Abstract: A technique facilitates construction of a wire-wrapped screen. A wrapping machine is operated with a sensor, e.g. a camera, positioned adjacent the wrapping machine while wire is wrapped to create the wire-wrapped screen. The sensor is used to obtain data on at least one parameter of the wire-wrapped screen during creation of the wire-wrapped screen. Data is provided to a controller in communication with the wrapping machine to improve the quality of the wire-wrapped screen. For example, data from the images obtained via the camera may be provided to the controller which is configured to determine slot width as the wire is wrapped. The controller is then able to provide feedback in real time to the wrapping machine so as to adjust the wrapping machine for maintaining a desired slot width.

Abstract: A choke may include an inlet for receiving a flow stream. The choke may also include a valve assembly configured to receive the flow stream from the inlet and control the flow stream. The valve assembly may include a cage element, an external sleeve adapted for selectively and controllably articulating over the cage element to control the flow stream through the valve, and an impact screen surrounding both the cage element and the external sleeve and adapted to protect the cage element and the external sleeve from impacts from large objects in the flow stream. The choke may also include an outlet for delivering the flow stream from the valve assembly.

Abstract: A sand control screen assembly includes a base pipe and a sand screen positioned about an outer surface of the base pipe. An annular flow ring is positioned about the outer surface of the base pipe and is operatively coupled to the sand screen. The annular flow ring includes a cylindrical outer sleeve, a cylindrical inner sleeve received within and coupled to the outer sleeve, and a plurality of radial projections extending radially inward from the inner sleeve to radially support the annular flow ring against the outer surface of the base pipe. A flow annulus is defined between the outer surface of the base pipe and the annular flow ring and the sand screen, and the plurality of radial projections extends into the flow annulus.

Abstract: A method of fabricating a sand control screen assembly includes determining an anatomy of a facsimile sand control screen assembly, the sand control screen assembly including one or more component parts. A virtual three-dimensional (3D) model of the facsimile sand control screen assembly is then generated based on the anatomy. The virtual 3D model of the facsimile sand control screen assembly is provided to a 3D printer, and the 3D printer forms at least a portion of the facsimile sand control screen assembly based on the virtual 3D model.

Abstract: The present invention relates to a screen cylinder that is particularly suitable for screening, filtering, fractionating, or sorting cellulose pulp suspensions of the pulp and paper making industry, or other similar suspensions. The present invention relates more particularly to a screen cylinder formed from a plurality of screen wires leaving screening slots therebetween, and circular support elements. The support elements include openings/grooves for installation of the screen wires therein, so that at least one of the support rings is thermally deformed and clamps the screen wires in the openings/grooves of the rings.

Abstract: A rod-based well screen is formed in place on a perforated pipe base by wrapping wire around the pipe base and a plurality of rods located around the outside of the pipe. The wire is welded sequentially to each individual rod as it is wrapped around the pipe. The welding and ground electrodes engage the wire and the rods respectively. The rod engaging ground electrode is positioned a short distance ahead of the wire being wrapped around the rods and the pipe base. The ground electrode includes a plurality of contacts. Each contact is mounted to pivot toward and away from a rod. Springs urge each contact toward a rod to hold the rod against the outside surface of the pipe base and to maintain good electrical contact between the contact and the rod. Each contact has a groove to guide the rod into position for welding to the wire.

Abstract: A rod-based well screen is formed in place on a perforated pipe base by wrapping wire around the pipe base and a plurality of rods located around the outside of the pipe. The wire is welded sequentially to each individual rod as it is wrapped around the pipe. The welding and ground electrodes engage the wire and the rods respectively. The rod engaging ground electrode is positioned a short distance ahead of the wire being wrapped around the rods and the pipe base. The ground electrode includes a plurality of contacts. Each contact is mounted to pivot toward and away from a rod. Springs urge each contact toward a rod to hold the rod against the outside surface of the pipe base and to maintain good electrical contact between the contact and the rod. Each contact has a groove to guide the rod into position for welding to the wire.

Abstract: A rod-based well screen is formed in place on a perforated pipe base by wrapping wire around the pipe base and a plurality of rods located around the outside of the pipe. The wire is welded sequentially to each individual rod as it is wrapped around the pipe. The welding and ground electrodes engage the wire and the rods respectively. The rod engaging ground electrode is positioned a short distance ahead of the wire being wrapped around the rods and the pipe base. The ground electrode includes a plurality of contacts. Each contact is mounted to pivot toward and away from a rod. Springs urge each contact toward a rod to hold the rod against the outside surface of the pipe base and to maintain good electrical contact between the contact and the rod. Each contact has a groove to guide the rod into position for welding to the wire.

Abstract: The present invention relates to a method of manufacturing a screen cylinder, and a screen cylinder that is particularly suitable for screening, filtering, fractionating, or sorting cellulose pulp suspensions of the pulp and paper making industry, or other similar suspensions. The present invention relates more particularly to a screen cylinder formed from a plurality of screen wires leaving screening slots therebetween, and circular support elements. The support elements include openings/grooves for installation of the screen wires therein, so that at least one of the support rings is thermally deformed and clamps the screen wires in the openings/grooves of the rings.

Abstract: A method and a device for producing helical screens by winding wires made of plastic into individual spirals, which are inserted into each other in an overlapping way in the transversal direction on a working surface and are united parallel to each other into permeable sheet materials by fixing wires. In order to achieve the task to provide a method and a device with which screen belts with spirals and fixing wires can be produced with low personnel, energy and investments costs (equipment costs) and low amounts of waste with high precision and reproducibility with low time effort, the invention proposes for the spirals to be deposited on winding devices by means of moveable joining devices next to each other on the work surface after winding and to be engaged on said work surface by transverse displacements and connected to each other by the fixing wires.

Abstract: A coupler for gravel packing completions comprising an annular member having an upper end, a lower end, at least one flange disposed along an inner wall surface of the annular member intermediate the upper and lower ends, and at least one deformable portion is disclosed. The coupler may be used to connect one or more screens to a base pipe in a gravel packing completion by deforming the deformable portion such as by passing a swage over the outer wall surface of the annular member. In a similar manner, the coupler may also be used to connect a gravel packing completion component, such as an inflow control device to the base pipe of the gravel packing completion, to contemporaneously connect a screen section and a gravel packing completion component to the base pipe.

Abstract: Non conductive supports flank the mounting location of ribs for a wire wrap screen so as to limit penetration into the wire being fed over the ribs and resistance welded notwithstanding variations of applied force from the weld roller. Optionally the wire can be pre-rolled to approximately its end diameter in the finished screen ahead of the time it contacts a rib so as to minimize bending the wire over the rib which thins the wire. The supports are preferably ceramic and provide equal penetration of the rib into the wrap wire despite variations in loading by the weld roller.

Abstract: A method for reducing the width of slots spaced about the surface of a pipe or tube. The method comprises subjecting the surface of the pipe or tube to bombardment by a quantity of shot of a pre-determined size and for a pre-determined length of time to cause deformation of the surface of the pipe or tube adjacent to the slots therein so that the width of the slots is reduced to within a pre-determined size range.

Abstract: A braided strainer for a draw line, and method of forming same. The strainer comprises a frame in the form of a pair of spaced planar plates, one being a solid end plate and the other having a control aperture. A plurality of spaced, parallel rods of similar length are positioned near the peripheries of the plates and secured and extending between the plates. A plurality of cylindrical walls of braided strands of strainer medium, are provided, the braided cylindrical walls having similarly spaced rod-receiving holes extending longitudinally in spaced fashion through the strands of strainer medium. These walls are contiguously stacked on the plates to extend between them. The plate having the central aperture permits flow of fluid drawn through the cylindrical walls during operation of the strainer. That plate has associated with it a connector to releasably secure the strainer to a mating connector on a free end of the draw line.

Abstract: An expandable well screen has a desirable thin-wall construction together with a simplified fabrication method. In fabricating the screen, a flexible sheet of metal mesh filter media is diffusion bonded to an inner side of a perforated metal sheet which is then deformed to a tubular shape to form a filter structure having an outer perforated tubular shroud interiorly lined with the filter media. The tubular filter structure is telescoped onto a perforated base pipe and has its opposite ends sealingly secured thereto to complete the expandable well screen.

Abstract: A process for production of conical filter elements, in particular slotted tube filter elements, includes forming a support structure of a plurality of support rods around which is wound at least one wire profile in individual turns. Slots are left clear in the wire profile through which a fluid may pass. The wire profile is, at least in part, rigidly connected to the support rods and is enclosed in a screen grid. The screen grid, at least in part, rests against the wire profile, follows to the same extent the conical path of the filter element, and is provided on its ends with end components. Since the conical screen grid is in the form of a one-piece pull-on part fitted on the support structure and since the pull-on part is designed to be longer than the support structure, after the screen grid has been pulled onto the support structure, at least one projecting length of the screen grid may be separated for precision fitting and is connected to the respective end component of the filter element.

Abstract: A screen media (200) for use in screening pulp slurry has a first side (204) and a second side (206). The pulp slurry is fed from the first side of the screen media to the second side of said screen media through a plurality of screening passages (205). Each said screening passage include a contour cut (210) formed in the first side, a back groove (208) formed in the second side, and a residual thickness (234) between the contour cut and the back groove. An elongate slot (235) is formed in the residual material, and the residual thickness has a substantially uniform thickness about the elongate slot. Where the slot extends completely through the residual material it defines a through-slit (236) through which slurry flows and is filtered.

Abstract: The invention relates to the formation of an article which is wholly formed with a thread formation or includes a portion which is threaded. The threaded portion is formed by winding a wire in a helical path around a series of spaced support members. The wire forms the thread and also forms a slot in a helical path between adjacent portions of the wound wire. A suitable threaded member can then be introduced to the article and selective rotation causes relative movement of the threaded member along the threaded portion. The article can be used as a filter medium, a securing means and the like and the wire used is typically triangular in cross section and known as wedge wire.

Abstract: An expandable well screen has a desirable thin-wall construction together with a simplified fabrication method. In fabricating the screen, a flexible sheet of metal mesh filter media is diffusion bonded to an inner side of a perforated metal sheet which is then deformed to a tubular shape to form a filter structure having an outer perforated tubular shroud interiorly lined with the filter media. The tubular filter structure is telescoped onto a perforated base pipe and has its opposite ends sealingly secured thereto to complete the expandable well screen.

Abstract: A well screen cover including a channel running along substantially the entire length of the well screen cover. The channel may be formed directly into the cover or separately formed and welded to the cover. The channel is open to the exterior of the well screen cover and is formed to house a cable, such as a fiber optic cable, which is run into a well bore along with the well screen.