Bumper Having Impact Force Absorbing Means Directly Interposed Between Bumper And Vehicle Structure Patents (Class 293/132)
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Patent number: 8464825Abstract: A crash attenuator for decelerating an impacting vehicle includes a first end that can be releasably secured to a vehicle, and a second end that is longitudinally spaced from the first end. The second end includes an impact member that is movable in the longitudinal direction from a pre-impact position to an impact position. At least a pair of spaced deformable attenuator members extend in a longitudinal direction and have a proximal end and a distal end. The proximal ends are staggered downstream from the impact member in the pre-impact position. At least a portion of the deformable attenuator members are bent in a non-outboard direction as the impact member is moved from the pre-impact position to the impact position.Type: GrantFiled: December 7, 2011Date of Patent: June 18, 2013Assignee: Energy Absorption Systems, Inc.Inventors: John F. LaTurner, Michael J. Buehler, Brent S. Sindorf
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Patent number: 8449021Abstract: In one embodiment, a thermoplastic lower-leg device, comprises: corrugations in a direction perpendicular to an impact direction; and an interior section extending in the impact direction and having an outbound portion having an outbound length D1 extending at an angle, ?1, from the interior section and an inbound portion having an inbound length, D2, extending in a direction opposite the outbound portion at an angle, ?2, from the interior section.Type: GrantFiled: December 17, 2010Date of Patent: May 28, 2013Assignee: SABIC Innovative Plastics IP B.V.Inventors: Dinesh Mana, Somasekhar Venkat Bobba, Dhanendra Kumar Nagwanshi, Matthew Douglas Marks
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Publication number: 20130119705Abstract: A crash box for arrangement between a bumper and a longitudinal beam of a motor vehicle body is provided. The crash box is able to be arranged with a fastening profile at least partially overlapping to a mount profile of the longitudinal beam. The crash box has a support element, which penetrates the fastening profile transversely to its profile longitudinal direction (x) and is able to be brought into abutment in a supporting manner with an end section of the mount profile.Type: ApplicationFiled: November 7, 2012Publication date: May 16, 2013Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventor: GM GLOBAL TECHNOLOGY OPERATIONS LLC
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Patent number: 8439411Abstract: The present invention is directed to an energy absorbing component externally mounted to a vehicle having a beam structural member and at least one energy absorber operably connected to the beam structural member. The energy absorber absorbs energy when the vehicle undergoes a collision. Also included is a beam cover plate connected to the beam structural member through the use of resistive implant welding, which simplifies the manufacturing process, and improves manufacturing costs. There are two vehicle attachment plates which are overmolded to the beam cover plate, the vehicle attachment plates allow for the beam cover plate to be attached to a vehicle. The beam cover plate, beam structural member, and energy absorber form a component that is operable to function as a bumper that is connected to a vehicle, which absorbs energy during a collision.Type: GrantFiled: April 7, 2011Date of Patent: May 14, 2013Assignee: Magna International Inc.Inventors: Alan C. Cave, Robert Dernovsek, Richard W. Haveman
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Publication number: 20130113225Abstract: In various embodiments, a support device is provided for at least one covering element, in particular of a bumper device of a motor vehicle having at least one support body, on which at least one covering element can be arranged or is arranged, and having at least one support unit, which can be fixed or is fixed to the support body and to a vehicle structure or an impact device, which supports the support body when a load acting on the support body is less than a defined load and which releases the support body for a movement when the load acting on the support body exceeds the defined load.Type: ApplicationFiled: October 19, 2012Publication date: May 9, 2013Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventor: GM GLOBAL TECHNOLOGY OPERATIONS LLC
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Patent number: 8430437Abstract: A crash can is made of aluminum-alloy casting and provided between a side frame extending in a vehicle longitudinal direction at a side portion of a vehicle and an end portion of a bumper reinforcement extending in a vehicle width direction. The crash can comprises a hollow tube portion extending in the vehicle longitudinal direction and having a cross-shaped section. At least one of an outwardly-projecting corner portion and an inwardly-projecting corner portion of the tube portion is formed by a groove such that a thickness thereof is thinner than that of the other portion of the tube portion. Accordingly, an impact which a vehicle body or a passenger may receive in a vehicle collision can be reduced by the crash can.Type: GrantFiled: January 13, 2012Date of Patent: April 30, 2013Assignee: Mazda Motor CorporationInventors: Motoyasu Asakawa, Katsuya Nishiguchi, Takahiro Kimura, Nobuyuki Oda, Kojiro Tanaka
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Publication number: 20130093200Abstract: An energy absorber for an automotive bumper assembly having an impact beam includes a first component positioned adjacent the impact beam. The energy absorber also includes a second component positioned such that the first component is disposed substantially between the second component and the impact beam. The energy absorber additionally includes a locking feature configured to join the first component and the second component. A vehicle having a bumper assembly with such an energy absorber is also disclosed.Type: ApplicationFiled: October 18, 2011Publication date: April 18, 2013Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventor: Laura L. Tanton
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Patent number: 8414041Abstract: An automobile bumper arrangement includes a crossbeam coupled to side rails of an automobile via crash boxes, wherein the crossbeam has extensions disposed at end sections which are laterally supported on a corresponding crash box. A modular bumper system has a crossbeam, an extension and a crash box coupled to a side rail of an automobile, wherein the crossbeam has a standardized length and a vehicle-specific width of a bumper can be attained by varying the length of the extension.Type: GrantFiled: April 12, 2011Date of Patent: April 9, 2013Assignee: Benteler Automobiltechnik GmbHInventors: Mirko Paare, Dariusz Straznikiewicz, Oliver Müller, Enrico Seidl
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Publication number: 20130076051Abstract: A crash structure is provided that is integrated within a vehicle side rail, the crash structure providing relatively level loading during a collision. The structure includes an actuator member coupled to the bumper, the actuator member passing into, and slidably disposed within, a hollow housing of the crash structure. The hollow housing contains a plurality of deformable members that at least partially surround a first portion of the actuator member. A second portion of the actuator member, which is between the bumper and the first portion of the actuator member, has a larger diameter than that of the first portion of the actuator member and is configured to deform the deformable members during a collision.Type: ApplicationFiled: September 23, 2011Publication date: March 28, 2013Applicant: TESLA MOTORS, INC.Inventor: Michael John Baldwin
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Publication number: 20130043692Abstract: A recess is formed at the center of a bumper absorber, provided on the vehicle outer side of a bumper reinforcement, so as to face forward, and an upper recess wall face of an upper absorber portion located on the upper side of the recess is inclined downward. If the subject vehicle is small in height and the amount of vertical overlap between the bumper absorber and the rear bumper of other vehicle (a barrier used in the narrow vertical overlap barrier test of the IIHS) is small, in the initial collision stage, the rear bumper of the other vehicle is guided by the inclined upper recess wall face to move relatively downward while the bumper of the subject vehicle moves relatively upward, preventing underride, increasing the amount of vertical overlap between the rear bumper of the other vehicle and the bumper absorber, and thus achieving reliable impact absorption.Type: ApplicationFiled: April 20, 2011Publication date: February 21, 2013Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kenji Chiba, Hitoshi Suehiro, Takahiro Ishijima, Daisuke Nakashima
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Patent number: 8376427Abstract: An energy absorber for a bumper assembly of a vehicle and a method for the manufacture thereof are described. The absorber includes a tubular body (1) aligned with the longitudinal direction of the vehicle, with a first end (1a) for being joined to the body of the vehicle and a second end (1b) for being joined to a transversely arranged bumper cross-member. The tubular body (1) is made of a single piece of bent sheet metal with two end edges (11, 12) defining the first and second ends (1a, 1b) and two adjacent side edges (13, 14) joined together defining a longitudinal seam (2) extending between the first and second ends (1a, 1b). The method includes providing sheet metal provided with opposite side edges (13, 14) and bending it until the side edges (13, 14) are adjacent to form a tubular body (1) with first and second ends (1a, 1b) defined by the end edges (11, 12) and joining the adjacent side edges (13, 14) together defining a longitudinal seam (2).Type: GrantFiled: April 30, 2010Date of Patent: February 19, 2013Assignee: Autotech Engineering A.I.E.Inventors: Francesc Perarnau Ramos, Toni Cabrera Ortega, Isabel Carcia Bonilla
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Patent number: 8375869Abstract: A crash-resistant front apron for a rail vehicle is provided. The front apron includes an apron cover, a first support part supporting the apron cover, a second support part attached to a frame of the rail vehicle and a friction coupling release mechanism which connects the first support part to the second support part by a friction connection. In the event of a crash of the rail vehicle, in which a collision force acts on the front apron cover causing a torsion of the first support part relative to the second support part, the friction coupling release mechanism releases the friction connection.Type: GrantFiled: November 17, 2008Date of Patent: February 19, 2013Assignee: Siemens AG ÖsterreichInventor: Wilhelm Mayer
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Patent number: 8371628Abstract: Disclosed is a length-variable bumper capable of adjusting the length of a vehicle body to lengthen a time interval over which momentum changes upon collision. The length-variable bumper includes a bumper member primarily absorbing collision energy, a collision energy absorbing member foldable in a longitudinal direction, and an operation unit configured to transit the collision energy absorbing member to an unfolded state when a vehicle speed is a predetermined level or more and to transit the collision energy absorbing member to a folded state when the vehicle is the to predetermined level or less. The collision energy absorbing member has one end connected to a frame of the vehicle and the other end connected to the bumper member and configured to be deformed upon collision to secondarily absorb the collision energy.Type: GrantFiled: December 17, 2009Date of Patent: February 12, 2013Assignee: Korea Advanced Institute of Science and TechnologyInventors: Seibum Choi, Hyo Min Jin
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Patent number: 8368523Abstract: A collision detection sensor includes an absorber, a chamber member, a pressure sensor, and a collision detection circuit. The absorber is deformed with a collision to absorb collision impact force. The absorber is located in a vehicle bumper and located in front of a bumper reinforcement in a vehicle front-rear direction. The chamber member defines a chamber room therein. The chamber member is located in the bumper and located in front of the bumper reinforcement in the vehicle front-rear direction. The pressure sensor detects pressure in the chamber room. The collision detection circuit detects the collision based on the detected pressure. A front end of the absorber is located further away from the bumper reinforcement than a front end of the chamber member in the vehicle front-rear direction.Type: GrantFiled: July 10, 2008Date of Patent: February 5, 2013Assignee: Denso CorporationInventors: Hisashi Takahashi, Shuji Nakamura
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Publication number: 20130009411Abstract: A vehicle bumper structure includes a bumper beam and an absorber. The bumper beam includes an upper absorber support surface and an upper reinforcing rib. The upper reinforcing rib includes an upper rib body portion and a pair of right and left upper rib bend portions extending from right and left ends of the upper rib body portion so as to bend toward a vehicle inner side. The absorber includes an absorber body, a pair of right and left upper absorber support legs extending from the absorber body across the upper reinforcing rib, and a pair of right and left contact portions extending outward in a vehicle width direction from the upper absorber support legs so as to be in contact with the right and left upper rib bend portions from the vehicle inner side.Type: ApplicationFiled: June 21, 2012Publication date: January 10, 2013Applicant: HONDA MOTOR CO., LTD.Inventors: Junya Harada, Akihiro Shibuya
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Patent number: 8336933Abstract: In an embodiment, an energy absorbing device comprises: a metal component comprising greater than or equal to three walls forming a metal component channel; and a plastic component having a honeycomb structure with a plurality of walls defining comb channels therein. The plastic component is located in the metal component channel forming a crash can. The plastic component is inseparable from the metal component without damage to the metal component and/or the plastic component. In one embodiment, a method of making an energy absorbing device can comprise: co-molding the metal component and the plastic component to form a crash can. The energy absorbing device can be used on a vehicle, adjacent to a vehicle component.Type: GrantFiled: November 4, 2010Date of Patent: December 25, 2012Assignee: Sabic Innovative Plastics IP B.V.Inventors: Dhanendra Kumar Nagwanshi, Kent Allen, Takaaki Nemoto, Shingo Imai, Arunachala Parameshwara
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Publication number: 20120298438Abstract: An external airbag module for a vehicle, installed to be located in a space formed between a back beam and a front bumper may include an inflator secured to a front of the back beam and accommodated in the back beam, and an airbag cushion surrounding the inflator and secured to the back beam together with the inflator between the back beam and the front bumper.Type: ApplicationFiled: November 9, 2011Publication date: November 29, 2012Applicants: Kia Motors Corp., Hyundai Motor CompanyInventors: Seoung Hoon Lee, Yong Sun Kim, Un Koo Lee
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Patent number: 8317240Abstract: A bumper for a motor vehicle has a cross member disposed transversely in relation to side rails of a vehicle frame and is supported on the side rails by crash boxes. The cross member includes a central longitudinal section having opposite ends, a crash box attachment section with a substantially vertical rear wall and two legs, and an end section having in cross-section a U-shaped configuration defined by two legs and a web which interconnects the legs and forms an outward-projecting bulge. The bulge is joined with the substantially vertical rear wall of the attachment section.Type: GrantFiled: January 29, 2010Date of Patent: November 27, 2012Assignee: Benteler Automobiltechnik GmbHInventors: Oliver Müller, Burkhard Röper
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Patent number: 8313129Abstract: An energy absorber for damping the impact upon the body of a motor vehicle includes energy absorbing bodies that include successively arranged support walls with a number of energy absorbing structural elements that are each separately arranged at the support wall and are firmly connected to the support wall. Upon impact, each of the structural elements absorb energy by moving towards an opposite support wall while adjoining neighboring structural element until the structural elements are compacting.Type: GrantFiled: December 9, 2010Date of Patent: November 20, 2012Assignee: Peguform GmbHInventors: Marco Schuler, Florian Danzeisen, Norbert Tschiggfrei, Robert Basile
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Publication number: 20120286529Abstract: An energy absorption system for installation between a bumper and a transverse beam of a vehicle has a front soft part that faces the bumper, and a rear hard part that faces the transverse beam. Both the hard and soft parts extend over the width of the vehicle and are interlocked with each other.Type: ApplicationFiled: February 1, 2011Publication date: November 15, 2012Inventors: Michael Gukkenberger, Norbert Sandner, Ralf Kolnsberg, Andreas Gund, Frank Hesse
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Patent number: 8308207Abstract: The invention relates to an energy absorption device which can be arranged to absorb energy by deformation between a support structure of a vehicle and a damper, the energy absorption device carrying a deformable main profile which has a hollow body-type cross-section. The aim of the invention is to improve an energy absorption device of the aforementioned type in such a manner that the energy can be well carried off even if the forces produced by an accident impact the energy absorption device at an angle. For this purpose, a deformable supplementary profile is provided on the cross-section of the main profile.Type: GrantFiled: October 17, 2011Date of Patent: November 13, 2012Assignee: Magna Automotive Services GmbHInventors: Xiangfan Fang, Christoph Seper
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Patent number: 8297668Abstract: Flanges (68) are provided on outer sides (in an upper-lower direction) of a pair of narrow side walls (66) of a crash box (50). Each of flanges (68) is provided to be connected to the narrow side wall (66) at the central portion thereof, and the both lateral portions thereof (wing-like flanges (70a, 70b)) extend parallel to the narrow side walls (66) and in the opposite directions relative to each other. Therefore, even when an impact load is applied to the crash box (50) in an oblique direction of the vehicle, owing to disposition of the flanges (68) the crush box (50) is suppressed from lateral falling, so that excellent impact-absorbing property is stably obtained. Because the flanges (68) are formed parallel to the narrow side walls (66), the impact absorbing member can be appropriately prevented from the lateral falling resulted from the impact load acting in an oblique direction of the vehicle, and can be compactified in size. As a result, mountability on a vehicle is improved.Type: GrantFiled: December 16, 2009Date of Patent: October 30, 2012Assignee: Toyoda Iron Works Co., Ltd.Inventors: Makoto Nakanishi, Mitsutoshi Kano
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Publication number: 20120248820Abstract: A vehicle front part structure efficiently absorbs collision energy upon a narrow offset collision in which a collision object, such as an oncoming vehicle, makes a front collision with a vehicle outer side outer than a front side frame, and thereby inhibits the vehicle body front part from moving rearward to the vehicle interior side. The vehicle front part includes a pair of left/right front side frames extending along the longitudinal direction of the vehicle, and a power unit disposed at the longitudinal center between the left/right front side frames. The left/right front side frames beside the power unit include branch frames extending toward the vehicle laterally outer side. The rear end portions of the branch frames penetrate the outer surface of the left/right front side frames and extend along an inner wall. Connection members are provided at the front portions of the left/right front side frames.Type: ApplicationFiled: March 29, 2012Publication date: October 4, 2012Applicant: HONDA MOTOR CO., LTD.Inventors: Ken Yasui, Eisei Higuchi
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Patent number: 8276956Abstract: A trailer-mounted crash impact attenuator for attachment to a host vehicle includes an anti-rotational attachment system having an internal support tube and a plurality of external support tubes. The internal support tube has a connector on its front end for attachment to a suitable receptacle on the host vehicle, and the plurality of external support tubes each have an anti-rotation support pad on their front ends. At least one of the internal support tube and the plurality of external support tubes is comprised of a telescoping construction. A backup frame is disposed on a rear end of the attachment system, and a crash attenuator unit is disposed on an axle and pair of wheels for mobility. When the crash attenuator is impacted by an errant vehicle, the anti-rotational attachment system is actuated to prevent the trailer mounted crash impact attenuator from rotating relative to the host vehicle.Type: GrantFiled: August 27, 2010Date of Patent: October 2, 2012Assignee: TrafFix Devices, Inc.Inventor: Geoffrey B. Maus
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Patent number: 8267445Abstract: An energy-absorbing front end structure for a motor vehicle includes a pair of frame rails, struts (crushable members) made movable relative to the frame rails along a longitudinal axis, a bumper beam supported by the struts, and a spring resisting rearward movement of each strut relative to the frame rail. An inertia-activated locking device inhibits rearward movement of the strut when the vehicle undergoes a longitudinal deceleration above a threshold level so that the strut may absorb crash energy in a high-speed collision. If the vehicle is involved in a lower energy collision, such as with a pedestrian, the deceleration experienced by the vehicle is below the threshold level and the strut remains in an unlocked condition in which it is able to move rearward against the spring to lessen the crash energy transmitted to the pedestrian.Type: GrantFiled: February 6, 2012Date of Patent: September 18, 2012Assignee: Ford Global Technologies, LLCInventors: Mangala M. Jayasuriya, James Chih Cheng
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Publication number: 20120228889Abstract: A bumper reinforcement is provided with a front wall portion, an upper wall portion, and a lower wall portion. The front wall portion constitutes the front portion of the bumper reinforcement. The upper wall portion is connected to the upper edge of the front wall portion and constitutes the upper half of the rear portion of the bumper reinforcement. The lower wall portion is connected to the lower edge of the front wall portion and constitutes the lower half of the rear portion of the bumper reinforcement. Outer grooves are formed by denting the front wall portion rearward and extend along the vehicle width direction. The upper wall portion comprises a top wall which constitutes the top of the upper wall portion. Upper grooves are formed by denting the top wall downward, and are located intermittently along the aforementioned width direction. Furthermore, the upper grooves extend in the longitudinal direction.Type: ApplicationFiled: November 2, 2010Publication date: September 13, 2012Inventors: Shinichi Haneda, Kiyoichi Kita, Jun Shobo, Tamaki Obayashi
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Publication number: 20120223536Abstract: A bumper with integrated crumple is formed from a central beam (11) and two outer beams (12,13), the ends of the central beam and adjacent ends of the outer beams being curved and welded together to form the crash boxes (14,15).Type: ApplicationFiled: June 30, 2009Publication date: September 6, 2012Inventor: Per Muskos
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Patent number: 8246091Abstract: An energy-absorbing front end structure for a motor vehicle includes a pair of frame rails, struts (crushable members) made movable relative to the frame rails along a longitudinal axis, a bumper beam supported by the struts, and a spring resisting rearward movement of each strut relative to the frame rail. An inertia-activated locking device inhibits rearward movement of the strut when the vehicle undergoes a longitudinal deceleration above a threshold level so that the strut may absorb crash energy in a high-speed collision. If the vehicle is involved in a lower energy collision, such as with a pedestrian, the deceleration experienced by the vehicle is below the threshold level and the strut remains in an unlocked condition in which it is able to move rearward against the spring to lessen the crash energy transmitted to the pedestrian.Type: GrantFiled: August 10, 2011Date of Patent: August 21, 2012Assignee: Ford Global Technologies, LLCInventors: Mangala M. Jayasuriya, James Chih Cheng
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Publication number: 20120205927Abstract: A crash can is made of aluminum-alloy casting and provided between a side frame extending in a vehicle longitudinal direction at a side portion of a vehicle and an end portion of a bumper reinforcement extending in a vehicle width direction. The crash can comprises a hollow tube portion extending in the vehicle longitudinal direction and having a cross-shaped section. At least one of an outwardly-projecting corner portion and an inwardly-projecting corner portion of the tube portion is formed by a groove such that a thickness thereof is thinner than that of the other portion of the tube portion. Accordingly, an impact which a vehicle body or a passenger may receive in a vehicle collision can be reduced by the crash can.Type: ApplicationFiled: January 13, 2012Publication date: August 16, 2012Applicant: MAZDA MOTOR CORPORATIONInventors: Motoyasu Asakawa, Katsuya Nishiguchi, Takahiro Kimura, Nobuyuki Oda, Kojiro Tanaka
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Patent number: 8235433Abstract: The bumper shield for a motor vehicle comprising two main longitudinal members (12), two auxiliary longitudinal members (16) positioned at a lower height, as well as supporting and attachment plates (20) positioned between the ends of the longitudinal members (12, 16), is a single integral piece in plastic material and is formed of two uprights (28) and an upper beam (24) connecting the uprights (28), the uprights (28) being configured so as to bear upon the plates (20) so as to act as impact absorbers, the shield (8) having the shape of an H or an inverted U given by the uprights (28) and the upper beam (24).Type: GrantFiled: April 15, 2011Date of Patent: August 7, 2012Assignee: Faurecia Bloc AvantInventor: Vincent Gonin
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Publication number: 20120181803Abstract: A crash load absorption structure for a motor vehicle. The structure includes a compressible load absorbing structure. The compressible load absorbing structure includes a front portion and a rear portion. The front portion and the rear portion are arranged to compress under a crash load along a generally longitudinal direction. The compressible load absorbing structure also includes a structural joint located within the compressible load absorbing structure, the joint is between at least two structural members. A load transfer element is configured to promote breaking of the structural joint during a vehicle crash.Type: ApplicationFiled: January 26, 2011Publication date: July 19, 2012Applicant: Aston Martin Lagonda LimitedInventors: Roland Snell, Matthew Hobbs
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Patent number: 8220850Abstract: The invention relates to an impact-absorbing element for a vehicle, in particular a car, comprising: a body comprising a thermoplastic polymer material; an elongate reinforcing structure provided in the body and comprising a number of metal reinforcing cords extending substantially parallel and a number of positioning elements arranged between the cords for holding the metal reinforcing cords substantially mutually parallel before and during the manufacturing process. The positioning elements ensure that the cords remain correctly positioned before, during and after the manufacturing process despite the forces occurring in the manufacturing process.Type: GrantFiled: March 23, 2007Date of Patent: July 17, 2012Assignee: Voestalpine Polynorm Plastics B.V.Inventors: Johannes Petrus Maria Opperman, Petrus Van Der Velden, Cornelis Gerardus Van Koert
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Publication number: 20120175897Abstract: A front structure for a vehicle is provided that includes a pair of front rails (i.e., front left hand rail and front right hand rail) spaced apart in a widthwise direction with each rail extending lengthwise and mechanically coupled to the vehicle's bumper and a torque box. Each front rail is comprised of a polygonal-shaped upper hollow channel and a polygonal-shaped lower hollow channel, where the upper and lower channels share a common wall.Type: ApplicationFiled: December 24, 2011Publication date: July 12, 2012Applicant: TESLA MOTORS, INC.Inventors: Peter Dore Rawlinson, Hitendra Laxmidas Gadhiya
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Publication number: 20120175899Abstract: A front structure for a vehicle is provided, the structure including (i) a pair of front rails (i.e., front left hand rail and front right hand rail) spaced apart in a widthwise direction with each rail extending lengthwise, where one end portion of each rail is mechanically coupled to the vehicle's bumper and the other end portion of each rail is mechanically coupled to a torque box, and where each rail is comprised of a polygonal-shaped upper hollow channel and a polygonal-shaped lower hollow channel, and where the upper and lower channels share a common wall; and (ii) a pair of rail reinforcement members, where one rail reinforcement member is mechanically mounted within each front rail, and where a plurality of features corresponding to each reinforcement member determines how the rails react to front impact loads.Type: ApplicationFiled: December 24, 2011Publication date: July 12, 2012Applicant: TESLA MOTORS, INC.Inventors: Hitendra Laxmidas Gadhiya, Nils Petter Winberg, Alexi Charbonneau
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Publication number: 20120175900Abstract: A system for absorbing and distributing front impact forces in a vehicle is provided, the system including a primary impact system and a secondary impact system, each of which includes a bumper and a structure for transferring impact loads. The primary impact system includes a primary bumper and a pair of front rails spaced apart in a widthwise direction with each rail extending lengthwise, where one end portion of each rail is mechanically coupled to the vehicle's bumper and the other end portion of each rail is mechanically coupled to a torque box. The secondary impact system includes a secondary bumper and an assembly of sub-frame components separate from the front rails that allow impact loads to be transferred in parallel through the front rails and the sub-frame.Type: ApplicationFiled: December 24, 2011Publication date: July 12, 2012Applicant: TESLA MOTORS, INC.Inventor: Peter Dore Rawlinson
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Publication number: 20120175898Abstract: A front structure for a vehicle is provided, the structure including (i) a pair of front rails (i.e., front left hand rail and front right hand rail) spaced apart in a widthwise direction with each rail extending lengthwise, and where each rail is comprised of a polygonal-shaped upper hollow channel and a polygonal-shaped lower hollow channel with the upper and lower channels sharing a common wall; and (ii) a pair of bumper mounting plates, where one bumper mounting plate is interposed between the end portion of each channel of each rail and the vehicle's bumper, and where each bumper mounting plate aligns the upper rail channels with the vehicle's bumper while transferring impact loads to both the upper and lower rail channels.Type: ApplicationFiled: December 24, 2011Publication date: July 12, 2012Applicant: TESLA MOTORS, INC.Inventors: Hitendra Laxmidas Gadhiya, Alexi Charbonneau, Nils Petter Winberg
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Patent number: 8210583Abstract: An energy absorber device is provided that includes a generally cylindrical member defining an axis and having an outer surface. One or more axially-spaced, substantially annular members are operatively connected to the generally cylindrical member at the outer surface to create areas of stress concentration in the generally cylindrical member, such that deformation of the generally cylindrical member due to a sufficient force applied to the generally cylindrical member is initiated at the areas of stress concentration, with the areas of stress concentration being reinforced by the substantially annular members. The areas of stress concentration act as crush initiation features and are formed by the connection of the substantially annular members to the generally cylindrical member. Thus, expensive tooling, such as preformed dies, to form the initiation features in the generally cylindrical member is not required.Type: GrantFiled: May 12, 2010Date of Patent: July 3, 2012Assignee: GM Global Technology Operations LLCInventors: Amit A. Wavde, Brian D. Van Buren
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Publication number: 20120153647Abstract: In one embodiment, an asymmetric energy absorber can comprise: an upper wall and a lower wall defining crush lobes; a flange, wherein the lower wall is between the flange and the upper wall; a base extending between the lower wall and the flange, wherein the flange extends from a first side of the base; and a rib extending along the base toward the flange and away from a second side of the base. In an embodiment, a vehicle bumper system, can comprise: a bumper beam having an outer face and a bottom surface; an asymmetric energy absorber. The asymmetric energy absorber can comprise: a generally triangular shaped section formed by an upper wall extending from an upper wall first end toward a lower wall to a joining area; a base extending from a second end of the lower wall opposite the joining area and in a direction away from the upper wall; a flange extending away from the base, below the lower wall; and a rib extending from the base along the bottom surface of the bumper beam.Type: ApplicationFiled: December 17, 2010Publication date: June 21, 2012Applicant: SABIC INNOVATIVE PLASTICS IP B.V.Inventors: Dhanendra Kumar Nagwanshi, Somasekhar Venkat Bobba, Sudhakar Ramamoorthy Marur
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Patent number: 8201861Abstract: A bumper system includes a crossbeam having ends constructed to form attachment zones, and two crash boxes which are secured to side rails of a motor vehicle and coupled to the attachment zones, respectively. The crossbeam has a front wall, a rear wall, and an inner wall which extends between the front and rear walls along a major length of the crossbeam. The inner wall is hereby recessed to leave a gap in the area of the attachment zones.Type: GrantFiled: November 17, 2010Date of Patent: June 19, 2012Assignee: Benteler Automobiltechnik GmbHInventors: Christian Handing, Konstantin Tatarinov, Michael Roll, Jochem Grewe
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Publication number: 20120146347Abstract: A bumper assembly for an automotive vehicle comprises a bumper beam for connection to a frame of the vehicle and an energy absorbing component extending laterally adjacent a front surface of the bumper beam. The energy absorbing component comprises a plurality of laterally-spaced bands, each band comprising an upper wall, a lower wall, and a forward wall. The bands are connected along adjacent rear edges of the upper walls and/or adjacent rear edges of the lower walls, such that the bands are decoupled from one another forward of the rear edges. This construction allows the bands to deform individually during a pedestrian collision, the upper and lower walls buckling to absorb energy in an optimum manner. The energy absorbing component may be attached to the bumper beam by upper and/or lower lateral strips have mounting features for fitting into interference-fit engagement with mating features on the bumper beam.Type: ApplicationFiled: December 10, 2010Publication date: June 14, 2012Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Matthew Miinshiou Huang, James Chih Cheng, Marwan Ahmad Elbkaily, Chunyu Wang, James Robert Pederson
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Publication number: 20120139273Abstract: A crash box of a bumper for a vehicle is provided in the bumper to absorb collision energy produced in a collision. The crash box is constructed such that upper and lower horizontal partitions and a plurality of vertical partitions are connected to each other to form a lattice structure having a plurality of hollow portions, and each of the vertical partitions is formed to be bent at a middle portion thereof. A vertical partition located at the outermost position of the hollow portions forming the lattice structure is bent towards the inside of the crash box, and a vertical partition provided in a middle portion of the crash box is bent to the outside or inside of the vehicle.Type: ApplicationFiled: June 27, 2011Publication date: June 7, 2012Applicants: Hyundai Motor Company, Sung Woo Hitech Co., Ltd., Kia Motors CorporationInventors: Phil Jung Jeong, Hyun Kim, Jun Mo Ku, Hee Jun Jeong, Do Hoi Koo, Do Hyun Kim
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Patent number: 8191943Abstract: A crash box for a vehicle is made from a sheet blank (10) which is bent in a U to form the front plate (11), a top side (12) and a bottom side (13), and the top side and bottom side are bent to form overlapping flaps (16-19) which are joined together at the overlapping, and to form rear fastening plates (14,15).Type: GrantFiled: June 30, 2009Date of Patent: June 5, 2012Assignee: Gestamp Hardtech ABInventor: Jonas Hellstrom
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Patent number: 8177269Abstract: Embodiments of a body of a motor vehicle are provided, as are embodiments of an energy absorbing element for a motor vehicle body. In one embodiment, the body of a vehicle includes a longitudinal member, a cross-member, and an energy absorbing element mounted between the longitudinal member and the cross-member and extending in the vehicle's longitudinal direction. The energy absorbing element includes a tube section, which is formed from a single metal strip and which includes: (i) a cross-section having at least one concavity, as taken along a plane substantially orthogonal to the longitudinal axis of the tube section, and (ii) opposing longitudinal edges disposed substantially adjacent one another and within the at least one concavity. The energy absorbing element further includes at least one weld seam joining the opposing longitudinal edges to the single metal strip.Type: GrantFiled: February 24, 2011Date of Patent: May 15, 2012Assignee: GM Global Technology Operations LLCInventors: Bardo Braunbeck, Theobald Hock
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Patent number: 8172025Abstract: A safety device for a motor vehicle includes a deformation element which is arranged between a bumper beam and a side rail and moves into the side rail in the event of an impact. The deformation element is configured in the form of an evertable tubular member having a side-rail-proximal rear end provided with an abutment ring. Operatively connected to the deformation element is an actuator which is provided to release a displacement of the deformation element into the side rail in a predefined speed range by liberating the abutment ring in relation to the side rail in a release position, and to block the displacement of the deformation element into the side rail, when the speed range is exceeded or a vehicle speed is below the speed range, by locking the abutment ring in relation to the side rail in an engagement position.Type: GrantFiled: January 25, 2008Date of Patent: May 8, 2012Assignee: Benteler Automobiltechnik GmbHInventors: Hans-Patrick Nolze, Torsten Howe, Christian Handing
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Publication number: 20120104776Abstract: A motor vehicle front structure is provided that has at least one first longitudinal girder and at least one first crash box. The first crash box has a deformation section and a fastening section, the fastening section connected to the first longitudinal girder. Moreover, the motor vehicle front structure has an engine mount, the engine mount having a first fastening section, which is connected to the first longitudinal girder. The fastening section of the first crash box and the first fastening section of the engine mount have a common overlap area.Type: ApplicationFiled: July 5, 2010Publication date: May 3, 2012Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Klaus Labbe, Jürgen Hulbert
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Publication number: 20120091742Abstract: An automobile bumper arrangement includes a crossbeam coupled to side rails of an automobile via crash boxes, wherein the crossbeam has extensions disposed at end sections which are laterally supported on a corresponding crash box. A modular bumper system has a crossbeam, an extension and a crash box coupled to a side rail of an automobile, wherein the crossbeam has a standardized length and a vehicle-specific width of a bumper can be attained by varying the length of the extension.Type: ApplicationFiled: April 12, 2011Publication date: April 19, 2012Applicant: Benteler Automobiltechnik GmbHInventors: MIRKO PAARE, Dariusz Staznikiewicz, Oliver Müller, Enrico Seidl
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Publication number: 20120086225Abstract: A front vehicle body structure includes, on each of left and right sides, a front side frame, an upper member, a frame connecting member, an impact absorbing mechanism. The impact absorbing mechanism has a closed cross-sectional shape in frontal view of a vehicle. The impact absorbing mechanism includes an external wall and an internal wall. The external wall is substantially straight with respect to an upper internal wall of the upper member such that the frame connecting member is disposed therebetween. The internal wall has a shape in which at least a front portion of the internal wall between a central portion of the internal wall in its longitudinal direction and the bumper beam is obliquely bent outward.Type: ApplicationFiled: September 23, 2011Publication date: April 12, 2012Applicant: HONDA MOTOR CO., LTD.Inventors: Yuji MATSUURA, Shigeto Yasuhara, Kojiro Okabe, Ryota Abe, Ken Sato
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Publication number: 20120061978Abstract: A bumper system includes an injection molded energy absorber of polymeric material having hollow longitudinally-spaced lobes configured to crush and absorb energy during a pedestrian impact, and straps interconnecting adjacent lobes. The lobes are particularly sized and dimensioned, including potentially external ribs and/or apertures in corners, to provide a relatively uniform impact energy absorption during an impact stroke during crush of the shear walls of the lobes, such as within +/?30% or more preferably within +/?20% of a desired amount regardless of a specific location of impact, along a selected center portion of the energy absorber. A reason for the uniformity is to promote pedestrian safety regardless of the specific location where a pedestrian's leg strikes the energy absorber.Type: ApplicationFiled: November 5, 2010Publication date: March 15, 2012Inventors: Daniel Ralston, Vidya Revankar, Amit Ashok Kulkarni, Darin Evans, Olaf Insel, Yassine Ghozzi, Alexander Besch, Oliver Knoke, Ngoc-Dang Nguyen
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Publication number: 20120049546Abstract: An energy absorber for a vehicle includes an elongate member having one or more corrugated sections, the corrugated sections including a plurality of channels wherein the channels include a generally planar front wall and a pair of spaced apart vertically extending side walls, and one or two at least partial end walls. The elongate member further includes a base section extending between channels and one or more flanges that may extend from the base. The energy absorber may be tuned for a desired impact and be located between a bumper beam and a fascia at the front or rear end of a vehicle to provide low speed impact protection.Type: ApplicationFiled: August 31, 2010Publication date: March 1, 2012Applicant: International Automotive Components Group North America, Inc.Inventors: Arun Chickmenahalli, Liwu Zhou, Jeffrey E. Leich, JR.
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Publication number: 20120049547Abstract: An impact absorption member is provided behind a bumper face, a lower stiffener is provided below this member and projects forward to sweep a leg portion of an object hitting against a front potion of a vehicle, and headlamp units are provided at both side portions of the bumper face. A lamp housing of the headlamp unit is supported at a vehicle-body member located in back of the lamp housing, a load absorption portion provided on the inside of and rearward from an edge of the bumper face to absorb an impact load is provided integrally at the lamp housing, and a load transmission portion to transmit the impact load inputted to the bumper face to the load absorption portion is provided at the bumper face.Type: ApplicationFiled: August 18, 2011Publication date: March 1, 2012Applicant: MAZDA MOTOR CORPORATIONInventors: Hiroyuki NISHI, Yasuyuki EMI, Tetsuo NAGATA, Toshiaki WAKABAYASHI, Kazuma KONDO, Toshio SAKAMOTO