Abstract: A screw pump system has a plurality of rotors disposed inside a pump casing. Each rotor comprises a shaft and a set of threads disposed on the shaft configured to mesh with at least one other set of threads. A plurality of bearings are coupled to each end of each of the rotors. A plurality of gears are coupled to an end of each of the rotors. The gears are configured to reduce a size of particulates in a lubrication fluid by flowing the particulates through the rotating gears. The gears may serve as timing gears for the rotors as well as perform pumping of the lubrication fluid.

Abstract: A compressor is provided with a substantially cylindrical housing. Inside the housing is a motor housing having a substantially cylindrical shape and a compressor housing having a substantially cylindrical shape. The motor housing and the compressor housing are connected or fit into the housing with a frictional connection to prevent axial movement of the motor housing and the compressor housing.

Abstract: A single screw compressor structure includes a screw rotor and a casing, which houses the screw rotor. A tapered outer circumferential surface of the screw rotor has a plurality of helical grooves, with an outer diameter that increases from an inlet side toward a discharge side. The casing includes an outer tube member having a circular inner hole to form an interior, and an inner tube member is fixed to the interior of the outer tube member. The inner tube member has a tapered inner surface that opposes the tapered outer circumferential surface of the screw rotor. A single screw compressor further including a gate rotor is assembled mesh between the screw rotor and the gate rotor, aligning the tapered outer and inner circumferential surfaces relative to one another, and integrally coupling the outer and inner tube members to each other.

Abstract: The present invention relates to a resilient material lined stator and method of forming. A method of forming a resilient material lined stator can include disposing a resilient material tube 400 with a profiled helical inner surface 401 into the bore of a body 420. A cast material 410 can be disposed therebetween. The cast material 410 can bond to the body 420 to form a resilient material lined stator or the body 420 can be removed. The cast material 310 can include a conduit 312 or conductor 314 extending therethrough. The cast material 310 can include a pathway 316 formed therethrough. The resilient material can be an elastomer.

Abstract: A Moineau device includes a stator that interfaces to a rotor whereby fluid flows through cavities between the stator and rotor that progress axially as the rotor is rotated relative to the stator. At least one of the stator and the rotor is realized from a nanocomposite that includes a polymeric matrix with carbon nanotubes dispersed therein.

Abstract: A gerotor and methods for assembling the gerotor are disclosed. The gerotor includes a pump housing having a channel and a rotor positioning cavity, a pump shaft, an inner rotor, and an outer rotor. The pump shaft has central pump shaft axis and the inner rotor has a central inner rotor axis. The methods include: inserting the pump shaft through the channel; sliding the inner rotor onto the pump shaft at an oblique angle such that the central inner rotor axis is at least partially angularly offset from the central pump shaft axis; rotating the inner rotor to substantially align the central inner rotor axis and the central pump shaft axis and to engage the pump shaft with the inner rotor; and positioning the outer rotor around the inner rotor to maintain substantial alignment of the inner rotor with the pump housing and/or the pump shaft.

Abstract: A multi-rotor compressor and method of manufacturing is provided. The compressor includes a housing with a plurality of identical planet rotors. The planet rotors are equally spaced apart at a fixed distance from a centerline. A single sun rotor is provided that is disposed to cooperate with the plurality of identical planet rotors in the compression of gas. The number and radial spacing of the plurality of identical planet rotors about said single sun rotor may be arranged in different configurations to change an output capacity parameter for said compressor.

Abstract: A method of manufacturing a rotor to be used in a dual-rotor lobe pump system for pumping a material at a periodic rate is provided. The method includes selecting a desired periodic flow rate for the material, selecting a number of lobes for the rotor, and selecting either a thickness of the rotor or a spacing between the dual-rotors' axes of rotation in the lobe pump. The method also includes determining the profile for the rotor based on the desired periodic flow rate, so that when the rotor is operated within the dual-rotor lobe pump system, the material can be pumped at substantially the desired periodic flow rate. In another embodiment of the invention, a lobe pump rotor profile is formed by the method described above.

Abstract: An improved external rotary gear pump for use with non-lubricating fluids such as amine is disclosed. The device uses specially coated internal parts chosen to reduce friction and improve wear characteristics so that the resulting pump will operate for a minimum warranty period of one year.

Abstract: A gerotor and methods for assembling the gerotor are disclosed. The gerotor includes a pump housing having a channel and a rotor positioning cavity, a pump shaft, an inner rotor, and an outer rotor. The pump shaft has central pump shaft axis and the inner rotor has a central inner rotor axis. The methods include: inserting the pump shaft through the channel; sliding the inner rotor onto the pump shaft at an oblique angle such that the central inner rotor axis is at least partially angularly offset from the central pump shaft axis; rotating the inner rotor to substantially align the central inner rotor axis and the central pump shaft axis and to engage the pump shaft with the inner rotor; and positioning the outer rotor around the inner rotor to maintain substantial alignment of the inner rotor with the pump housing and/or the pump shaft.

Abstract: The present application discloses a progressive cavity motor or pump component, either stator or rotor, which provides a high glass transition temperature polymeric surface on the component which becomes resilient at or below the expected operating temperature of the motor or pump, but which remains solid at ambient temperatures, along with a method of fabricating either a stator or a rotor with such surface characteristics. Since the surface becomes resilient, the progressive cavity pump operates efficiently at temperatures above the glass transition temperature of the selected polymeric surface.

Abstract: The present invention relates to a stator (100-1000) with a profiled helical bore (106,206,306,606,706,806,906,1006) having a cast material layer (102;202;302;602;702;802;902;1002) with transducers (104A-104D;304;604A-604D;710;804;904A-904C;1010) disposed therein and describes the methods of forming such stators. Cast material can be fluidic during displacing of a transducer therein. Cast material layer 202 can include housings (218,222) disposed therein and/or a cavity 226 formed therein. Transducer can be a sensor (104A-104C) and/or an actuator 104D. Transducer 804 can extend axially along a length of the stator 800. Transducer or plurality of transducers (904A-904C) can extend along a helical path. Additionally or alternatively, sleeve 1008 can include a transducer 1010.

Abstract: The present invention enables the manufacture of a trochoid pump having a crescent which has been considered theoretically impossible, by employing an inner rotor of a trochoid pump. An inner rotor having a predetermined number N of teeth that is equal to or larger than 4 is formed in advance.

Abstract: A motor-integrated internal gear pump that is inexpensive and highly reliable while maintaining characteristics of small size and inexpensive functions. The motor-integrated internal gear pump (80) has a pump section (81) with an inner rotor (1), an outer rotor (2), a pump casing, and an inner shaft (5). The pump casing has flat inner surfaces facing both end surfaces of each of the inner rotor (1) and the outer rotor (2). The inner shaft (5) has a bearing section (51) inserted into a shaft hole of the inner rotor (1) and fitting sections extending axially outward from both end surfaces of the inner shaft (51). The pump casing is constructed from two pump casing members (3, 4) where the flat inner surfaces (25, 26) are formed as separate members.

Abstract: A compressor (20) has a housing (22) having first (52) and second (48) members. A motor (24) within the housing (22) is coupled to one or more working elements (26, 28) to drive the one or more working elements (26, 28) to compress a fluid. A number of electrical terminals (104) are each mounted in an associated aperture (132) in the second housing member (48) and electrically connected to the motor (24).

Abstract: Stator for an eccentric single-rotor screw pump has a casing made of steel or the like and a helical elastomer lining. Stator and a method for its production are described which can also be made with larger lengths at low production costs. Stator is composed of at least two stator segments that are axially arranged in a line, whereby the stator segments are connected to one another at their abutment so as to be pressure-tight by a tube of a polymer material that is pulled onto the casing and overlaps the abutments and by a metal ring radially pressed onto it.

Abstract: The present invention relates to a resilient material lined stator and method of forming. A method of forming a resilient material lined stator can include disposing a resilient material tube 400 with a profiled helical inner surface 401 into the bore of a body 420. A cast material 410 can be disposed therebetween. The cast material 410 can bond to the body 420 to form a resilient material lined stator or the body 420 can be removed. The cast material 310 can include a conduit 312 or conductor 314 extending therethrough. The cast material 310 can include a pathway 316 formed therethrough. The resilient material can be an elastomer.

Abstract: A fluid pump includes a housing having a lateral wall and an end wall, an insert located in the housing surrounded by the lateral wall and including a body having a central aperture and inlet and outlet fluid channels. A seal, located between the end wall and the insert, seals against fluid flow therebetween. A Gerotor pump mechanism located in the housing adjacent the inlet and outlet fluid channels includes a outer gear and an inner gear engaged with the outer gear for pumping fluid from the inlet fluid channel to the outlet fluid channel as the inner gear rotates relative to the outer gear. A cover, fitted in the housing and spaced axially from the end wall, is located adjacent the inner gear and outer gear and is secured to the housing.

Abstract: A method for processing a screw rotor includes a step of rotating a blade holder 2 while shifting the blade holder 2 in X-axis, Y-axis, and Z-axis directions to form a groove on the outer surface of a rotating cylindrical workpiece 1 with a tool 3 using a processing apparatus having a bed 11; a C-axis shaft supporter 12 disposed on the bed 11; a C-axis shaft 14 held by the C-axis shaft supporter 12, the C-axis shaft 14 for rotating the cylindrical object 1; a column 13 disposed on the bed 11; the blade holder 2 rotatably held by the column 13; and the tool 3 attached to the blade holder 2.

Abstract: Electrochemical machining is used to generate the helical lobe profiles of the stator of a progressive cavity pump or motor. A thin, elastomeric liner, of uniform thickness is bonded either to the interior of the stator, or to the exterior of the rotor. Where the elastomeric liner is to be bonded to the interior of the stator, bonding is improved by electrically etching the interior of the stator during the electrochemical machining process to produce a roughened surface.

Abstract: A compressor has a housing. One or more working elements cooperate with the housing to define a compression path between suction and discharge locations. An intermediate port is located along the compression path. A branch path extends to the intermediate port. The compressor includes means for limiting pressure pulsations along the branch path.

Abstract: A method for processing a screw rotor includes a step of rotating a blade holder 2 while shifting the blade holder 2 in X-axis, Y-axis, and Z-axis directions to form a groove on the outer surface of a rotating cylindrical workpiece 1 with a tool 3 using a processing apparatus having a bed 11; a C-axis shaft supporter 12 disposed on the bed 11; a C-axis shaft 14 held by the C-axis shaft supporter 12, the C-axis shaft 14 for rotating the cylindrical object 1; a column 13 disposed on the bed 11; the blade holder 2 rotatably held by the column 13; and the tool 3 attached to the blade holder 2.

Abstract: An improved high pressure intermeshing gear pump that achieves high efficiency and a low cost by forming the pumping cavity such that no fillets exist at the corners permitting closed fits without utilizing bearing end plates. In addition an improved coupling between the gears and their supporting shafts is disclosed as is a simplified machining method that eliminates burrs that may be formed during the drilling operations.

Abstract: A method of removing stators from tubular stator housings involving subjecting a tubular stator housing having an interior surface to which a worn stator is adhered by adhesive to cryogenic refrigeration until the stator shrinks and pulls away from the interior surface of the tubular stator housing.

Abstract: An improved high pressure intermeshing gear pump that achieves high efficiency and a low cost by forming the pumping cavity such that no fillets exist at the corners permitting closed fits without utilizing bearing end plates. In addition an improved coupling between the gears and their supporting shafts is disclosed as is a simplified machining method that eliminates burrs that may be formed during the drilling operations.

Abstract: A compressor has a housing assembly and at least one rotor held by the housing assembly for rotation about a rotor axis. The rotor has a first face and a first housing element has a second face in facing spaced-apart relation to the first face of the rotor. The housing has a coating on the second face and a plurality of inserts protruding from the second face into the coating.

Abstract: The invention relates to the production of screw pump rotors comprising a pitch and/or depth of teeth which can be modified along the axis of the rotor. By means of a simple profiled machine tool (7), a first part of the profiled flank contour is clearly defined along the rotor axis (8) by means of its specific tool guide mechanism, and is then produced in a definitive manner. The remaining second part of the profiled flank contour is then determined according to the rolling movement of the pair of rotors according to the first part of the profiled flank contour carried out by the tool, by means of an approximation which is as precise as possible. It is thus possible to obtain transversally different profiled contours according to the pitch and/or depth of teeth which can be modified along the axis of the rotor. A disk milling cutter is selected to be used as a profiled machine tool.

Abstract: A method for removing a stator tube from a position about a rotor of a progressing cavity pump is provided. The apparatus includes an actuator assembly having a base and a piston which is longitudinally displaceable relative to the base, and a pusher rod. The base of the actuator assembly is removably attachable to a discharge end of the stator tube. The pusher rod is longitudinally releasably attachable to the piston at a plurality of locations along the length of the pusher rod and is located to engage the rotor when the base is coupled to the stator tube. The pusher rod is coupled to the piston and the piston is driven by the actuator assembly. With only slight modifications the apparatus may also be used to install the stator tube on the rotor when operated in a substantially opposite way.

Abstract: A rotary type lubrication pump for a vehicle transfer case and a method of producing the lubrication pump, the lubrication pump having an inner gear and an outer gear produced by molding a synthetic polymer, and a pump body and a pump cover produced by stamping steel.

Abstract: A method for coating surfaces of a screw machine. The method includes the steps of providing at least one of a plurality of screw machine components including a rotor housing having at least a pair of parallel, overlapping bores; at least a conjugate pair of intermeshing rotors located in the bores, wherein each of the rotors has helical lobes having radially outward tip portions and intervening radially inward root portions; rough coating a surface of at least one of the plurality of components with a conformable coating, wherein the coating is substantially unevenly applied to the surface and has variable thickness over said surface; and leveling the conformable coating to a substantially uniform thickness prior to final assembly of the plurality of components, the substantially uniform thickness selected to ease assembly of the components, while maintaining coating performance criteria.

Abstract: A screw compressor of which a female rotor is driven by a motor, and of which a male rotor is driven by the female rotor. The male or female rotor is composed of a member which is made of cast iron and is subjected to surface hardening treatment or heat treatment including quenching. The surface hardening treatment may include sulphonitriding or nitiriding treatment. In the case of subjecting the cast iron to the heat treatment, austemper treatment is applied.

Abstract: A method of manufacturing a thick walled Moineau-style stator entails drawing a thick walled tube through rotatable internal and external dies to form a helical outer profile including crests and through on the tube. The tube initially has one end with a diameter smaller than the others, with the smaller diameter end being inserted between the inner and outer dies, where it is seized and drawn through the dies.

Abstract: The invention concerns a micropump for the substantially continuous delivery of a mass flow, the micropump having a sleeve axis and an offset axis of rotation. An internal rotor meshes with an external rotor in a sleeve and at least one outlet-side pressure opening in a first end-face termination part. Both rotors have a dimension smaller than 10 mm. The invention further concerns a micromotor of similar construction in which the diameter of the rotors and the casing are below 10 mm. The pump and motor are extremely miniaturized yet still permit a continuous flow with high feed pressure and high output.

Abstract: The present invention provides methods of forming mud motors. In one method, rollers are urgingly stroked against a tubular member having a mandrel therein that has an outer profile which is the inverse of the desired profile of the stator. In another method, rollers are urged and rotated radially on the tubular member with the mandrel disposed in the tubular member. In yet another method, dies are pressed against the tubular member having a mandrel with a desired outer profile. In another method, a molten metal is deposited over a mandrel with an outer lobed surface that is substantially the inverse of the desired inner profile of the stator housing. The mandrel is then removed, leaving a metallic longitudinal member having an inner profile defined by the outer profile of the mandrel. In each of these methods, the inner surface of the resulting member has the profile defined by the outer profile of the mandrel.

Abstract: A screw compressor includes a suction end, a discharge end, first and second rotors mounted for rotation between the suction end and the discharge end, and a discharge housing at the discharge end. The discharge housing surrounds a portion of the first and second rotors and includes an end surface. The compressor further includes a first axial bearing supporting the first rotor, and a wear-preventing member sandwiched between the end surface of the discharge housing and the first axial bearing such that no portion of the first axial bearing contacts the end surface. The screw compressor further includes a first radial bearing in the discharge housing for supporting the first rotor. The wear-preventing member includes a face abutting the end surface of the discharge housing and abutting at least a portion of the first radial bearing to retain the first radial bearing in the discharge housing.

Abstract: A screw compressor having an unloader valve with a movable valve member, the unloader valve being capable of indicating when the valve member is installed incorrectly. The valve member is manufactured such that if it is installed incorrectly it provides a leakage path sufficiently large to be detected during full load testing of the compressor. When the screw compressor fails the load test, the compressor is partially disassembled, and the valve is reinstalled in the proper orientation and the compressor is re-tested. The valve member leakage path is provided while maintaining low costs for production and assembly of the compressor.

Abstract: A screw compressor includes a suction end, a discharge end, first and second rotors mounted for rotation between the suction end and the discharge end, and a discharge housing at the discharge end. The discharge housing surrounds a portion of the first and second rotors and includes an end surface. The compressor further includes a first axial bearing supporting the first rotor, and a wear-preventing member sandwiched between the end surface of the discharge housing and the first axial bearing such that no portion of the first axial bearing contacts the end surface. The screw compressor further includes a first radial bearing in the discharge housing for supporting the first rotor. The wear-preventing member includes a face abutting the end surface of the discharge housing and abutting at least a portion of the first radial bearing to retain the first radial bearing in the discharge housing.

Abstract: The invention concerns a micropump for the substantially continuous delivery of a mass flow, the micropump having a sleeve axis and an offset axis of rotation. An internal rotor meshes with an external rotor in a sleeve and at least one outlet-side pressure opening in a first end-face termination part. Both rotors have a dimension smaller than 10 mm. The invention further concerns a micromotor of similar construction in which the diameter of rotors and the casing are below 10 mm. The pump and motor are extremely miniaturized yet still permit a continuous flow with high feed pressure and high output.

Abstract: A method for making rotors for screw-type machines with a plunge-cut turning method in which an approximately rectangular groove is formed approximately at a center of a work piece with trilateral machining, a groove is cut radially deeper by trilateral machining until a predetermined groove depth has been reached, the profile flanks are shaped by bilateral machining, and the groove depth is increased with a recessing tool.

Abstract: An improved internal gear pump design is provided whereby the head plate includes a groove located vertically above the crescent for providing improved axial feed to the roots or innermost spaces between the idler teeth. The design of the pump also includes a stepped shaft design whereby the radius of the shaft immediately adjacent to the rotor is greater than an adjacent outboard section of the shaft. As a result, a chamber for housing the seal assembly is defined as the space between the stepped shaft portion, the annular seal plate, the outboard section of the shaft that has a lesser or reduced diameter, and the casing. The casing may also include a recess for providing sufficient space for the seal assembly. The larger section of the shaft is accommodated in a bushing mounted to the inside surface of the casing. The inside diameter of the bushing is large enough to accommodate the larger stepped portion of the shaft as well as the outside diameter of the seal assembly.

Abstract: Helical intermeshing main and gate rotors (1, 2) are mounted for rotation about their axes in respective intersecting bores in a housing. The profiles of the rotors as seen in cross section are generated by the same rack formation. The high pressure flanks of the lobes of the main rotor (1) and of the grooves of the gate rotor (2) are both generated by a preferably cycloidal portion (GHA) of the rack R.

Abstract: A drilling motor includes a non-elastomeric stator and rotor which are dimensioned for negative or zero interference. The amount of negative interference between the rotor and the stator is determined by the largest solid particle expected to pass through the motor. The negative interference or gap between the rotor and the stator is preferably at least two times the greatest particle size. According to the invention, stators are made by machining or casting stainless steel and are fabricated in sections having lengths of 20 to 40 centimeters. The sections are indexed so that each section may be properly aligned with another. The sections are aligned and welded together to form a motor stator of conventional length.

Abstract: There is disclosed a hydraulic or pneumatic machine having a first displacement element (8) that is rotatable about an axis of rotation connected to a shaft (10) so as to rotate therewith, which shaft is mounted rotatably in a housing (2), and co-operates with a second displacement element (9). The structure of such a machine is to be improved. For that purpose, the housing (2) has a pocket (3) in which the displacement elements (8, 9) are so arranged that the housing (2) covers the displacement elements (8, 9) axially on both sides (4, 5) at least in a working region and in the circumferential direction over a maximum of 180°.

Abstract: An internal-gear machine has a casing and a running assembly accommodated in the casing and comprising a rotatably mounted pinion and an internally toothed annular gear meshing with the pinion. The annular gear is widened at its outer periphery to form a running ring which can be integral with the internally toothed part of the annular gear or a separately produced component which is non-rotatably connected to the internally toothed part.