With Particular Interpolation Means Patents (Class 318/568.15)
  • Patent number: 7076337
    Abstract: The stability of attitude of a robot can be recovered by an ambulation control apparatus and an ambulation control method if it is lost in the course of a gesture for which the upper limbs take a major role. The apparatus and the method obtain the pattern of movement of the entire body for walking by deriving the pattern of movement of the loins from an arbitrarily selected pattern of movement of the feet, the trajectory of the ZMP, the pattern of movement of the trunk and that of the upper limbs. Therefore, a robot can determine the gait of the lower limbs so as to realize a stable walk regardless if the robot is standing upright or walking. Particularly, if the robot is made to gesture, using the upper body half including the upper limbs and the trunk while standing upright, it can determine the gait of the lower limbs so as to make a stable walk in response to such a gait of the upper body half.
    Type: Grant
    Filed: August 8, 2003
    Date of Patent: July 11, 2006
    Assignees: Sony Corporation, Jinichi Yamaguchi
    Inventors: Yoshihiro Kuroki, Tatsuzo Ishida, Jinichi Yamaguchi
  • Patent number: 7054717
    Abstract: The present invention pertains to a robotic wash cell including a six-axis robotic arm and end effector equipped with nozzles that spray unheated, solvent free, pure water at high-pressure to clean or debur objects by maintaining the nozzles in close proximity and substantially normal to each surface being cleaned or edge being deburred. The robotic cell wash is particularly useful for cleaning contaminants such as oil and grease from items having more complex shapes. The six-axis robotic arm positions the nozzles and their sprays substantially normal to each surface being cleaned or deburred. The nozzles produce a multi-zone spray pattern with a continuous effective cleaning zone. A water recycling and pressurizing system collects the used water, separates out the oil and grease contaminants to a level of about 5 ppm, and pressurizes the pure water to about 3,000 psi for washing operations or about 6,000 psi for deburring operations.
    Type: Grant
    Filed: August 26, 2004
    Date of Patent: May 30, 2006
    Assignee: ABB Inc.
    Inventor: Stephen J. Laski
  • Patent number: 7042185
    Abstract: A robot control apparatus to control an operation path of a robot includes an interpolator including a rough interpolation processor to output a rough velocity signal of no-acceleration and no-deceleration according to input commands, a plurality of acceleration/deceleration processors to receive the rough velocity signal from the rough interpolation processor and to perform acceleration and deceleration in sequence, and an inverse kinematics processor to transform the velocity signal received from the acceleration/deceleration processor into a joint velocity signal for the robot, and a controller to control the robot according to the accelerated/decelerated velocity signal received from the interpolator. In a robot control apparatus and a control method thereof, precision about an operation path of a robot is improved.
    Type: Grant
    Filed: June 8, 2005
    Date of Patent: May 9, 2006
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Seung-won Yang, Phil-joo Cho
  • Patent number: 7024276
    Abstract: Learning-type motion control is performed using a hierarchical recurrent neural network. A motion pattern provided through human teaching work is automatically time-serially segmented with the hierarchical recurrent neural network, and the motion control of a machine body is carried out with a combination of the segmented data, whereby various motion patterns can be produced. With the time-serial segmentation, local time-serial patterns and an overall pattern as a combination of the local time-serial patterns are produced. For those motion patterns, indices for static stability and dynamic stability of the machine body, e.g., ZMP stability criteria, are satisfied and hence control stability is ensured.
    Type: Grant
    Filed: April 2, 2002
    Date of Patent: April 4, 2006
    Assignee: Sony Corporation
    Inventor: Masato Ito
  • Patent number: 7012395
    Abstract: In a method for continuous-path control in at least two linear axes and at least one angle axis, the movement of a tool relative to a workpiece is predefined by a parts program for a numerical control. The velocity control in the numerical control is performed separately for the linear axes and the angle axes. Deviations in the movement between the tool and the workpiece resulting due to the separate velocity control may be corrected by compensation movements of the linear axes. The separate velocity control for the linear axes and the angle axes may be achieved by rounding the velocity profiles in the angle axes more significantly than the velocity profiles in the linear axes. A measure for the rounding for velocity profiles may be predefined separately for the angle axes and the linear axes.
    Type: Grant
    Filed: September 12, 2002
    Date of Patent: March 14, 2006
    Assignee: Dr. Johannes Heidenhain GmbH
    Inventors: Josef Haunerdinger, Johann Zacek, Anton Brader, Michael Rauth
  • Patent number: 7009357
    Abstract: After a controller #1 has started giving an interpolating instruction, the length on an interpolation line is calculated by a first calculation means in synchronism with a clock signal from a clock synchronous circuit 45, and after having executed a first step for generating a synthetic locus-use frame 100 based upon the calculated value, the synthetic locus-use frame 100 is transmitted to controller #2 so that, after controller #2 has executed a second step for receiving a synthetic locus calculation-use frame from a receiving means, controllers #1, #2 execute a third step for calculating the position on the interpolation line based upon the synthetic locus-use frame 100 by using a second calculation means.
    Type: Grant
    Filed: August 2, 2001
    Date of Patent: March 7, 2006
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Kimihiro Mizuno, Nobuyasu Takaki
  • Patent number: 6999851
    Abstract: A robot apparatus and a motion controlling method for the robot apparatus wherein a reflex motion or the like can be performed at a high speed while decreasing the calculation amount of and the concentrated calculation load to a control apparatus. The robot has a control configuration having a hierarchical structure including a higher order central calculation section corresponding to the brain, reflex system control sections corresponding to the vertebra, and servo control systems and actuators corresponding to the muscles. From restrictions to the power consumption and so forth, there is a limitation to increase of the speed of a control cycle of the higher order central calculation section. External force acting upon the machine body is a disturbance input of a high frequency band, and a very high speed control system is required.
    Type: Grant
    Filed: August 28, 2003
    Date of Patent: February 14, 2006
    Assignee: Sony Corporation
    Inventors: Keisuke Kato, Shinji Ishii
  • Patent number: 6922025
    Abstract: The present invention relates systems and methods for compensating for errors associated with a linear motion system. The systems and methods determines one or more errors associated with the linear motion system and adjusts or corrects an input drive signal associated with the linear motion system to compensate for the one or more errors. The one or more errors of the linear motion system can include cogging errors and ripple errors. The one or more errors can be measured using a measurement system or the one or more errors can be associated with selectable coefficients or parameters, such as standard errors, or device type errors stored in a library.
    Type: Grant
    Filed: February 19, 2003
    Date of Patent: July 26, 2005
    Assignee: Anorad Corporation
    Inventor: James F. Smith
  • Patent number: 6901313
    Abstract: A legged mobile robot controls the posture of the body thereof in a stable manner using a ZMP stability determination criterion with a relatively long sampling period. The legged mobile robot has a stable ZMP region which is a supporting polygon formed of the ground contact point of a sole of a movable leg and a walking surface, and a ZMP behavior space in which a momentum of the robot body is generated so that the ZMP shifts to the approximate center of the stable ZMP region. In the ZMP behavior space, the momentum of the robot shifts in a positive direction or in a negative direction. In the negative direction, a space distortion shifts the ZMP to the periphery of the stable region, and in the positive direction, a space distortion shifts the ZMP to the center of the stable region.
    Type: Grant
    Filed: November 16, 2001
    Date of Patent: May 31, 2005
    Assignees: Sony Corporation
    Inventors: Naoto Mori, Yuichi Hattori, Jinichi Yamaguchi
  • Patent number: 6889117
    Abstract: A main robot apparatus generates a sound scale command at a command generating state (ST2) to enter into a state of waiting for a reaction of a slave robot apparatus (ST3). When the slave robot apparatus outputs a emotion expressing sound responsive to a sound scale command issued by the main robot apparatus, the main robot apparatus recognizes this emotion expressing sound to output the same emotion expressing sound. In a state of the reaction action (ST4), the main robot apparatus selects an action (NumResponse), depending on the value of the variable NumResponse which has counted the number of times of the reactions to output the action.
    Type: Grant
    Filed: December 6, 2001
    Date of Patent: May 3, 2005
    Assignee: Sony Corporation
    Inventors: Kohtaro Sabe, Kazuo Ishii
  • Patent number: 6876903
    Abstract: A gait generation system of a legged mobile robot, in particular a biped robot that has the dynamic model expressing the relationship between the motion of the body and leg and the floor reaction force, and provisionally determines the current time gait parameters including at least parameters that determine leg trajectory and the like in response to a demand, supposes the parameters of a periodic gait, corrects the current time gait parameters such that the body trajectory determined from the dynamic model and the parameters of the current time gait, etc., converges to a body trajectory determined from the parameters of the periodic gait, and determines instantaneous values of the current time gait based on the corrected current time gait parameter. With this, the system can generates a gait of any stride, turning angle and walking period, including the floor reaction force acting on the legged mobile robot, that satisfies the dynamic equilibrium condition.
    Type: Grant
    Filed: November 16, 2001
    Date of Patent: April 5, 2005
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventor: Toru Takenaka
  • Patent number: 6845295
    Abstract: A method of controlling a robot (32) includes the steps of selecting an initial configuration from at least one of a first, second, and third sets to position a TCP at a starting point (44) along a path (33) and selecting a final configuration different than the initial configuration to position the TCP at an ending point (46). Next, the TCP moves from the starting point (44) while maintaining the initial configuration, approaches the singularity between a first point (48) and a second point (50), and selects one of the axes in response to reaching the first point (48). The angle for the selected axis is interpolated from the first point (48) to the second point (50). After the interpolation, the angles about the remaining axes are determined and positions the arms in the final configuration when the TCP reaches the second point (50) and moves to the ending point (46) while maintaining the final configuration.
    Type: Grant
    Filed: March 6, 2003
    Date of Patent: January 18, 2005
    Assignee: FANUC Robotics America, Inc.
    Inventors: Sai-Kai Cheng, Di Xiao, Chi-Keng Tsai, H. Dean McGee, Min-Ren Jean
  • Patent number: 6832131
    Abstract: A legged mobile robot possesses degrees of freedom which are provided at roll, pitch, and yaw axes at a trunk. By using these degrees of freedom which are provided at the trunk, the robot can smoothly get up from any fallen-down posture. In addition, by reducing the required torque and load on movable portions other than the trunk, and by spreading/averaging out the load between each of the movable portions, concentration of a load on a particular member is prevented from occurring. As a result, the robot is operated more reliably, and energy is used with greater efficiency during a getting-up operation. The robot independently, reliably, and smoothly gets up from various fallen-down postures such as a lying-on-the-face posture, a lying-on-the-back posture, and a lying sideways posture.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: December 14, 2004
    Assignees: Sony Corporation
    Inventors: Yuichi Hattori, Tatsuzo Ishida, Jinichi Yamaguchi
  • Patent number: 6831437
    Abstract: A walking platform that achieves automatic self-stabilization includes a motor within the mid-region of the platform that is in communication with a crankshaft. The crankshaft has a connecting rod that is rotatably attached to it. The connecting rod, in turn, has a pole that is rotatably attached to it. There is a foot attached that is capable of supporting the weight of the platform. The motor is powered by a battery that causes the components of the platform to simulate a walking motion. This battery is attached to the lower portion of the platform in order to lower the center of gravity of the platform. The platform also includes at least one levered component that is rotatably attached to the platform, allowing it to pivot freely and dampen oscillations produced by the walking platform.
    Type: Grant
    Filed: April 29, 2002
    Date of Patent: December 14, 2004
    Inventor: Andrew S. Filo
  • Patent number: 6822412
    Abstract: A method for programming of a robot application comprising an industrial robot having a robot coordinate system, a tool having a tool coordinate system and a work object (3) to be processed by the tool. The application is programmed by means of a position-measuring unit (15) adapted for measuring positions relative a measuring coordinate system (db). The programming method comprises: selecting an object reference structure (25) on the object, defining a mathematical model for the object reference structure, defining an object coordinate system (o2), providing measurements by the position-measuring unit on the surface of the object reference structure, determining the object coordinate system in relation to the measuring coordinate system (db) by best fit between said measurements and said mathematical model of the object reference structure.
    Type: Grant
    Filed: June 11, 2003
    Date of Patent: November 23, 2004
    Inventors: Zhongxue Gan, Gregory Rossano, Xiongzi Li, Yunquan Sun, Quing Tang, Torgny Brogårdh, Häkan Brantmark
  • Patent number: 6801830
    Abstract: An operation confirming method capable of making, in order to enhance an operation program correction efficiency, an operation path at an operation confirming time (teaching mode) identical with that at an actual job time (play mode) as much as possible; and a control device therefor. The method comprises the steps of inputting respective shaft operation instruction values (&ohgr;j) based on an actual operation speed to a mechanical simulator-carrying low-speed instruction converter (7), and instructing to a servo controller unit (4) a quantity (&ohgr;ij) (=&ohgr;sj/P), obtained by dividing an output (&ohgr;sj) from the mechanical simulator by a specified positive real number P at the low-speed instruction converter, as respective shaft operation values N times (N; maximum natural number not exceeding the real number P).
    Type: Grant
    Filed: April 19, 2002
    Date of Patent: October 5, 2004
    Assignee: Kabushiki Kaisha Yaskawa Denki
    Inventors: Koji Tomita, Tatsumi Nakazato
  • Patent number: 6738679
    Abstract: A positional control system wherein the position of the controlled object connected to a drive is controlled to a variable target or desired position. A period is determined which starts with a detection of a reversal in the direction of the feed of a positional command Pr as well as the detection of a stoppage of a table 104 as a controlled object and which ends with a detection of the re-start of the movement of the table 104. During the period, a correction amount for correcting a positional deviation E is issued.
    Type: Grant
    Filed: April 30, 2001
    Date of Patent: May 18, 2004
    Assignee: Toshiba Kikai Kabushiki Kaisha
    Inventors: Jun Fujita, Minoru Hamamura
  • Patent number: 6711468
    Abstract: A control system for robots comprising a control unit for generating and controlling the paths of a movement of the moving parts of the robot, a drive unit for generating the control signals for controlling the motors associated to the moving parts of the robot, and an Ethernet-type network for connection of the control unit and the drive unit. An interface module is also provided to connect the control unit to peripheral units and distributed input/output units. The drive unit comprises, in conjunction with a plurality of CPUs that close the control loops of the torques generated by the individual motors, a main CPU responsible for position control in the framework of the drive unit. The latter CPU thus retains knowledge of the overall status of the machine.
    Type: Grant
    Filed: June 4, 2002
    Date of Patent: March 23, 2004
    Assignee: Comau S.p.A.
    Inventors: Aldo Bottero, Luciano Cane, Giorgio Cantello, Guido Cargnino, Antonio Zaccagnini
  • Patent number: 6675061
    Abstract: Performing NURBS (non-uniform rational B-spline) interpolation machining is performed by reading cutter location (CL) data consisting of a tool control point vector and a tool axis vector on a workpiece coordinate system, converting the CL data into a position vector of three linear axes and a rotation angle on a machine coordinate system in accordance with the machine configuration of a simultaneous multiple-axis NC machine, calculating knot vectors of a NURBS curve with the most suitable chord length on the basis of a position vector of the three linear axes and a rotation angle, calculating a NURBS curve of the three linear axes and one rotary axis using the knot vectors, converting the NURBS curve into NURBS interpolation NC data, converting the feed rate on a workpiece coordinate system into the feed rate per minute on a machine coordinate system, and transmitting NC data to a NC machine.
    Type: Grant
    Filed: May 14, 2003
    Date of Patent: January 6, 2004
    Assignees: Hitachi, Ltd., Hitachi Software Engineering Co., Ltd.
    Inventors: Junichi Hirai, Hiroshi Arai, Tamotsu Harihara, Osamu Chiba, Masaaki Takahashi, Nobuhisa Kanamaru
  • Patent number: 6674259
    Abstract: A system and method for operating robots in a robot competition. One embodiment of the system may include operator interfaces, where each operator interface is operable to control movement of a respective robot. A respective operator interface may be in communication with an associated operator radio, where each radio may have a low power RF output signal. A robot controller may be coupled to each robot in the robot competition. A robot radio may be coupled to a respective robot and in communication with a respective robot controller and operator radio. The robot radios may have a low power RF output signal while communicating with the respective operator radios. Alternatively, the radios may be short range radios, where a distance of communication may be a maximum of approximately 500 feet.
    Type: Grant
    Filed: October 5, 2001
    Date of Patent: January 6, 2004
    Assignee: Innovation First, Inc.
    Inventors: David A. Norman, Robert H. Mimlitch, III, Paul S. Adams
  • Patent number: 6603281
    Abstract: A controllable ratcheting apparatus having robotic modules rigidly attached for operation near a mechanical singularity includes a plurality of modular joints and ratcheting means. Each one of the modular joints is capable of locking and unlocking to effect performance of a ratcheting motion as the ratcheting apparatus approaches a mechanical singularity. A plurality of links is connected to the modular joints in such a way as to permit movement of the links while under large external forces as the joint approaches a point of mechanical singularity. A control system directs movement of the modular joints and links.
    Type: Grant
    Filed: August 31, 2001
    Date of Patent: August 5, 2003
    Assignee: Xerox Corporation
    Inventors: Mark H. Yim, David G. Duff
  • Patent number: 6597971
    Abstract: An interference avoiding device for determining occurrence of an interference in a robot operation in advance and automatically avoiding the interference, to be suitably applied to an automatic picking-up operation of randomly stored workpieces. A position/orientation of a workpiece and a position/orientation of a tool for getting hold of the workpiece in a teaching operation, and shapes/dimensions of the tool and the storage box are determined and stored in a storage device. A command position/orientation Ta of the tool for getting hold of an objective workpiece is determined based on a detected position/orientation Wa of the workpiece and it is determined whether or not an interference between the tool an the storage box will occur based on the position/orientation Ta and the stored information.
    Type: Grant
    Filed: May 9, 2002
    Date of Patent: July 22, 2003
    Assignee: Fanuc Ltd.
    Inventor: Ichiro Kanno
  • Patent number: 6591165
    Abstract: A robot system having a plurality of component units. The robot system includes a first storage device, and a second storage device. The robot system further includes a plurality of control devices, with a first component control device provided with the first component unit and a second component control device provided with the second component unit. The first component control device controls the first component unit and the second component control device controls the second component unit.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: July 8, 2003
    Assignee: Sony Corporation
    Inventor: Seiichi Takamura
  • Patent number: 6587747
    Abstract: Performing NURBS (non-uniform rational B-spline) interpolation machining is performed by reading cutter location (CL) data consisting of a tool control point vector and a tool axis vector on a workpiece coordinate system, converting the CL data into a position vector of three linear axes and a rotation angle on a machine coordinate system in accordance with the machine configuration of a simultaneous multiple-axis NC machine, calculating knot vectors of a NURBS curve with the most suitable chord length on the basis of a position vector of the three linear axes and a rotation angle, calculating a NURBS curve of the three linear axes and one rotary axis using the knot vectors, converting the NURBS curve into NURBS interpolation NC data, converting the feed rate on a workpiece coordinate system into the feed rate per minute on a machine coordinate system, and transmitting NC data to a NC machine.
    Type: Grant
    Filed: February 26, 2001
    Date of Patent: July 1, 2003
    Assignees: Hitachi, Ltd., Hitachi Software Engineering Co., Ltd.
    Inventors: Junichi Hirai, Hiroshi Arai, Tamotsu Harihara, Osamu Chiba, Masaaki Takahashi, Nobuhisa Kanamaru
  • Patent number: 6584378
    Abstract: When determining coordinates of a point of an object (2) in a reference system of coordinates and the orientation of the object in the space in a measuring position assumed by the object, the object is moved from a start position having known coordinates and a known orientation to a measuring position while detecting this movement. Said coordinates and the orientation of the object in the measuring position are calculated from information from this detection and about the start position. Furthermore, the acceleration and retardation of the object are measured during the movement, and the coordinates and the orientation of the object in the measuring position are calculated from information from this measurement.
    Type: Grant
    Filed: April 22, 2002
    Date of Patent: June 24, 2003
    Assignee: ABB Flexible Automation
    Inventor: Ole Arnt Anfindsen
  • Patent number: 6580245
    Abstract: A critical resonant frequency (fres) of the axes of a moving machine element is damped as effectively as possible with the aid of a jerk limitation. Good damping in the case of a desired frequency is achieved when the longest possible time (TrLim) which can be traveled with a maximum permissible jerk (rLim) is selected such that 1/TrLim coincides with the lowest natural frequency (fres) of the participating axes. This finding is implemented by adapting the path dynamics such that the TrLim=aMax/rLim yielded by the prescribed dynamics limiting values is varied by reducing the maximum jerk (rLim) to achieve good damping results for the lowest natural frequency (fres) of the participating axes.
    Type: Grant
    Filed: August 14, 2001
    Date of Patent: June 17, 2003
    Assignee: Siemens Aktiengesellschaft
    Inventors: Bernd Quaschner, Theo Reichel, Elmar Schaefers, Wilhelm Westermeyer, Georg Wiegaertner
  • Patent number: 6567725
    Abstract: Apparatus for teaching robot station location relative to a work piece apparatus includes an attachment that can be temporarily coupled to the apparatus and positioned in known relationship to the robot station location. A plurality of positional sensors are mounted on the attachment ring, the sensors each configured to produce a signal when a work piece carried by a robot arm is positioned a predetermined distance from the sensor. A signal receiver is configured to receive signals from the sensors and to indicate which of the sensors has produced the signal. The indication may be the activation of an LED display that indicates to an operator what the next movement of the robot arm should be in order to center the work piece with respect to the robot station location.
    Type: Grant
    Filed: July 15, 2002
    Date of Patent: May 20, 2003
    Assignee: Speedfam-Ipec Corporation
    Inventors: Ann Wilkey, Michael Smigel, Richard J. Stewart, III
  • Patent number: 6541932
    Abstract: In a robot area monitoring device, in which at least one area of a rotary movement about at least one robot axis is monitored, initiators cooperating with part annular cams arranged coaxially to the axis to be monitored are provided, the initiators being connected to an evaluating device.
    Type: Grant
    Filed: May 18, 2001
    Date of Patent: April 1, 2003
    Assignee: Kuka Roboter GmbH
    Inventor: Georg Gerum
  • Patent number: 6489741
    Abstract: Motion of a substrate-transporting robot arm is controlled in order to compensate for inaccuracies and deflections encountered during operation. The compensation is effected by synchronizing elevational and planar motions of the robot arm such that the trajectory of the substrate is made coincident with the object axis of the substrate. The substrate may be a semiconductor wafer, an LCD panel or an end effector of the robot arm. The synchronized motion is achieved using a controller issuing control signals to arm actuating means based on synchronization algorithms developed during analytical or experimental robot learning sessions.
    Type: Grant
    Filed: August 9, 2000
    Date of Patent: December 3, 2002
    Assignee: Genmark Automation, Inc.
    Inventors: Genco Genov, Zlatko M. Sotirov, Eugene Bonev
  • Patent number: 6484083
    Abstract: A control system for controlling mobile robots provides a way to control mobile robots, connected in tandem with coupling devices, to navigate across difficult terrain or in closed spaces. The mobile robots can be controlled cooperatively as a coupled system in linked mode or controlled individually as separate robots.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: November 19, 2002
    Assignee: Sandia Corporation
    Inventors: David R. Hayward, James H. Buttz, David L. Shirey
  • Patent number: 6480760
    Abstract: When an emergency stop button 12 is pressed after a robot 1 passes a teaching point PN, and then reach a position PE, the robot 1 is stopped at a position PS diverted from the predetermined teaching route L. When the start button is pressed next, the robot 1 moves at a speed VL lower than a teaching speed Vt until it reaches a next first teaching point PN+1. Passing first teaching point PN+1, the robot 1 moves at the teaching speed Vt. The robot 1 moves at the low speed VL at a restarting time, so that an operator can check for interference between the robot 1 and the workpiece W. Passing the next first teaching point PN+1, the robot 1 moves at the teaching speed Vt, so that the reduction of the operation efficiency can be prevented.
    Type: Grant
    Filed: March 1, 2001
    Date of Patent: November 12, 2002
    Assignee: Kawasaki Jukogyo Kabushiki Kaisha
    Inventor: Koji Doi
  • Patent number: 6470237
    Abstract: A robot is provided which comprises a body unit, plural component units connected to the body unit, a memory mounted on the body unit for storing unit information of each of the component units and a basic operation program, a control unit mounted on the body unit for controlling the action of the robot, and a memory unit detachably mounted on the body unit for storing application program of the robot. The control unit reads out (i) the unit information, (ii) the basic operation program and (iii) the application program, and controls the component units in accordance with the read unit information, basic program, and application program.
    Type: Grant
    Filed: October 12, 2001
    Date of Patent: October 22, 2002
    Assignee: Sony Corporation
    Inventors: Masahiro Fujita, Kazufumi Oyama
  • Patent number: 6430452
    Abstract: A method and circuit for controlling a controlled variable by a closed-loop control circuit comprising at least two controllers and a control device with a reference stage and a controlled system generating the controlled variable. The reference stage is supplied with a reference variable, which determines the set point of the controlled variable, the maximum value of which is predefined as a function of the control limits of the control device formed as the sum of the control limits of the controllers of the control device. A first controller of the control device is provided with a control deviation, which is formed as the difference between the reference variable and the actual value of the controlled variable. The other controllers of the control device are provided with a control deviation, which is formed, respectively, as the difference between the control deviation of the respective preceding controller and the actual value of the controlled variable of the additional controller.
    Type: Grant
    Filed: June 14, 1999
    Date of Patent: August 6, 2002
    Assignee: Alcatel
    Inventor: Hans-Peter Feustel
  • Patent number: 6427098
    Abstract: A method and apparatus for control of pivoting machine members propelled by linear actuators so as to permit coordinated motion of the pivoting members with translating machine members. Position commands for the pivoting machine members are given in angular units. The propelling linear actuators are controlled by servomechanism control providing position and velocity control. Position measurements for the pivoting members measure linear displacement of the propelling actuator. Position commands for the pivoting members are compensated according to the non-linear relationship between displacement of the propelling actuator and the angular displacement of the pivoting member.
    Type: Grant
    Filed: March 22, 2000
    Date of Patent: July 30, 2002
    Assignee: UNOVA IP CORP
    Inventors: Steven E. Alverson, Kirby L. Stone
  • Patent number: 6400998
    Abstract: A method and apparatus for NC machining management based on a measurement program, wherein a machining shape at an arbitrary machining stage is determined by an NC program, a geometric element or a geometric model is generated, and a measurement program is generated on the basis of the geometric model. The measurement program is executed when at least one of the steps of the NC program is completed, and the results of measurement are used as control information for machining measurement.
    Type: Grant
    Filed: July 2, 1998
    Date of Patent: June 4, 2002
    Assignees: Mitutoyo Corporation, Kabushiki Kaisha Mori Seiki Seisakusho, Okuma Corporation
    Inventors: Kazuo Yamazaki, Sadayuki Matsumiya, Naoki Morita, Yasushi Fukaya
  • Patent number: 6401006
    Abstract: A controller to smoothly change speed of a machining tool to improve machining accuracy and speed of a machine. The controller includes a command analyzing section included in a block structure of software that analyzes a command program and converts it to data appropriate for use in a primary interpolation section. The primary interpolation section performs interpolation calculation in each first sampling period to obtain an interpolation point on a commanded path, and outputs the obtained interpolation point to an intermediate memory. The intermediate memory stores a motion amount for each axis, a feed rate and a block length. An acceleration/deceleration control section performs acceleration/deceleration control based on the data stored in the intermediate memory, and calculates speed in each second sampling period which is shorter than the first sampling period, to output the calculated speed to a secondary interpolation section.
    Type: Grant
    Filed: November 13, 1998
    Date of Patent: June 4, 2002
    Assignee: Fanuc Ltd.
    Inventors: Tohru Mizuno, Toshiaki Otsuki, Shouichi Sagara, Yasuhiro Saito
  • Patent number: 6385508
    Abstract: A method of teaching a robot a desired operating path and a lead-through teach handle assembly are disclosed. A mounting mechanism mounts the entire handle assembly to an arm of the robot. The handle assembly also includes a handle that is supported by the mounting mechanism. A robot operator utilizes the handle assembly and grasps the handle to apply an external force to move the robot arm, or the operator, without the handle assembly, directly holds a tool connected to the robot arm to apply the external force at the tool. The handle assembly is characterized by a universal joint that interconnects the handle and the mounting mechanism and that accommodates orientation changes of the handle relative to the mounting mechanism that result from translational and rotational movement of the robot arm as the user is teaching the robot. The external force applied at the tool is estimated with either a force sensor disposed on the handle assembly or by monitoring the torque of motors used to move the robot.
    Type: Grant
    Filed: October 31, 2000
    Date of Patent: May 7, 2002
    Assignee: Fanuc Robotics North America, Inc.
    Inventors: H. Dean McGee, Eric C. Lee, Robert V. Bauer, Peter J. Swanson, Sai-Kai Cheng, Chi-Keng Tsai, Yi Sun
  • Patent number: 6377869
    Abstract: A robot controller having a function of monitoring abnormality of a robot operation to prevent an accident by stopping supply of energy or operational substance to an operational tool when the operational tool is abnormally stopped. Motion command pulses for a robot motion are obtained by computing operations when a motion statement of the operation program is read out and stored in a shared memory. Motors for driving respective robot axes are driven based on the motion command pulses. When an I/O output command is issued on a signal line to actuate an arc welder, the operation control software demands to set a predetermined waiting time period to a timer. The managing software demands to start a countdown of the timer and informs the operation control software of an elapse of the set waiting time period.
    Type: Grant
    Filed: June 29, 2000
    Date of Patent: April 23, 2002
    Assignee: Fanuc Ltd.
    Inventors: Atsushi Watanabe, Tetsuya Kosaka, Hiromitsu Takahashi
  • Patent number: 6374158
    Abstract: A robotic machine includes a machine tool removably supported in a mount for following a programmable path over a workpiece. A calibration pointer includes a housing configured like the tool for being supported in the mount, and a laser is affixed in the housing for emitting a laser beam at the workpiece. In a method of operation, the laser beam is projected from the laser in a focused spot at the workpiece at an offset therefrom. The spot permits accurate programming of the machine without contacting the workpiece.
    Type: Grant
    Filed: February 15, 2000
    Date of Patent: April 16, 2002
    Assignee: General Electric Company
    Inventor: Robert Anthony Fusaro, Jr.
  • Patent number: 6326755
    Abstract: A dual paddle end effector robot is disclosed which is capable of parallel processing of workpieces. The end effector includes a lower paddle rotatably coupled to an end of the distal link, and an upper paddle rotatably coupled to the lower paddle. The lower paddle supports a drive assembly capable of rotating the upper paddle with respect to the lower paddle. In one embodiment of the present invention, the dual paddle end effector robot may be used within a wafer sorter to perform parallel processing of workpieces on a pair of aligners within the sorter. In such an embodiment, the robot may first acquire a pair of workpieces from adjacent shelves within the workpiece cassette. After withdrawing from the cassette, the respective paddles on the end effector may fan out and transfer the wafers to the chucks of the respective aligners.
    Type: Grant
    Filed: April 12, 2000
    Date of Patent: December 4, 2001
    Assignee: Asyst Technologies, Inc.
    Inventors: Daniel Babbs, Timothy Ewald, Matthew Coady, Jae Kim
  • Patent number: 6327516
    Abstract: Parameters of a robot is displayed on a display device of an operation terminal in a manner that parameters having been changed and parameters having not been changed of all the parameters are displayed in a distinguished manner such that the background color of the parameters having been changed differs from that of other data.
    Type: Grant
    Filed: April 12, 2000
    Date of Patent: December 4, 2001
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventor: Hideo Zenke
  • Patent number: 6327518
    Abstract: An off-line teaching apparatus includes an operation command-receiving device for receiving an operation command inputted via an input/output port from a key input device or a coordinate input device and successively storing the operation command in a buffer; an operation command-reading device for successively reading the operation command stored in the buffer; an operation command-counting device for counting a number of operation commands stored in the buffer; and a confirmation sound-generating device for generating confirmation sound upon receipt of the operation command by the operation command-receiving device when a counted value obtained by the operation command-counting device is not less than a predetermined number. Accordingly, the operator is informed, in real time, of the fact that the system responds to the input of the operation command from the operator. Thus, it is possible to improve the operability of the off-line teaching.
    Type: Grant
    Filed: September 11, 2000
    Date of Patent: December 4, 2001
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Masakatsu Kaneko, Shinji Aoki
  • Patent number: 6323616
    Abstract: A wafer handling apparatus having input and output robotic systems directed by a programmed controller. Each system has components including a robot, a twist and rotate, and a carrier and automated carrier rail. The input system is for removing wafers from their wafer pod, placing them in the carrier and transporting them via the rail to a wafer processing area. The output system performs the reverse operation, taking wafers from a carrier following processing and placing them in a pod. Each robot includes a plurality of interconnected, articulated cantilevered arms. The last one of the arms has a wand on one end and a laser emitter detector on the other end, and operates in cooperation with the controller to provide location detection of system components. The controller also includes circuitry for sensing contact of the wand with an object by measuring the increased robot motor torque occurring upon contact.
    Type: Grant
    Filed: May 3, 2000
    Date of Patent: November 27, 2001
    Assignee: Berkeley Process Control, Inc.
    Inventors: Paul Sagues, Robert T. Wiggers, Sanjay K. Aggarwal, Kevin D. D'Souza, Nathan H. Harding
  • Patent number: 6321140
    Abstract: A robot device having a plurality of component units connected together and controller detachably mounted on one of the component units for driving and controlling each the component units in a prescribed state. The control device is easily exchangeable for another control device. The robot device may further include a storing device detachably mounted on the respective component unit for storing desired behavior type information. The storing device is readily exchangeable for another storing device having stored therein different behavior type information.
    Type: Grant
    Filed: December 18, 1998
    Date of Patent: November 20, 2001
    Assignee: Sony Corporation
    Inventors: Masahiro Fujita, Kazufumi Oyama
  • Patent number: 6304051
    Abstract: Briefly, a preferred embodiment of the present invention includes a wafer carrier buffer for storage of a plurality of carriers containing wafers either waiting to be taken for processing in an adjacent wafer processing system, or waiting to be taken from the buffer following the processing. The buffer has a sliding carrier first input apparatus for taking a carrier from outside the buffer through a buffer input door and into the buffer interior. A buffer controller is included for directing robotic apparatus to take the carrier from the input apparatus and place it on a selected one of a plurality of carrier storage locations, and from a carrier storage location to a first output for delivery of wafers to processing. The robotic apparatus also delivers an empty carrier to a second input apparatus for receiving wafers from the processing area, and for delivery of a carrier with processed wafers to a second sliding output apparatus for removal from the buffer through a buffer output door.
    Type: Grant
    Filed: June 13, 2000
    Date of Patent: October 16, 2001
    Assignee: Berkeley Process Control, Inc.
    Inventors: Paul Sagues, Robert T. Wiggers, Nathan H. Harding, Sanjay K. Aggarwal
  • Patent number: 6301525
    Abstract: A system and method for controlling a robot (1), includes at least three setting devices (2, 3, 4) which can be extended or shortened in the longitudinal direction. Each setting device being directly or indirectly secured in a fixed frame (6) via a first joint (20, 30, 40) so that each setting device is pivotable in all directions in relation to the frame and that each setting device is attached at one end in a movable position head (8) via a second joint (21, 31, 41). Each sensor is provided with a length sensor (LS1, LS2, LS3), said sensors forming a part of control system (S1) for controlling the location (X, Y, Z), wherein the control system cooperates with a feedback control system (R2) arranged to correct the location (X, Y, Z) and feedback control system (R2) operate in accordance with different coordinate systems.
    Type: Grant
    Filed: February 18, 2000
    Date of Patent: October 9, 2001
    Assignee: Neos Robotics AB
    Inventor: Karl-Erik Neumann
  • Patent number: 6295484
    Abstract: When a multiaxial robot with a mechanism having spring elements between electric motors of respective axes and robot arms is controlled, the path precision of a tool tip is increased without causing vibrations produced by mechanical interference between axes and high-frequency vibrations of electric motors. A model controller (1) is supplied with position commands Xref—L, Xref—U with respect to the electric motors and outputs model motor position commands &thgr;Mm—L, &thgr;Mm—U, model motor speed commands {dot over (&thgr;)}Mm—L, {dot over (&thgr;)}Mm—U, and model feed-forward commands UFF—L, UFF—U to feedback controllers (10L, 10U) which actuate and control the electric motors and the robot arms. The model controller (1) includes therein corrective quantity calculators (3L, 3U) for calculating corrective quantities (corrective torques) in view of interfering forces acting between the axes from the other axes to cancel the interfering forces.
    Type: Grant
    Filed: November 24, 1999
    Date of Patent: September 25, 2001
    Assignee: Kabushiki Kaisha Yaskawa Denki
    Inventors: Masao Ojima, Hirokazu Kariyazaki, Hidenori Tomisaki
  • Patent number: 6289265
    Abstract: The posture inclination of the robot is detected, a moment of compensating total floor reaction force about a desired total floor reaction force central point is determined therefrom to be distributed to each foot such that the position/posture of the feet are rotated by predetermined amounts about the desired total floor reaction force central point and a desired foot floor reaction force central points respectively. And by parallel-translating the feet in phase, the force component of the actual total floor reaction force is also controlled. In addition, the internal force components (which do not influence on the actual total floor reaction force) generated by the actual foot floor reaction force are controlled independently.
    Type: Grant
    Filed: October 19, 2000
    Date of Patent: September 11, 2001
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Toru Takenaka, Tadaaki Hasegawa, Takashi Matsumoto
  • Patent number: 6285920
    Abstract: A method for teaching movements to a robot (12) is disclosed. The robot (12) includes a fixture (14) for cooperating with a workpiece (16), at least one sensor (18) for sensing a spatial relationship of the robot fixture (14) relative to the workpiece (16), at least one motor (20), and a microprocessor (22) for controlling motion of the robot (12) relative to the workpiece (16).
    Type: Grant
    Filed: February 18, 2000
    Date of Patent: September 4, 2001
    Assignee: Fanuc Robotics North America
    Inventors: H. Dean McGee, Peter Swanson, Eric C. Lee
  • Patent number: 6256556
    Abstract: A remote operation system for a robot for facilitating the restoring operation of the robot. In the system, when an abnormal operation or abnormal parameter on a user side is detected, the information of such an abnormality is displayed on the operation terminal of a service staff side and further operation instruction and comments relating to the restoring operation are applied from the service staff side to the operation terminal of the user side and displayed thereon.
    Type: Grant
    Filed: May 25, 2000
    Date of Patent: July 3, 2001
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventor: Hideo Zenke