Means To Drive Self-piercing Work Part Patents (Class 29/798)
  • Patent number: 7010842
    Abstract: The invention relates to a method for setting grommets around the perimeter of a tarp. The method uses an apparatus with a feed reel from which a rolled tarp may be unwound; a table, across which a said tarp may be drawn; a take-up reel, onto which a the tarp may be rolled; and a grommet setter positioned relative to the table to permit an operator to set grommets on a the tarp as the tarp is drawn across the table.
    Type: Grant
    Filed: April 14, 2004
    Date of Patent: March 14, 2006
    Inventor: Mark Lucas
  • Patent number: 7000300
    Abstract: A system and method for accomplishing localized feature forming in a sheet of material and/or the localized joining of multiple sheets of material. The system and method may also be used to attach a secondary component to a sheet of material. The system and method of the present invention employs a die having a shaped cavity for receiving a portion of the sheet material. A projectile is propelled from a projectile firing device to impact the sheet or sheets of material in the area overlying the subjacent die cavity. The projectile forces a portion of the sheet material into the die cavity, imparting a shape thereto. The kinetic energy transferred from the projectile to the sheet material may be used to form a metallurgical bond between multiple sheets of material. The metallurgical bond can be used alone to join the sheets, or may be used in conjunction with an interlocking shape to provide extra strength.
    Type: Grant
    Filed: August 26, 2004
    Date of Patent: February 21, 2006
    Assignee: The Ohio State University
    Inventor: Glenn S. Daehn
  • Patent number: 6993831
    Abstract: The disclosed fastener installation apparatus includes a plurality of spaced parallel feed passages each communicating with a plunger passage in a moveable member and the fixed member includes a plunger assembly having a plurality of spaced parallel legs which reciprocate through the plunger passages to simultaneously install a plurality of fasteners in a panel opposite the plunger passage. In one embodiment, the plunger assembly includes a body portion fixed to the fixed member and a plurality of integral parallel legs and a second embodiment having a plurality of separate spaced parallel plungers. Each plunger passage includes a proximity probe having an end adjacent to, but spaced from the plunger passage eliminating wear or damage to the proximity probes during use.
    Type: Grant
    Filed: March 16, 2004
    Date of Patent: February 7, 2006
    Assignee: Whitesell International Corporation
    Inventor: John J. Vrana
  • Patent number: 6990897
    Abstract: An installation head adapted to receive a fastener for securing the fastener to a sheet metal member on actuation of the head by a press. The head includes a main block having a bore, a cylindrical press member disposed within and supported by the bore, the press member having an arrangement for receiving and holding the fastener, wherein the cylindrical press member is rotatable in the bore between a first position, in which the fastener is received by the arrangement for receiving and holding the fastener and held in position relative to the press member, and a second position for actuation of the press.
    Type: Grant
    Filed: December 15, 2000
    Date of Patent: January 31, 2006
    Assignee: BAS Components Limited
    Inventors: Ian Gaskin, Andrew Rodgers, John White
  • Patent number: 6981311
    Abstract: A system and method for precision fastening of a fastener. The fastening system includes a motor and a sensor that provides a feedback signal from the motor to a controller. The controller compares the feedback signal to a threshold value to determine if an error condition exists. If the error condition exists, the controller oscillates a rotor to the motor between a first and a second position. In one construction, a resolver provides a signal to the controller representing a position of the oscillating rotor. The oscillating rotor vibrates the housing, thereby alerting an operator of the error condition. In one construction, the fastener device can alert the operator that the fastener is not tightened to a proper torque, and that the fastener is not rotated through a proper angle of rotation.
    Type: Grant
    Filed: March 6, 2003
    Date of Patent: January 3, 2006
    Assignee: Ingersoll-Rand Company
    Inventors: Warren A. Seith, John A. McCallops
  • Patent number: 6968605
    Abstract: A tag apparatus and method includes a nail gun with a tag positioning device. The tag positioning device is connected to a nail gun safety probe. Flexible tags are held in a tag magazine. Upon depression of the safety probe, a tag is rotated from its storage position within the tag magazine into position in front of the nail gun. According to one embodiment a scanning device is connected to the tag apparatus for obtaining data from tags after they are attached to an object.
    Type: Grant
    Filed: March 12, 2004
    Date of Patent: November 29, 2005
    Inventor: G. Rene Zamora
  • Patent number: 6970254
    Abstract: A Z-form position detector useful for ascertaining the position of Z-forms with respect to underlying composite structure. The device comprises an oscillating laser that generates a line projected onto the Z-form and composite structure at an angle. The line appears discontinuous due to the topography of the Z-form and composite structure. For example, the line is discontinuous at the edges of the Z-form. The device further comprises a sensor sensitive to the frequency of the laser. The sensor scans along the line until a discontinuity (i.e., a break in the line) is detected. Since the discontinuity corresponds to the edge of the Z-form, detection of the discontinuity allows the device to ascertain precise coordinates of a point on the edge of the Z-form. The device thus allows Z-pins to be driven into composite structure automatically for savings on time and cost.
    Type: Grant
    Filed: September 11, 2002
    Date of Patent: November 29, 2005
    Assignee: Northrop Grumman Corporation
    Inventor: Terence F. W. Hall
  • Patent number: 6966108
    Abstract: A system for assembling a wrap-around type binder includes a riveting apparatus including a riveting station, for assembling a ring/shield/frame/hinge plate assembly to binder covers. The ring assemblies are moved to the riveting station along one path, and the binder or notebook covers are fed to the riveting station along another path. The riveting station includes locating and forming pins and at least one magnet for holding the hinge plates, and a carriage for holding rivets and for driving them through the covers and expanding the rivets on the forming pins to securely mount the hinge plates and associated rings, shields and frames to the binder covers.
    Type: Grant
    Filed: November 6, 2003
    Date of Patent: November 22, 2005
    Assignee: Avery Dennison Corporation
    Inventors: Jay K. Sato, Paul Whaley, James Gregory Lane
  • Patent number: 6964094
    Abstract: An apparatus comprises a die assembly including a plurality of dies held on a movable table, and a driving device for moving the die assembly. The driving device is operable to move the die assembly in a direction transverse to the axis of a punch for allowing one of the dies to be placed in a position located axially below the punch. The driving device is also operable to move the die assembly in the axial direction of the punch between raised and lowered positions. In the raised position, the die assembly can be moved by the driving device to place a selected die below the punch. In the lowered position, the selected die can be fixed in a die mounting hole located below the punch. In this position, the punch is operable to join workpieces by riveting, for example.
    Type: Grant
    Filed: May 28, 2003
    Date of Patent: November 15, 2005
    Assignee: Newfrey LLC
    Inventor: Yoshiteru Kondo
  • Patent number: 6957483
    Abstract: A self-diagnosing pierce nut installation apparatus including an installation head attached to an upper die member of a die press having a reciprocating plunger driving a pierce nut against a panel, piercing a slug from the panel upon closing of the press and a rod telescopically received in the plunger resiliently biased through the nut bore if a slug is pierced from the panel or against the panel if not pierced, and a sensor sensing axial movement of the rod, stopping the press if the rod engages the panel. A die located in the lower die member includes a slug sensor confirming receipt of the panel slug through the die member.
    Type: Grant
    Filed: December 3, 2003
    Date of Patent: October 25, 2005
    Assignee: Whitesell International Corporation
    Inventor: Harold T. Woods
  • Patent number: 6954976
    Abstract: The present invention relates to an improved die member, panel and fastener assembly and method for installing a fastener into a panel. The die member has a pair of opposed clinching lips protruding from an end face. The opposed clinching lips have a contact face that narrows as it approaches the opposed ends of the contact face and sidewalls that are angled with respect to vertical. The lips, due to the dual angles, substantially and simultaneously drive panel metal into fastener grooves both longitudinally and laterally. The fastener and panel assembly have panel metal deformed into the fastener grooves resulting in generally wedge-shaped portions of panel metal in the opposed ends of the fastener grooves.
    Type: Grant
    Filed: July 25, 2003
    Date of Patent: October 18, 2005
    Assignee: FabriSteel Products, Inc.
    Inventors: Harold A. Ladouceur, Harold T. Woods
  • Patent number: 6951052
    Abstract: A rivet is inserted into a workpiece by apparatus that includes an internal roller screw linear actuator in which rotational movement of an internally threaded cylinder is converted into linear movement of a fastener insertion actuator assembly. The cylinder is driven in rotation by a servo-controlled motor. The angular velocity of the cylinder required to deliver the required energy to effect fastener insertion is calculated and the motor is first controlled to accelerate the cylinder up to the calculated angular velocity, the actuator assembly simultaneously being moved by the cylinder towards the workpiece. The motor is then controlled to maintain the angular velocity of the cylinder at not less than the calculated magnitude at least until insertion of the fastener. The cylinder stores kinetic energy by virtue of its inertia. Using this inertia to insert fasteners eliminates the need for position or force feedback control. The process allows for a rapid cycle time and the apparatus is compact.
    Type: Grant
    Filed: May 3, 2002
    Date of Patent: October 4, 2005
    Assignee: Henrob Limited
    Inventor: Nicholas Richard Clew
  • Patent number: 6948224
    Abstract: An automatic stapling apparatus and method is disclosed which may have a stapling mechanism moved by a stapler engaging mechanism into a stapling position in relation to a stack of sheets to be stapled, inserted through a stack insertion opening, and adapted to staple a stack of sheets up to a maximum thickness, and may comprise: a sheet stack thickness gauging apparatus adapted to move into a sheet stack thickness gauging position prior to the stapling mechanism being moved by the stapler engaging mechanism into the stapling position; the sheet stack thickness gauging apparatus being further adapted to engage any object within the insertion opening in position to be engaged by the stapler which is of a thickness greater than or equal to a pre-selected thickness; and, a safety disconnect apparatus adapted to prevent the operation of the stapler in the event that the sheet stack thickness gauging apparatus engages an object in the insertion opening in position to be engaged by the stapler which is of a thickne
    Type: Grant
    Filed: May 2, 2003
    Date of Patent: September 27, 2005
    Assignee: Gradco (Japan) Ltd
    Inventors: Peter M. Coombs, Søren Dybdal
  • Patent number: 6944944
    Abstract: Fastener delivery apparatus for automatically selecting and delivering fasteners such as rivets to a setting tool. The fasteners are pre-loaded in a package and dispense via at least one fastener delivery tube that interconnects the setting tool to a fastener feeder device. The fastener feeder device releases selected fasteners from the package into the delivery tube. The fasteners are transportable individually or in groups in the tube from the feeder device to the tool. A transfer station attached to the tool or the delivery tube transfers a fastener from the delivery apparatus into the tool, the transfer station being moveable between a first position in which an exit of the transfer station is adjacent to the tool so that a delivered fastener may be inserted by the transfer station into the tool and a second position in which it is clear of the tool so as to permit the tool or a portion thereof to move towards a workpiece to insert a loaded fastener. The delivery tube has wear resistant elements.
    Type: Grant
    Filed: August 3, 1999
    Date of Patent: September 20, 2005
    Assignee: Henrob Limited
    Inventors: Rupert Andrew Craythorn, Ralph Fuhrmeister, Shane Peter Matthews, Wojciech Gostylla, Stuart Edmund Blacket, Nicholas Richard Clew, Michael Butler
  • Patent number: 6925698
    Abstract: A self-attaching fastener installation head and feed mechanism including a spring-biased L-shaped feed pawl which feeds a first nut in the feed passage adjacent the plunger passage on the upstroke of the die press. The feed pawl is pivotally supported on a slide bracket which includes a roller in the longitudinal axis of the feed passage which is biased against a central cam surface on the base and the base is interconnected to the nose member by removable pins. A spring biased nut restrictor is pivotally supported on the nose member, simplifying removal of a nut strip from the head and the installation head is more rugged in design and has fewer parts, reducing costs.
    Type: Grant
    Filed: August 8, 2003
    Date of Patent: August 9, 2005
    Assignee: FabriSteel Products, Inc.
    Inventors: Dale H. Goodsmith, Harold A. Ladouceur, John J. Vrana, David W. Sickels
  • Patent number: 6912776
    Abstract: A pierce nut installation apparatus having a feed passage, a plunger passage and a plunger which reciprocates through the plunger passage to engage and install a pierce nut in a panel opposite the plunger passage, wherein the end of the plunger passage includes a nut guide element projecting from the end of the plunger including a frustoconical outer surface having a major diameter adjacent the end face of the plunger substantially equal to the crest diameter of the pierce nut bore which accurately locates the pierce nut on a panel and prevents cocking of the pierce nut in the plunger passage.
    Type: Grant
    Filed: June 24, 2003
    Date of Patent: July 5, 2005
    Assignee: FabriSteel Products, Inc.
    Inventor: John J. Vrana
  • Patent number: 6910263
    Abstract: A self-piercing rivet setting apparatus (9) comprises a punch (14) and a die (18) for driving a self-piercing rivet into a plurality of workpieces including a receiving-side workpiece adjacent to the die. The self-piercing rivet has a large-diameter head and a hollowed leg. The leg is driven to pierce the workpieces while allowing the front end of the leg to be expanded and deformed in its radial outward direction and to be stayed in the receiving-side workpiece without passing therethrough, to connect the plurality of workpieces with each other by the expanded leg and the head. The die includes a first die member (26) having a first cavity (25), and a second die member (30) having a second cavity (27) and a protruding pin (29) provided at the center of the second cavity. The first cavity is adapted to allow the leg of the self-piercing to be driven into the workpieces in a straight direction when the self-piercing rivet is pressed by the punch (14).
    Type: Grant
    Filed: May 26, 2004
    Date of Patent: June 28, 2005
    Assignee: Newfrey LLC
    Inventor: Nobuharu Naito
  • Patent number: 6880236
    Abstract: A device for installing muntin bars into a frame of a window including a device for accurately positioning the muntin bars within the frame and also for providing an accurate junction between the bars and the frame. The device includes a mounting frame that is inclined with respect to the vertical plane, tie-bars movably supported by the mounting frame for fixing and machining spacer frames of different sizes together with respective muntin bars and an apparatus for arranging and fixing muntin bars within the spacer frame. A method is proposed by which a terminal plug is fixed within one end of a muntin bar. The plug is fixed by screws, clamps of similar type fasteners that are positioned in a program controlled manner using a screwing apparatus or a shooting device that is movably supported relative to the spacer frame.
    Type: Grant
    Filed: May 25, 2001
    Date of Patent: April 19, 2005
    Assignee: R & R Sondermashinen GmbH
    Inventor: Harald Apfelthaler
  • Patent number: 6865806
    Abstract: Core sand elements are rapidly and reliably retained in an assembly by driving one or more smooth surface fasteners, such as staples, nails or brads, into the core elements. Such an assembly method comprises positioning at least two core elements in a core assembly, positioning a smooth surface fastener for entry into the at least two core elements, and driving the smooth surface fastener into the two core elements to fasten them in the core assembly. In such a preferred method, the smooth surface fastener comprises a staple with two smooth surface tines connected by a crown and the staple is positioned for entry of one tine into each of two core elements with the crown of the staple spanning the interface between the two core elements.
    Type: Grant
    Filed: August 1, 2002
    Date of Patent: March 15, 2005
    Assignee: International Engine Intellectual Property Company, LLC
    Inventors: Donald G. Wildrick, Gregory D. Watkins
  • Patent number: 6851182
    Abstract: Jigs (52 to 57) are respectively set on upper and lower holders (21, 31) of a button attaching apparatus instead of upper and lower dies; relative position of the upper and the lower holders (21, 31) is adjusted while upper and lower springs (211, 317) are disabled; while the upper spring (211) is kept disabled, the lower spring (317) having stronger biasing force is enabled to adjust the lower spring; and the upper spring (211) is enabled to adjust the upper spring.
    Type: Grant
    Filed: November 25, 2003
    Date of Patent: February 8, 2005
    Assignee: YKK Corporation
    Inventor: Tomoyuki Okada
  • Patent number: 6836948
    Abstract: The present invention provides a method of joining a sheet metal part to a metal tube to form an assembly. In an overlapping configuration, the parts are held together under a clamping force while a self-piercing rivet is driven through the assembly by a welding electrode. The rivet pierces and passes through the sheet metal part and then through at least substantial portion of the metal tube to thereby form a mechanical interlock. An electrical current is then applied to this mechanical retention to melt a portion of the rivet as well as a portion of the metal surrounding the joining region. The flow of electrical current is then stopped after several welding cycles where the now melted material is allowed to solidify upon cooling, thereby forming a weld.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: January 4, 2005
    Assignee: General Motors Corporation
    Inventor: Pei-Chung Wang
  • Publication number: 20040261259
    Abstract: A hand-held power performs three operations, selectively. A first operation corrects the setting of an improperly set self-piercing rivet. A second operation removes a self-piercing rivet from workpieces. A third operation sets a solid rivet, which may replace a removed self-piercing rivet. For performing these operations, three interchangeable sets of components are provided.
    Type: Application
    Filed: May 25, 2004
    Publication date: December 30, 2004
    Applicant: Newfrey LLC
    Inventor: Nobuharu Naito
  • Publication number: 20040261258
    Abstract: A pierce nut installation apparatus having a feed passage, a plunger passage and a plunger which reciprocates through the plunger passage to engage and install a pierce nut in a panel opposite the plunger passage, wherein the end of the plunger passage includes a nut guide element projecting from the end of the plunger including a frustoconical outer surface having a major diameter adjacent the end face of the plunger substantially equal to the crest diameter of the pierce nut bore which accurately locates the pierce nut on a panel and prevents cocking of the pierce nut in the plunger passage.
    Type: Application
    Filed: June 24, 2003
    Publication date: December 30, 2004
    Inventor: John J. Vrana
  • Patent number: 6820327
    Abstract: A fastener installation assembly having a base, a first support member mounted to the base to slide upon the base and a second support member mounted to the first support member to the slide upon the first support member. The first and second support members have opposed engagement surfaces, one of the engagement surfaces has a stationary member and a moveable member mounted thereon and the other engagement surface has a die member mounted thereon. The fastener installation assembly has first and second power cylinders, the first power cylinder is operatively coupled to the first support member and the second power cylinder is operatively connected to the support member, the power cylinders move the engagement surfaces together to install a fastener into a panel.
    Type: Grant
    Filed: August 6, 2002
    Date of Patent: November 23, 2004
    Assignee: FabriSteel Products, Inc.
    Inventor: John J. Vrana
  • Patent number: 6817074
    Abstract: A piercing and riveting tool utilizes a rivet assembly that includes a rivet body and a mandrel. In a single operation, the tool clamps one or more workpieces in place; pierces the clamped workpiece(s) with a piercing surface of the mandrel head, prevents the premature deformation of the rivet body with the mandrel head, deforms an end of the rivet body after the end of the rivet body has passed through the workpiece(s) with the mandrel head to set the rivet, separates the mandrel head from its shank, and unclamps the workpiece(s) to which the rivet body is secured.
    Type: Grant
    Filed: July 16, 2002
    Date of Patent: November 16, 2004
    Inventors: Donald R. Lalonde, John G. Koehler
  • Publication number: 20040216304
    Abstract: A self-piercing rivet setting apparatus (9) comprises a punch (14) and a die (18) for driving a self-piercing rivet into a plurality of workpieces including a receiving-side workpiece adjacent to the die. The self-piercing rivet has a large-diameter head and a hollowed leg. The leg is driven to pierce the workpieces while allowing the front end of the leg to be expanded and deformed in its radial outward direction and to be stayed in the receiving-side workpiece without passing therethrough, to connect the plurality of workpieces with each other by the expanded leg and the head. The die includes a first die member (26) having a first cavity (25), and a second die member (30) having a second cavity (27) and a protruding pin (29) provided at the center of the second cavity. The first cavity is adapted to allow the leg of the self-piercing to be driven into the workpieces in a straight direction when the self-piercing rivet is pressed by the punch (14).
    Type: Application
    Filed: May 26, 2004
    Publication date: November 4, 2004
    Inventor: Nobuharu Naito
  • Publication number: 20040211049
    Abstract: A machine and a method for fabricating structural wood components, such as joist building components, is described. The machine comprises a component assembling jig for assembling pre-cut wood pieces at predetermined positions corresponding to a structural wood component design. Magnetic elements are adapted to position connector plates at predetermined locations in the machine. The assembled wood pieces of the jig are displaced to a transfer platform where they are clamped with the wood pieces positioned at interconnecting junctions. The transfer platform then displaces the assembled and held wood pieces to a position adjacent magnetic connector plate applicators whereby the plates are secured to the wood pieces at the interconnecting junctions to interconnect the wood pieces together to form an assembled structural component which is then displaced and discharged from the machine.
    Type: Application
    Filed: April 25, 2003
    Publication date: October 28, 2004
    Inventors: Raymond Doyon, Felix Lachance, Jean Poulin, Rene Drouin, Joe Nadeau, Jean-Francois Hudon, Jocelyn Lariviere
  • Patent number: 6807717
    Abstract: A system and method for accomplishing localized feature forming in a sheet of material and/or the localized joining of multiple sheets of material. The system and method may also be used to attach a secondary component to a sheet of material. The system and method of the present invention employs a die having a shaped cavity for receiving a portion of the sheet material. A projectile is propelled from a projectile firing device to impact the sheet or sheets of material in the area overlying the subjacent die cavity. The projectile forces a portion of the sheet material into the die cavity, imparting a shape thereto. The kinetic energy transferred from the projectile to the sheet material may be used to form a metallurgical bond between multiple sheets of material. The metallurgical bond can be used alone to join the sheets, or may be used in conjunction with an interlocking shape to provide extra strength.
    Type: Grant
    Filed: September 28, 2001
    Date of Patent: October 26, 2004
    Assignee: The Ohio State University
    Inventor: Glenn S. Daehn
  • Publication number: 20040181936
    Abstract: A press apparatus for pressing connector plates into opposing surfaces of structural members which are to be secured together to form a structure such as a roof truss. The apparatus includes a frame particularly constructed to reduce stress concentrations and failure. Forces applied to the frame are transmitted in a loadpath which is smooth and free from discontinuity to inhibit concentration of stress and thereby strengthen the frame against fatigue damage. The frame includes ribs spanning and connecting an inner rim and outer rim for strengthening the frame. A powered actuator has a body which is removably attachable to the frame, and a timer control operates the press to make sure the connector plates are fully embedded.
    Type: Application
    Filed: March 20, 2003
    Publication date: September 23, 2004
    Applicant: MiTek Holdings, Inc.
    Inventors: Kathy LiuHui Jin, Glenn E. McNeelege
  • Publication number: 20040181937
    Abstract: A self-diagnosing pierce nut installation apparatus including an installation head attached to an upper die member of a die press having a reciprocating plunger driving a pierce nut against a panel, piercing a slug from the panel upon closing of the press and a rod telescopically received in the plunger resiliently biased through the nut bore if a slug is pierced from the panel or against the panel if not pierced, and a sensor sensing axial movement of the rod, stopping the press if the rod engages the panel. A die located in the lower die member includes a slug sensor confirming receipt of the panel slug through the die member.
    Type: Application
    Filed: December 3, 2003
    Publication date: September 23, 2004
    Inventor: Harold T. Woods
  • Patent number: 6789309
    Abstract: A self-piercing type rivet setting system 30 comprises: a rivet swaging assembly 35; a robot 6 which moves the rivet swaging assembly 35 to put it in position relative to a predetermined site on a workpiece to be riveted; a single integrated controller 31 made up by an integration of a controller for controlling a riveting operation of the rivet swaging assembly and a controller for controlling the motion of the robot; and a rivet feeder 9 for automatically feeding a self-piercing type rivet to the rivet swaging assembly. From the integrated controller 31, a interface cable 33 extends to the robot 6 and another interface cable 34 extends to the rivet feeder 9, and the rivet swaging assembly 35 is integrally incorporated into the robot 6.
    Type: Grant
    Filed: September 4, 2001
    Date of Patent: September 14, 2004
    Assignee: Newfrey LLC
    Inventor: Yoshiteru Kondo
  • Patent number: 6785959
    Abstract: A flexible retainer for retaining die blades in a tool assembly. The retainer comprises inner and outer walls with the inner wall being generally concentric with and radially spaced inward from the outer wall. The inner wall defines a central opening in the retainer which is configured and adapted to extend radially around the die blades so that the retainer retains the die blades in the die assembly while allowing radial movement of the die blades. The retainer may have at least one channel that extends axially between the inner and outer walls.
    Type: Grant
    Filed: August 15, 2002
    Date of Patent: September 7, 2004
    Assignee: BTM Corporation
    Inventors: Edwin G. Sawdon, Steven J. Sprotberry, Stephen E. Sawdon
  • Patent number: 6766569
    Abstract: Jigs (52 to 57) are respectively set on upper and lower holders (21, 31) of a button attaching apparatus instead of upper and lower dies; relative position of the upper and the lower holders (21, 31) is adjusted while upper and lower springs (211, 317) are disabled; while the upper spring (211) is kept disabled, the lower spring (317) having stronger biasing force is enabled to adjust the lower spring; and the upper spring (211) is enabled to adjust the upper spring.
    Type: Grant
    Filed: April 25, 2002
    Date of Patent: July 27, 2004
    Assignee: YKK Corporation
    Inventor: Tomoyuki Okada
  • Patent number: 6763564
    Abstract: An apparatus and method for assembling a fan grill to a shroud of a fan housing. The apparatus includes a support structure having a moveable carriage disposed in a horizontal plane. The moveable carriage is adapted to align and carry the fan grill and shroud combination. A clamping structure is moveably attached to the support structure and has clamps adapted to clamp the fan grill and shroud combination in a fixed position. A plurality of automatic drivers attached to the clamping structure are moveable in a direction transverse to the horizontal plane of the carriage. The automatic drivers drive a plurality of fasteners into the fan grill and shroud combination. The moveable carriage may be adapted to carry more than one fan grill and shroud combination to allow an operator to load a second fan grill and shroud combination onto the carriage while a first fan grill and shroud combination is engaged by the drivers.
    Type: Grant
    Filed: April 4, 2002
    Date of Patent: July 20, 2004
    Assignee: Lakewood Engineering and Manufacturing Co.
    Inventor: Andrei Ilies
  • Patent number: 6763568
    Abstract: The invention relates to a method for mechanically joining stacked, plate-shaped objects, especially metal sheets by means of punch riveting with a semitubular rivet while using tools placed above and below the objects, whereby the semitubular rivet linearly penetrates into the objects. The inventive method is characterized in that, during the axial feed motion of the semitubular rivet, the upper tool and/or a portion of the lower tool is/are subjected to a wobbling additional movement in a radial and/or tangential direction. The invention also relates to an apparatus and to the semitubular rivet which are used for carrying out the method.
    Type: Grant
    Filed: June 12, 2002
    Date of Patent: July 20, 2004
    Assignee: Technische Universitaet Dresden
    Inventors: Reinhard Mauermann, Wolfgang Voelkner, Guenter Berger
  • Publication number: 20040111878
    Abstract: A self-piercing rivet setting machine 1 comprises a C-shaped frame 3, a punch 9 disposed at one end of the C-shaped frame 3, and a die 10 disposed at the other end of the C-shaped frame 3. The punch is attached to the edge of a receiver unit 14 and it is pressed against the die by a punch-driving unit 11. A plurality of workpieces are placed between the punch and the die to be connected with each other by driving a self-piercing rivet in the workpieces to cause the self-piercing rivet to pierce the workpieces. The receiver unit 14 includes a hollow shaft 17 having one end connected with a feeding tube 13 extending from a feeding device. The hollow shaft 17 is supported by a support tube 15 of the C-shaped frame 3. The receiver unit 14 further includes a receiver head 18 having an edge to which the punch is attached. The receiver head 18 is formed to receive the self-piercing rivet fed from the other end of the hollow shaft 17 and to allow the received self-piercing rivet to be held by the punch one by one.
    Type: Application
    Filed: October 8, 2003
    Publication date: June 17, 2004
    Inventor: Nobuharu Naito
  • Publication number: 20040107557
    Abstract: There is provided a self-piercing blind fastener, usually a blind rivet, comprising a mandrel having an elongate cylindrical shell mounted on a stem of such mandrel and which extends co-axially about a central elongate axis of the blind fastener, the shell having a radially extending flange at one end and a tail-end portion at the opposite end for insertion through a workpiece, the mandrel further having a mandrel head in operative engagement with the tail-end of the fastener for transmitting a setting force thereto during setting of such fastener, the blind fastener further comprising a longitudinally extending indenting member extending co-axial with and away from the tail-end of the blind fastener, which indenting member having a cross sectional area less than the cross sectional area of the shell.
    Type: Application
    Filed: September 3, 2003
    Publication date: June 10, 2004
    Inventors: Stephen Morris, Dan Smith
  • Patent number: 6745461
    Abstract: An apparatus is provided for setting grommets around the perimeter of a tarp. The apparatus includes a feed reel from which a rolled tarp may be unwound; a table, across which the tarp may be drawn; a take-up reel, onto which the tarp may be rolled; and a grommet setter positioned relative to the table to permit an operator to set grommets on the tarp as the tarp is drawn across the table.
    Type: Grant
    Filed: May 23, 2002
    Date of Patent: June 8, 2004
    Inventor: Mark Lucas
  • Publication number: 20040103528
    Abstract: Jigs (52 to 57) are respectively set on upper and lower holders (21, 31) of a button attaching apparatus instead of upper and lower dies; relative position of the upper and the lower holders (21, 31) is adjusted while upper and lower springs (211, 317) are disabled; while the upper spring (211) is kept disabled, the lower spring (317) having stronger biasing force is enabled to adjust the lower spring; and the upper spring (211) is enabled to adjust the upper spring.
    Type: Application
    Filed: November 25, 2003
    Publication date: June 3, 2004
    Inventor: Tomoyuki Okada
  • Patent number: 6742245
    Abstract: A portable roof panel structure assembly mechanism that may be transported to a construction site and that is used to automatically assemble roof panel structures at the site. The assembly mechanism includes a purlin feeder, subpurlin clamping mechanisms and feeders, and a diaphragm feeder. The purlin feeder lifts a purlin into position, and advances the purlin into an assembly station. The subpurlin feeders insert a subpurlin into each of a plurality of subpurlin clamping mechanisms, and the clamping mechanisms advance into the assembly station and hold the subpurlins against the section of the purlin that has been advanced. The diaphragm feeder places a diaphragm onto the subpurlins and the purlin at the assembly station. The components are attached by automatic nailers.
    Type: Grant
    Filed: March 13, 2002
    Date of Patent: June 1, 2004
    Inventor: Joseph K. Glenn
  • Patent number: 6742235
    Abstract: A fastener such as a self piercing rivet is inserted into sheet material without full penetration such that the deformed end of the rivet remains encapsulated by an upset annulus of the sheet material. The sheet material is disposed between a nose and a die of fastening apparatus. The rivet is inserted into the sheet material by means of a plunger that is reciprocal relative to the nose. Prior to rivet insertion no significant clamping force is applied to the sheet material and material immediately around the rivet insertion location is allowed to flow towards the rivet as to rivet is inserted. Thereafter during a second stage (being after said first stage) of rivet insertion a clamping force of sufficient magnitude is applied between the nose and the die in the region around the rivet insertion location so as substantially to prevent flow of displaced sheet material away from the rivet. The invention may also be applied to panel clinching.
    Type: Grant
    Filed: August 8, 2001
    Date of Patent: June 1, 2004
    Assignee: Henrob Limited
    Inventors: Stuart Edmund Blacket, Nicholas Richard Clew
  • Patent number: 6739038
    Abstract: A portable belt lacer fastens to an associated belt end a plurality of side-by-side connectors of the type having opposing shanks interconnected by central eye loops with staples that extend through the opposing shanks and the associated belt end. The belt lacer includes a bending die configured to bend free ends of the staples upon penetration into and through the associated belt end, and a press head operably connected with said bending die with a die that is shifted vertically in the direction of said bending die to insert the staples. Positioners upstanding from the bending die are configured to abuttingly engage the connectors to precisely locate the same on the bending die, and a centering rod is inserted through the eye loops of the connectors, and is laterally shiftable toward and away from the bending die, such that the connectors are accurately and positively positioned along the associated belt end by capturing the connectors between the positioners and the centering rod.
    Type: Grant
    Filed: March 26, 2002
    Date of Patent: May 25, 2004
    Assignee: MATO Maschinen-und Metallwarenfabrik Curt Matthaei GmbH & Co. KG
    Inventor: Wolfgang Herold
  • Patent number: 6725521
    Abstract: A fastener such as a self piercing rivet (1) is inserted into sheet material (19) without full penetration such that the deformed end of the rivet remains encapsulated by an upset annulus of the sheet material (19). The sheet material (19) is clamped between a nose (17) and a die (16) of a riveting machine. Once the sheet material (19) is clamped, the distance between the nose (17) and the die (16) is controlled during the riveting operation by a restraint device (20, 23). This technique ensures that reaction forces generated in the joint between the nose (17) and the die (16) during riveting are absorbed in the joint as compressive stresses during the riveting operation so that the resulting joint has improved fatigue life. Furthermore, the rivet insertion load imparted into the C frame as a reaction force is applied back into the joint as a post rivet-insertion clamping load. Alternatively, a separate clamping force is applied after the rivet (1) has been inserted.
    Type: Grant
    Filed: August 22, 2001
    Date of Patent: April 27, 2004
    Assignee: Henrob Limited
    Inventors: Stuart Edmund Blacket, Nicholas Richard Clew
  • Patent number: 6704982
    Abstract: The machine comprises two independent fastening stations. The first station (2), designed to assembly the corners of the frame separately and successively, is provided with two cutting heads (3, 7) for cutting the mouldings (5, 9) forming the corner of the frame, as well as with a fastening head (11) and devices with stops (6, 10) and jaws (14) for holding mouldings in position. The second station (15), designed for final assembly of the frame, is provided with two fastening heads (19, 20) installed facing each other along the diagonal of the frame to be produced.
    Type: Grant
    Filed: July 11, 2002
    Date of Patent: March 16, 2004
    Assignee: Societe Cassese S.A.
    Inventors: Pierre Cassese, Alain Cassese, Jean Cassese, Philippe Cassese
  • Patent number: 6681976
    Abstract: A rotary device for a rivet setting machine for self-punching rivets that includes a rotatable pick-up device (1) having an angle of rotation lock (2), wherein the angle of rotation lock (2) in the open state allows free rotation of the pick-up device (1) relative to a headpiece (12) and in the closed state stops the pick-up device (1) at predeterminable angle positions. An important feature of the present invention is that the pick-up device (1) in the open position permits free rotation, while in the closed position, stops its rotation relative to a headpiece (12) and this can be accomplished in a simple manner, manually and without the use of a separate or special tool.
    Type: Grant
    Filed: January 4, 2002
    Date of Patent: January 27, 2004
    Assignee: Newfrey LLC
    Inventors: Reinhold Opper, Joachim Moeser, Rubén Romero Guitierrez
  • Patent number: 6663329
    Abstract: A rivet capable of self-piercing at least one sheet of material and becoming embedded in one of such sheets, generally consisting of a head section and a shank section formed integrally with the head section, wherein the head section includes an upwardly and outwardly curved side wall surface extending from the shank section to an upper portion of the head section, and the shank section includes a recess in a lower end thereof, with the lower end of the shank section having a peripheral cutting edge sufficient to penetrate such material.
    Type: Grant
    Filed: September 13, 2001
    Date of Patent: December 16, 2003
    Assignee: Audi AG
    Inventors: Sumanjit Singh, Stuart Edmond Blacket, Trevor B. Jones, Howard J. Litherland
  • Publication number: 20030196326
    Abstract: A truss assembly apparatus and method for assembling a truss utilizing the apparatus are presented, the apparatus comprising a truss table having a work surface with a first and second assembly zone. A first clamping assembly has a movable first clamp rail for clamping the truss in the first assembly zone, the first clamp rail having at least one flip-arm recess therein. A flip-over assembly has at least one flip-over arm movable relative to the work surface for moving the truss from a first truss position in the first assembly zone to a second truss position in the second assembly zone, the flip-over arm movable into the flip-arm recess of the first clamp rail. The apparatus may have a plurality of such recesses and flip arms. The truss assembly apparatus may further comprise a second clamping assembly having a movable second clamp rail for clamping the truss in the second assembly zone, the second clamp rail having a flip-arm recess therein movable into the flip-arm recess of the second clamp rail.
    Type: Application
    Filed: May 8, 2003
    Publication date: October 23, 2003
    Inventor: David L. McAdoo
  • Publication number: 20030177626
    Abstract: There is provided self piercing rivet comprising a substantially planar metal body portion (160) having deformable tabs (161) symmetrically disposed about a slit (162) as per the first embodiment. The upper portion of the body portion (160) is provided with a V-shaped recess (163) diverging from a point (164) adjacent the centreline of the body portion (160) and terminating at the upper edge (165) of the body portion (160). The V-shaped recess (163) divides the upper portion of the body portion (160) into head tabs (166) disposed to each side of the body portion (160). The upper remaining edges of the head tabs (166) enable the rivet to be partially driven and then set by deformation of the deformable tabs (161) and the head tabs (166) against respective sides of the riveted workpiece. Methods of producing the rivets and tools for their use are also provided.
    Type: Application
    Filed: August 23, 2002
    Publication date: September 25, 2003
    Inventor: Cedric Berkeley Paynter
  • Patent number: 6601291
    Abstract: A core board forming apparatus includes a feeding apparatus for sensing and dispensing tubular cores at predetermined dispensing positions. A compression apparatus receives and detects the tubular cores and flattens and secure at least two flattened tubular cores together. A controller unit controls the operation of the feeding apparatus and the compression apparatus. The presence of first tubular core is detected after the step of dispensing. In response to detecting the first tubular core is substantially flattened. A core board product includes at least two substantially flattened paper cores fastened together by integral fastening members having two fastening portions extending directly through the flattened cores.
    Type: Grant
    Filed: June 14, 2001
    Date of Patent: August 5, 2003
    Assignee: Georgia-Pacific Resins, Inc.
    Inventors: Curtis William Downey, Robert Lewis Wood, James Barton Ragan, Jr.
  • Patent number: 6594879
    Abstract: When connecting two elements that are moveable with respect to one another, someamount of clearance, i.e., spacing between the elements, is included to minimize friction between the elements. The present invention is directed to setting the clearance within a desired range, regardless of manufacturing tolerances of the two elements. In particular, the present invention is directed to power cutting tools wherein it is necessary to set the clearance between one or more reciprocating blades and a blade support member.
    Type: Grant
    Filed: July 8, 2002
    Date of Patent: July 22, 2003
    Assignee: Black & Decker Corporation
    Inventors: Dale K. Wheeler, William R. Lessig, III