Bonded To Cushioning Material Patents (Class 297/452.61)
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Patent number: 12202392Abstract: The present disclosure relates to a seat element, in particular, a headrest for a vehicle seat, the seat element comprising at least one support bar made of metal, a first layer provided at an exterior surface of the support bar, and a cushion made of an upholstery material. Hereby, the first layer is formed by blowing on first fibers made of plastics which are thermally welded directly or indirectly to the exterior surface. At least part of the first fibers extends away from the exterior surface and/or the first layer towards the outside into the upholstery material and is thermally cross-linked with the upholstery material, in particular, blown-on further fibers.Type: GrantFiled: October 27, 2022Date of Patent: January 21, 2025Assignee: Faurecia Autositze GmbHInventors: Anthony Maire, Claude Bour, Anne-Sophie Cabouillet, Egon Forster
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Patent number: 11975636Abstract: A backrest of a vehicle seat comprises a backrest frame, at least one headrest attachment rod, and a backrest upholstery. The backrest upholstery comprises at least one rear central shell, fixed to a rear face of the backrest frame. The rear central shell comprises at least one hole traversed by the at least one headrest attachment rod.Type: GrantFiled: January 18, 2022Date of Patent: May 7, 2024Assignee: FAURECIA Sièges d'AutomobileInventor: Roger Ofner
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Patent number: 11945352Abstract: A porous structural body 1 is made of flexible resin or rubber and includes a skeleton part 2 that defines a plurality of cell holes C, and a top skin part 6 that is formed on at least part of an outer side of the skeleton part 2 and integrated with the skeleton part 2 and at least part of an outer side of the top skin part 6 is a surface.Type: GrantFiled: November 28, 2019Date of Patent: April 2, 2024Assignee: Archem Inc.Inventor: Taichi Itabashi
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Patent number: 11760242Abstract: A backrest of a vehicle seat includes an armature and an upholstery fixed to the armature. The upholstery has a slit for accommodating a headrest support rod by relative movement of the upholstery with respect to the armature in a longitudinal direction of the vehicle seat. The backrest further includes first and second trim elements. Each trim element forms a notch. The notches of the first and second trim elements define a passage for a headrest support rod. The second trim element partially covers the slit in the upholstery. The first and/or the second trim elements is/are in contact with the upholstery.Type: GrantFiled: December 8, 2021Date of Patent: September 19, 2023Assignee: FAURECIA Sièges d'AutomobileInventors: Carsten Reith, Jean-Marie Mauffrey, Didier Duriez, Yesh Prajapati, Jean-Yves Piederriere, Etienne Poulet, Benoît Gazaniol
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Patent number: 10953776Abstract: The present invention provides a seat formed by bonding a trim cover to a foam pad, in which a sewing part of a trim cover can be bonded to a foam pad even when the trim cover is of leather. In a seat formed by bonding a trim cover to a foam pad, the trim cover includes a sewing part where plural trim covers are sewn up, raw material that is impregnated with an adhesive is sewn to the sewing part, and the foam pad and the raw material having been sewn are bonded to each other by the adhesive.Type: GrantFiled: March 17, 2019Date of Patent: March 23, 2021Assignee: TACHI-S CO., LTD.Inventor: Hideki Kamata
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Patent number: 10596937Abstract: An interior part of vehicle capable of improving in design property is manufactured by joining a plurality of pieces of a layered cloth having at least a skin material and a cushion material. The plurality of pieces to be joined are processed with continuous stitches, and the pieces joined with the stitch processing are sewn up, with the front surfaces put together, along ends to be joined. One of the joined plurality of pieces is folded, thus the plurality of pieces are provided, with the front surfaces facing vehicle interior space.Type: GrantFiled: July 22, 2016Date of Patent: March 24, 2020Assignee: TACHI-S CO., LTD.Inventors: Hiroshi Sekino, Yukihito Kobayashi, Satoshi Tadokoro, Meimei Lai, Takuya Hori
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Patent number: 10368643Abstract: Described herein is a chair for relieving pressure points from prolonged sitting. The chair comprises a plurality of armrests, the armrests having an armrest frame and a foam layer coupled to an upper portion of the armrest frame. The chair further includes a seat bottom that includes a seat bottom frame, a sinuous spring base coupled to the seat bottom frame, a plurality of coil springs coupled to the sinuous spring base, and a gel infused foam layer coupled to the coil springs. The chair also includes a seat back having a seat back frame, elastic webbing coupled to the seat back frame, and one or more cushions coupled to the seat back frame.Type: GrantFiled: August 10, 2017Date of Patent: August 6, 2019Inventor: Joseph Savovic
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Patent number: 10351415Abstract: In order to solve the issue, during recessed-shape molding for vehicle seats, of requiring a suspension step, more work, members for suspension, and increased cost in a method using suspension, a recessed-shape molding method is provided for vehicle seats having a seat frame, a seat pad covering the seat frame, and a trim cover covering the seat pad. The seat pad has a seat pad groove. An adhesive sheet is sewn on to the rear surface of the trim cover by using outer stitching, the trim cover is put on to the seat pad, then a die is pressed on to the outer stitching from the trim cover surface, the trim cover is adhered to the seat pad groove, and a recessed shape is formed. As a result, a vehicle seat having simplified molding steps and effectively reducing costs can be provided, as well as a vehicle seat molding method used for same.Type: GrantFiled: December 9, 2015Date of Patent: July 16, 2019Assignee: TACHI-S CO., LTD.Inventors: Ayaru Sasaki, Hideki Kamata, Yasuyuki Ito, Ukyo Miyazawa
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Patent number: 10293723Abstract: A surface structure of wadded seat, with a trim cover having a plurality of trim cover pieces backed with wadding members and sewed together at ends, further includes: first sewed portions, each formed by sewing two adjacent trim cover pieces at one end of each trim cover piece, while serving as seam allowance, the portions not backed with the wadding members; second sewed portions, each formed first by forming a continuous trim cover piece, then by laying a long wadding member on the backs of the wadding members, and finally by sewing, at both ends of the continuous trim cover piece, the wadding members on the backs of the trim cover pieces and the long wadding member; and third sewed portions, each formed by sewing, at both ends of each first sewed portion, the long wadding member to the end of each trim cover piece.Type: GrantFiled: September 22, 2014Date of Patent: May 21, 2019Assignee: TACHI-S CO., LTD.Inventor: Takashi Shindo
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Patent number: 10220740Abstract: In existing manufacturing methods wherein a bonded seat is formed by adhering a surface skin material to a pad made from molded foam, defects may occur from curing of the adhesive, such as reduced flexibility and a poor texture on the seat contact surface. In addition, the manufacturing steps therefor are complicated. In order to solve the above problems, the present invention provides a manufacturing method for a vehicle seat having a molded pad and a trim cover that covers the molded pad. The molded pad has a groove, and an adhesive is applied to the inside of the groove. The trim cover is pressed into the inside of the groove, and a steam nozzle is inserted into the molded pad from the surface of the molded pad opposite from the surface covered by the trim cover. Heat or steam from the steam nozzle melts the adhesive inside the groove so as to adhere the trim cover to the groove.Type: GrantFiled: December 9, 2015Date of Patent: March 5, 2019Assignee: TACHI-S CO., LTD.Inventors: Hideki Kamata, Ayaru Sasaki
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Patent number: 10029592Abstract: A cushion body includes a seat pad; and a seat cover covering a surface of the seat pad in a state in which a surface of the seat cover is bonded to the surface of the seat pad. The seat pad includes a drawing groove into which an intermediate part of the seat cover is drawn such that a surface of the intermediate part of the seat cover is bonded to the drawing groove; and a deformation promoting structure configured to promote bending of a vicinity portion in vicinity of the drawing groove so as to promote bending of one pad portion with respect to another pad portion in a direction in which a groove width of the drawing groove is increased, the one pad portion being separated from the other pad portion by the drawing groove.Type: GrantFiled: October 18, 2016Date of Patent: July 24, 2018Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHAInventors: Mitsuyoshi Ochiai, Tetsuo Hayashida, Yoshiyuki Murata, Yoshihisa Nakagawa, Ami Inagaki
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Patent number: 9579862Abstract: A method for manufacturing a vehicle seat component includes a first step of integrating a cushion member and an upholstery member together during molding of the cushion member, and a second step of forming a flow passage through which air passes from a back surface of the cushion member toward the upholstery member.Type: GrantFiled: April 5, 2013Date of Patent: February 28, 2017Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHAInventors: Hiroki Ota, Tomoki Nii, Kazuaki Toyama, Mitsuaki Taniguchi, Masahiko Ito, Ryousuke Jyoujima, Yoshiyuki Murata, Shinya Kaneko, Tetsuo Hayashida, Asakiyo Ishikawa
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Patent number: 9221375Abstract: A vehicle having a single seat for a plurality of occupants sitting side by side in a lateral direction of the vehicle. The seat has a front end recessed rearwardly at a center seat portion so as to form a substantially U-shaped recess as viewed in a plan view. The recess is composed of a bottom portion and a pair of left and right side portions extending obliquely in a forward direction from the left and right ends of the bottom portion. At a left corner portion of a right seat portion where the right side portion of the recess intersects the front end of the right seat portion, there is provided a seat grip for gripping by the occupant sitting on the right seat portion. The occupant can easily grip the seat grip with his/her hand in the vicinity of his/her body, thereby obtaining good support for the body.Type: GrantFiled: March 26, 2014Date of Patent: December 29, 2015Assignee: HONDA MOTOR CO., LTD.Inventors: Hajime Uchiyama, Hiroyuki Nishimori, Takeshi Kamiyama
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Patent number: 9073462Abstract: A seating system for use with a vehicle includes a first seat component having a skin having a thermal bond to an in-situ foam core. The first seat component maximum displacement is less than 160 mm when tested according to a test method in ECE R17 regulation for luggage retention with a 20 times the force of gravity crash pulse. A method of manufacture the seat back system is also recited.Type: GrantFiled: May 3, 2012Date of Patent: July 7, 2015Inventor: Richard W. Roberts
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Patent number: 9033411Abstract: A chair including a dynamically-flexible back and seat having a shape that adjusts to the movements of a user seated in the chair to enhance user comfort. Each of the back and seat has an air gap formed therewithin and a resilient frame or liner with a spring memory. The resilient liner is adapted to flex in response to compressive forces that are generated as the user slides his body back or from side-to-side in the chair. Accordingly, some of the chair back and some of the chair seat move into respective air gaps so that the shapes of the back and seat change to conform to the movements of the user. The air gaps also establish air flow ventilation channels which run laterally through the back and seat of the chair.Type: GrantFiled: September 21, 2012Date of Patent: May 19, 2015Inventor: Marcelo Mezzera
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Patent number: 8919887Abstract: To achieve weight reduction while providing elasticity sufficient in a cushioning member for a vehicle seat, an elastic member made of expanded resin beads includes an elastic covering material having stretching properties stuck to an outer face of an expanded bead body. Therefore, when the elastic member made of expanded resin beads is bent or compressed, the respective beads themselves configuring the expanded bead body are elastically deformed according to stretching or compressing of the elastic covering material, and since the elastic deformation is not such deformation that a gap between beads of the expanded bead body largely expands, a crack occurring between beads or permanent deformation does not occur so that bending or compressing becomes possible. Accordingly, the elastic member made of expanded resin beads is suitable as a cushioning member utilizing an elastic recovering force in a bending direction and a thickness direction thereof.Type: GrantFiled: May 22, 2009Date of Patent: December 30, 2014Assignee: Delta Tooling Co., Ltd.Inventors: Etsunori Fujita, Yumi Ogura, Soichi Makita, Shigeki Wagata, Seiji Kawasaki, Yuji Hattori
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Patent number: 8851569Abstract: A full-cover and light-weight child safety seat is disclosed, capable of improving the difficulties in manufacturing and assembling processes in conventional skills. The safety seat includes a first hard layer, a second hard layer, a body (or a cushion portion) formed by foaming expansion material and a wall formed on a peripheral zones of the body. The body is defined with an inner end surface coated with the first hard layer and an outer end surface covered by the second hard layer so that the foaming expansion material (or the body), the first hard layer and the second hard layer are snuggly and firmly formed in a composite state, thereby improving the improper conditions in conventional skills, such as carry or deliver inconvenience caused by larger thickness/volume and heavier weight for the purpose of obtaining sufficient strength.Type: GrantFiled: September 23, 2011Date of Patent: October 7, 2014Inventor: Chang-Hsien Ho
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Publication number: 20140292043Abstract: A conveyance seat includes: a seat cover; a seat pad foamed so as to be integrated with part of the seat cover; and an interrupting portion provided in part of the seat cover and inhibiting integration of the seat pad with the seat cover.Type: ApplicationFiled: March 27, 2014Publication date: October 2, 2014Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHAInventors: Tomoki NII, Yoshiyuki MURATA
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Publication number: 20140239697Abstract: A seat structure member includes a cover and a seat pad. The cover and the seat pad are integrated when the seat pad is foam molded. A recessed portion is formed on a portion of a surface of the seat pad that is covered by the cover. Integrated molding of the seat pad and the cover is avoided at a location of the recessed portion, and a space of the recessed portion is formed between the seat pad and the cover.Type: ApplicationFiled: February 26, 2014Publication date: August 28, 2014Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHAInventors: Tomoki NII, Yoshiyuki MURATA
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Patent number: 8752902Abstract: A trim attachment retainer having a body portion including a proximal end and an engagement end. At least one cross member is integral with and substantially orthogonal to the body portion. At least one barb extends from the engagement end. The at least one barb includes a base and a distal end. The distal end is closer than the base to the at least one cross member.Type: GrantFiled: November 9, 2010Date of Patent: June 17, 2014Assignee: Ford Global Technologies, LLCInventor: John Vincent Labish
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Patent number: 8727447Abstract: A cushion for a school bus seat can include a single piece of skinned foam including foam and a skin integrally bonded to the foam. The single piece of skinned form can include a cavity. The single piece of skinned foam can be configured to receive at least one of a substantially upright back portion of a school bus seat frame and a substantially horizontal seat portion of the school bus seat frame. The single piece of skinned foam can be configured to be disposed over and to cover at least one of the substantially upright back portion and the substantially horizontal seat portion.Type: GrantFiled: March 12, 2013Date of Patent: May 20, 2014Assignee: Heavy Duty Bus Parts, Inc.Inventor: Lyn Brandon Billingsley
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Publication number: 20130193739Abstract: A cushion for a school bus seat can include a single piece of skinned foam including foam and a skin integrally bonded to the foam. The single piece of skinned form can include a cavity. The single piece of skinned foam can be configured to receive at least one of a substantially upright back portion of a school bus seat frame and a substantially horizontal seat portion of the school bus seat frame. The single piece of skinned foam can be configured to be disposed over and to cover at least one of the substantially upright back portion and the substantially horizontal seat portion.Type: ApplicationFiled: March 12, 2013Publication date: August 1, 2013Inventor: Lyn Brandon BILLINGSLEY
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Patent number: 8491057Abstract: A seat body for vehicles has a padding made of plastic material foam and provided with through holes; the padding is covered by an upholstery covering having a fabric layer and a hygroscopic layer, which are heat-fixed together; the fabric layer defines a support surface for a user, while the material of the hygroscopic layer is an open-cell polyurethane foam having a cell mean linear density less than or equal to 15 cell/cm.Type: GrantFiled: June 23, 2009Date of Patent: July 23, 2013Assignee: C.R.F. Societá Consortile per AzioniInventors: Salvatore Demontis, Andrea Zussino
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Patent number: 8419136Abstract: A cushion for a school bus seat can include a single piece of skinned foam including foam and a skin integrally bonded to the foam. The single piece of skinned form can include a cavity. The single piece of skinned foam can be configured to receive at least one of a substantially upright back portion of a school bus seat frame and a substantially horizontal seat portion of the school bus seat frame. The single piece of skinned foam can be configured to be disposed over and to cover at least one of the substantially upright back portion and the substantially horizontal seat portion.Type: GrantFiled: August 29, 2008Date of Patent: April 16, 2013Assignee: Heavy Duty Bus Parts, Inc.Inventor: Lyn Brandon Billingsley
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Patent number: 8079643Abstract: One aspect of the present invention can include a surface layer made of a fabric material and the surface layer covering one or more portions of a top plate main portion, top plate side portions, outside portions, a seat back portion, and a headrest portion has been subjected to an antiallergenic treatment and the antiallergenic treatment is a treatment in which a back side surface of the surface layer is dipped in an antiallergenic agent containing an aromatic hydroxy compound as an active ingredient.Type: GrantFiled: August 8, 2007Date of Patent: December 20, 2011Assignees: Toyota Boshoku Kabushiki Kaisha, Sekisui Chemical Co., Ltd.Inventors: Norie Hara, Akihiro Matsuyama, Kazuhiro Takami, Mitsuhito Teramoto
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Publication number: 20110260508Abstract: A trim covering for a seat assembly of a vehicle, the trim cover having an inner and outer surface and a bonding tape applied to at least one of the inner or outer surfaces. The bonding tape is used to bond portions of the trim cover together, provide additional structural integrated to the trim cover and provide improved craftsmanship in closing-out certain areas of the trim cover. A method of performing a trim cover assembly for use in a seat assembly of a vehicle. The method includes applying heat and pressure over a predetermined time period to bonding tape arranged at a joint between at least two trim components, placing such bonding tape and trim components in a mold, and applying heat and pressure over a predetermined time period to such trim components having the bonding tape arranged at a joint, to form a one-piece trim assembly.Type: ApplicationFiled: March 25, 2009Publication date: October 27, 2011Inventors: Gregg Laframboise, David Thimm, Richard P. Doerer, Daniel J. Koester, Marie R. Howell, Sandra L. Smith, Jeffrey Suiter, Teresa A. Stapleton, Duane Potes, Jr.
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Patent number: 8042874Abstract: An insulating cover for a cushioning material for providing a barrier against heat and flame, the insulating cover comprising at least one layer of aluminum film or ceramic fabric, at least one layer of fire-blocking material, and at least one layer of adhesive, wherein the insulating cover is flexible so as to conform to and move with an underlying cushioning material. The insulating cover may be positioned between a cushion and the protective fabric of an aircraft passenger seat.Type: GrantFiled: December 8, 2008Date of Patent: October 25, 2011Assignee: BE Aerospace, Inc.Inventor: Edward Thomas Livengood
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Publication number: 20110001347Abstract: A cushion sheet for a chair is disclosed. The cushion sheet includes an adhesion part (11), which has a curvature corresponding to that of the frame of the chair, cushion cells (12), which are formed by the adhesion part, and ventilation passages (13), which are defined between the cushion cells. Each cushion cell includes a base layer (22), a cover layer (21) and a sponge layer (23), which is provided between the base layer and the cover layer. The ventilation passages are defined by extending portions of the cover layer around the cushion cells such that extended portions of the cover layer are brought into close contact with the base layer. The adhesion part is formed by adhering the extended portions of the cover layer to the base layer using a sponge hot melt, which is formed by melting portions of the sponge layer corresponding to the ventilation passages.Type: ApplicationFiled: May 20, 2008Publication date: January 6, 2011Applicant: IOS CO., LTD.Inventor: Jin-Young Choi
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Publication number: 20100327648Abstract: An insulating cover for a cushioning material for providing a barrier against heat and flame, the insulating cover comprising at least one layer of aluminum film or ceramic fabric, at least one layer of fire-blocking material, and at least one layer of adhesive, wherein the insulating cover is flexible so as to conform to and move with an underlying cushioning material. The insulating cover may be positioned between a cushion and the protective fabric of an aircraft passenger seat.Type: ApplicationFiled: December 8, 2008Publication date: December 30, 2010Applicant: BE AEROSPACE, INC.Inventor: EDWARD THOMAS LIVENGOOD
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Patent number: 7823980Abstract: A piece for a skin member of a vehicular seat has a base member and a leather laminated to the base member. The base member has a cushion having elastic properties and a base cloth adhered to the cushion. The base member and the leather include an adhering portion bonded by an adhering agent, a sewing portion formed by being sewn at outer peripheral portions of the base member and the leather, and a nonbonding portion in which the base member and the leather are not bonded between the adhering portion and the sewing portion.Type: GrantFiled: October 1, 2008Date of Patent: November 2, 2010Assignee: Toyota Boshoku Kabushiki KaishaInventors: Yoshitaka Niwa, Soji Yasukawa
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Publication number: 20090146483Abstract: A piece for a skin member of a vehicular seat has a base member and a leather laminated to the base member. The base member has a cushion having elastic properties and a base cloth adhered to the cushion. The base member and the leather include an adhering portion bonded by an adhering agent, a sewing portion formed by being sewn at outer peripheral portions of the base member and the leather, and a nonbonding portion in which the base member and the leather are not bonded between the adhering portion and the sewing portion.Type: ApplicationFiled: October 1, 2008Publication date: June 11, 2009Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHAInventors: Yoshitaka NIWA, Soji YASUKAWA
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Patent number: 7523991Abstract: A vehicle seat includes a seat assembly having an exposed non-seating surface that includes one of a hook material and a loop material. The seat assembly also includes at least one removable storage element having a surface portion covered with the other of the hook material and the loop material. The removable storage element further removably attaches to a portion of the exposed non-passenger supporting surface in any one of a plurality of orientations and positions.Type: GrantFiled: January 30, 2007Date of Patent: April 28, 2009Assignee: Nissan Technical Center North America, Inc.Inventors: Bryan Scot Thompson, Raymond Devers, Anke Mazzei, Hideshi Saiki
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Publication number: 20090096274Abstract: A vehicular seat trim cover attachment device having a plurality of female attachment portions interconnected to one another by at least one connecting portion. The attachment device is preferably flexible in at least two independent planes. Each female attachment portion has a receptacle portion and a base portion. Each base portion is connected to the connecting portion. Each base portion has a lateral dimension greater than a lateral dimension of the receptacle portion. At least a portion of the connecting portion is disposed in an exoplanar relationship with respect to a pair of female attachment portions that have substantially coplanar base portions. Preferably, the connecting portion extends below the bottom surfaces of the adjacent base portions.Type: ApplicationFiled: December 22, 2008Publication date: April 16, 2009Applicant: WOODBRIDGE FOAM CORPORATIONInventors: Burkhard Pedde, Philippe Marenne, Michael Hack, Georg Heinl
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Publication number: 20090058168Abstract: A cushion for a school bus seat can include a single piece of skinned foam including foam and a skin integrally bonded to the foam. The single piece of skinned form can include a cavity. The single piece of skinned foam can be configured to receive at least one of a substantially upright back portion of a school bus seat frame and a substantially horizontal seat portion of the school bus seat frame. The single piece of skinned foam can be configured to be disposed over and to cover at least one of the substantially upright back portion and the substantially horizontal seat portion.Type: ApplicationFiled: August 29, 2008Publication date: March 5, 2009Inventor: Lyn Brandon Billingsley
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Patent number: 7427109Abstract: The present invention provides a pneumatic foam cushion for use within a vehicle seat comprising a foam member with a contoured outer surface surrounded by an impermeable layer coextensive therewith. The impermeable layer, which may be a thermoplastic material, permits selective pressurization and depressurization of the foam member, and comprises a first impermeable member having a first contoured shape, and a second impermeable member having either the same shape as the first contoured shape, or a second contoured shape. The first and second impermeable members are matable around the foam member to form the impermeable layer. Preferably, the first and second impermeable members are heat sealed following placement around the foam member. A method of manufacturing a pneumatic foam cushion is also provided.Type: GrantFiled: November 9, 2004Date of Patent: September 23, 2008Assignee: General Motors CorporationInventors: James T. Embach, Jason G. Tilk, Chet R Wisniewski
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Patent number: 7416249Abstract: A snowmobile seat configured to be disposed over a track tunnel of a snowmobile includes a base section including closed-cell foam configured to be disposed over the track tunnel of the snowmobile. A seat section including open-cell foam is disposed over at least a portion of the base section. The open-cell foam of the seat section is different than the closed-cell foam of the base section. A cover covers at least a portion of the seat section and the base section. At least one fastener secures the seat to the snowmobile.Type: GrantFiled: November 27, 2006Date of Patent: August 26, 2008Inventor: James Atherley
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Patent number: 7255405Abstract: A cushion for a seat, including a foam padding integral with a three-dimensional cover covering the padding, the three-dimensional cover including a first piece, a second piece spaced apart from the first piece and facing the first piece, the second piece having first and second spaced apart sections, and a connecting section adjacent one ends of the first and second sections and interconnecting the first and second spaced apart sections, a peripheral piece disposed between the first and second pieces, extending along peripheral edges of the first and second pieces except an edge of one side of each of the first and second pieces, and attached at edges thereof to the peripheral edges of the first and second pieces, an intermediate piece attached at an edge of one side thereof to an edge of the connecting section of the second piece between the first and second sections so as to be disposed between the first and second sections, a third piece attached at an edge of one side thereof to the edge of the side of tType: GrantFiled: March 17, 2005Date of Patent: August 14, 2007Assignee: TS Tech Co., Ltd.Inventors: Tokio Kodera, Takahito Yabe
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Patent number: 7140679Abstract: A snowmobile seat with a substantially rigid foam base disposed over a track tunnel of a snowmobile. A flexible seat section is disposed over at least a portion of the rigid base. The flexible seat section is formed of an open cell foam that is different than the substantially rigid foam base, and has an upper surface. A seat cover covers at least a portion of the flexible seat section and extends under the rigid foam base to cover at least a portion of the rigid foam base. At least one fastener is disposed on a portion of the seat cover extending under the rigid foam base to removably secure the seat cover to the snowmobile.Type: GrantFiled: December 7, 2005Date of Patent: November 28, 2006Inventor: James Atherley
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Patent number: 6964453Abstract: A method of manufacturing a seat that includes the steps of attaching adjacent upholstery panels with a locator strip and attachment strip sandwiched therebetween. The attachment strip includes an enlarged edge portion that engages clips in a molded foam seat backing. At least a portion of the locator strip is torn away along a line of perforations formed therein.Type: GrantFiled: June 2, 2004Date of Patent: November 15, 2005Assignee: Irvin Automotive Products, Inc.Inventors: Thomas Brian Flegal, Daniel Joseph Jarackas, Jr.
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Patent number: 6769146Abstract: A fabric having a unique combination of stain resistance, fluid barrier properties, aesthetic characteristics and drape ability is described, and a method of making such fabrics. The fabric includes a fabric substrate that has been treated with a low surface energy stain resist compound on at least one of its surfaces, and one or more layers secured to the other of its surfaces, with the layers providing the fabric with the unique combination of characteristics. In addition, the fabric is desirably provided with flame resisting and ultraviolet resisting characteristics, to enable it to be used as a seating material for transportation vehicles. Methods for making the fabric are also described.Type: GrantFiled: January 7, 2003Date of Patent: August 3, 2004Assignees: Milliken & Company, Honda Motor Co., Ltd.Inventors: Todd Copeland, Roy P. DeMott, Thomas E. Godfrey, Masato Ishibashi, William C. Kimbrell, Jr., Samuel J. Lynn, Patricia Scott
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Publication number: 20030197414Abstract: A fastener secures a trim cover to a foam pad. The fastener is positionable within a mold trench, which extends between a plurality of ends having stepped regions. The fastener includes a base having a mold surface and a foam surface opposite to the mold surface. The base extends between a plurality of base ends and longitudinal sides. The fastener also includes a plurality of trim cover attachment members extending outwardly from the mold surface for securing the trim cover thereto. In addition, the fastener includes a plurality of sealing flats that sealingly engage each of the stepped regions to prevent foam from flowing past the stepped regions and onto the plurality of trim cover attachment members on the mold surface.Type: ApplicationFiled: April 19, 2002Publication date: October 23, 2003Inventors: Kurt Fleuchaus, Hugh C. Pekrul
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Patent number: 6585317Abstract: A snowmobile seat a flexible seat section disposed over a substantially rigid base that is disposed over an upper surface of a track tunnel of a snowmobile. The rigid base is formed of a closed cell foam with cell walls and cell voids such that the base section is substantially rigid and light weight, while the flexible seat section is formed of an open cell foam. A cover covers at least the flexible seat section to resist absorption of water by the open cell foam of the flexible seat section. A storage cavity can be formed in the rigid base section to receive items for storage. The closed cell foam is formed around at least a portion of the storage cavity to thermally insulate the storage cavity. A flap can be coupled to the cover and removably positioned over an opening into the storage cavity. Zippers can be formed on opposite sides of the flap to releasably secured to the cover to selectively maintain the flap over the opening into the storage cavity.Type: GrantFiled: May 13, 2002Date of Patent: July 1, 2003Inventor: James Atherley
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Patent number: 6371562Abstract: Reinforcement is given in a vehicle seat with such an arrangement that a plurality of recessions and at least one decorative groove are scatteringly formed in each of two spaced-apart protuberant side support portions of the vehicle seat. A foaming is effected to create a foam padding of a predetermined shape of the seat having two spaced-apart protuberant side support portions, such as to define a plurality of first recessions and at least one first decorative groove in each of those two side support portions, after which, a trim cover assembly is pressingly bonded to the thus-formed foaming pad, thereby forcibly inserting and bonding plural points of the trim cover assembly in those first recessions and decorative groove of padding. A resulting seat is therefore provided not only with a highly enlarged area of cured and hardened adhesive layer, but also with an intensified stretched state of trim cover assembly, whereby an increased reinforcement is given to both two side support portions of the seat.Type: GrantFiled: May 12, 2000Date of Patent: April 16, 2002Assignee: Tachi-S Co., Ltd.Inventors: Masakazu Yoshimura, Makoto Shimada
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Patent number: 6345865Abstract: The vehicle seat of the invention includes a cushioning material having a ridge surrounding and defining a seating area on the cushioning material and a skin material covering the cushioning material. The skin material and cushioning material are bonded together only within the seating area. The skin material is a laminate including, in succession, a PVC layer, a knitted fabric and a closed-cell synthetic resin foam. A water proof film may be interposed between the cushioning material and the skin material outside of the seating area.Type: GrantFiled: April 30, 1999Date of Patent: February 12, 2002Assignee: T.S. Tech Co., Ltd.Inventors: Nobukatsu Ashida, Iwao Miyajima, Akira Sugimoto
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Patent number: 6302488Abstract: A variable firmness motorcycle seat that includes a bottom plate, a cushion stuffing placed on the bottom plate and a seat skin that covers the cushion stuffing and is secured to the bottom plate. In order to improve sitting comfort, a portion with a greater firmness than surrounding portions is incorporated into the seat so as to provide riding comfort and prevent permanent seat deformation problems. The location of the greater firmness portion corresponds to the area where seat pressure produced by a rider is greatest.Type: GrantFiled: October 12, 1995Date of Patent: October 16, 2001Assignee: Yamaha Hatsudoki Kabushiki KaishaInventors: Satoshi Tanigaki, Ichiro Kurawaki
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Patent number: 6286903Abstract: A seat cushion, in particular for folding automobile vehicle seat, and its method of manufacture, the cushion having a lower face adapted to be in contact with a supporting frame and covered with a protective film of expanded synthetic plastic material that is resistant to wear and adheres to the expanded synthetic plastic material of the cushion.Type: GrantFiled: December 1, 1999Date of Patent: September 11, 2001Assignee: SofitecInventor: Georges Proux
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Patent number: 6226819Abstract: A seat having various hardnesses provided with a surface material. The seat is air-permeable, has a tactile feeling of the seat surface and has a hardness capable of supporting the weight of a person who sits thereon. The seat (1) is covered with an air-permeable surface material (2) and has a foamed body having a shape generally corresponding to an external shape of the seat. The foamed body includes a first foamed body (10) as a base of the foamed body and a second foamed body (6) connected integrally with the first foamed body. The first foamed body (10) has ascending parts (12, 13) which are formed on parts of a surface thereof. In the method for manufacturing the seat, the mixture (15) is introduced and layered on the first foamed body (10) and the surface material (2) is placed thereon.Type: GrantFiled: March 10, 1998Date of Patent: May 8, 2001Assignee: Namba Press Works., Ltd.Inventors: Taro Ogawa, Yasumasa Senoo, Takeshi Watadani, Yasuyuki Toda