Abstract: A modular cap assembly for covering a center bore of a wheel includes an outer piece having a first outward face with a cap retention structure formed therein, a first inward face, and a plurality of first mounting clips projecting from the first inward face to removably engage a wheel retention structure and couple the outer piece to the wheel. The cap assembly also includes a center piece having a second outward face, a second inward face, and a plurality of second mounting clips projecting from the second inward face to removably engage, one at a time, both the cap retention structure and the wheel retention structure. The second outward face is spaced from a wheel face when the center piece and outer piece are together coupled to the wheel and substantially flush with the wheel face when the center piece is coupled directly to the wheel.

Abstract: A method for producing a vehicle wheel and wheel cover assembly comprising the steps of: (a) providing a wheel cover having an inner surface and an outer surface; (b) selectively applying at least one shot of a first adhesive material to a portion of the inner surface of the wheel cover to define a predetermined masked area; (c) providing a vehicle wheel having an outboard face; (d) positioning the wheel cover and the vehicle wheel relative to one another whereby at least one cavity is formed between the inner surface of the wheel cover, the outboard face of the vehicle wheel, and the masked area of the wheel cover defined by the first adhesive material; and (e) selectively applying a second adhesive material to the cavity to secure the wheel cover to the vehicle wheel.

Abstract: The present invention comprises an affixment system for securing wheel cladding to a vehicle wheel, with the wheel including a hub and a plurality of radial spokes extending between the hub and a wheel rim. Each wheel spoke includes at least one aperture for seating a mushroom head expansion clip mounted to the inner face of corresponding spokes of the wheel cladding.

Abstract: A method for producing a multi-piece vehicle wheel retention system comprises the steps of: (a) providing a wheel having a wheel disc defining and axis and an outboard facing wheel surface; (b) providing a first outer wheel cover formed from a metal material, the first outer wheel cover covering at least a portion of the an outboard tire bead seat retaining flange of the wheel disc; (c) providing a second inner wheel cover formed from a plastic material, the second inner wheel cover covering at least a substantial portion of the outboard facing wheel surface of the wheel disc; (d) providing an insert formed from a foam material and which generally corresponds to at least the shape of a space which formed between the outboard facing wheel surface and the inboard surface of the second wheel cover; (e) securing the first and second inner wheel covers together by at least an interference fit therewith; and (f) permanently securing the assembled wheel covers of step (e), the insert and the wheel to one another by

Abstract: A wheel ornamentation that can fit vehicle wheels having different offset dimensions. According to one embodiment, the wheel ornamentation is a two-piece wheel cover that includes center and outer components and an adjustable overlapping junction therebetween, where the adjustable overlapping junction may be partially concealed by an annular flange on one of the components. An adhesive portion may be disposed between overlapping axial ends of the components and can be modified during assembly of the ornamentation to a vehicle wheel.

Abstract: A system for permanently securing wheel cladding to a wheel having a rim with a rim flange is provided. An annular affixment ring includes an outer periphery which seats within an undercut formed in the rim flange. A plurality of arcuate flanges extend from the inner face of the cladding and abut the inner periphery of the ring to maintain the outer periphery of the ring within the undercut. The ring includes axial apertures and the inner face of the cladding includes retention tabs having enlarged fluked ends which extend into the apertures to anchor the cladding to the ring. The ring can be constructed of one piece or formed of interfitting arcuate segments which are interlocked in end to end relationship.

Abstract: A multi-piece vehicle wheel retention system includes a wheel disc, a first wheel cover and a second wheel cover. The first wheel cover is secured to the wheel disc and includes a generally U-shaped outer end, a first leg which extends generally parallel with respect to the axis, and a second leg which extends generally perpendicular to the first leg. The first wheel cover covers the entire portion of the outboard tire bead seat retaining flange of the wheel disc. The second wheel cover is secured to the first wheel cover and covers at least a portion of the outboard facing wheel surface of the wheel disc. The second wheel cover includes an outboard surface and an inboard surface.

Abstract: This invention relates to a vehicle wheel cover retention system for securing a wheel cover to a vehicle wheel. According to one embodiment, the vehicle wheel cover retention system is for a non-full face fabricated vehicle wheel and comprises: a full outer wheel rim formed from a suitable material and including a first rim flange, a first tire bead seat, a well, a second tire bead seat, and a second rim flange, the full outer wheel rim defining a first surface extending between the first an second rim flanges; an inner wheel disc defining a wheel axis and formed from a suitable material and joined to the full outer wheel rim, the inner wheel disc including a centrally located wheel mounting surface and an outer annular portion, the inner wheel disc having a first surface and a second surface; and a wheel cover formed from a suitable material and secured to at least one of the first surface of the inner wheel disc, the second surface of the inner wheel disc, and the first surface of said full outer wheel rim.

Abstract: A method for producing a multi-piece vehicle wheel retention system comprises the steps of: (a) providing a wheel having a wheel disc defining and axis and an outboard facing wheel surface; (b) providing a first outer wheel cover formed from a metal material, the first outer wheel cover covering at least a portion of the an outboard tire bead seat retaining flange of the wheel disc; (c) providing a second inner wheel cover formed from a plastic material, the second inner wheel cover covering at least a substantial portion of the outboard facing wheel surface of the wheel disc; (d) providing an insert formed from a foam material and which generally corresponds to at least the shape of a space which formed between the outboard facing wheel surface and the inboard surface of the second wheel cover; (e) securing the first and second inner wheel covers together by at least an interference fit therewith; and (f) permanently securing the assembled wheel covers of step (e), the insert and the wheel to one another by

Abstract: A method for producing a vehicle wheel comprises the steps of: (a) providing a wheel including an outboard face; (b) providing a wheel cover including an inner surface; (c) providing an external surface feature on at least one of the outboard face of the wheel and the inner surface of the cover; (d) positioning the wheel and the cover relative to one another to form a first gap between at least selected portions of the wheel outboard face of the cover inner surface and to form at least a second gap in the area of the external surface feature between adjacent surfaces of the wheel and the wheel cover, the first gap to the second gap defining an indirect flow path; and (e) securing the cover to the wheel by using an expandable foam adhesive material, wherein the adhesive material initially fills selected portions of the first gap and then follows the indirect flow path to then flow into the second gap whereby the adhesive material cures and stops expanding before completely filling the second gap.

Abstract: A multi-piece vehicle wheel retention system includes a wheel disc, a first wheel cover and a second wheel cover. The first wheel cover is secured to the wheel disc and includes a generally U-shaped outer end, a first leg which extends generally parallel with respect to the axis, and a second leg which extends generally perpendicular to the first leg. The first wheel cover covers the entire portion of the outboard tire bead seat retaining flange of the wheel disc. The second wheel cover is secured to the first wheel cover and covers at least a portion of the outboard facing wheel surface of the wheel disc. The second wheel cover includes an outboard surface and an inboard surface.

Abstract: A method for producing a vehicle wheel and wheel cover assembly comprising the steps of: (a) providing a wheel cover having an inner surface and an outer surface; (b) selectively applying at least one shot of a first adhesive material to a portion of the inner surface of the wheel cover to define a predetermined masked area; (c) providing a vehicle wheel having an outboard face; (d) positioning the wheel cover and the vehicle wheel relative to one another whereby at least one cavity is formed between the inner surface of the wheel cover, the outboard face of the vehicle wheel, and the masked area of the wheel cover defined by the first adhesive material; and (e) selectively applying a second adhesive material to the cavity to secure the wheel cover to the vehicle wheel.

Abstract: A process for attaching a wheel cover to a wheel in which a wheel cover and wheel are placed together and a foamable adhesive is injected into the gap defined between the wheel cover and wheel. After the foamable adhesive is injected into the gap defined between the wheel cover and wheel at an injection station, the cover/wheel assembly is transported to a station in which the cover/wheel assembly is heated to a temperature that is sufficient to effect the forming, expansion and curing of the foamable adhesive. The cover/wheel assemblies are supported and transported on carriers that are provided with clamping mechanisms.

Abstract: An improved process for permanently attaching an overlay to a wheel disc, wherein the overlay is aligned and spaced apart from the wheel disc. A mold is created by a combination of the overlay, wheel disc and localized nests that engage at predetermined times during foam filling to close the mold. The mold is adequately sealed so that there is no foam leakage as the foam expands to fill the mold and, therefore, no final trimming of excess foam is required. The improved process is capable of accommodating a wheel having turbine openings therein.

Abstract: This invention relates to a vehicle wheel cover retention system for securing a wheel cover to a vehicle wheel. According to one embodiment, the vehicle wheel cover retention system is for a non-full face fabricated vehicle wheel and comprises: a full outer wheel rim formed from a suitable material and including a first rim flange, a first tire bead seat, a well, a second tire bead seat, and a second rim flange, the full outer wheel rim defining a first surface extending between the first an second rim flanges; an inner wheel disc defining a wheel axis and formed from a suitable material and joined to the full outer wheel rim, the inner wheel disc including a centrally located wheel mounting surface and an outer annular portion, the inner wheel disc having a first surface and a second surface; and a wheel cover formed from a suitable material and secured to at least one of the first surface of the inner wheel disc, the second surface of the inner wheel disc, and the first surface of said full outer wheel rim.

Abstract: A method for producing a vehicle wheel comprises the steps of: (a) providing a wheel including an outboard face; (b) providing a wheel cover including an inner surface; (c) providing an external surface feature on at least one of the outboard face of the wheel and the inner surface of the cover; (d) positioning the wheel and the cover relative to one another to form a first gap between at least selected portions of the wheel outboard face of the cover inner surface and to form at least a second gap in the area of the external surface feature between adjacent surfaces of the wheel and the wheel cover, the first gap to the second gap defining an indirect flow path; and (e) securing the cover to the wheel by using an expandable foam adhesive material, wherein the adhesive material initially fills selected portions of the first gap and then follows the indirect flow path to then flow into the second gap whereby the adhesive material cures and stops expanding before completely filling the second gap.

Abstract: A vehicle wheel and overlay assembly having an overlay that extends radially outward to cover substantially the entire outboard surface of the wheel, without wrapping around the periphery of the wheel. The assembly includes a wheel having a flangeless or minimum functional flange height rim flange or alternatively a truncated rim flange that terminates in a flange lip having a radially outermost edge. An overlay is attached to and closely contours the wheel outboard surface and radially terminates in a peripheral flange that has a peripheral lip with a radially outermost edge that is aligned with the outermost edge of the wheel flange lip within a predetermined circumferential margin so that the peripheral flange covers at least a portion of the wheel flange lip. This configuration gives the visible impression that this is a one-piece wheel, where the outboard surface of the overlay appears to be the outboard surface of the wheel, and not a separate component.

Abstract: A vehicle wheel cover retention system for securing a wheel cover to a vehicle wheel. In one embodiment, the vehicle wheel cover retention system comprises a wheel formed from a suitable material and including an outboard face having a retention groove formed therein near an outboard flange thereof; and a wheel cover formed from a suitable material and including an outer portion having a tab formed thereon and an outer annular extension extending radially outwardly relative to the tab toward the outboard flange of the wheel; wherein the tab is received in the retention groove to secure the wheel cover to the wheel.

Abstract: The vehicle wheel cover retention system comprises a wheel formed from a suitable material and including a first hub hole provided therein. The first hub hole has a retention member formed in a generally axially extending portion thereof. The wheel cover is formed from a suitable material and includes a second hub hole provided therein. The second hub hole includes an annular axially extending segmented projection. The segmented projection includes a plurality of first tabs and a plurality of second tabs. The plurality of second tabs include a chamfered outer circumferential surface and a shoulder provided thereon. During assembly, the chamfered outer circumferential surface of the plurality of second tabs deflect radially inwardly as the wheel cover is initially installed and moved toward the retention member and then as the wheel cover is further advanced the second tabs move radially outward to enable the shoulder to engage the retention member to thereby secure the wheel cover to the wheel.

Abstract: A composite wheel that includes a wheel having an outer surface, a plurality of exposed apertures formed in a circular pattern in a central hub region of the wheel, and a centrally-located hub aperture extending through the wheel. The composite wheel also includes a wheel cladding having a body conforming to the outer surface of the wheel, an exposed outer surface, and an inner surface facing the wheel when the wheel cladding is attached to the wheel. The wheel cladding includes at least one alignment tab extending from the inner surface and engaging the hub aperture and aligning the cladding with respect to the hub aperture, and at least one support post extending from the inner surface substantially proximate the hub aperture and structurally supporting the wheel cladding with respect to the wheel.

Abstract: A vehicle wheel includes a central hub region and a rim coaxial with the central hub region. The rim is configured to receive a motor vehicle tire and includes an exposed annular surface visible when the tire is received on the rim. A middle region extends from the central hub region toward the rim and joins the central hub region and the rim. The wheel additionally includes a cover member configured to attach to the exposed annular surface of the rim. The cover member is configured to substantially conform to a shape of the exposed annular surface of the rim and to substantially continue a contour of the tire when the tire is received on the rim.

Abstract: A wheel and overlay assembly employing an overlay configured to more fully control the aesthetic appearance of the assembly. The wheel and overlay assembly employs an overlay that more completely establishes the decorative appearance of the assembly, thereby enabling the use of a standardized wheel whose design and construction considerations are based almost solely on the structural requirements of the assembly. As such, the overlay is adapted to enable the functions of structural integrity and outward appearance of the assembly to be addressed separately, resulting in a more fully integrated appearance in which the two-component construction of the assembly is fully concealed, such that a substantial reduction in manufacturing costs is achieved due to the reduced functional demands on the wheel.

Abstract: An improved process for permanently attaching an overlay to a wheel disc, wherein the overlay is aligned and spaced apart from the wheel disc. A mold is created by a combination of the overlay, wheel disc and localized nests that engage at predetermined times during foam filling to close the mold. The mold is adequately sealed so that there is no foam leakage as the foam expands to fill the mold and, therefore, no final trimming of excess foam is required. The improved process is capable of accommodating a wheel having turbine openings therein.

Abstract: Wheel assemblies that include decorative wheel covers which are bonded to wheels by sound dampening adhesive patterns that include primary adhesive patterns that are sufficient to secure the wheel covers to the wheels and an auxiliary adhesive patterns that include discrete portions that are provided in hollow portions defined by the primary adhesive patterns between the wheel covers and wheels. The discrete portions of the auxiliary adhesive patterns prevent the hollow portions from sounding hollow.

Abstract: An apparatus and method for constructing a wheel assembly by adhesively bonding a wheel cover to a wheel using a bead of foamed-in-place adhesive. As the wheel and wheel cover are assembled together, the bead of foamed-in-place adhesive is compressed between the wheel cover and the wheel, and thereby spreads out therebetween. The method results in a more complete volumetric fill of adhesive between the wheel cover and wheel, and results in a faster cure time of adhesive when compared to the prior art, thereby enabling a reduction in manufacturing cycle time and work-in-process inventory.

Abstract: A wheel cladding assembly includes a wheel having a disk and a rim complementary to the disk, wherein the disk and the rim include and outer surface, and wherein the rim includes an outer edge extending circumferentially about the rim. The wheel assembly also includes a ring-shaped flange member, and a wheel cladding member having a central portion and an outer periphery complementary to the central portion, wherein the outer periphery includes a circumferentially-extending channel that receives the flange member therein. The channel member is operably coupled to the wheel such that the central portion of the cladding member is aligned with at least a portion of the disk of the wheel, the periphery of the cladding member is aligned with at least a portion of the rim of the wheel, and the channel of the wheel cladding is located substantially proximate the outer edge of the rim.

Abstract: Inserts that are configured to be placed in gaps provide between wheel covers and underlying wheel of wheel assemblies. The inserts are made from materials that are suitable rigid and strong so as to reinforce and protect the overlying portions of the wheel cover from impact damage such as denting in the case of metal wheel covers and cracking or breaking in the case of plastic wheel covers. The inserts further prevent otherwise hollow portions of the wheel assembly from sounding, feeling or seeming hollow.

Abstract: Adhesive patterns are applied to one of an outboard side of a wheel and an inner surface of a decorative wheel cover and used to bond the decorative wheel cover to the wheel with a spaced therebetween that is partially filled with the cured adhesive. The decorative wheel cover and wheel each include aligned lug nut apertures and aligned decorative openings. The adhesive patterns are configured to allow ambient fluids to enter throughout the space between the decorative wheel cover and the wheel (and leave) which is not filled with the cured adhesive to prevent corrosion from occurring between the decorative wheel cover and wheel.

Abstract: An apparatus and method for constructing a wheel assembly by adhesively bonding a wheel cover to a wheel using a bead of foamed-in-place adhesive. As the wheel and wheel cover are assembled together, the bead of foamed-in-place adhesive is compressed between the wheel cover and the wheel, and thereby spreads out therebetween. The method results in a more complete volumetric fill of adhesive between the wheel cover and wheel, and results in a faster cure time of adhesive when compared to the prior art, thereby enabling a reduction in manufacturing cycle time and work-in-process inventory.

Abstract: A composite wheel assembly includes a wheel having a trim ring, a cladding, and a hubcap attached to the wheel. The wheel includes a disc and a rim flange circumscribing the disc with the disc and rim flange defining an outboard surface of the wheel. A trim ring mounts to and radially locates with respect to the rim flange and radially extends inward toward the disc. The cladding mounts to and radially locates with respect to the disc and radially extends outward toward the rim flange. The cladding overlaps the trim ring so that a continuous bright appearance extends across the entire outboard surface of the composite wheel assembly and so that any radial dimensional variation in the trim ring and cladding is taken up by the overlapping relationship therebetween.

Abstract: An automobile spider wheel is made of aluminum alloys and has an outer face layer made of stainless steel. A process for manufacturing the automobile spider wheel includes working the stainless steel insert by a known press process based on side face shapes of an automobile wheel. Joining faces of the insert are treated roughly by sanding or brushing for joining with melted aluminum alloys. Protrusions are fixed on the joining faces of the insert in positions corresponding to rim support faces of the insert. The stainless steel insert is inserted in surface-to-surface relationship with a surface of a lower mold of a molding device with the protrusions projecting upwardly. The stainless steel insert is integrally molded-to the melted alloys to form the wheel by a known die casting process after closing the molding device.

Abstract: A composite vehicle wheel having a disk, a rim circumscribing the disk, and an ornamental metal-plated plastic overlay attached to the outboard surface of the disk. The overlay has a pair of oppositely disposed surfaces which form interior and exterior surfaces of the overlay. The interior surface mates with at least a portion of the outboard surface of the wheel while the exterior surface has a metal layer plated thereon. The overlay is formed from a relatively thin plastic panel such that the exterior surface uniformly and closely conforms to the outboard surface of the wheel and the metal layer is substantially flush with the adjacent portions of the outboard surface to provide a pleasing aesthetic effect to the wheel. The integrity of the metal layer is such that the overlay successfully meets corrosion resistance requirements for automobile manufacturers' original equipment.

Abstract: A composite wheel assembly includes a wheel having an outboard surface and a wheel ornamentation disposed over the outboard surface. The wheel ornamentation has a plurality of vent openings and a plurality of lug stud holes. The composite wheel assembly also includes an adhesive disposed between the wheel ornamentation and the wheel around each of the vent openings. The composite wheel assembly further includes at least one seal comprising an o-ring disposed between the wheel ornamentation and the wheel about at least one of the lug stud holes to prevent contaminants from entering the assembly between the wheel ornamentation and the wheel.

Abstract: An apparatus and method for constructing a wheel assembly by adhesively bonding a wheel cover to a wheel using a bead of foamed-in-place adhesive. As the wheel and wheel cover are assembled together, the bead of foamed-in-place adhesive is compressed between the wheel cover and the wheel, and thereby spreads out therebetween. The method results in a more complete volumetric fill of adhesive between the wheel cover and wheel, and results in a faster cure time of adhesive when compared to the prior art, thereby enabling a reduction in manufacturing cycle time and work-in-process inventory.

Abstract: An improved vehicle wheel cover retention system and method for producing the same wherein the wheel includes a disc defining an outboard facing wheel surface and including an outboard tire bead seat retaining flange. The flange includes an outer surface having a circumferential, radially inwardly facing groove formed therein. The groove is defined by a generally axially extending first surface and a second surface angled relative to the first surface. The wheel further includes a wheel cover covering at least a portion of the outboard facing wheel surface. The cover includes an outer annular lip which extends into the groove and is positioned adjacent the first surface. The groove and the lip have a configuration which enables the lip to spring outwardly into the groove when the cover is pressed on the disc.

Abstract: An improved vehicle wheel cover retention system and method for producing the same includes a disc, a first wheel cover and a second wheel cover. The disc defines an outboard facing wheel surface and includes an outboard tire bead seat retaining flange. The outboard tire bead seat retaining flange includes an inner surface having a circumferential, radially outwardly facing groove formed therein. The first wheel cover is secured to the disc and covers at least a portion of the outboard facing wheel surface. The second wheel cover is secured to the disc and covers at least the entire portion of the outboard tire bead seat retaining flange. The second wheel cover includes an inner portion which extends into the groove when the second wheel cover is secured to the disc. When the first wheel cover and the second wheel cover are secured to the disc, the first wheel cover and the second wheel cover do not interfere with the attachment of a balance weight to the outboard tire bead seat retaining flange of the disc.

Abstract: A vehicle wheel cover retention system wherein the outboard tire bead seat retaining flange of the associated wheel includes a unique construction for securing a wheel cover to the wheel. In particular, the vehicle wheel includes a disc which defines an outboard facing wheel surface and includes an outboard tire bead seat retaining flange. The outboard tire bead seat retaining flange includes an outer surface having a circumferential, radially inwardly facing groove formed therein. A relatively thin wheel cover (which may or may not conform to the exact contour of the disc) covers at least a portion of the outboard facing wheel disc surface. In particular, the wheel cover includes an outer annular lip which extends into the groove.

Abstract: A wheel and cladding includes a cladding having an outer decorative surface and an inner surface which faces a wheel to be covered. The cladding includes a plurality of openings for receiving wheel mounting lugs. Spaced from the openings are a plurality of spaced snap-locking tabs extending from the inner facing surface of the cladding toward the wheel to which the cladding is to be mounted. The wheel includes a generally circular relief cut or other recess extending around the central hub or in spaced relationship thereto and aligned with the spaced tabs of the cladding to snap-receive the cladding for holding it in place while adhesive applied to the wheel and/or cladding is cured to permanently bond the decorative cladding to the wheel.

Abstract: A wheel and overlay assembly employing an overlay configured to more fully control the aesthetic appearance of the assembly. The wheel and overlay assembly employs an overlay that more completely establishes the decorative appearance of the assembly, thereby enabling the use of a standardized wheel whose design and construction considerations are based almost solely on the structural requirements of the assembly. As such, the overlay is adapted to enable the functions of structural integrity and outward appearance of the assembly to be addressed separately, resulting in a more fully integrated appearance in which the two-component construction of the assembly is fully concealed, such that a substantial reduction in manufacturing costs is achieved due to the reduced functional demands on the wheel.

Abstract: An apparatus and method for constructing a wheel assembly by adhesively bonding a wheel cover to a wheel using a bead of foamed-in-place adhesive. As the wheel and wheel cover are assembled together, the bead of foamed-in-place adhesive is compressed between the wheel cover and the wheel, and thereby spreads out therebetween. The method results in a more complete volumetric fill of adhesive between the wheel cover and wheel, and results in a faster cure time of adhesive when compared to the prior art, thereby enabling a reduction in manufacturing cycle time and work-in-process inventory.

Abstract: Tim invention concerns a light alloy rim Im car wheels, consisting of a hub with a center hole and an external border or ring, which ends in a boundary edge. The rim is furnished with a covering element (6, 14) in stainless steel on at least one part of the front surface of the rim, this covering element (6, 14) being fixed in place by mechanically upsetting or chamfering it to at least one part of the rim.

Abstract: A composite wheel assembly includes a wheel having a trim ring, a cladding, and a hubcap attached to the wheel. The wheel includes a disc and a rim flange circumscribing the disc with the disc and rim flange defining an outboard surface of the wheel. A trim ring mounts to and radially locates with respect to the rim flange and radially extends inward toward the disc. The cladding mounts to and radially locates with respect to the disc and radially extends outward toward the rim flange. The cladding overlaps the trim ring so that a continuous bright appearance extends across the entire outboard surface of the composite wheel assembly and so that any radial dimensional variation in the trim ring and cladding is taken up by the overlapping relationship therebetween.

Abstract: A vehicle wheel includes a one-piece backbone wheel cast from a light-weight metal. The backbone wheel includes a generally cylindrical wheel rim adapted to carry a vehicle tire, and a wheel disc backbone extending across the wheel rim. The wheel disc backbone is adapted to be mounted on the vehicle. A styled plastic wheel face is molded on at least a portion of the wheel disc backbone.

Abstract: A vehicle wheel and overlay assembly having an overlay that extends radially outward to cover substantially the entire outboard surface of the wheel, without wrapping around the periphery of the wheel. The assembly includes a wheel having a rim flange that terminates in a flange lip having a radially outermost edge. An overlay is attached to and closely contours the wheel outboard surface and radially terminates in a peripheral flange that has a peripheral lip with a radially outermost edge that is aligned with the outermost edge of the wheel flange lip within a predetermined circumferential margin so that the peripheral flange covers at least a portion of the wheel flange lip. This configuration gives the visible impression that this is a one-piece wheel, where the outboard surface of the overlay appears to be the outboard surface of the wheel, and not a separate component.

Abstract: An improved vehicle wheel cover retention system and method for producing the same includes a vehicle wheel including a disc defining an outboard facing wheel surface and including an outboard tire bead seat retaining flange. The vehicle wheel further includes a first wheel cover and a second wheel cover. The first wheel cover covers at least a portion of the outboard facing wheel surface, and the second wheel cover covers the entire portion of the outer peripheral end of the outboard tire bead seat retaining flange. Preferably, an adhesive is applied to one of the outboard facing wheel surface and the first wheel cover inner surface to permanently secure the first wheel cover and the disc together.

Abstract: A vehicle wheel cover retention system wherein the outboard tire bead seat retaining flange of the associated wheel includes a unique construction for securing a wheel cover to the wheel. In particular, the vehicle wheel includes a disc which defines an outboard facing wheel surface and includes an outboard tire bead seat retaining flange. The outboard tire bead seat retaining flange includes an outer surface having a circumferential, radially inwardly facing groove formed therein. A relatively thin wheel cover (which may or may not conform to the exact contour of the disc) covers at least a portion of the outboard facing wheel disc surface. In particular, the wheel cover includes an outer annular lip which extends into the groove.

Abstract: This invention concerns a light alloy rim for car wheels, consisting of a hub with a centre hole and an external border or ring, which ends in a boundary edge. The rim is furnished with a covering element (6, 14) in stainless steel on at least one part of the front surface of the rim, this covering element (6, 14) being fixed in place by mechanically upsetting or chamfering it to at least one part of the rim.

Abstract: An improved vehicle wheel cover retention system and method for producing the same wherein the wheel includes a disc defining an outboard facing wheel surface and including an outboard tire bead seat retaining flange. The flange includes an outer surface having a circumferential, radially inwardly facing groove formed therein. The groove is defined by a generally axially extending first surface and a second surface angled relative to the first surface. The wheel further includes a wheel cover covering at least a portion of the outboard facing wheel surface. The cover includes an outer annular lip which extends into the groove and is positioned adjacent the first surface. The groove and the lip have a configuration which enables the lip to spring outwardly into the groove when the cover is pressed on the disc.

Abstract: An improved process for permanently attaching an overlay to a wheel disc, wherein the overlay is aligned and spaced apart from the wheel disc. A mold is created by a combination of the overlay, wheel disc and localized nests that engage at predetermined times during foam filling to close the mold. The mold is adequately sealed so that there is no foam leakage as the foam expands to fill the mold and, therefore, no final trimming of excess foam is required. The improved process is capable of accommodating a wheel having turbine openings therein.

Abstract: An improved vehicle wheel cover retention system and method for producing the same includes a wheel disc and a wheel cover secured thereto. The wheel disc defines an outboard facing wheel surface and includes an outboard tire bead seat retaining flange. The outboard bead seat retaining flange includes an outer peripheral end and an inner surface having at least one annular groove formed therein. The wheel cover covers at least a portion of the outboard facing wheel surface and the entire portion of the outer peripheral end of the outboard bead seat retaining flange, and includes an outer end. The wheel cover is secured to the wheel disc by an adhesive/sealant. In particular, the adhesive/sealant is disposed in the annular groove to secure the outer end of the wheel cover to the outer peripheral end of the wheel disc and to provide a seal to prevent water, mud, salt and other debris from entering between the outer end of the wheel cover and the outer peripheral end of the wheel disc.