Coating Or Casting Patents (Class 29/898.12)
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Patent number: 11448258Abstract: A strut bearing including a housing including a top piece and a bottom piece, and a plurality of low friction components each comprising a low friction layer comprising a low friction material, wherein the plurality of low friction components are bonded to the top piece or the bottom piece of the housing.Type: GrantFiled: December 31, 2019Date of Patent: September 20, 2022Assignee: SAINT-GOBAIN PERFORMANCE PLASTICS PAMPUS GMBHInventor: Lukas Plioska
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Patent number: 11131965Abstract: The invention relates to a pivot arbor comprising a metal pivot (3) at each of its ends. The metal is a non-magnetic aluminium alloy in order to limit its sensitivity to magnetic fields, and at least the outer surface (5) of one of the two pivots (3) is deep-hardened to a predetermined depth with respect to the rest of the arbor to harden the pivot or pivots (3). The invention concerns the field of timepiece movements.Type: GrantFiled: July 17, 2017Date of Patent: September 28, 2021Assignee: Nivarox-FAR S.A.Inventors: Christian Charbon, Alexandre Fussinger, Marco Verardo
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Patent number: 10982714Abstract: A plain bearing may comprise a bearing substrate, a bearing overlay, and an interlayer disposed between the bearing substrate and the bearing overlay. The interlayer may comprise hexagonal boron nitride.Type: GrantFiled: May 11, 2016Date of Patent: April 20, 2021Inventors: Roger Gorges, John Carey, Anil Rathod, Stephan Koerner
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Patent number: 9273724Abstract: A thrust bearing pad includes a relatively low wear and low friction contact layer disposed on a metallic substrate. The metallic substrate allows a manufacturer to couple the thrust bearing pad to a corresponding metallic thrust bearing in a relatively secure manner while the contact layer extends the operating life of the thrust bearing and minimizes maintenance.Type: GrantFiled: December 11, 2013Date of Patent: March 1, 2016Assignee: Bruce Diamond CorporationInventors: C. Andrew Rosenholm, Scott O'Brien, Amitava Datta
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Patent number: 9096035Abstract: The corrosion resistance of formed and shaped sheet magnesium alloy articles may be improved by applying to the article a substantially crack- and pore-free ductile metal layer on at least selected surfaces and cut or sheared edges. An exemplary ductile metal may be aluminum or its alloys. Two methods of applying such a ductile metal layer are described. One method is suitable for extended areas of the magnesium alloy surface, and is applied prior to stamping the article while a second method, suitable for cut or sheared edges, is intended for application after the article is fully formed. The incorporation of both embodiments into conventional sheet metal stamping processes to form the corrosion resistant formed magnesium article is described.Type: GrantFiled: September 23, 2011Date of Patent: August 4, 2015Assignee: GM Global Technology Operations LLCInventors: Anil K. Sachdev, Jon T. Carter, Blair E. Carlson, Guangling Song
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Patent number: 8955225Abstract: In forming an actuator, a large end surface of a tapered roller of a tapered roller bearing is shot with minute particles of silicon carbide having a diameter of 0.5 to 100 ?m and having an angle formed by crushing, and such a surface is scraped concavely at a diameter within a range from 0.5 to 100 ?m to form a large number of concavities having a depth of equal to or greater than 1 ?m at a pitch of equal to or less than 200 ?m. The concavities are non-continuous and isolated from each other, and serve as a lubricant puddle. The concavities are formed by scraping and not by plastic deformation, and thus the surface is not hardened.Type: GrantFiled: November 14, 2011Date of Patent: February 17, 2015Assignee: NSK Ltd.Inventors: Masato Kobayashi, Tomoharu Saito, Shinji Fujita, Takanori Tanaka
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Patent number: 8931175Abstract: It is an object of the present invention to provide a bearing member having a highly accurate dynamic pressure generating portion stably at low cost. Dynamic pressure grooves (8a1) and (8a2) are formed as the dynamic pressure generating portions on an inner circumferential surface of the electroforming portion (10) by an electroforming process, and injection molding is performed by using a resin while inserting the electroforming portion (10), thereby forming a bearing member (8). A shaft member (2) is inserted into an inner circumference of the bearing member.Type: GrantFiled: March 30, 2012Date of Patent: January 13, 2015Assignee: NTN CorporationInventors: Natsuhiko Mori, Nobuyoshi Yamashita, Fuminori Satoji, Isao Komori, Toshiyuki Mizutani, Masafumi Okuma, Kenichi Mitani
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Publication number: 20140376844Abstract: A wing foil bearing may include one or more wing or tab foil layers. A tab foil layer may comprise a thin material with a two-dimensional array of tab shapes. A tab shape may be defined by a boundary of material separated from the thin material and having an integral edge and a free edge. Tab shapes may include one or more free-state bends relative to the thin material, forming a two-dimensional array of cantilever wings or tabs. Tab arrays may be one or more of various types or two-dimensional arrays, and a tab foil layer may include additional tab arrays and tabs. One or more tab foil layers may be engaged with a mounting surface layer and a counter-surface layer to form a wing foil bearing. Tab foil layers may be stacked and or nested, including partial nesting and complete nesting.Type: ApplicationFiled: September 10, 2014Publication date: December 25, 2014Inventors: Erik E. Swanson, Patrick Shawn O'Meara
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Patent number: 8819940Abstract: A method for manufacturing a linear actuator includes inserting a portion of a thrust member of the actuator into a casting portion of a molding apparatus. The casting portion includes a model screw member having a threaded portion. A molding material can be added into the cast portion to overmold a nut to the thrust member. Thus, the nut will include a threaded portion on an internal circumference mateable with the threaded portion of the model screw member. The overmolded nut and thrust tube member may be coupled to a screw shaft of the actuator, such that the threaded portion of the nut mates with a threaded portion of the screw shaft.Type: GrantFiled: February 25, 2011Date of Patent: September 2, 2014Assignee: Tolomatic, Inc.Inventors: Gary W. Rosengren, Wyatt A. Grunerud, Jeff Karls
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Patent number: 8739410Abstract: Provided is a method of manufacturing a spherical bearing having an inside member with a metal ball portion and an outside member having a ball support portion enclosing and supporting the ball portion of the inside member and connected to the inside member swingably or rotatably relative to each other, including the steps of performing injection molding in which the ball portion of the inside member is inserted as a core in a mold to mold a resin liner covering the ball portion, molding the outside member covering the resin liner by a casting in which the ball portion and the resin liner are inserted as a core in the mold, and after the completion of the casting, heating the resin liner covering the ball portion through the ball portion of the inside member.Type: GrantFiled: December 9, 2010Date of Patent: June 3, 2014Assignee: THK Co., Ltd.Inventors: Hidekazu Michioka, Tomozumi Murata, Tetsuhiro Nishide
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Patent number: 8499458Abstract: A method for producing a rolling bearing component with a carbon gradient, at least in the region of its outer layer, wherein molten metal is sprayed onto a carrier in a spraying process, the carbon content of the metal to be sprayed on being varied during the spraying operation.Type: GrantFiled: May 10, 2007Date of Patent: August 6, 2013Assignee: Schaeffler Technologies AG & Co., KGInventors: Werner Trojahn, Silke Roesch
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Patent number: 8464427Abstract: A sleeve bearing assembly and method of construction therefore has an inner portion constructed from a plurality of yarns to provide a journal bearing surface for receipt of a journal for relative movement therein and an elastic outer portion injection molded at least partially about the inner portion. The plurality of yarns are woven together with at least some of the yarns being woven in a warp direction corresponding to a length of the journal bearing surface and in a weft direction corresponding to a circumferential direction of the journal bearing surface to form a backing of the inner portion. At least one of the plurality of yarns is provided as a self-lubricating yarn woven with the backing in a weft direction to substantially form the bearing surface radially inwardly of the backing.Type: GrantFiled: September 2, 2011Date of Patent: June 18, 2013Assignee: Federal-Mogul World Wide, Inc.Inventor: Benjamin B. James
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Patent number: 8418332Abstract: Surface texturing is employed to modify the topography of one or more surfaces (radial or cylindrical) of the bearing system for a roller cone rock bit. The surface texturing results in a dimpled surface which retains additional lubricant helpful in reducing friction in the boundary and mixed lubrication regimes. Shot peening is disclosed as one method for texturing the desired surface.Type: GrantFiled: March 5, 2009Date of Patent: April 16, 2013Assignee: Varel International Ind., L.P.Inventor: Xiaobin Lu
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Patent number: 8356413Abstract: The present invention provides a method of making a foil component of a foil bearing, where the foil component has an inner surface, an inner portion, and an outer portion. In one embodiment, and by way of example only, the method includes thermally spraying a first material onto an outer surface of a sacrificial substrate to form the foil component inner portion, where the first material includes a solid film lubricant, and the outer surface has a shape that is complementary to the inner surface of the foil component. A second material is then thermally sprayed over the inner portion to form the outer portion, and the second material includes a metal. The sacrificial substrate is then removed to expose the foil component.Type: GrantFiled: October 24, 2006Date of Patent: January 22, 2013Assignee: Honeywell International Inc.Inventor: Christopher M. Weyant
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Patent number: 8261425Abstract: A telescoping steering column assembly includes upper and lower jackets having inner and outer surfaces and telescoping ends, respectively, and two sleeves disposed therebetween and having an annular cavity defined within each of the sleeves to hold bearings therewithin. One bearing is connected to the outer jacket and the other bearing is connected to the inner jacket. A method of making the assembly includes the steps of disposing the inner jacket within the outer jacket followed by disposing the sleeves therebetween and injecting a plastic material therethrough to form bearings. The plastic material is extracted from one of the apertures in each of the jackets to provide a sliding engagement between one of the bearing and the inner jacket and another bearing and the outer jacket.Type: GrantFiled: March 3, 2009Date of Patent: September 11, 2012Assignee: Steering Solutions IP Holding CorporationInventors: William D. Cymbal, Richard K. Riefe
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Patent number: 8241761Abstract: A composite casting for a wear resistant surface, comprising a base composed of a ductile material; and a plurality of wear resistant inserts embedded in said base and composed of a carbide-containing wear resistant alloy which after casting is hot strained by forging or rolling, said inserts being arranged in said base rows so that said inserts of each subsequent one of said rows overlap gaps between said inserts of a preceding one of said rows and (or) said inserts should be positioned with their side bases at a degree (relative to the movement of the abrasive material) of no less than 20°, which would prevent the wear of the ductile base of the composite castings.Type: GrantFiled: August 15, 2007Date of Patent: August 14, 2012Inventors: Mikhail Garber, Leonid Garber
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Patent number: 8234785Abstract: The invention relates to a method for producing a bearing component (1), in particular a connecting rod (1), from a molded part (2), wherein the bearing component (1) includes at least one divided bearing seat (5) formed by a bearing base (3) and a bearing cover (4), and a bearing seat surface (7) coated with a bearing layer (6) of a bearing layer material is formed in the bearing seat (5) for supporting a shaft. In the method of the present invention the bearing cover (4) is separated from the molded part (2) along a separating surface (8). In accordance with the invention, a masking agent (M) is disposed perpendicularly with respect to a separating line (10) on the bearing seat surface (7) during a coating process for applying the bearing layer (6) in order to form a coating-free region, such that a recess (9) at a predetermined width (B) is produced in the bearing layer (6). The masking agent (M) is formed as an element which is separate from the bearing component (1) and is not connected thereto.Type: GrantFiled: September 5, 2007Date of Patent: August 7, 2012Assignee: ThyssenKrupp Technologies AGInventor: Stefano Sergio Guerreiro
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Publication number: 20120131799Abstract: A method of re-manufacturing a shaft-hub assembly to be used in a transfer case, the method including the steps of : determining an initial diameter of a journal bearing of a main shaft that has been used in the transfer case; comparing the determined initial diameter to a predetermined minimum threshold, and discarding the main shaft if the determined initial diameter is below the predetermined minimum threshold; if the determined initial diameter is above the predetermined minimum threshold, preparing the bearing surface of the journal bearing for a thermal spray process; thermally spraying an aluminum bronze material onto the bearing surface; and machining the aluminum bronze material to achieve an outside diameter that provides a desired running clearance with a corresponding finished inside diameter of a central bore for a hub to which the main shaft will be assembled in the transfer case.Type: ApplicationFiled: November 30, 2010Publication date: May 31, 2012Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventors: Martin S. Kramer, Roger L. Briggs, Steven J. Ross
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Patent number: 8186061Abstract: A manufacturing method of a bearing according to the present invention includes a bearing forming member preparing step S10 for preparing a bearing forming member W made of AlSi alloy containing 5 weight % to 40 weight % of Si, a pressure sizing step S20 which decreases a maximum crest height Rp of a bearing surface 132 by performing pressure sizing of the bearing surface 132 of the bearing forming member W, and an aluminum oxide film forming step S30 for forming an aluminum oxide film 36 on the bearing surface 132 of the bearing forming member W by anodizing the bearing surface 132 of the bearing forming member W in this order. According to the manufacturing method of a bearing of the present invention, it is possible to manufacture a bearing which can maintain the bearing performance over a long period.Type: GrantFiled: November 5, 2007Date of Patent: May 29, 2012Assignee: Gast Japan Co., Ltd.Inventor: Yoshinari Yokoo
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Publication number: 20120128280Abstract: A bushing can include a load bearing substrate having a first major surface, an adhesive film overlying the first major surface, and a friction reducing layer overlying the adhesive film. A method can include extruding an adhesive film, laminating a friction reducing layer to a load bearing substrate with the adhesive film therebetween to form a composite, and shaping the composite to form a bushing. The adhesive film can include a first adhesive layer, such as and a fluoropolymer layer. The adhesive layer can include a modified ethylene tetrafluoroethylene, and the fluoropolymer layer can include an ethylene tetrafluoroethylene.Type: ApplicationFiled: November 18, 2011Publication date: May 24, 2012Applicant: SAINT-GOBAIN PERFORMANCE PLASTICS CORPORATIONInventors: Paul W. Ortiz, Julia DiCorleto Gibson
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Patent number: 8172463Abstract: A rolling bearing is provided that includes an inner ring, an outer ring, and a plurality of rolling elements provided between a raceway surface of the inner ring and that of the outer ring and has a ceramic film formed on at least one surface selected from among an inner peripheral surface of the inner ring and a peripheral surface of the outer ring. The ceramic film is formed by using an aerosol deposition method in which alumina fine particles or the like is used as a material of aerosol. The ceramic film is formed with an aerosol injection nozzle kept stationary and the inner ring or the outer ring being rotated by using a motor for rotating an object, the inner ring or the outer ring is moved axially by using a positioning XY table.Type: GrantFiled: March 5, 2007Date of Patent: May 8, 2012Assignee: NTN CorporationInventors: Tatsuo Nakajima, Kouya Oohira
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Patent number: 8127451Abstract: A bearing for use in a particulate-laden environment uses the particles as a lubricant between the opposed bearing surfaces, which are coated with a tungsten carbide coating that is harder than the particles.Type: GrantFiled: April 18, 2008Date of Patent: March 6, 2012Assignee: Republic Industries InternationalInventors: Robert Darst, Carl Coslow, Ray Gulley
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Publication number: 20110221153Abstract: A linking rod for a vehicle comprising a basic body (2). The basic body (2) comprises a bearing housing (3) and a joint housing (4) which are spaced apart from one another by a coupling piece (9) of the basic body (2). The bearing housing (3), of the basic body (2). is formed from a first plastic material which is surrounded by an enclosure (7) which is made from a second plastic material that is softer than the first plastic material.Type: ApplicationFiled: July 30, 2008Publication date: September 15, 2011Applicant: ZF FRIEDRICHSHAFEN AGInventors: Ulrich Bladt, Olaf Beutler, Günter Lohfink, Karl-Walter Palluck, Stefan Loheide, Dirk Lamla, Stefan Schönhoff, Christian Maassmann
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Patent number: 7954241Abstract: The present invention discloses a self-lubricating bearing, which is a hollow cylindrical body with an axial hole in its center, exhibiting a structure formed by sintering a multiple of spherical alloys particles under microscopy. The self-lubricating bearing has a multiple of pores to receive lubricating oil. Further, the present invention provides a manufacturing process for making self-lubricating bearings.Type: GrantFiled: July 3, 2007Date of Patent: June 7, 2011Inventor: Yun-Ju Chen
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Patent number: 7926182Abstract: A method for manufacturing a hydrodynamic bearing with hydrodynamic pressure generating grooves comprises steps of: step 201: providing a substrate with a first annular protrusion and a plurality of projections formed on a periphery thereof, the projections being in a side of the first annular protrusion; step 202: placing the substrate in a middle of a hollow mold, then injecting a feedstock of powder and molten binder under pressure into the mold to surround the substrate, thus forming a desired bearing preform; step 203: separating the substrate from the bearing preform by means of catalytic debinding; step 204: separating the molten binder from the bearing preform; step 205: sintering the bearing preform to thereby form the hydrodynamic bearing.Type: GrantFiled: March 22, 2007Date of Patent: April 19, 2011Assignee: Foxconn Technology Co., Ltd.Inventor: Chuen-Shu Hou
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Patent number: 7882638Abstract: A process for manufacturing a bearing. The bearing may be used in a tool disposed within a bore hole. The process comprises providing a tubular sleeve and applying a hard facing material on the outer diameter of the tubular sleeve so that the hard facing material is fused onto the outer diameter, and thereafter applying a material layer on the outer diameter so that the material layer is fused onto the outer diameter. The method further includes machining the outer diameter so that a portion of the material layer is removed, and then machining the inner diameter so that only the hard facing material is left as an inner diameter. The method further includes machining the outer diameter and the inner diameter in order to form the bearing. In the most preferred embodiment, the method further includes placing the bearing into a housing, and inserting a mandrel into the bearing, and wherein a hard coating of the mandrel abuts the bearing. A mud motor for rotating a bit in a well bore is also disclosed.Type: GrantFiled: June 21, 2005Date of Patent: February 8, 2011Assignee: Ashmin LCInventor: Gunther H H von Gynz-Rekowski
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Patent number: 7874072Abstract: A method is provided for manufacturing a bearing support, particularly for a fan casing. The method includes the step of placing a bearing assembly in correspondence to a matrix die of an injection mold. The method further includes the step of abutting a punch of the injection mold on the bearing assembly to coaxially align and axially clamp the bearing assembly. The method further includes the step of injecting a plastic material into the mold to form an assembly sheath over-injected on outer surfaces of the bearing assembly.Type: GrantFiled: March 15, 2007Date of Patent: January 25, 2011Assignee: Electrolux Home Products Corporation N.V.Inventor: Roberto Mazzocco
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Patent number: 7870674Abstract: An end surface 1a of sintered bearing 1 is abutted on a die 10 so that the sintered bearing 1 is mounted thereon, and a tool 40 is abutted on the other end surface 1b of the sintered bearing 1. While the sintered bearing 1 is pressed by the tool 40, high frequency vibration in an axial direction is supplied from a horn 30 to the tool 40 by operating a vibrator 20 so as to give repeated impacts to both end surfaces 1a and 1b of the sintered bearing 1, and pores of the end surfaces 1a and 1b are thereby sealed. The die 10 and the tool 40 have surfaces abutting the sintered bearing 1, and the surfaces have roughness of 0.4 s or less and hardness of HRA 60 or more, and the tool presses the sintered bearing at a pressure of 70 to 700 kPa. The high frequency vibration supplied to the tool 40 has a power of 50 to 3000 W/cm2, and it has a frequency of 10 to 50 kHz.Type: GrantFiled: August 22, 2005Date of Patent: January 18, 2011Assignee: Hitachi Powdered Metals Co., Ltd.Inventor: Makoto Kondo
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Patent number: 7870673Abstract: Provided is a method of manufacturing a spherical bearing having an inside member with a metal ball portion and an outside member having a ball support portion enclosing and supporting the ball portion of the inside member and connected to the inside member swingably or rotatably relative to each other, including the steps of performing injection molding in which the ball portion of the inside member is inserted as a core in a mold to mold a resin liner covering the ball portion, molding the outside member covering the resin liner by a casting in which the ball portion and the resin liner are inserted as a core in the mold, and after the completion of the casting, heating the resin liner covering the ball portion through the ball portion of the inside member.Type: GrantFiled: April 15, 2004Date of Patent: January 18, 2011Assignee: THK Co., Ltd.Inventors: Hidekazu Michioka, Tomozumi Murata, Tetsuhiro Nishide
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Publication number: 20100027924Abstract: A method for producing bearings comprising (i) an outer bushing, (ii) a bearing element based on cellular polyisocyanate polyadducts and (iii) a hollow inner bushing, wherein the outer bushing is produced by casting or injecting a reactive polyurethane system and adhesively bonding it to the bearing element.Type: ApplicationFiled: November 9, 2007Publication date: February 4, 2010Applicant: BASF SEInventors: Andreas Wulf, Falk Soeren, Andreas Horstmann
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Patent number: 7650697Abstract: In spindle motors journaled on fluid-dynamic-pressure bearings, especially in such spindle motors employed in recording-disk drives in implementations that subject the drives to vibration and shock, sealing performance of a capillary seal formed between motor rotor-side and stator-side bearing surfaces, cohesiveness of oil-repellant on rotor-side/stator-side dry-area surfaces adjoining the capillary seal section, and motor inter-component adhesive strength are improved. The capillary-seal-constituting rotor-side/stator-side surface(s) are exposed to a plasma or to ultraviolet rays under predetermined conditions to improve the wettability of the surface(s) for the bearing fluid. The dry-area surface(s) are similarly irradiated so as to improve their wettability for the oil-repellant. Adhesively bonded component surfaces are likewise irradiated so as to improve their wettability for the adhesive, enhancing adhesive strength.Type: GrantFiled: May 2, 2005Date of Patent: January 26, 2010Assignee: Nidec CorporationInventors: Masato Gomyo, Takehito Tamaoka
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Publication number: 20090269127Abstract: A lever mounting arrangement of a pivotable lever configured as a cast part and mounted through a hub for pivoting on a stationary axle. A sliding bearing, configured as a plastic bushing, is inserted into an annular gap defined in radial direction by a forming contour and a peripheral surface of the axle. The sliding bearing is made by injecting plastic material in an injection molding tool into the hub of the lever onto an unprocessed forming contour, the sliding bearing has friction-reducing and/or wear-reducing elements and a seal.Type: ApplicationFiled: April 24, 2009Publication date: October 29, 2009Applicant: SCHAEFFLER KGInventor: Bernd HARTMANN
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Patent number: 7594310Abstract: A device and method for producing, by molding, a circular-shaped mechanical part made of a metal alloy. The device has a rotatable hollow mold for receiving a predetermined quantity of the metal alloy. The predetermined quantity of the metal alloy is defined by at least one segment of a metal alloy rod. An inductive heating device melts the metal alloy to a melting point. A blank of the mechanical part being formed by centrifuging the melted metal alloy. Cooling the blank in the hollow mold to a second temperature which corresponds to a desired malleability. Processing the blank with a shaping tool to obtain a desired internal profile. To harden and form the circular-shaped mechanical part, the blank is further cooled to a tempering temperature.Type: GrantFiled: September 2, 2005Date of Patent: September 29, 2009Inventor: Gianfranco Passoni
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Publication number: 20090081471Abstract: The invention relates to a slide bearing composite material which comprises a support layer from a copper alloy and a bearing coating applied to said support layer. The copper alloy may comprise 0.5 to 5% by weight of nickel, 0.2 to 2.5% by weight of silicon, ?0.1% by weight of lead. The bearing coating can be a galvanic layer, a sputter layer or a plastic layer. The invention also relates to methods of producing such a composite material.Type: ApplicationFiled: May 13, 2006Publication date: March 26, 2009Inventors: Maik Wilhelm, Uwe Lehmann, Gerd Andler, Philippe Damour, Neil Graham
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Patent number: 7497014Abstract: A sliding bearing for axial and/or radial arrangement of a first bearing member in relation to a second bearing member, comprises a second bearing member, which has a bearing recess provided with a second slide face; a first bearing member, which is lodged in the bearing recess and which is mounted axially and/or radially, the first bearing member having a first slide face, which is opposite the second slide face and spaced therefrom by a clearance; at least one sliding/guiding element, which is disposed between the first and the second bearing members and fixed in relation to one bearing member, for guidance of a motion of the first relative to the second bearing member; an equalizing compound, which is disposed between the at least one sliding/guiding element and the bearing member relative to which is fixed the at least one sliding/guiding element, for adaptation of the guide clearance between the at least one sliding/guiding element and the slide face that is displaceable in relation thereto, the equaliziType: GrantFiled: May 19, 2004Date of Patent: March 3, 2009Assignee: Suspa Holding GmbHInventor: Herbert Muller
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Patent number: 7461455Abstract: A bearing apparatus includes a rotating member, a fixed member opposing the rotating member and an ink-like resin material. Opposing surfaces of the rotating member and the fixed member form a bearing part and the ink-like resin material is applied to at least one of the opposing surfaces by transfer printing.Type: GrantFiled: November 18, 2005Date of Patent: December 9, 2008Assignees: Nidec Sankyo Corporation, Toyo Drilube Co., Ltd.Inventors: Masato Gomyo, Shingo Suginobu, Nobutaka Nagao, Koichi Shoda, Akihito Kobayashi
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Patent number: 7458158Abstract: This invention introduces a new category of engineered surfaces and corresponding production processes for better wear resistance and lower friction loss. The structured surfaces can be applied on many automobile components with frictional surfaces. The composite structure settles the usual conflicts between surface functions and stresses. Two sets of multiple-step processes are introduced to achieve high production efficiency and low cost. Unlike traditional surface technologies that generate single and uniform layers on the whole part surface, the new technology processes the part surface selectively for more effective surfaces with versatile functions.Type: GrantFiled: June 28, 2005Date of Patent: December 2, 2008Assignee: Federal-Mogul World Wide, Inc.Inventors: Yuefeng Luo, Paul Freemantle, William Zdeblick
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Publication number: 20080292235Abstract: A sliding material sliding material includes: a sliding plane member; a base member made of a material different from that of the sliding plane member; an intermediate member provided between the sliding plane member and the base member and formed with a plurality of spaces; and a joining member for bonding the intermediate member to the base member, in which a portion of the space formed to the intermediate member is impregnated with a portion of the sliding plane member so that the sliding plane member is bonded to the intermediate member, and a residual portion of the space of the intermediate member is impregnated with a portion of the joining member so that the base member is bonded to the intermediate member with the joining member therebetween.Type: ApplicationFiled: May 23, 2008Publication date: November 27, 2008Applicant: KABUSHIKI KAISHA TOSHIBAInventors: Long Than Trong, Satoshi Namba, Nobuyuki Yasu, Kazuma Mukai
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Patent number: 7340834Abstract: A method of lubricating a wave bearing comprising application of an oil comprising a perfluoropolyether, derivatized perfluoropolyether, fluorosilicone, polychlorotrifluoroether, or polyphenyl ether, wherein the oil is capable of sustaining temperatures greater than 121° C., and at an operating speed of up to 1.4 million DN without decomposition.Type: GrantFiled: July 29, 2004Date of Patent: March 11, 2008Assignee: E.I. du Pont de Nemours and CompanyInventors: Jon L. Howell, Gregory Alan Bell
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Patent number: 7229699Abstract: A multilayer sliding bearing includes a rigid metal backing having a metal bearing liner attached thereto. The metal bearing liner includes a metal bearing liner layer which is attached to the bearing surface of the metal backing layer and at least one metal overplate layer deposited over an outer surface of the metal bearing liner layer. The metal bearing liner layer has a layer of hard particles embedded in an outer surface thereof which is adjacent to the inner surface of the at least one metal overplate layer. The bearing may also include a barrier layer interposed between the metal bearing liner layer and the metal over plate layer to inhibit diffusion therebetween and/or promote adhesion of the metal over plate layer to the metal bearing liner layer. The invention may also include a thin metal protective coating layer over the outer surface of the bearing liner and backing layer.Type: GrantFiled: December 7, 2004Date of Patent: June 12, 2007Assignee: Federal-Mogul Worldwide, Inc.Inventors: James R. Toth, Barry Schwab
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Patent number: 7181842Abstract: A method of producing a workpiece forming at least one bearing eye is described, which is divided in the region of the bearing eye along an intended fracture point through a fracture separation, the bearing eye being coated with an anti-friction coating after assembly of the parts. In order to achieve a high load capacity, it is suggested that the bearing eye be processed for a precise fit after assembly of the parts obtained through the fracture separation of the workpiece, before the anti-friction coating is applied to the processed bearing eye surface in a thickness corresponding to the final dimensions.Type: GrantFiled: October 3, 2003Date of Patent: February 27, 2007Assignee: Miba Gleitlager GmbHInventors: Ulf G. Ederer, Thomas Rumpf, Elisabeth Schneiderbauer
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Patent number: 7025167Abstract: One preferred embodiment of the invention is a shaft to transfer torque in a vehicle including a first member having internal splines and a second member having external splines engagable with the internal splines to allow telescopic movement between the first member and the second member and to transfer torque between the first member and the second member. The external spline has a coating to reduce friction during the telescopic movement. Another preferred embodiment of the invention is a suspension system for a vehicle including a biasing device and the above-described shaft.Type: GrantFiled: February 15, 2002Date of Patent: April 11, 2006Assignee: Automotive Components Holdings, LLCInventors: Norman Szalony, David Majors, Walt Golembiewski, Jr., Mitch Glowacki, Kenneth Horen
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Patent number: 6962441Abstract: A rotary member such as a member of a bearing, a rotating member of a transmission or a gear for a motor vehicle, includes a base region of a ferrous base material such as a steel. The rotary member is formed with a hydrogen blocking layer formed in a contact surface for contacting with a mating body in a relative motion. The hydrogen blocking layer includes a concentrated portion formed in the base region and made of a substance lower in hydrogen diffusion coefficient than the base material.Type: GrantFiled: November 15, 2002Date of Patent: November 8, 2005Assignee: Nissan Motor Co., Ltd.Inventors: Eiji Hirai, Mitsuhiro Okuhata, Nobuo Kino, Keizo Otani
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Patent number: 6957489Abstract: The aim of the invention is to produce a light-alloy bearing bush with a rough external surface. To achieve this, particles, which are subsequently surrounded in part by the molten metal, are applied to the surface of the casting mould. When the bearing bush is released from the mould, the particles remain in said bush and are subsequently removed from the bearing bush preform either mechanically or by being dissolved in liquid.Type: GrantFiled: June 7, 2002Date of Patent: October 25, 2005Assignee: Mahle GmbHInventors: Karlheinz Bing, Martin Rühle, Fritz Warth, Frank Winger
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Patent number: 6951423Abstract: A sintered bearing is produced by a production method comprising: compacting a metallic raw material powder into a bearing green compact; sintering the green compact into a sintered compact; forming a resin coating 20 over the entire surface of the sintered compact; removing the resin coating 20 on a bearing surface 14a of the sintered compact; and impregnating a lubricating fluid L through the bearing surface 14a from which the resin coating 20 is removed.Type: GrantFiled: March 27, 2003Date of Patent: October 4, 2005Assignees: Minebea Co., Ltd., Hitachi Powdered Metals Co., Ltd.Inventors: Noriyuki Yoshimura, Katsutoshi Nii
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Patent number: 6948247Abstract: A cylindrical roller bearing or needle roller bearing for use with a rolling raceway surface is subjected to a carbonitriding treatment to produce a layer containing 30 to 80% retained austenite in the vicinity of its surface that contacts a carburized layer of a rolling raceway surface of a roller bearing. The amount of retained austenite of the surface layer of the roller bearing is increased by about 30%. The surface layer is then heat treated to apply a residual compression stress. The surface then receives surface finishing to produce micro concavo-convex portions in a random direction.Type: GrantFiled: March 20, 2000Date of Patent: September 27, 2005Assignee: Komatsu Ltd.Inventors: Osamu Kodama, Kaoru Hasegawa, Nobuaki Kawasaki
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Patent number: 6926444Abstract: A main bearing cap (20) for an internal combustion engine consists of an aluminum alloy with an iron alloy core (10). The cap has a supporting surface (22) for a bearing shell. The iron alloy core has a central portion (13) with two spaced apart through-channels (15) filled with an aluminum alloy (24) forming a coherent mass with an aluminum layer (23) the outer limiting surface of which forms the supporting surface (22).Type: GrantFiled: December 17, 2002Date of Patent: August 9, 2005Assignee: Ford Global Technologies, LLCInventor: Staffan Rengmyr
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Patent number: 6886986Abstract: A bearing having bearing elements made of Type 60 Nitinol made by an investment casting process for producing near net shape parts of Nitinol includes making a ceramic mold having a series of spherical cavities, pouring molten Nitinol into the mold cavities, cooling the mold and the Nitinol in the cavities to produce solidified Nitinol balls, and breaking the mold away from the Nitinol balls. Nitinol rods for roller bearings can be made by conventional casting directly from the crucible in a draw-down oven. The bars are hot machined or hot rotary swaged and then centerless ground and laser cut to length, or are first cut to length and then centerless ground individually for crowned roller elements. The balls are broken or cut from the risers, leaving the gates attached, and are consolidated by healing under pressure in a hot isostatic press, then ground to the desired size. The balls or rollers are polished, then treated to create an integral ceramic finish.Type: GrantFiled: August 18, 2000Date of Patent: May 3, 2005Assignee: Nitinol Technologies, Inc.Inventor: Gerald J. Julien
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Patent number: 6848832Abstract: In a rolling bearing put under a working circumstance in which water tends to intrude into lubricants, it has been known such a phenomenon that hydrogen ions formed by decomposition of the lubricants are adsorbed to raceway surfaces and accumulated as hydrogen atoms in highly strained sites (in the vicinity of the position for maximum shearing stress), to cause stress corrosion cracking type peeling. The present invention provides a rolling bearing in which an oxide layer of an iron/chromium oxide series is formed at a thickness of from 1 to 1000 nm to at least one of raceway surfaces of bearing rings or rolling contact surfaces of rolling elements and a manufacturing method thereof.Type: GrantFiled: September 19, 2002Date of Patent: February 1, 2005Assignee: NSK Ltd.Inventors: Hiromichi Takemura, Yasuo Murakami, Youichi Matumoto, Seiji Sato
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Patent number: 6833339Abstract: A bi-metal aluminum bearing includes an aluminum-based bearing layer, a steel backing, and an intermediate aluminum-based layer that has a thickness of from 60 to 120 micrometers positioned between the aluminum-based bearing layer and the steel backing. The intermediate layer has a yield strength that is less than that of the aluminum-based bearing layer and is preferably of pure aluminum. The aluminum-based bearing layer has a fine microstructure which imparts a very high level of conformability while retaining good fatigue strength. The aluminum bearing layer generally includes 4% to 20% by weight lead or tin, up to 26% by weight silicon and up to 2% by weight of any of the elements magnesium, manganese, nickel, zirconium, zinc, copper, or chromium with the remainder of the bearing layer being aluminum.Type: GrantFiled: April 4, 2003Date of Patent: December 21, 2004Assignee: Federal-Mogul World Wide, Inc.Inventors: Warren J. Whitney, Jr., Jeffrey C. Hunter