With Assembling Patents (Class 29/894.361)
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Patent number: 11684968Abstract: Equipment including a rigid plate provided with a plurality of cutters configured to be impressed in sequence against a swaged annular collar of an inner ring of a wheel hub, the collar being formed with a first radial profile; the cutters sliding axially through the plate and towards a first face of the plate resting in abutment against the collar; wherein the first face of the plate is provided in the region of the cutters with a concave annular seat having a second radial profile configured to copy at least partly the first radial profile of the collar, the annular seat being configured to be passed through by the cutters during the step for impression against the collar and to contain any radial flow of the metallic material which forms the collar.Type: GrantFiled: July 27, 2022Date of Patent: June 27, 2023Assignee: Aktiebolaget SKFInventors: Fabio Bogliacino, Alessandro Ferrero, Giorgio Missiaggia
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Patent number: 11426786Abstract: Equipment including a rigid plate provided with a plurality of cutters configured to be impressed in sequence against a swaged annular collar of an inner ring of a wheel hub, the collar being formed with a first radial profile; the cutters sliding axially through the plate and towards a first face of the plate resting in abutment against the collar; wherein the first face of the plate is provided in the region of the cutters with a concave annular seat having a second radial profile configured to copy at least partly the first radial profile of the collar, the annular seat being configured to be passed through by the cutters during the step for impression against the collar and to contain any radial flow of the metallic material which forms the collar.Type: GrantFiled: June 21, 2021Date of Patent: August 30, 2022Inventors: Fabio Bogliacino, Alessandro Ferrero, Giorgio Missiaggia
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Patent number: 11162538Abstract: A method of manufacturing a rotating bearing unit includes to cause one end surface in the axial direction of the forming punch (46), formed by combining a plurality of punch elements (46, 46) divided in the circumferential direction, which are displaceable in the axial direction and which are not displaceable in the circumferential direction, and having a processing teeth (44, 44) at one end surface in the axial direction, to face the other end surface of the caulking section (20) in the axial direction. In this state, rolls (30a) are rotated about the central axis (?) of the hub main body (8) while pressing the other end surface of the forming punch (46) in the axial direction with a pressing surface (43) of the roll (30a) having a central axis (?) that is inclined with respect to the central axis (?) of the hub main body (8).Type: GrantFiled: December 2, 2019Date of Patent: November 2, 2021Assignee: NSK LTD.Inventors: Nobuyuki Hagiwara, Kazuto Kobayashi, Isao Shintou, Hiroshi Koyama, Toshio Nakamura
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Patent number: 10183528Abstract: An axle assembly having a wheel flange with a central opening and a slot having an end dimensioned to fit within the wheel flange central opening. A molten binder, such as molten zinc, fills the space in between the wheel central opening and the shaft end. Upon cooling, the binder locks the wheel flange and shaft together.Type: GrantFiled: October 20, 2016Date of Patent: January 22, 2019Assignee: Panther Machine, Inc.Inventor: Donald Leith
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Patent number: 9239079Abstract: The invention relates to a flanged bearing ring produced from a high carbon steel profile bar comprising at least one flash butt welded joint, where the bearing ring is provided with an inner peripheral surface and an outer peripheral surface and where one peripheral surface comprises a raceway for rolling elements, where the bearing ring further comprises a flange adapted for fixing the bearing ring to a mechanical member, where the flange protrudes from the bearing ring in a substantially radial direction. The invention further relates to a method for producing such a homogenous flanged bearing ring from a straight profile bar. The advantage of the invention is that a homogenous flanged bearing ring is obtained in a simple and cost-effective way.Type: GrantFiled: September 22, 2011Date of Patent: January 19, 2016Assignee: AKTIEBOLAGET SKFInventor: Patrik Dahlman
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Publication number: 20150115696Abstract: A wheel hub bearing unit including a plurality of rolling bodies disposed between annular elements. One of the annular elements is a rotating element that includes a spindle on a side facing the outboard side of the vehicle having a mounting flange adapted to receive a vehicle wheel. A frontal surface of the mounting flange is covered by a layer of UV photopolimerizable synthetic plastic material having a predetermined thickness deposited on the frontal surface of the flange in the non-polimerized state by a mixed air spraying nozzle, by rotating the wheel hub bearing unit about a symmetry axis thereof with the nozzle arranged at a radial distance from a peripherally outer edge of the flange, and has a spraying axis which forms, with the symmetry axis, an angle from 20° to 80°; the synthetic plastic material being sprayed by the nozzle at a temperature higher than the room temperature.Type: ApplicationFiled: October 24, 2014Publication date: April 30, 2015Applicant: AKTIEBOLAGET SKFInventors: Paolo Baratti, Andrea Serafini
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Publication number: 20150069819Abstract: Wheel hub and method for forming a wheel hub. Wheel hub includes a rim having a circumferential surface with axial ends, and one rim flange being arranged at each axial end of the circumferential surface. The rim includes a fiber-reinforced plastic as a main component and each of the rim flanges is releasably connectable to the rim.Type: ApplicationFiled: September 8, 2014Publication date: March 12, 2015Inventors: Andreas BUETER, Erik BORMANN, Paul BECKER, Branko KUPRESANIN
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Publication number: 20150068040Abstract: An outer member and an inner member constituting a wheel bearing device are assembled and the brake rotor is fixed to the hub ring of the inner member. In this state, the pad slide surfaces of the brake rotor are lathed with the reference provided by a wheel pilot end surface. Alternatively, the wheel pilot end surface of the hub ring by chucking the knuckle pilot of the outer member with the wheel bearing device put in its assembled state, and the pad slide surfaces of the brake rotor are lathed with the reference provided by the wheel pilot end surface.Type: ApplicationFiled: November 17, 2014Publication date: March 12, 2015Applicant: NTN CORPORATIONInventors: Kiyotake SHIBATA, Kazunari YAMAMOTO, Kazuhisa SHIGEOKA, Taku NISHIKI, Kazuo KOMORI, Takao MAEDA
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Publication number: 20140306511Abstract: A bearing device for a wheel is capable of suppressing radial play and allowing firm and easy connection between a hub and an outer ring of a constant velocity universal joint. Axially extending projections are provided on a shaft portion of a joint outer ring, and the shaft portion is press-fitted into a hole of a hub. Through this press-fitting, recesses held in close fit-engagement with the projections are formed by the projections in an inner diameter surface of the hub, forming a recess/projection fit-engagement structure in which the projections and the recesses are held in close contact with each other over an entire fit-engagement region thereof. A press-fitting margin (?d) of the projections with respect to the hub and a height (h) of the projections are set to the following range: 0.3<?d/2 h<0.86.Type: ApplicationFiled: June 27, 2014Publication date: October 16, 2014Applicant: NTN CORPORATIONInventors: Tohru NAKAGAWA, Yuichi ASANO, Masahiro OZAWA, Masayuki KURODA
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Publication number: 20140300178Abstract: A hub bearing assembly includes a hub of light metallic material forming a cylindrical portion, on which an inner tubular ring having a raceway is mounted; on the first inner tubular ring a second inner ring having a second raceway is fastened; formed between the cylindrical portion of the hub and the inner tubular ring is a cylindrical interstice containing a brazing bonding material or a structural adhesive which integrally binds the hub to the first inner tubular ring.Type: ApplicationFiled: January 13, 2014Publication date: October 9, 2014Applicant: Aktiebolaget SKFInventors: Wijbe BUISING, Stefano Galfre, Alessandro Garrone, Antonio Ruiu, Laura Sguotti, Cornelius Petrus Antonius Vissers
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Patent number: 8826542Abstract: In summary, the invention relates to a method for forming an end-side toothing arrangement of a roiling bearing, in particular a wheel bearing. The aim is to improve the uniformity of the end-side toothing arrangement and to allow a greater tooth depth. This is achieved by two method steps in that, in a first step before the reshaping of an end piece of a hub, a die is axially arranged on the rolling bearing in a preassembled state and, in a second step during the reshaping of the end piece and the shaping of the end-side toothing arrangement, the die radially delimits a radial recess of the rolling rivet collar as it forms. In addition, the die reduces or prevents radial widening of the inner ring.Type: GrantFiled: August 8, 2013Date of Patent: September 9, 2014Assignee: Schaeffler Technologies GmbH & Co. KGInventors: Roland Langer, Peter Niebling, Sebastian Lorenz
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Publication number: 20140230249Abstract: A method for manufacturing a vehicle bearing apparatus includes a method for manufacturing a hub ring. The hub ring includes a seal facing surface, a flange portion, and a shaft body portion. The flange portion includes a thin portion, a thick portion, bolt holes, a thin portion outer surface, a thick portion outer surface, and bolts. The flange portion protrudes outward from the shaft body portion. The thick portion is formed on an outer side with respect to the bolt holes in the flange portion, and the thin portion is formed on an inner side with respect to the thick portion in the flange portion. In the method for manufacturing the hub ring, machining is performed on the thick portion outer surface by using the seal facing surface subjected to grinding, as a reference surface, after the bolts are fitted into the flange portion.Type: ApplicationFiled: February 10, 2014Publication date: August 21, 2014Applicant: JTEKT CORPORATIONInventors: Kenichi MORITA, Yuu KATSUYAMA, Ryoichiro KOTANI, Hiroyoshi KOMATSU, Toru SASAKI
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Publication number: 20140225424Abstract: The present disclosure provides a bicycle hub that provides improved drive line efficiency and bike-to-rider torque feedback. The drive line efficiencies are due to lower rolling resistance resulting from a novel bearing and sprag clutch configuration, a lightweight design, and immediate torque transfer from the cassette drive to the hub body. The bike-to-rider feedback has been improved as the torque transfer is smooth, predictable, and immediate.Type: ApplicationFiled: February 11, 2013Publication date: August 14, 2014Applicant: Christianson Systems, Inc.Inventors: Jim Gerhardt, Shannon Hansen
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Publication number: 20140197677Abstract: A hub unit is provided with a hub made of an aluminum alloy for plastic processing, which forms, in a single piece, an axially extending cylindrical portion and a radial flange; two bearing rings are mounted axially aligned around the cylindrical portion, an axially inner edge of the cylindrical portion is plastically deformed in a radially outer direction against the axially inner bearing ring.Type: ApplicationFiled: January 13, 2014Publication date: July 17, 2014Applicant: Aktiebolaget SKFInventors: Davide Antonio Olivieri, Laura Sguotti
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Publication number: 20140199013Abstract: A hub bearing assembly includes a hub made of lightweight metallic material and forming a cylindrical portion, on which a tubular inner ring providing a raceway is mounted; a second inner ring is fixed on the first tubular inner ring and provides a second raceway; a cylindrical interstice is formed between the cylindrical portion of the hub and the tubular inner ring and contains a structural adhesive which integrally joins the hub to the first tubular inner ring.Type: ApplicationFiled: January 13, 2014Publication date: July 17, 2014Applicant: Aktiebolaget SKFInventors: Wijbe BUISING, Alessandro Garrone, Cornelius Petrus Antonius Vissers
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Publication number: 20140199012Abstract: A hub bearing assembly includes a hub made of lightweight metallic material and forming a cylindrical portion, on which a tubular inner ring providing a raceway is mounted; a second inner ring is fixed on the first tubular inner ring and provides a second raceway; a cylindrical interstice is formed between the cylindrical portion of the hub and the tubular inner ring and contains a bonding brazing material which integrally joins the hub to the first tubular inner ring.Type: ApplicationFiled: January 13, 2014Publication date: July 17, 2014Applicant: Aktiebolaget SKFInventors: Stefano Galfre', Antonio Ruiu, Laura Sguotti
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Publication number: 20140054952Abstract: The disclosure provides apparatus and methods of use and manufacture pertaining to a quick release hub-and-wheel assembly. In one embodiment, the hub-and-wheel assembly includes interior and exterior sleeves disposed about a rotatable locking ring that is biased to a latched position. The assembly also includes a quick release wheel having a latch that is configured to temporarily displace a latch-engagement mechanism on the locking ring from the latched position to an unlatched position such that the latch is captured by the latch-engagement mechanism when the latch-engagement mechanism returns to the biased, latched position. The locking ring also includes a manual latch-release mechanism configured to again temporarily displace the latch-engagement mechanism such that the wheel latch is released, allowing the wheel to be removed. Other embodiments are also disclosed.Type: ApplicationFiled: August 20, 2013Publication date: February 27, 2014Inventor: Brian J. Krell
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Patent number: 8631581Abstract: A method for forming a wheel bearing apparatus where the end portion of the cylindrical portion is pre-formed as a cylinder prior to its plastic deformation to form the caulking portion. A caulking tool with a punch and a swing shaft abuts against the end portion of the cylinder at a predetermined inclined angle relative to the inner circumferential surface of the cylinder. Teeth on the punch form the face-spline by plastically deforming the end face of the caulking portion. The swing shaft central axis is inclined at an angle relative to a central axis of the wheel hub. The face-spline is formed simultaneously with the formation of the caulking portion by advancing the caulking tool toward the wheel hub. A main shaft is rotated to cause a swing motion of the caulking tool.Type: GrantFiled: November 12, 2010Date of Patent: January 21, 2014Assignee: NTN CorporationInventors: Akira Sera, Jun Numamoto
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Publication number: 20130221732Abstract: A hub for two-wheeled vehicles with a hub body and method of manufacturing, wherein the hub body is rotatably supported on the axle via at least one bearing. The hub body includes a first forged component and a second forged component, wherein the first and second forged components are connected with one another through at least one sleeve and wherein both of the forged components have a plurality of fastening flanges protruding outwardly for fastening spoke units.Type: ApplicationFiled: August 28, 2012Publication date: August 29, 2013Inventors: Stefan Spahr, Martin Walthert
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Publication number: 20130174422Abstract: A method including the steps of forming an inner ring of the wheel hub, as the joining of a spindle and an insert ring fitted onto the spindle, on the side of a first end of the spindle; axially blocking the insert ring on the spindle by plastically deforming the first end of the spindle so as to form an upset collar therewith, which axially protrudes from the insert ring; and once the step of forming the upset collar has finished, frontally obtaining on the collar, on the side opposite to the insert ring, a frontal toothing by axially impressing on the collar one or more knives in sequence, carried in an axially sliding manner by a plate.Type: ApplicationFiled: July 11, 2012Publication date: July 11, 2013Applicant: AKTIEBOLAGET SKFInventors: Domenico BOSCO, Davide Antonio OLIVIERI, Marcello ROSSI
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Patent number: 8429823Abstract: In a state in which a first ball 103 is assembled in between a first inner peripheral raceway surface of an outer ring 105 and an outer peripheral raceway surface of a shaft 101, and a second ball 104 is placed in between a second inner peripheral raceway surface of the outer ring 105 and an outer peripheral surface of the shaft 101, a first distance “a” from a plane “q” generally perpendicular to a central axis “p” of the shaft 101 to the second ball 104 and a second distance “b” from the plane “q” to a stepped portion 107 of the shaft 101 are measured. Then, the size in the axial direction of the inner ring 102 is adjusted on the basis of a difference between the first distance “a” and the second distance “b”.Type: GrantFiled: January 18, 2007Date of Patent: April 30, 2013Assignee: JTEKT CorporationInventors: Hiroyuki Miura, Hiroshi Yoshikawa, Yasuhiro Ohtani
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Publication number: 20120256474Abstract: An adaptor for a wheel assembly is disclosed. The adaptor has a reversible design for convenient reconfiguration of the wheel assembly without additional hardware. In one general non-limiting embodiment, the adaptor may include an inner ring and an outer ring fixedly connected to the inner ring. The inner and outer rings may be concentric around an axis. The inner and outer rings may be offset from each other. Methods of using the adaptor to change wheel configurations to accommodate different tire sizes are also disclosed.Type: ApplicationFiled: April 5, 2011Publication date: October 11, 2012Applicant: CATERPILLAR, INC.Inventors: Gopal K. Gorle, Keith Kabrick
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Patent number: 8261447Abstract: A method for manufacturing a drive wheel bearing device is provided. During the manufacturing, a swaged portion is formed in a manner as a non-hardened region, and in a manner that variations based on a reference surface in the axial direction of the flat surface are restricted within +/?0.2 mm. The reference surface is provided with an end face on an outboard side of a flange for an attachment of a wheel or an end face on an inboard side of the flange for attachment to a vehicle body. Part of the swaged portion making contact with an outer joint member of to drive wheel bearing device is formed into a flat surface. Serrations and a pilot part are formed on an inner periphery of a first inner member of the drive wheel bearing device. An inner peripheral surface of the pilot part is formed as a turned surface, and the turned surface has been turned after forming the swaged portion.Type: GrantFiled: November 12, 2010Date of Patent: September 11, 2012Assignee: NTN CorporationInventors: Eiji Tajima, Hisashi Ohtsuki, Akira Torii, Motoharu Niki
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Publication number: 20120217788Abstract: A wheel frame for a vehicle including a unitary cylindrical body having a radially inward facing surface and a radially outward facing surface surrounding a wheel axis and extending from an integrally formed mounting flange to an open hub end. The radially inward facing surface of the body including a portion adjacent the hub end of the body that is enlarged for receiving at least a portion of an electric motor assembly.Type: ApplicationFiled: February 25, 2011Publication date: August 30, 2012Inventor: Carlos A. Vallejo
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Publication number: 20100236069Abstract: A knuckle hub assembly (10) and a method for manufacturing same whereby brake run out is produced includes a knuckle (12), a bearing (28) press fit into the knuckle (12), and a wheel hub (14) coupled to the bearing (28) and rotatable with respect to the knuckle (12). The wheel hub (14) has a flange surface (34) having a relief channel (60) formed therein. A plurality of wheel studs (44) are press fit into bolt opening (42) formed in the relief channel (60). This arrangement provides a flat flange surface (34) for mating with a rotor (42) to minimize brake run out. The knuckle hub assembly (10) is mounted into a floating tool for finish turning of the flange surface (34) to provide minimal run out and maximum flatness.Type: ApplicationFiled: March 29, 2010Publication date: September 23, 2010Inventors: Daniel Brinker, Robert Veldman
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Patent number: 7739795Abstract: A method of manufacturing a corner module assembly wherein a wheel hub is attached to the knuckle and the knuckle is held by a clamping force applied through locator pads and thereafter a radial mounting surface and first and second bosses on the knuckle are machined into parallel alignment with the bases of the locator pads. After a rotor is fixed against the machined radial mounting flange, the first and second braking surfaces on the rotor finished machined, if necessary, into the same parallel alignment with the bases such that first and second friction member retained in a caliper are located in parallel alignment with the first and second braking surfaces when the caliper that is attached to the first and second bosses on the knuckle and finally attachments surfaces on the knuckle are machined. This sequentially machining substantially eliminates assembly tolerances of the corner module assembly.Type: GrantFiled: February 10, 2006Date of Patent: June 22, 2010Assignee: Robert Bosch GmbHInventor: David Reed Black
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Patent number: 7716833Abstract: A knuckle hub assembly (10) and a method for manufacturing same whereby brake run out is produced includes a knuckle (12), a bearing (28) press fit into the knuckle (12), and a wheel hub (14) coupled to the bearing (28) and rotateable with respect to the knuckle (12). The wheel hub (14) has a flange surface (34) having a relief channel (60) formed therein. A plurality of wheel studs (44) are press fit into bolt opening (42) formed in the relief channel (60). This arrangement provides a flat flange surface (34) for mating with a rotor (42) to minimize brake run out. The knuckle hub assembly (10) is mounted into a floating tool for finish turning of the flange surface (34) to provide minimal run out and maximum flatness.Type: GrantFiled: November 30, 2007Date of Patent: May 18, 2010Assignee: Metaldyne Chassis Products, LLCInventors: Daniel Brinker, Brian Elzerman, Ben Merrill, Robert Veldman
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Patent number: 7712841Abstract: A hub-bearing assembly for the wheel of a motor vehicle includes a rotatable hub (18) having a radial flange (17) with bores (16) formed therethrough. Wheel fastening studs (10) each have a stem (12) inserted non-forcedly through a respective bore (16). The studs (10) are fixed to the flange (17) by an adhesive or cementing material.Type: GrantFiled: September 5, 2006Date of Patent: May 11, 2010Assignee: Aktiebolaget SKFInventors: Angelo Vignotto, Claudio Savarese
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Patent number: 7465233Abstract: A wheel bearing device includes a hub ring, a double-row bearing and a constant velocity universal joint which are unitized together. At least one of double-row inner raceways of the bearing and a wheel mounting flange are formed on a hub ring. The hub ring and a stem portion of a joint outer ring of the constant velocity universal joint are fitted through a torque transmission assembly, wherein a pilot member as a separate element having a wheel guide portion and a brake guide portion is fitted to a side-end portion of the wheel mounting flange of the hub ring, and the hub ring and the pilot member are fixed to the joint outer ring by swaging.Type: GrantFiled: April 25, 2007Date of Patent: December 16, 2008Assignee: NTN CorporationInventors: Eiji Tajima, Hiroyuki Ogura, Syougo Suzuki, Shigeaki Fukushima, Mitsuru Umekida, Akira Torii, Akira Sera, Hisashi Ohtsuki
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Patent number: 7305767Abstract: A system is provided for securing a rotating member with respect to a non-rotating member. A hollow member, such as a mounting hub or an inner ring of a bearing assembly, includes an extension having an annular outer groove. One or more tapered sleeves serve to lock the hollow member about a mechanical component, such as a shaft. A nut engageable on a sleeve includes an eccentric front aperture adjacent to a concentric groove, thereby forming a lip of varying depth The system is engaged by rotation of the nut on the sleeve in one direction, and disassembled by counterrotation of the nut such that a portion of the varying depth lip co-acts with a lip formed by a groove on an outer sleeve or on the hollow member.Type: GrantFiled: July 27, 2004Date of Patent: December 11, 2007Assignee: Reliance Electric Technologies, LLCInventors: Donald L. Nisley, James E. Mickelson, Roman M. Wajda
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Publication number: 20070204461Abstract: Provided is a method of manufacturing a bearing device for a wheel provided with: a hub wheel (2) having a flange (1) extending radially outward; a constant-speed universal joint (4) having an outer joint member (3) fixed to the hub wheel (2) ; an external member (5) disposed on outer periphery sides of the hub wheel (2) and the outer joint member (3); and rolling bodies (6) interposed between the external member (5) and the hub wheel (2) and between the external member (5) and the outer joint member (3), respectively. The method includes: assembling the hub wheel (2), the constant-speed universal joint (4), the external member (5), and the rolling bodies (6) to produce a subassembly body (S); and machining a mounting surface (21) of the flange (1) of the hub wheel (2) to which a brake rotor is attached, while the hub wheel (2) and the outer joint member (3) are rotated about an axis (O) of the subassembly body (S) with the external member (5) of the subassembly body (S) being fixed.Type: ApplicationFiled: February 23, 2007Publication date: September 6, 2007Inventors: Taku Nishiki, Kiyoshige Yamauchi, Mitsuru Umekida
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Patent number: 7159316Abstract: A module corner assembly wherein a wheel hub is permanently attached to a knuckle and various surfaces on the wheel hub and knuckle are machined in a same fixture utilized in holding the knuckle to deform an end on the wheel hub against a cone of a bearing. When a rotor is thereafter attached to the wheel hub it is also machined in the same fixture such that a perpendicular relationship is established between the axis of the wheel bearing and braking surfaces on the rotor and as a result a desired lateral run out relationship is achieved between the axis of the bearing and rotor surfaces.Type: GrantFiled: October 28, 2004Date of Patent: January 9, 2007Assignee: Robert Bosch GmbHInventors: David Thomas Sadanowicz, Larry William Brackmann, Don Paul Ward
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Patent number: 7134732Abstract: A composite vehicle wheel hub includes an inner wheel hub portion formed from a first material and an outer wheel hub portion formed from a second material and joined to the inner wheel hub portion. A method for producing the composite vehicle wheel hub of this invention includes the steps of: (a) providing one of an inner wheel hub portion and an outer wheel hub portion formed from a first material; (b) placing the one of the inner wheel hub portion and the outer wheel hub portion in a mold; (c) casting the other one of the inner wheel hub portion and the outer wheel hub portion formed from a second material in situ within the mold to thereby produce the composite vehicle wheel hub; and (d) removing the composite vehicle wheel hub from the mold.Type: GrantFiled: May 6, 2004Date of Patent: November 14, 2006Assignee: Kelsey-Hayes CompanyInventors: Hannah Spokane, Bryan Russell, Joseph Willey
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Patent number: 7125012Abstract: A feed wheel includes a hub and a discontinuous tread removably fitted about the hub. At leading and trailing ends of the discontinuous tread are mateable non-planar female and male surfaces which interfit with one another and tend to interlock the tread ends together. The tread has locking lugs formed under leading and trailing ends and an intermediate segment of the tread which fit into holes configured and located in the hub complimentarily to the locking lugs. The holes and locking lugs are oriented relative to one another so as to enable the tread to be retained about the hub with the tread ends interlocked together during operation of the feed wheel.Type: GrantFiled: March 12, 2004Date of Patent: October 24, 2006Inventors: Gregory James Newell, James H. Tippett
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Patent number: 7121003Abstract: In a manufacturing method and a manufacturing apparatus for a wheel-support rolling bearing unit, when forming a crimped portion 14 on an end (inside end) of a hub main body 8a, by rocking die forging using a die 26, while preventing enlargement of equipment, in order to prevent forming indentations in a second outer raceway 6a and a second inner raceway 12a, in the present invention, the outer ring 1a is turned by a motor 48, and the balls 32 are rotated. A difference is provided between the rotation speed of the balls 32 and an oscillation speed of the die 26. This difference is preferably at least 10 min?1. By rotating the balls 32 the formation of indentations in the second outer raceway 6a and the second inner raceway 12a is prevented. Moreover, by providing the difference between the rotation speed and the oscillation speed of the die 26, an increase in the torque required for rotation the outer ring 1a is suppressed.Type: GrantFiled: December 21, 2004Date of Patent: October 17, 2006Assignee: NSK Ltd.Inventors: Masahiro Yasumura, Nobuyuki Hagiwara, Shoji Horike
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Patent number: 7117599Abstract: A knuckle (16) for a corner assembly (10, 210, 310) wherein a cylindrical body (18) has an outboard race (39) and an inboard race (45) located therein for correspondingly receiving a first roller assembly (52) and a second roller assembly (94) carried by a wheel hub (56) such that brake engagement surfaces (12a) and (12b) on a rotor (12) are located in a parallel relationship with faces on a friction members (14a) and (14b) associated with caliper (14) and perpendicular with the axis of the wheel hub (56) to obtain a desired lateral run out relationship between the rotor (12) and the axis of the first (52) and second (94) roller assemblies retained in the wheel hub (56).Type: GrantFiled: October 28, 2004Date of Patent: October 10, 2006Assignee: Robert Bosch GmbHInventors: David Thomas Sadanowicz, Larry William Brackmann
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Patent number: 7047645Abstract: At a surface opposite to a mounting surface 28 at a part of the mounting flange 13, a projecting part 27 is provided so as to surround the opening part of the mounting holes 23 for press-fitting each stud thereinto. A finishing process of the mounting surface 28 is carried out after the stud 24 is press-fitted into the mounting hole 23.Type: GrantFiled: January 14, 2005Date of Patent: May 23, 2006Assignee: NSK Ltd.Inventor: Takeyasu Kaneko
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Publication number: 20060096096Abstract: A knuckle (16) for a corner assembly (10, 210, 310) wherein a cylindrical body (18) has an outboard race (39) and an inboard race (45) located therein for correspondingly receiving a first roller assembly (52) and a second roller assembly (94) carried by a wheel hub (56) such that brake engagement surfaces (12a) and (12b) on a rotor (12) are located in a parallel relationship with faces on a friction members (14a) and (14b) associated with caliper (14) and perpendicular with the axis of the wheel hub (56) to obtain a desired lateral run out relationship between the rotor (12) and the axis of the first (52) and second (94) roller assemblies retained in the wheel hub (56).Type: ApplicationFiled: October 28, 2004Publication date: May 11, 2006Applicant: ROBERT BOSCH CORPORATIONInventors: David Sadanowicz, Larry Brackmann
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Patent number: 7041186Abstract: The wheel hub of a bicycle is made of a single part of structural fiber based material, typically carbon fiber material, after reticulation in a mould which exploits the expansion of a core to obtain the application of a radial pressure to the tubular body consisting of layers of structural fiber based fabric.Type: GrantFiled: February 13, 2002Date of Patent: May 9, 2006Assignee: Campagnolo, S.r.l.Inventor: Mario Meggiolan
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Patent number: 6996907Abstract: The present invention relates to an axial force controlling method for controlling an axial force applied to a rolling bearing in a bearing apparatus having a shaft body, the rolling bearing being mounted to the shaft body such that the rolling bearing fits an outside of the shaft body, and the bearing apparatus.Type: GrantFiled: December 19, 2003Date of Patent: February 14, 2006Assignee: Koyo Seiko Co., Ltd.Inventors: Kazutoshi Toda, Tomohiro Ishii, Tadashi Mitarai, Daisaku Tomita
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Patent number: 6993844Abstract: A bearing apparatus includes a hollow shaft provided around an outer peripheral surface with a bearing fitting region, and a rolling bearing having an inner ring fitted around the bearing fitting region of the hollow shaft. A shaft end of the hollow shaft is bent outwardly in a diametrical direction, thereby being caulked on an outer end surface of the inner ring. The bearing fitting region has a hardened layer in a region from a first position corresponding to an inner end surface of the inner ring of the rolling bearing to a second position before a position corresponding to an outer end surface of the inner ring, and has a non-hardened layer in another region from the outer end surface corresponding position of the inner ring to the shaft end. The second position representative of a caulked side end portion of the hardened layer is defined based on a predetermined relational expression.Type: GrantFiled: November 13, 2003Date of Patent: February 7, 2006Assignee: Koyo Seiko Co., Ltd.Inventors: Kazutoshi Toda, Masahiro Inoue, Kenji Takahashi, Teruyuki Kawatani, Shinichirou Kashiwagi, Teruyuki Wakisaka, Tadashi Mitarai
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Publication number: 20060005390Abstract: A process of manufacturing a wheel hub comprises coating a blank made of aluminum alloy on a surface of the blank, removing a portion of the blank for exposing the aluminum alloy of the blank to be electroplated, polishing the exposed portion of the blank, removing wax and oil stains from the surface of the blank, sequentially electroplating nickel and copper on the exposed portion of the blank, polishing the copper layer on the exposed portion of the blank, removing wax and oil stains from the surface of the blank, sequentially electroplating a plurality of nickel layers having different concentrations of sulfur on the copper layer, and electroplating chrome on the nickel layers for producing the wheel hub.Type: ApplicationFiled: September 9, 2004Publication date: January 12, 2006Inventor: Chin-Tong Wang
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Patent number: 6971177Abstract: A wheel bearing device is provided to prevent loosening of a hub ring and an outer joint ring that are fitted together. An irregular portion treated with hardening is formed on a fit face of the hub ring on an inside periphery of which the outer joint member is fitted. A low hardness portion of the outer joint member formed with hardness lower than that of the irregular portion is expanded in diameter to make it bite into the irregular portion. In this way the hub ring and the outer joint ring are unitized together.Type: GrantFiled: February 23, 2004Date of Patent: December 6, 2005Assignee: NTN CorporationInventors: Masahiro Ozawa, Koji Sahashi, Kazuhiko Hozumi, Keisuke Sone, Mitsuru Umekida
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Patent number: 6939053Abstract: A system is provided for securing a rotating member with respect to a non-rotating member. A hollow member, such as an inner ring of a bearing assembly, includes an extension having an annular outer groove. A tapered sleeve serves to lock the hollow member about a mechanical component, such as a shaft. A nut engageable on the sleeve includes an eccentric front aperture adjacent to a concentric groove, thereby forming a lip of varying depth. The system is engaged by rotation of the nut on the sleeve in one direction, and disassembled by counterrotation of the nut such that a portion of the varying depth lip co-acts with a lip formed by the groove of the hollow member.Type: GrantFiled: August 24, 2001Date of Patent: September 6, 2005Assignee: Reliance Electric Technologies, LLCInventors: Donald L. Nisley, James E. Mickelson
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Patent number: 6928737Abstract: A cylindrical portion 10 is not quenched, and its hardness of a cylindrical portion 10 is set at Hv200 to 300. An average cross sectional area of the crystal particle in this portion is set to be within 0.03 mm2. Accordingly, when a caulking portion is formed by expanding the cylindrical portion 10b to an inner ring 3 to a hub 2b made of carbon steel, cracks or the like are not formed in the resultant caulking portion.Type: GrantFiled: August 16, 2002Date of Patent: August 16, 2005Assignee: NSK Ltd.Inventors: Hirohide Ishida, Hiroya Miyazaki
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Patent number: 6880247Abstract: A bearing is mounted on a hollow shaft of a hub wheel. A shaft end of the hollow shaft is deformed radially outward and caulked to an outer end face of an inner ring of the bearing. Between a first area in which a spline portion is formed and a second area in which a caulked portion is formed, between a bending starting point for bending the shaft end radially outward and an end face of the shaft end on an inner peripheral face of the hollow shaft, a third area for suppressing deformation of the inner peripheral face of the hollow shaft caused by the caulking is formed. The third area cushions deformation in the first area.Type: GrantFiled: October 23, 2003Date of Patent: April 19, 2005Assignee: Koyo Seiko Co., Ltd.Inventors: Kazutoshi Toda, Teruyuki Wakisaka, Kenji Takahashi, Teruyuki Kawatani, Shinichirou Kashiwagi
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Patent number: 6862808Abstract: An inner ring 3 is fit to a stepped part 8 formed on the inner end of a hub 2b. A desired pre-load is applied to rolling elements 5 in a state that an outer end face 28 of the inner ring 3 is butted against a step surface 12 formed on the hub 2b. The inner ring 3 is fit to the hub 2b by interference fitting causing a static friction force, which is larger than a thrust load acting on the inner ring 3 based on the pre-loading. Therefore, the inner end face of the inner ring 3 is clamped with a caulking portion, which is formed by expanding outward in the diameter directions a cylindrical portion 18 formed in the inner end of the hub 2b.Type: GrantFiled: October 29, 2003Date of Patent: March 8, 2005Assignee: NSK Ltd.Inventor: Hiroya Miyazaki
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Patent number: 6857190Abstract: A method is disclosed for forming an annular collar (11) that is essentially radial on the hollow annular end portion (12) of a port (7). This method has the following steps: A. radially deforming the end portion (12) by means of a first tool (16), in which the axis (18) of the tool (16) and the axis (5) of the end portion (12) form a non-zero angle ? between them to obtain an essentially radial collar preform (17); and B. deforming this preform (17) by means of a second tool (23) to obtain a final shaping of the collar (11) by pressing. This invention also relates to a method of retaining a bearing (1) on a shaft (7), and to the assembly that comprises this shaft (7) and bearing (1).Type: GrantFiled: July 25, 2001Date of Patent: February 22, 2005Assignee: S.N.R. RoulementsInventors: Cedric Gavard, Andre Odelin
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Publication number: 20050034305Abstract: The invention relates to a wheel rim made from a light alloy, such as an aluminium-based alloy, comprising a front face (10) and a tyre tread (20) which are welded together. The inventive method of producing the wheel rim (J) comprises the following steps: moulding of the front face (10) with a light alloy; provision of a weldable alloy strip with structural hardening; curving of said strip to produce a generally cylindrical shape; welding of the ends in relation to the curved strip with fusion of the strip material; forming of the strip by necking and/or spinning in order to form the tyre tread (20); and welding of the front face and the tyre tread to one another.Type: ApplicationFiled: July 1, 2002Publication date: February 17, 2005Applicant: Montupet S.A.Inventor: Philippe Meyer
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Patent number: 6829825Abstract: A process for manufacturing a corner assembly for a vehicle. A wheel hub is partially machined to define a journal section and a radial mounting flange on an out-board surface of the hub. Bolts are pressed into axial openings in the mounting flange and the hub further machining to produce a concentric wheel pilot, rotor pilot and bearing journal surfaces that are perpendicular to radial faces on an out-board surface of the mounting flange. The hub is pressed into a bearing retained of a support member and a rotor is placed on the rotor pilot surface such that the bolts extend through openings located on the inner peripheral surface of the rotor. The hub is rotated to gage lateral deflection with respect to its axis. If the deflection is less than 0.06 mm, the wheel hub and rotor are accepted for installation on a vehicle and rejected if greater that 0.06 mm.Type: GrantFiled: January 31, 2003Date of Patent: December 14, 2004Assignee: Robert Bosch CorporationInventors: James Darwin Bowman, Jeffery Adam Kalmbach, David Thomas Sadanowicz