Abstract: The invention relates to a support element (4) which can be mounted to an upper beam of the chassis of a motor vehicle. The inventive element comprises a body (6) and at least one upwardly-projecting breakable protuberance (7A, 7B) to which a front fender of the vehicle is to be fixed. The protuberance (7A, 7B) comprises: at least one front wall (28) which is connected to the body (6) by means of a frangible area (26), a rear wall which is also connected to the body (6) by means of the frangible area (26), and a third wall (29) which is connected to the body (6) by the frangible area (26) and which solidly connects the front wall (28) and the rear wall to one another.

Abstract: A crashbox is provided for connecting a bumper carrier and a longitudinal beam in a frame structure of a motor vehicle. The crashbox has a section that is compressible in a longitudinal direction and a first fixing element for attachment to the longitudinal beam and a second fixing element for attachment to the bumper carrier at opposite ends of the section. The first fixing element is in the form of a spigot member that is insertible into a cavity in the longitudinal beam and a support strut extends between two rigid side flanks of the spigot member through an internal cavity of the spigot member.

Abstract: A vehicle body structure having a closure frame structure and an inner fender structure. The closure frame structure has a tenon. The inner fender structure has a mortise that receives the tenon. A fastener extends through the mortise and the tenon to secure the inner fender structure to the closure frame structure.

Abstract: A collision detection apparatus for a vehicle having a vehicle bumper, which includes a bumper reinforcement includes a chamber member, a pressure sensor, and a collision detecting device. The chamber member is provided inside the vehicle bumper at a front surface of the bumper reinforcement. The pressure sensor is configured to sense change of pressure in the chamber space. The chamber member includes a deformable part and a non-deformable part, each of which extends in a vehicle width direction. The deformable part is compressed to be deformed between the collision object and the bumper reinforcement in a case, where the collision object collides with the vehicle bumper. The non-deformable part is limited from being compressed to be deformed.

Abstract: The production of lightweight closure assemblies with a selection of materials optimized to have sufficient formability for each component of the closure assembly, while providing the necessary performance standards at a lighter weight. A mixed metal vehicle closure assembly with an inner panel and an outer panel operatively connected to one another such that they define a cavity therebetween. The closure assembly includes a unitary reinforcement panel attached to the inner and outer panels and inside the cavity therebetween. At least one of the inner, outer and unitary reinforcement panels is composed of a first type of sheet metal and at least one other of the remaining inner, outer or unitary reinforcement panel is composed of a second type of sheet metal.

Abstract: A steel rope safety system includes at least one steel rope having at least one strand, and the at least one rope or at least one strand is compacted. Further, a method is provided for making a steel rope safety system comprising the step of providing at least two wires, the step of stranding the wires thereby forming a strand for a rope and the step of compacting the strand. There is likewise provided the use of compacted steel ropes as impact reducing material.

Abstract: A process for producing a profile component from a semi-finished sheet metal part, which at least in certain sections has a structurally increased strength. The semi-finished sheet metal part is formed in an at least a single-stage bending process. The bending process and also subsequent parting and cutting operations on the semi-finished sheet metal part are combined with a thermal treatment of at least one geometrically delineated region of the semi-finished sheet metal part. The thermal treatment comprises at least one heating step and is combined with a subsequent cooling step, in such a way that the at least one geometrically delineated region has a structurally increased strength after cooling. Bending can be effected by using roller profiling wherein rollers are preferably cooled or swage bending.

Abstract: A combination bumper cover and stiffener for vehicles maintains a good appearance and maximizes the absorption of shocks when a pedestrian is hit by the front of a vehicle. The combination bumper cover and stiffener includes a stiffener and a bumper cover. The stiffener includes a first mounting surface which contacts a front end module carrier of a vehicle, an extension surface which extends from the first mounting surface towards a front of the vehicle, and a second mounting surface which is formed by bending an edge of the extension surface towards a rear of the vehicle. The bumper cover is mounted at one surface thereof to the second mounting surface.

Abstract: Roll support structure padding for use in a motor vehicle having a roll support structure formed of interconnected rigid members. The padding is formed of a two component flexible integrated skin molded polyurethane. The padding is formed in generally elongate body having a recess for partially encasing the support structure members. The body has a thickness of approximately 2.5 centimeters and is compressible to gradually decelerate a vehicle occupant coming into contact with the padding. Sections of the padding are installed on the support structure to partially encase the support structure members in padding and provide protection from impact, for the operator of the motor vehicle.

Abstract: A structural member includes: a compression-side wall part disposed in a compressive stress field of a bend; a tension-side wall part disposed in a tensile stress field of the bend; and a coupling wall part that couples the compression-side wall part and the tension-side wall part. The neutral axis of the bend is disposed in the vicinity of the compression-side wall part. For example, the compression-side wall part is higher in material strength, and/or larger in sheet thickness, than the tension-side wall part.

Abstract: A vehicle having an engine support structure. A cradle for supporting an engine is provided that has first and second apertures that are spaced apart from each other and receive a frame rail.

Abstract: Proposed is a fixture, in particular for a motor vehicle, and a method for producing a fixture, wherein the fixture has a first partial region and a second partial region, wherein the first partial region is integrally connected to the second partial region by means of a connecting region, and wherein the first partial region is provided such that it can be pre-assembled relative to the second partial region by means of the connecting region.

Abstract: An underride compatibility apparatus is provided for a vehicle structure. The apparatus includes a frame arranged to support the vehicle structure. The frame includes an energy absorption portion arranged for absorption of impact energy. The apparatus also includes a beam arranged substantially transverse to the vehicle structure, below the frame, and remote from the energy absorption portion. The apparatus also includes a flexible member configured to carry a tensile load, but not a substantial compressive load. The flexible member distributes the impact energy between the energy absorption portion and the beam when the member is loaded in tension during an underride impact, but does not affect the impact energy absorption of the energy absorption portion during a direct impact.

Abstract: A system for absorbing impact energy includes a container formed with a plurality of faces. An energy absorbing material is substantially contained within the container. A first elongated member has a proximate end and a distal end. The proximate end is proximate and approximately perpendicular to a first face of the container. A long axis of the first elongated member intersects the first face. A first bumper is connected to the distal end of the first elongated member. A second elongated member has a proximate end and a distal end. The proximate end is proximate and approximately perpendicular to a second face of the container. A long axis of the second elongated member intersects the second face. The second elongated member is approximately perpendicular to the first elongated member. A second bumper connected to the distal end of the second elongated member.

Abstract: A cockpit cross member (1,1?,1?) for a motor vehicle, has a basic member (2) and at least one fastening bracket (3) for connecting the cockpit cross member to the vehicle body (4). The basic member (2) is designed as a light-metal cast structure, and an adjusting element (18, 19, 20, 21, 22, 23) is provided between the basic member (2) and the fastening bracket (3) to at least partially absorb the force exerted on the cockpit cross member in the event of the motor vehicle crashing.

Abstract: An impact-absorbing member to be installed in a vehicle body component includes a main body positioned on an inner panel of the vehicle body component such that a portion of the main body is adjacent to an outboard surface of the inner panel, and a mount protruding from the main body to an opening in the inner panel such that the mount is adjacent to an inboard surface of the inner panel, wherein the impact-absorbing member is secured by gripping an edge portion of the inner panel surrounding the opening between the mount adjacent to the inboard surface and the portion of the main body adjacent to the outboard surface.

Abstract: A system for absorbing impact energy includes a container formed with a plurality of faces. An energy absorbing material is substantially contained within the container. A first elongated member has a proximate end and a distal end. The proximate end is proximate and approximately perpendicular to a first face of the container. A long axis of the first elongated member intersects the first face. A first bumper is connected to the distal end of the first elongated member. A second elongated member has a proximate end and a distal end. The proximate end is proximate and approximately perpendicular to a second face of the container. A long axis of the second elongated member intersects the second face. The second elongated member is approximately perpendicular to the first elongated member. A second bumper connected to the distal end of the second elongated member.

Abstract: The energy absorber system is adapted to a motor vehicle having side rails. The system comprises a top absorber beam positioning in front of the side rails of the motor vehicle, a bottom absorber beam for being positioned beneath the top absorber beam, and at least two uprights providing a rigid connection between the top and bottom beams. The system also includes a rigid cross-member extending between the side rails and being secured directly to the side rails, the top beam being secured to bear against the cross-member.

Abstract: An energy absorbing structure comprises a body of material such as a foamed polyurethane or polystyrene. The body is covered by a cover. The body is relatively brittle, as compared with the cover member. An impact from a body results in cracks appearing preferentially in the body, rather than in the cover member. The cracks propagate through the body to absorb energy from the impact.

Abstract: Tunable structural member for a vehicle generally comprises an active material adapted to selectively undergo a change in at least one attribute in response to an activation signal. The change in the at least one attribute results in a change in the mechanical properties of the tunable structural member. Active materials generally include shape memory alloys, shape memory polymers, magnetorheological fluids and elastomers, piezoelectrics, electroactive polymers, and the like.

Abstract: A front structure for a vehicle comprises a power unit mounted at a front end of the vehicle, a steering gear box provided in front of or behind the power unit in the vehicle, and a suspension member supporting the steering gear box, the steering gear box being situated at a bottom surface of the suspension member so as to move beneath the power unit when the front end of the vehicle is deformed due to a frontal collision.

Abstract: A structure of an upper frame for supporting a cabin of construction machinery, whereby, in the event of a rollover accident, an excessive vertical load or rearward load applied to a cabin structure is primarily dispersed by a reinforcing member of the cabin structure, and the dispersed load is supported by a separate cabin supporting structure, so that the plastic deformation of the cabin structure can be minimized.

Abstract: Vehicle body structure includes: a sub frame mounted to a vehicle body frame via elastic members and having at least one of suspensions and a power source supported thereon; a collision detecting sensor; and load transmitting connection mechanisms for connecting the sub frame to the vehicle body frame once the collision detecting sensor detects a collision of the vehicle. Load transmission characteristic provided between the vehicle body frame and the sub frame by the load transmitting connection mechanism is greater than a load transmission characteristic provided by the elastic bushes.

Abstract: An energy absorbing device includes a longitudinal extending tubular outer shell assembly tapered from a smaller end to a larger end so that upon the imposition of a longitudinal applied force on the ends thereof the tubular outer shell will collapse progressively from the smaller end toward the larger end. At least one reinforcing web is located within the tubular structure and is shorter in length than the tubular structure and has an end spaced from the one smaller end of the tubular structure that first collapses so that the web is subjected to progressive energy absorbing collapse only after the tubular outer shell assembly has begun to collapse. One or more such webs can be employed to sequentially and progressively collapse and deform to absorb the longitudinal applied force in a preferred manner.

Abstract: A method of mounting a battery box (10) on a frame rail (12). Fasteners and elements (36, 38; or 54, 56) provide spaced apart, axially tapered outer surfaces (46; 62) proximate a vertical side of the rail with the tapers narrowing toward the side of the rail. The box has tabs (28) having downwardly open throats (30). The box is hung on the rail by positioning the box so as to place each tab over a respective element (38 or 56) on the fastener (36 or 54) with the tab throat aligned with the element, and then lowering the box to cause the elements to enter the tab throats and the throats to come to rest on the elements so that at least some of the weight of the box is borne by the rail through the throats resting on the elements. With the throats resting on the elements, the tapered outer surfaces present axial interference to the tabs beyond the tabs relative to the rail. After the box has been hung, the box is fastened to the rail by additional fasteners.

Abstract: A volume-filling mechanical structure comprising a honeycomb celled material expandable from a compact state to an expanded state and methods for operating the same.

Abstract: A plastic crush countermeasure for motor vehicles that includes a plastic insert and a reinforcement structure that provides impact and/or reinforcement characteristics and an attachment interface to the vehicle in a lighter weight structure. The crush countermeasure provides a lightweight crush system that provides comparable protection to current metal crush countermeasures using, in part, a plastic material. As such, the overall weight of a vehicle is reduced without any reduction in safety to passengers.

Abstract: A multi-sectional, modular energy absorber 10 comprising one or more modules, which have one or more energy absorbing units 12. Some have a first section 14 and a second section 16 in some embodiments that are united like a clamshell to form the energy absorbing unit 12. There is a means for locating the sections 18 in relation to each other. First and second flange sections 20,22 extend from at least some of the first and second sections. There are means for coordinating energy absorbing units 24 in one of the one or more modules, the means for coordinating 24 having a topography including a number (n) of apertures 26 defined therein, where n is an integer?0. At least some of the sections include an upper perimeter 28, a lower perimeter 30 and an intermediate wall 32 extending therebetween with a number (m) of breaches defined in the intermediate wall before impact, where m is an integer?0.

Abstract: A multi-sectional, modular energy absorber 10 comprising one or more modules, which have one or more energy absorbing units 12. Some have a first section 14 and a second section 16 that are united like a clamshell to form the energy absorbing unit 12. There is a means for locating the sections 18 in relation to each other. First and second flange sections 20,22 extend from at least some of the first and second sections. There are means for coordinating energy absorbing units 24 in one of the one or more modules, the means for coordinating 24 having a topography including a number (n) of apertures 26 defined therein, where n is an integer ?0. At least some of the sections include an upper perimeter 28, a lower perimeter 30 and an intermediate wall 32 extending therebetween with a number (m) of breaches defined in the intermediate wall before impact, where m is an integer ?0.

Abstract: There is provided an impact protection structure for providing impact energy absorption at a region substantially between a first transverse strengthening member and a second substantially upright strengthening member of a road vehicle. In operation, the first and second members are disposed substantially mutually perpendicularly. The impact protection structure comprises an energy absorbing block arrangement and a cover arrangement for maintaining the absorbing block arrangement substantially in position during impact. In operation, the impact protection structure is susceptible to reducing lateral damage to the road vehicle in crash or impact situations, thereby potentially increasing passenger and driver safety.

Abstract: An apparatus for inhibiting effects of an explosive blast includes a central portion including a stiffening element and defining a radiused exterior surface and a plurality of sides extending from the central portion for attachment to a structure. The central portion and the plurality of sides are configured to redirect at least a portion of a blast wave resulting from an explosive blast. A vehicle hull includes a personnel compartment and an apparatus for inhibiting effects of an explosive blast operably associated with the personnel compartment. The apparatus includes a central portion including a stiffening element and defining a radiused exterior surface and a plurality of sides extending between the central portion and the personnel compartment. The central portion and the plurality of sides are configured to redirect at least a portion of a blast wave resulting from an explosive blast.

Abstract: The invention relates to a method for increasing the crash resistance of a motor vehicle in the vicinity of the front bodywork pillar (A-pillar), especially as regards forces which act in conjunction with an offset front impact (offset crash) on the bodywork. The invention also refers to a blocking element, as is used in such a method, and to a motor vehicle fitted with such a blocking element.

Abstract: An impact absorbing device includes an attachment component having one-or-more holes, an impact absorption pipe which absorbs external impacts and arranged so that it can slide axially and coaxially within the attachment component, one-or-more movable resistance bodies arranged so that they can move freely within the one-or-more holes, an impact absorption pipe movement component support component, an impact absorption pipe movement component, a support part having a first section and a second section formed in this order so that a distance between each of the sections and an interior side wall of the attachment component becomes smaller respectively, a support part movement component which provides an energization power to the support part, wherein the first section is in a position which faces the one-or-more holes of the attachment component when the support part comes into contact with a bottom part of the attachment component.

Abstract: A two-piece reinforcement assembly and method for producing the same are provided. The two-piece reinforcement units include first and second half-members, preformed from respective single pieces of material. Assembled two-piece reinforcement units have half-members which are inverted and bonded together. Each of the two-piece reinforcement units includes at least one chamber defined by the bonded half-members. The reinforcement units further include a base portion and an offset portion which are connected by intersection portions on opposing ends of an angular portion. The half-members are bonded at their respective base portions. Each half-member further includes an end portion, which may be substantially perpendicular to the base portion. Further embodiments may include indentations in one of the intersections of the angular portion, and may be tapered along the angular portion from the base portion to the offset portion.

Abstract: A tunable inner fender structure including a body having a set of apertures and a tunable member that extends through the set of apertures.

Abstract: A motor vehicle is provided that includes, but is not limited to with a front-hinged front door and rear-hinged rear door located on the same vehicle side, and front door and rear door each have an impact block arranged in such a manner that the blocks are pushed against each other during a front-end collision.

Abstract: The present invention relates to a morphing cellular structure. The morphing cellular structure comprises a group of unit cells with each unit cell configured to have a cellular geometry. The group unit cells are formed of an active material, where the active material has both a first state and a second state. The active material is responsive to an actuation signal such that when the actuation signal is actuated, the active material is deformed from the first state to the second state, thereby changing the volume of each unit cell affected by the actuation of the actuation signal and morphing the cellular structure. Furthermore, both a passive material and at least one additional active material can be attached with the active material, allowing a user to selectively change the shape of the cellular structure.

Abstract: For the effective absorption of a side impact in a motor vehicle, a transversely extending component is provided in the vehicle that comprises a bearing element and profile parts situated on the ends thereof.

Abstract: A support system includes a first panel and a second panel spaced from the first panel. The first panel defines an opening and includes a rim which surrounds the opening. A member is disposed between the panels. The member is attached to the first panel and provides support to the second panel to prevent the second panel from “oil canning” or flexing toward the first panel. The member includes a base, a first leg, and a second leg. A retaining feature is disposed on each of the legs which engages the rim of the first panel. While the retaining feature engages the rim of the first panel, the base supports the second panel such that the second panel is prevented from flexing toward the first panel.

Abstract: An energy absorber structure and method for use in a vehicle includes providing an extrudable tubular structure that can be easily varied in thickness and width dimensions to be tuned for particular vehicle energy absorbing applications. The variable extrusion can provide a tubular structure that has walls having differing or variable thicknesses, as well as differing or variable height and width dimensions. The simplicity of the variable extrusion allows for the use of cheap materials, quick prototype turn around tuning times, and more efficient design for the energy absorber structure placed in a particular vehicle or a particular application in a vehicle.

Abstract: The present invention may provide an airbag system for an automobile and a method of operating the same. The airbag system comprises the following: sensors mounted on a frame member of a the vehicle frame for detecting a crash by sequentially measuring stress wave cause by the crash; an electronic control unit for outputting an actuation signal based on outputs from the sensors; an inflator for generating a gas in response to the actuation signal; and an airbag operatively coupled to the inflator and being deployed by supply of the gas generated from the inflator. The sensors are mounted on the frame member at predetermined intervals in a path, along which the stress waves propagate through the frame member. The electronic control unit outputs the actuation signal when each output from each sensor exceeds a predetermined threshold.

Abstract: Various embodiments of an energy absorber are included. In one embodiment, the energy observer includes a base, a top spaced apart from the base and a plurality of legs that extend from the top to the base and that are spatially arranged relative to one another with window openings interposed between them. In another embodiment, the interface of each of the plurality of legs that contact the top are vertically offset from the interface of each of the legs at the base. The present invention also provides for an energy absorber system that includes at least one energy absorber comprising at least one mating connector component that connects to another mating component of another energy absorber.

Abstract: The invention provides structural component for an automobile, two-wheeled vehicle or railcar excellent in impact-absorption property, shape fixability and flange cuttability, and method for producing the same, which structural component has a hat-like shape including vertical walls and flanges, wherein distal ends of the flanges contain 20 vol % or greater of austenite phase and have a cross-section hardness expressed as Vickers harness of 150˜350, and a center regions of the vertical walls have, in a common cross-section with the flanges, a content of deformation-induced martensite phase exceeding that of the distal ends of the flanges by 10 vol % or greater and a cross-section hardness expressed as Vickers hardness that exceeds that of the distal ends of the flanges by 50 or greater.

Abstract: A reinforcement module is provided for a motor vehicle body. It may be brought into contact on a body part and fastened thereto. The cited body part having multiple fastening points for motor vehicle components to be mounted. In the reinforcement module, at least one fastener fastened or integrated on or partially in the reinforcement module is assigned to each fastening point of the body part for fastening the door panel module to the vehicle body.

Abstract: In an attachment structure of an EA component, the EA component composed of a synthetic resin such as rigid urethane foam is attached to a trim serving as a member, with a first locking part therebetween. The first locking part includes a cylindrical part, an anchor, a flange, and a plurality of projections. The anchor has a flange shape extending from the rear end of the cylindrical part toward the outside. The flange extends from the leading end of the cylindrical part toward the outside. The projections protrude from the leading end of the cylindrical part in the direction parallel to the axis of the cylindrical part. The EA component is attached to the trim by setting the EA component on the trim while the projections are inserted in an opening.

Abstract: An energy absorbing device for reducing acceleration transmitted to a seated occupant in a vehicle as a result of a high energy impact. The device comprises a first energy absorbing mechanism having a first dimension in the impact direction and capable of undergoing predetermined elastic deformation in that direction; and a second energy absorbing mechanism having a second dimension in the impact direction, which is smaller than the first dimension by a distance corresponding to that elastic deformation. The second mechanism is loaded with the impact force after the first mechanism has undergone elastic deformation; the second mechanism comprises a material capable of progressive deformation. The device may comprise a restriction mechanism connecting the two plates, adapted to restrict displacement of the first plate relative to the second plate in any direction different from the impact direction.

Abstract: It is an object of the present invention to provide a shock absorbing structure for a vehicle that enables a simple and appropriate tuning of a load displacement characteristic, so that a desired amount of collision energy can be absorbed. In the present invention, each of two side walls which is integrally provided with top wall, to which a shock is applied, has a rectangular wave shape corrugated at a plurality of corrugated sections positioned to be opposed to each other in a direction perpendicular to a direction in which the shock is applied. In addition, outer flanges are integrally formed on an end section of each of the side walls, and a slit extending in the direction in which the shock is applied is formed on each of the corrugated sections.

Abstract: An automobile bumper system including an isolator disposed adjacent a cross beam of an automobile frame, and a bumper edge guard strip mounted adjacent upper and/or lower edges of the cross beam. The bumper edge guard strip may include an upper extension fixedly engaged with an upper surface of the cross beam and a lower extension fixedly engaged with a frontal surface of the cross beam, with the upper extension having a length greater than the lower extension for distributing impact energy in a predetermined manner.

Abstract: A vehicle impact protection system (10) includes a vehicle outer wall (16), a vehicle inner wall (14), the vehicle outer wall (16) and the vehicle inner wall (14) defining a mounting space (18) between them, and an elongated reinforcing profile (20) housed in the mounting space (18) and having a profile longitudinal axis (A), the reinforcing profile (20) being connected with an actuator device (28), an activation of the actuator device (28) leading to a change in curvature of said profile longitudinal axis (A) such that the profile longitudinal axis (A) is curved more intensively outwards towards the vehicle outer wall (16) after the activation of the actuator device (28) than before the activation.

Abstract: A side impact detection system for detecting information about a side impact of a vehicle. The side impact detection system comprises a elongated member, a detection sensor, a deriving unit, and a determination unit. The elongated member is capable of being deflected toward the inside of the vehicle according to the deformation of the door outer panel in the event of a side impact. The detection sensor detects information about the displacement of a setting area that is previously set on the elongated member during the deflection of the elongated member toward the inside of the vehicle. The deriving unit derives the displacement and the displacement speed of the setting area relative to a vehicle body side member based on the information detected by the detection sensor. The determination unit determines the mode of the side impact on the vehicle based on the information derived by the deriving unit.