Abstract: An exemplary wire routing device routes a wire between a vehicle body and a vehicle door movably mounted to the vehicle body. The device includes a flexible restraint having an attachment portion arranged to be attached to the vehicle body and another attachment portion arranged to be attached to the vehicle door. The device also includes a flexible conduit carried by the flexible restraint and arranged to carry the wire therethrough.

Abstract: There is provided a mounting structure of a glass run having a ditch part formed therein for guiding a door glass of an automobile and including: a cross-section roughly U-shaped installation base member consisting of an outer-cabin side wall, a bottom wall and an inner-cabin side wall; and an outer lip and an inner lip, which are respectively formed inward from the outer-cabin side wall and outward from the inner-cabin side wall of the installation base member and slidably brought into contact with the door glass, that a molding member covering the outer-cabin side wall from the outer-cabin side mounts said glass run to a door sash, wherein the molding member is integrally molded with a cross-section roughly U-shaped channel part having the installation base member of the glass run fitted therein.

Abstract: The present invention relates to a trim panel assembly for a vehicle having integrated energy management characteristics and method of manufacture. The trim panel assembly comprises a panel made of a first material having a first panel surface and a second panel surface, a skin covering at least a portion of the first panel surface of the panel, with the skin being made of a second material less rigid then the first material, and a rib depending from the second panel surface away from the skin. The rib has at least a first portion being made of the second material.

Abstract: The present invention provides for an improved bolster with a soft feel for use in a trim assembly, and to a continuous two-shot molding operation that may be continuously performed utilizing a single mold assembly. In an exemplary embodiment, the bolster includes a substrate formed by co-injecting a first and second material into a first shot mold cavity in a first shot of a molding operation. In a second shot mold cavity, a cover is formed on at least a portion of the substrate by co-injecting into a mold chamber a third and fourth material in a second shot of the molding operation. The fourth material defines an outer skin surrounding the third material which may include a foamed material to provide a soft, light cellular inner core such that when a force is applied to the cover, the outer skin will deform and compress the inner core, providing a soft feel to the bolster.

Abstract: Provided is an interior trim for an automobile which facilitates adjustment of an anisotropic structure of an armrest. The interior trim for an automobile is provided with an armrest projecting from a trim body which supports the armrest on a surface side of the trim body disposed on a cabin side of a car body. The armrest includes a core member, and multiple pad layers stacked on the core member, and boundary surfaces of the pad layers are made separable by external force applied from a side.

Abstract: A sealing member that mitigates oscillating noises and its installation method is provided. In the sealing member for covering an opening formed at a door inner panel, at least one bead is installed at a covering portion facing the opening. Thus, the stiffness of the covering portion of the sealing member is increased. It is therefore possible to prevent the covering portion from oscillating, thereby inhibiting the sealing member from generating the oscillating noises.

Abstract: This invention relates to an integrated door system, comprising: an outer panel; a trim panel module having a first and a second side, the first side adapted to communicate with an interior of a vehicle and the second side adapted to attach to the outer panel; a window surround disposed between the outer panel and the second side of the trim panel module; and an integrated reinforcement assembly disposed on the second side of the trim panel module and about a lower portion of the window surround.

Abstract: An energy absorbing boss for a trim panel that is secured to a body panel on a vehicle includes a generally planar trim panel having an inner surface facing the body panel and an outer surface facing into the vehicle. An energy absorbing boss extends radially from an inner surface of the trim panel, and includes an upper end, a lower end attached to the trim panel, and a wall having a predetermined thickness extending therebetween the upper end and the lower end. A triangular support fin extends radially from a lower portion of the wall, such that a lowermost end of the support fin is attached to the trim panel. Energy from a load applied to the body panel is absorbed by the energy absorbing boss at a predetermined rate.

Abstract: A vehicle body panel structure comprises an outer panel, an inner panel facing the outer panel, and a trim of a cabin interior. In the vehicle body panel structure, at least one surface of a back surface of the outer panel, both surfaces of the inner panel, and a surface of the trim facing the outer panel has both functions of heat insulation and heat dissipation by partially providing a heat insulation section to insulate heat for the at least one surface.

Abstract: An apparatus for locking a door trim panel to a door module includes: at least one hook depending from an inwardly directed surface of said door trim panel; an elongate locking element having a first end and a second end, the first end being connected to an end of the hook by way of a hinge; at least one receiver depending from an opposing surface of said door module and being operable to engage said hook, the receiver including an edge directed toward the opposing surface of the door module; and a cleat depending from the surface of the door trim panel and operable to engage the second end of the locking element when the locking element is a locking position, wherein the edge of the receiver engages the locking element and prevents the hook from disengaging from the receiver once the second end of the locking element engages the cleat.

Abstract: A method of manufacturing an automotive door armrest is provided and comprises molding an armrest support surface into a lower door panel. A frame assembly is formed to comprise at least one through socket having an open upper socket face and an open lower. The frame assembly is overmolded such that an overmold surface is formed over the open upper socket face. A foam bun is inserted into the lower socket face. The frame assembly is mounted onto the armrest support surface such that the foam bun becomes secured within the at least one through socket. The frame assembly is affixed to the lower door panel.

Abstract: A vehicle moisture barrier comprises a formed barrier film and one or more bend flaps. The bend flaps may be bent along a bend axis formed by a deformation created at a junction line between the bend flap and the barrier film. The distal or free end of the bend flap contacts a trim panel to provide a stiffening force proximate to a raised rib extending from the opposite side of the barrier to promote sealing of the raised rib when a drawn form opposite to the raised rib is not provided to promote such sealing.

Abstract: An automotive interior component including an electroluminescent lamp capable of emitting visible light. The electroluminescent lamp of the component may integrally molded with a polymer body to define a unitary assembly. The interior component may be, for example, a bolster mounted to a door trim panel for concealing an opening in the door panel. The electroluminescent lamp is mounted to the door bolster and emits that visible light, when powered, for illuminating a portion of the door trim panel. A covering may be provided over the electroluminescent lamp through which the visible light is transmitted. The assembly of the interior component and the electroluminescent lamp may be formed by an injection molding process.

Abstract: An automotive interior trim panel includes a contoured panel having an interior surface forming a portion of a passenger compartment of a vehicle, and an exterior surface cooperating with an exterior body panel to define a first volume. A speaker port is formed in the contoured panel for locating a speaker within the first volume. A shell including an integral acoustic volume and a pelvic bolster circumscribes a portion of the exterior surface of the contoured panel, including a speaker port. The shell is mounted to the exterior surface of the contoured panel so as to define both an acoustic chamber and a pelvic bolster supported by the contoured panel and extending within the first volume.

Abstract: A connection part between a panel and a support includes a body provided with an elongated segment that extends through an orifice made in the support. It incorporates an over-injected part made of a soft and compressible material on the body. The over-injected part has an absorption ring that envelopes a segment of the body and is in contact with a neck of retainer joined to the panel, thereby absorbing the lateral compressions resulting from positional misalignments due to manufacturing errors and expansions of the support and the panel.

Abstract: The invention relates to a door module (2) for a vehicle door, which is divided in a sealed manner into an outer wet chamber (44) that faces the door shell (1) and an inner dry chamber (43). Said door module is equipped with pre-assembled mechanical and/or electrical functional components that are fixed in the dry chamber and can be mechanically and/or electrically connected to door components that are located in the wet chamber. The seal between the dry chamber and the wet chamber is formed by a separation sheet (12), which is penetrated by sealed connecting elements of the functional components that are held on the dry side of said separation sheet in the door module.

Abstract: A connector for securing an interior trim assembly to a support of an automobile. The connector includes a connector body having a head portion formed at a proximal end of the connector body and a shank portion extending from the head portion toward a distal end of the connector body. A sealing gasket is integrally molded onto the connector body distally of the head portion. A two-shot molding process may be used to form the connector with the connector body being formed in the first shot of the molding process and the sealing gasket being formed onto the connector body in the second shot of the molding process.

Abstract: An automotive assembly having an integrated spring mechanism. The assembly includes a first member and a second member pivotally coupled to the first member and moveable between a first and second position with respect to the first member. The assembly further includes a resilient element integrally molded with one of the first and second members. The resilient element includes an extension portion having a free end that is coupled to the other one of the first and second members. The extension portion imposes a force on the second member to bias the second member in at least one direction. A method of making the assembly includes a two shot molding process where the one of the first and second members is formed in a first shot of the molding operation and the resilient element is integrally molded thereto in the second shot of the molding operation.

Abstract: An automotive door panel fastener assembly is provided including a substrate and a doghouse structure molded thereon. The doghouse structure includes a doghouse floor, a doghouse ceiling, a first doghouse sidewall having a first forward end and a first rearward end, a second doghouse sidewall having a second forward end and a second rearward end, a doghouse endwall, and a doghouse insertion opening. A pin chamber is formed through the doghouse ceiling. An entrance slot is formed in the doghouse ceiling to provide a path from the doghouse insertion opening to the pin chamber. The entrance slot has a first slot side and a second slot side. A first flexible arm has a first fixed end and a first free end. The first flexible arm is flexible in response to an inward force and is rigid in response to an outward force.

Abstract: A vehicle trim panel is secured to a vehicle structural panel by providing a vehicle trim fastener having spaced arms which embrace and overlie the legs on a mount which is seated over the edge of a vehicle structural panel. The embracing arms and corresponding legs prevent lateral shifting of the trim panel relative to the structural panel.

Abstract: A decorative covering for an internal trim component for a vehicle comprises an outer surface that includes a gradient characteristic when referenced to an adjacent trim component. The gradient characteristic may comprise a plurality of texture gradient zones and/or a plurality of color gradients. A method of manufacturing the decorative covering and the internal trim component with the decorative covering is also disclosed.

Abstract: A door for use in a vehicle and including an interior panel portion having an outer boundary facing toward an interior portion of the vehicle and including an opening. An insert positioned within at least a portion of the opening.

Abstract: The present invention provides for an improved trim part, e.g. a bolster or trim plate, with integrated appliqué for use in a trim assembly, and to a continuous two-shot molding operation that may be performed utilizing a single mold assembly. In an exemplary embodiment, the trim part, i.e. a bolster, includes a substrate formed by injecting a first material into a first shot mold cavity in a first shot of a molding operation. An appliqué is provided in a second shot mold cavity then a cover is formed between the substrate and appliqué by injecting into a mold chamber a second foamed material in a second shot of the molding operation. The formed cover is integrally molded to at least a portion of the substrate and the appliqué to form a trim part with integrated appliqué.

Abstract: The invention relates to a sub-assembly for a motor vehicle unit, especially the door unit of a motor vehicle, comprising a support element and a conductor arrangement which is fixed to the support element. According to the invention, at least one fixing section of the conductor arrangement (1) and one fixing section associated with the support section (2) are plastically deformed in such a way that they interlink with each other.

Abstract: A door trim panel includes a substrate member having a front surface adapted to face an interior compartment of a vehicle. A sealing member is integrally molded with the front surface of the substrate member and projects therefrom. The trim panel is adapted to be mounted to a door of the vehicle wherein the door is moveable between open and closed positions with respect to a vehicle body. The sealing member is adapted to engage a portion of the vehicle body so as to form a seal between the trim panel and the vehicle body when the door is in the closed position. A two-shot molding process may be used to make the trim panel with the substrate member being formed in the first shot and the sealing member being molded with the front surface of the substrate member in the second shot.

Abstract: A structure of an armrest protruding and extending toward a passenger from an inside wall of a vehicle compartment, comprises a trim body portion covering the inside wall, an armrest face portion extending in a substantially horizontal direction from the trim body portion toward an inside, and a support face portion extending continuously from the armrest face portion downward. There is provided a weak portion (deformation promoting portion) between the trim body portion and the armrest face portion to promote deformation with respect to a lateral load. Further, there is provided a garnish covering the weak portion from the vehicle compartment. Accordingly, both sufficient resistance of the armrest in use for the load applied in the vertical direction and proper impact-absorption function of the armrest during the vehicle side collision can be obtained.

Abstract: A trim assembly suitable for attachment to a door has an interior portion, wherein the interior portion includes at least one retaining mechanism, integrally formed thereon, and wherein the at least one retaining mechanism extends from the trim panel, and a seal having first and second sides, wherein the first side of the seal is adapted to bond to the door frame, and wherein the second side of the seal is capable of being removably retained by the interior portion of the trim panel by the at least one retaining mechanism.

Abstract: A method of manufacturing a laminated vehicle trim panel includes initially positioning a flexible first material within a mold cavity of a first mold portion. A second mold portion for closing the cavity of the first mold portion is then provided. A second material is introduced into the mold cavity to form a substrate, such that the substrate and the first material form a laminated vehicle trim panel. A portion of the substrate between the outer peripheral edge of the substrate and a second portion of the substrate defines a brim. The brim has a mounting feature for attaching the laminated vehicle trim panel to a second panel.

Abstract: A door trim panel for a door frame of a motor vehicle. The door trim panel includes a main body portion adapted to be removably secured to the door frame and a bolster removably secured to the main body portion. The bolster covers an access opening in the main body portion. The bolster includes a substrate having a bolster portion integrally formed with an armrest portion. A cover is integrally molded with the substrate and includes a first portion overlying the bolster portion and having a first thickness, and a second portion overlying the armrest portion and having a second thickness greater than the first thickness to provide a softer feel. The bolster may be made in a two shot molding process with the substrate being formed in the first shot of the molding process and the multi-feel cover being formed in the second shot of the molding process.

Abstract: A door trim panel for a door frame of a motor vehicle. The door trim panel includes a main body portion adapted to be removably secured to the door frame and a bolster removably secured to the main body portion. The bolster covers an access opening defined in the main body portion. Fastened to the bolster is an armrest that includes a plurality of spaced-apart nibs or projections positioned to contact an integral support surface of the bolster to thereby support the armrest. In certain embodiments of the invention, the bolster may be integral with the main body portion.

Abstract: There is provided a ventilation structure formed in an automobile door, which is made up of a door inner panel having a hole therethrough. A door hole seal is installed in an interior side of the door inner panel. The door hole seal has a slit or an air hole nearby the hole of the door inner panel, and it covers at least the hole. A door trim is installed on the interior side of the door inner panel sandwiching the door hole seal in combination with the door inner panel. There is/are partially or successively formed a gap or gaps between a periphery of the door trim and the door inner panel. At the time the door is closed, the air in the interior of an automobile is ejected to the exterior of the automobile through the gap or the gaps, the slit or the air hole, and a drain hole which is formed in the door inner panel.

Abstract: A door module support, for fixing to a door body, between the damp space and the dry space of a motor vehicle, having a support plate for the location of functional elements of a vehicle door, for example, a window winder, a doorlock, door handle and/or a door internal cladding, first fixing points on for the support plate which serve for the fixing of the support plate to the door body. In the mounted state thereof, one surface of the support plate is facing the damp space and the other surface is facing the dry space with a sealing contour around the edge thereof, along which the support plate lies against the door body in a sealed manner when in the mounted state. The support plate further includes second fixing points, for the fixing of at least one functional element to the support plate.

Abstract: A vehicle door module includes a door trim defining a plane and a window regulator rail separably fixed to the door trim. The rail is fastened to a door at a fastening point. A projecting line extends from the fastening point and perpendicular to the rail to intersects the plane outside the door trim A method for assembling the door module in a door includes introducing the window regulator rail into the shell of the vehicle door, fastening the fastening point to the shell, and separating the door trim from the rail. Access is not impeded by the door trim. The arrangement simplifies mounting of the window regulator to the door.

Abstract: An interior trim assembly comprises a substrate member forming at least a part of the structural support of the trim assembly and having a front surface adapted to face the interior of the automobile and a back surface adapted to face opposite the front surface. The substrate member includes a connecting member integrally molded with the substrate member and having an aperture formed therethrough. A grommet is integrally molded in the aperture. Preferably, the substrate member has a hardness and the grommet has a hardness that is relatively lower than the hardness of the substrate member. A two-shot molding process may be used to make the trim assembly with the substrate member and connecting member being formed in the first shot and the grommet being formed in the second shot.

Abstract: A trim panel assembly and a method of manufacture. The trim panel assembly includes a trim panel and a backplate. The trim panel includes a speaker grill that allows sound to transmit from a speaker into the interior of a vehicle. The backplate is attached to the trim panel and includes a speaker mounting portion located adjacent to the speaker grill and a seal located adjacent to the speaker mounting portion that is configured to inhibit sound leakage.

Abstract: There is provided a door structure of an automobile, capable of being visually checked as to whether or not a peripheral edge of an opaque water/noise isolation sheet is reliably bonded to a door inner panel through the intermediary of a sealer (adhesive). With the door structure, the door inner panel of the automobile is provided with the opaque water/noise isolation sheet for ensuring watertightness and noise isolation after stopping up at least access holes of the door inner panel, and the inner peripheral edge of a transparent film substantially annular in shape is fixedly attached to the outer peripheral edge of the opaque water/noise isolation sheet, thereby forming a structure wherein the outer peripheral edge of the transparent film is bonded to the door inner panel through the intermediary of the sealer (adhesive).

Abstract: A supporting frame 10 of a door with an integrated side impact guard beam 22 is made of high strength steel. The outer panel 28 of the door will be close to the side impact guard beam. All the interior units of the door, such as lock and window structure 34–37 with window frame 37, are mounted on a beam structure 30. The beam structure is then mounted on the frame 10 so that the window structure will be between the frame 10 and the beam structure 30.

Abstract: A barrier panel adapted for operative attachment to a vehicle door panel. The barrier panel includes a main body portion and at least one tab adapted for operative attachment to the vehicle door panel. The tab extends from the main body portion and is removable from the main body portion. Furthermore, the barrier panel may be employed in a vehicle door assembly for facilitating reassembly of the same. A method of manufacturing the vehicle door assembly is also disclosed.

Abstract: Aircraft frames having multiple bracket mounting holes, corresponding brackets, and associated methods are disclosed. An aircraft frame member in accordance with one embodiment of the invention includes multiple sets of mounting holes, each set having one or more mounting holes. Brackets in accordance with an embodiment of the invention can be attached to either of at least two of the sets of mounting holes, for example, using snap fit attachment devices or other attachment devices. Each bracket can support one or more components (e.g., insulation, wiring, ECS ducting) relative to the aircraft frame member. The bracket can also span between two or more aircraft frame members. Each bracket can be installed in any of a variety of positions without the use of tools and can support any of a variety of devices. Accordingly, the time and cost associated with manufacturing, inventorying, installing and repositioning the brackets and the devices they support can be reduced.

Abstract: A multishell interior trim part for a side door of a passenger car consists of a function carrier interior shell (1) of a polypropylene, epoxy resin or polyurethane reinforced by natural fibers, and an outer shell (10) which partially or completely covers the interior shell (1) as seen by the passengers.

Abstract: A water and acoustic barrier positionable between a vehicle trim piece and a vehicle body member includes a sheet having a first layer formed of an interpolymer material and a second sheet layer formed of a polyethylene material. A raised rib is formed about at least a portion of a sheet perimeter. The raised rib having an adhesive bead forms a seal between the sheet and the vehicle body member. A raised form positioned adjacent the raised rib but oppositely oriented from the raised rib acts to substantially equalize a sealing pressure along the length of the raised rib. A plurality of apertures define fastener attachment points to connect the barrier to the vehicle trim piece.

Abstract: A method for manufacturing a vehicular door assembly (10) having a door (12), a door panel (14), a substrate (54), a plurality of systems, and a plurality of components. The method includes the steps of fastening the door panel (14) to the door (12), attaching the substrate (54) to the door panel (14), and securing the plurality of components to the substrate prior to attaching the substrate to the door panel (14) such that each of the plurality of components is operational upon the substrate being attached to the door panel (14).

Abstract: A method for forming a molded panel comprising a rigid substrate, a cover material, and a localized composite pad. The method comprises providing a molding tool having a first mold and a second mold, the first mold having a cavity; inserting a cover material between the first mold and the second mold; placing a composite pad comprising an impregnable layer and a non-impregnable layer in the cavity of the first mold, wherein the non-impregnable layer is facing the second mold and the impregnable layer is abutting the first mold; introducing resin into the molding tool; and solidifying the resin to form the molded panel whereby the non-impregnable layer of the composite pad is located adjacent the cover material.

Abstract: A duct assembly for a vehicle. The duct assembly includes a trim panel and an air duct. A seal having multiple seal portions is disposed on the air duct to inhibit air leakage. The seal portions are integrally connected and formed from a common material.

Abstract: This wrapped bolster seal comprises at least two door panels, where one is a wet side door panel and another is a dry side door panel disposed opposite the wet side door panel; at least one rib extending from the side of the wet side door panel disposed proximate the dry side door panel; and at least one edge layer wrapped about a top edge of the wet side door panel and extending at least partially along the side of the wet side door panel disposed proximate the dry side door panel. When the wet side door panel and dry side door panel are joined, the rib creates a seal disposed between the wet side door panel and the dry side door panel adapted to reduce moisture from contacting the edge wrapped layer.

Abstract: There is provided a door structure of an automobile, capable of being visually checked as to whether or not a peripheral edge of an opaque water.noise isolation sheet is reliably bonded to a door inner panel through the intermediary of a sealer (adhesive). With the door structure, the door inner panel of the automobile is provided with the opaque water.noise isolation sheet for ensuring watertightness and noise isolation after stopping up at least access holes of the door inner panel, and the inner peripheral edge of a transparent film substantially annular in shape is fixedly attached to the outer peripheral edge of the opaque water.noise isolation sheet, thereby forming a structure wherein the outer peripheral edge of the transparent film is bonded to the door inner panel through the intermediary of the sealer (adhesive).

Abstract: The present invention provides for an improved automotive ashtray, and to a two shot molding method for making the same, having a reduced number of parts and that is adapted to be coupled to a substrate of an interior trim assembly, e.g. a door panel, in a vehicle. To this end, the ashtray includes a compartment body and a cover with each including at least one integrally formed connecting member being pivotally coupled together so that the cover may be moved between an open and a closed position for accessing a cavity within the body.

Abstract: A trim panel module for a vehicle. The trim panel module includes a carrier and a trim panel. The carrier has first and second attachment members. The trim panel has first and second mating members configured to engage the first and second attachment members. The trim panel is movable between a first position in which the first mating member and the first attachment member are engaged and a second position in which the first mating member and the first attachment member are disengaged to allow the trim panel to pivot with respect to the carrier.

Abstract: A method of making an interior trim panel for a vehicle door and the interior trim panel are disclosed. The method comprises forming a bolster that is spray coated with a polyurethane skin in an open mold. The bolster and polyurethane skin are then placed in a mold tool with a glass fiber mat and foam polyurethane is injected over the polyurethane skin in the portions of the mold outboard of the bolster. The glass fiber mat is trimmed in the area behind the bolster and a foam pad is formed in place or assembled behind the bolster and retained in place by a cover panel.

Abstract: A component including a base body of a relatively hard material and a coating of a relatively soft material, wherein the coating covers at least a main surface area of the base body. The main surface area is delimited by an outer periphery and an edge portion of the coating extends from the periphery and comprises a reinforcement made of a relatively hard material and engages the base body.