Abstract: A punch tool is disclosed for puncturing the walls of heat exchanger tubes when they become worn in order that the tubes may be repaired. Said tool comprises a hardened, longitudinally drilled, steel rod that is able to fit within the heat exchanger tube. A piston with a cutting bit is fit within a milled slot that communicates with the longitudinally drilled hole of the hardened rod. Once the tool is inserted into a tube to be repaired hydraulic pressure is applied and the piston is forced outward thereby puncturing the tube.

Abstract: The adapter member includes a threaded male portion adapted for threadable engagement in a threaded bore of the punch and a threaded female portion of smaller diameter adapted for threadable engagement with a small diameter threaded end of the draw stud which can pass through an initial small diameter pilot hole in the workpiece. The adapter member allows the punch to accommodate a draw stud of sufficiently small diameter to fit through the pilot hole and allows punching of a larger diameter hole in light gage or non-ferrous materials without enlarging the pilot hole. This arrangement eliminated the need in the past for the additional step of enlarging the pilot hole to accept a draw stud of larger diameter that was threaded directly into the thread bore of the punch for punching larger diameter holes in both heavy and light gage material.

Abstract: A male punch member is disclosed for use with a female die member to remove a slug in two pieces from a sheet metal workpiece. The working end of the punch member is specially configured to enable punching and splitting of a slug into two pieces from a wide range of materials such as 10-gauge, type 304 stainless steel while providing acceptable punch life.

Abstract: A combination pilot drill and drive assembly for forming holes in sheet metal panels with one or more draw punches is disclosed. The assembly includes separable drill and drive units which can be cooperably engaged with one another when used to drive a pilot drill, and disengaged when the drive unit alone is used to drive a draw punch. The assembly is ordinarily used with a conventional drill motor, which is used to drive the assembly as a pilot drill and also to drive one or more conventional draw punches with the drive unit alone.

Abstract: Hole punch apparatus comprises a worm and worm wheel whereby an ordinary electric drill can be employed to punch holes in sheet metal by means of a punch and die. The several disclosed structures variously comprise a shear pin for preventing overload, a handle for rapid engagement of the punch and die with the workpiece, bushings to protect against unusual torques, and special threads.

Abstract: A method and apparatus for cutting a hole with at most one line of symmetry in, for example, a sheet metal panel is disclosed wherein a plurality of holes are first drilled in the panel and thereafter a punch is positioned on one side of the panel and a die on the other side which are threadedly coupled together by a plurality of bolts passing through the panel holes so that tightening one or more of the bolts will draw the punch and die toward one another forming the desired hole. Typically, a central one of three bolts is tightened to perform the cutting operation while the remaining two are primarily for punch and die alignment purposes but may also be tightened to compensate for misalignment or when cutting a particularly heavy gauge sheet metal panel. Additional threaded holes in the die may be provided for threadedly ejecting a slug cut from a panel and additional punch supported pointed screws for center-punching the panel for a subsequent drilling operation may also be included.

Abstract: A draw punch (10) especially adapted to form holes in sheet metal material (16) includes an elongate draw rod 26 formed with a partially threaded, major diameter section (28) engageable with the stem (18) of an actuator (12). The draw rod (26) also includes a partially threaded minor diameter section (30) insertable within a pilot hole (24) formed in the sheet metal wall (16). A tapered pilot shoulder (32) interconnects the draw rod major and minor diameter sections (28) and (30). A male punch (34) is slidable over the draw rod major diameter section (28) to abut against the actuator (12). A female die (44) includes a disk-shaped backing member (46) slidably engageable over the draw rod minor diameter section (30) and a cylindrical cutting member (52) disposed between the backing member (46) and the punch (34).

Abstract: A mechanical knock-out punch driver has a torque housing that has a recirculating ball screw unit rotatably supported therein. A driver collar is connected to a rotatable handle to direct a rotary input force to a nut portion of the ball screw unit so as to drive the screw portion of the ball unit and a draw stud connected thereto axially and linearly without rotation. A draw punch is pulled by the non-rotating draw stud to cut a slug of material from a sheet material panel to produce a clearance hole for the passage of electrical conduit, tubing, piping or the like.

Abstract: This invention relates to a draw punch and its purpose is to punch a hole in sheet metal or the like, particularly in inaccessible places, such as an electrical outlet box or other terminal outlets. Moreover, the metal slug is split into two pieces and is removed easier.

Abstract: An improved specialized punch designed to produce, in a single motion, one or more openings through a tough plastic lid of the type used as covers for disposable beverage cups. The punch employs a scissor action and includes a pair of handles having mating jaws one of which has one or more punching dies and the second, an anvil with matching openings arranged in an concave arcuate array. In one embodiment the main jaws include a stop which limits the advance of the jaws onto a lid and properly positions the jaws for piercing the lid. The jaw likewise includes a guide which holds the upstanding rim of the lid for precise positioning during punching. In another embodiment the punch presents the appearance of an office stapler and includes an arcuate shaped male cutting die and a plurality of guide grooves for different size lids.

Abstract: An elongated sleeve surrounds and threadedly engages the depending end portion of a faucet stem having a nut securing it to a sink or basin. A thrust bearing, having a bore loosely surrounding the faucet stem, is secured to the end of the sleeve, adjacent the faucet nut, and is provided with radially disposed cutting blades projecting toward the faucet nut. The cutting blades are moved into splitting engagement with the faucet nut by manual angular rotation of the sleeve relative to the faucet stem.

Abstract: A device to remove concentric knockouts from electrical apparatus comprising a pair of handles adapted to open and close about a pivotal point, a first and second lever attached to the handles proximate their pivotal point, said levers having a common fulcrum or pivotal point interposed one end, and a shearing and punch assembly attached to the other ends.

Abstract: The locator and cutter includes a first member in the form of a plate arranged to be affixed to a fixture supported on a stud frame. An externally threaded shaft is affixed to the plate and extends perpendicularly to the plane of the stud frame and terminates in a sharp point. A panel can be positioned over the stud frame and pressed towards the fixture so that the shaft will poke through the panel and thus locate the position of the fixture. A second member in the form of a box has blades outlining a given shape to be cut out of the panel, the box fitting over the extending threaded shaft. A handle has an internally threaded hub receivable on the shaft so that rotation of the handle will draw the first plate member and second box member towards each other causing the blades to cut out an opening of desired shape in the panel. Access is thus provided to the fixture.

Abstract: An index cover for a knock-out punch includes a cylindrical body adapted to snugly fit over a die of a knock-out punch. The cover includes at least a pair of indexing projections extending outwardly from the periphery of the body spaced at approximately 90.degree. intervals to permit accurate centering and locating of the die. The cover may be injection molded of a thermoplastic material and brightly colored to facilitate its use.

Abstract: A center punch particularly adapted for locating and marking the center position of a circular opening, as for making a center mark in a stud that has been broken off below the surface, to facilitate drilling and removing the stud. Movable jaws are each provided with an end portion of reduced thickness that extends into the opening adjacent the stud and a shoulder that abuts the exposed surface to retain the punch in a center position.