive tension, overgramming components as needed, and an operational and life testing station. Integral to using the method are multi-position preload/cure fixtures. These fixtures include frame and base pieces. The frame holds assembled and adhesive treated motor components under compressive tension with spring loaded guide shafts during the curing process. The frame rests on the base. The base features nests which align the motor components for engagement with the guide shafts. The base also features a retractor bar to facilitate the insertion and removal of motor components. The base also features an overgramming means which supplies a brief overgramming pressure on the motor components to fully seat motor components.

Abstract: An assembling apparatus for assembling rotating electrical machines having permanent magnets and armatures cores. The apparatus holds the armature core while the permanent magnets are assembled on to it thus avoiding hand labor. At all times, the rotor is supported so that it cannot cant relative to the stator and its permanent magnets and thus, no damage to the magnets or any coating thereon or to the armature will occur.

Abstract: A method for manufacturing a stator of a rotary electric machine includes: a step of forming a plurality of conductor segments each having at least a straight leg; a step of inserting the plurality of conductor segments into each of the slots in a plurality of radially aligned layers so that the straight legs can extend outside an end of the stator core; a step of stratifying the straight legs in radially aligned layers to correspond to the layers in the slots; a step of holding each of the stratified portions at grip portions; a step of circumferentially shifting each of the grip portions in a prescribed circumferential direction of the stator core; and a step of axially shifting each of the grip portions separately from another in an axial direction of the stator core to locate those of the grip portions to be connected adjacent to each other.

Abstract: Intermediate portion of a projection and a groove have respectively formed therein: straight portions extending in a certain width in a direction normal to each end surface of yoke portions; and, near the straight portions closer to end surfaces of yoke portions, contracted portions having a width smaller than the width of the straight portions. When the projection is fit by press fitting into the groove in the normal direction, groove walls on both diametrically outer and inner sides of the groove are deflected within an elastic region. When fit by pressing, the straight and contracted portions of the projection are elastically tightened together at the straight and contracted portions of the groove, respectively. An apparatus for assembling a stator core has a plurality of radially disposed and radially movable jigs for holding the segmented cores. Vertically movable cams are provided vertically downwards on an upper vertically movable plate.

Abstract: A method for producing a stator for electric machines, wherein a plurality of coils (10) is prewound and drawn into a stator lamination package. Subsequently the wire ends (14) of the coils (10) are fixed in place in a predetermined position. In order to be able to interconnect the wire ends or to fix them more dependably and faster in place at the terminals or auxiliary terminals provided, it is proposed that they are temporarily connected with a holding element (34) immediately after a coil (10) or group of coils has been wound, that this connection is maintained during the draw-in of the coils (10) into the stator lamination package, and that thereafter the wire ends (14) are mechanically transferred into their predetermined position.

Abstract: The balancing of rotors for dynamo-electric machines (e.g., electric motor armatures) is achieved by attaching a balancing strip to the rotor after an impregnation resin has been applied to the wire coils, and the unbalance of the rotor has been measured. To create the balancing strip, a material supply selectively and incrementally delivers a predetermined quantity of material, such that the quantity of material has a mass sufficient to compensate for the measured unbalance of the rotor. The predetermined quantity of material is separated from the material supply to form a balancing mass, and the balancing mass attached to the rotor to compensate for the measured unbalance. A mounting member having a recess may be preliminarily attached to the rotor for subsequent attachment of the balancing mass thereto. A second material supply may be provided such that a controller can select between the first and second material supplies.

Abstract: A method of assembling a stator core, the stator core having a plurality of segmented cores. Each of the segmented cores has an arcuate yoke portion, a pole portion extending diametrically inwards from the yoke portion, and a tooth portion on a diametrically inner end of the pole portion, the yoke portion having a projection and a groove on circumferential one end and the other end, respectively, thereof.

Abstract: A method of assembling an electric motor by building the motor in one direction without the need to turn the motor end over end during the assembly process. The method includes providing a first housing section having motor control components preinstalled therein, and a shaft opening therein for the motor shaft; inserting the stator in the first housing section; temporarily inserting a jig into the stator to position the stator in the first housing section, and injecting a settable material between the stator and the first housing section to secure the stator within the first housing section. After the stator is secured, the jig is removed, and a rotor positioned in the stator, a fan is installed on the rotor, and a second housing section is interfit with the first housing section and the first and second housing sections are secured together.

Abstract: A method of manufacturing an elongate stack of interlocked laminae in a die assembly. The method includes the steps of stamping a first lamina having generally opposed first and second edges in the strip stock material, stamping at least one first interlock means for engaging another lamina in the first lamina, separating the first lamina from the strip stock material, placing the first lamina into the choke passageway, the first and second edges of the first lamina frictionally engaging the choke passageway, stamping a second lamina having first and second elongate edges in the strip stock material, stamping at least one second interlock means for engaging another lamina in the second lamina, at least partially engaging the first and second interlocking means, separating the second lamina from the strip stock material, placing the second lamina into the choke passageway, and frictionally engaging the choke passageway along the first and second elongate edges of only one of the first and second laminae.

Abstract: A retention ring (1) is applied to a disc rotor assembly (3) which comprises a plurality of substantially equiangularly spaced magnets (7). The ring is expanded by driving it over a tapered mandrel (13) onto a rim (5) of the rotor assembly.

Abstract: Through-holes 14 are formed in an armature core 11, and engaging portions 21 are formed in an commutator unit 15 at positions corresponding to the through-holes 14. Positioning pins 23 are inserted into the through-holes 14 and the engaging portion 21 to exactly position the armature core 11 to the commutator unit 15. The coil terminals are soldered to risers 18 in a state that the under side of the risers 18 are supported by the tips 35 of legs 36 standing erect on a support tool 34, inserted through the open slots 33.

Abstract: An apparatus for merging magnetized magnet segments to form a composite magnet for assembly in a voice coil motor for a disc drive. The apparatus includes first and second magnet segment nests for removably supporting magnetized magnet segments for assembly. The magnet segment nests are supported for operation between first and second positions. In the first position, the first and second magnet segment nests are spaced and in the second position, the first and second magnet segment nests are located in close proximity to merge first and second magnet segments.

Abstract: A winding apparatus comprises a core jig having a circular outer circumference, plate-shaped stator core jigs designed to have a shape corresponding to stator cores, and holding jigs to be detachably installed to the outer circumference of the core jig for holding the stator core jigs. Accordingly, the plurality of divided stator cores can be subjected to winding quickly and easily. It is possible to perform an efficient winding operation.

Abstract: A winding tool (10) is used for connecting pairs of motor stator winding leads (91b-98b, 91c-98 c) and cutting of the connected pairs of leads to a predetermined length. The winding tool (10) includes a first part (100) received in the rotor space (88) in the motor stator (12) and a second part (102) projecting from a first end portion (72) of the motor stator. The first part (100) of the winding tool (10) has a cylindrical outer surface (116) engageable in an interference fit with a cylindrical inner surface (86) of the motor stator core (80) to resist radial and axial movement of the winding tool relative to the motor stator (12). The winding tool (10) has a plurality of slots (131-138) spaced circumferentially about an axis (30) and extending along an outer surface (126) of the second part (102) of the winding tool (10). The number of slots (131-138) is equal to the number of magnetic poles of the motor stator (12).

Abstract: A device for mounting the shaft to the rotor of an electric motor, comprising the steps of: positioning a cylinder block (3) and a rotor (7) relative to each other with a predetermined axial spacing therebetween and with the axes of a bearing bore of the cylinder block (3) and of a central bore of rotor (7) being aligned to each other inside a hermetic chamber (10) having an atmosphere inert at pressures higher than the atmospheric pressure; introducing a shaft (5) which has been diametrically contracted by refrigeration in the hermetic clamber (10) through both the bearing bore and the central bore of the rotor (7); maintaining the shaft (5)-cylinder block (3)-rotor (7) assembly inside the hermetic chamber (10) immobilized until the diametrical thermal dilatation of the shaft (5) causes said shaft to be secured to the wall of the central bore of rotor (7) and until a thermal balance between the parts has been achieved.

Abstract: A lacing mandrel for use when lacing a stator has an elongate shaft with an enlarged head, or sizing plug, proximate an upper end. The sizing plug permits an operator to easily and readily determine whether the bore of the stator is obstructed, both before and after the lacing operation. The mandrel employs an annular slip ring, having a plurality of radially extending ribs, during the lacing operation. Each radially extending rib extends into a corresponding channel of the stator, which channel opens into a corresponding slot of the stator. The annular slip ring rotates with the stator during the lacing operation, such that each rib remains positioned in its corresponding channel. Thus, slot liners, or wedges, utilized on the stator are retained in their respective slots during the lacing operation, and are not forced out by the lacing needles so as to obstruct the stator bore.

Abstract: Stator coil lead wires are coursed along complex, circuitous paths on the end of a stator core and trimmed at a precise predetermined distance from the stator core. Improved end effector wire-guiding tooling members are provided in place of conventional gripper jaws to permit the lead wires to be coursed along complex, circuitous paths. In addition, an improved lead pull assembly, improved temporary wire clamps, and a wire former assembly are provided.

Abstract: Stator coils having lead wires inserted into temporary wire clamps (36) at a winding station are electrically tested before the coil lead wires are removed from the temporary clamps. In one aspect, the clamps each include a jaw (54) formed with a wire-engaging surface (88) which scrapes the insulating coating off from a lead wire as it is inserted therein. The clamps are electrically connected to terminal members (90) which are engageable by electrical test terminal members (100). In a modification, the clamps include a wire-scraping jaw having, in addition to a body formed with a sharpened or knife edge, a shield having wire-guiding surfaces engageable by a lead wire being inserted into the clamp. The wire-guiding surfaces are located adjacent the knife edge and are so positioned that the depth of the insulated wire scraped or cut away by the knife edge is only a few thousandths of an inch.

Abstract: A system and a method for forming, storing and loading slot cell insulators into slots in a stator core of a dynamoelectric machine. The system includes a forming assembly for forming slot cell insulators and a loading assembly for storing the insulators and loading the insulators into the stator core. The system also includes a transfer mechanism for moving the insulators from the forming assembly into the loading assembly. In the process, these elements cooperate to align end portions of the insulators before they are inserted into the stator core, thereby improving the efficiency of the loading procedure. When the stator core is ready to receive the insulators, the loading assembly simultaneously loads all of the insulators into the stator core.

Abstract: Stators having wave wound coil for electric motors or other dynamo-electric machines are manufactured by a production line having a series of interconnecting conveyors running to various processing workstations. The workstations are of three primary types: wave coil forming and insertion stations, prefinishing stations and a final finishing stations. Every workstation of a given type may process any or all phases of a given stator. The stators are transported along the conveyor by pallets which are encoded with information denoting the production status of the stator on the pallet. By providing the workstations with the capability to read the encoded information and adapt themselves for processing based on that information, efficiency is increased because the first available workstation may be selected and individual workstations may be bypassed if other than normal operating conditions are occurring in a workstation without impacting the entire production line.

Abstract: An method and apparatus for the assembly of motors utilizing curable adhesives. The method includes stations for: treating motor components with adhesive, assembling the motor components piece by piece, holding assembled motor components under compressive tension, overgramming components as needed, and an operational and life testing station. Integral to using the method are multi-position preload/cure fixtures. These fixtures include frame and base pieces. The frame holds assembled and adhesive treated motor components under compressive tension with spring loaded guide shafts during the curing process. The frame rests on the base. The base features nests which align the motor components for engagement with the guide shafts. The base also features a retractor bar to facilitate the insertion and removal of motor components. The base also features an overgramming means which supplies a brief overgramming pressure on the motor components to fully seat motor components.

Abstract: High speed bonding of wound electric components, and particularly armatures, having coils wound from bondable wire is obtained by providing a component support table having equally-spaced component-receiving stations and repeatedly indexing the table in a predetermined direction through predetermined increments. Plural wound and unbonded electric components are loaded in plural, mutually-adjacent stations on the table. After loading a first predetermined number of wound electric components, and while continuing to index the support table, an electric current is applied to the coils thereof to cause the coils of the first set of components to be heated and bonded while a second set of components is being loaded into successive stations. The application of electric current is accomplished by the use of a bonding head plate that is movable toward and away from the support table and rotates with the support table while electric current is supplied to the coils being bonded.