With Closed Core Interrupted By An Air Gap Patents (Class 336/178)
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Patent number: 12148560Abstract: A coil component includes a support substrate, first and second coil units disposed on the support substrate and spaced apart from each other, and a body having a first core and a second core spaced apart from the first core. The first and second coil units include first and second winding portions having at least one turn around the first and second cores, respectively, and first and second extension portions respectively extending from the first and second winding portions, each of the first and second extension portions surrounding the first and second cores. The first and second winding portions are spaced apart from each other in a direction in which the first extension portion extends from the first winding portion.Type: GrantFiled: April 16, 2021Date of Patent: November 19, 2024Assignee: SAMSUNG ELECTRO-MECHANICS CO., LTD.Inventors: Dong Hwan Lee, Dong Jin Lee, Chan Yoon, Young Ghyu Ahn
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Patent number: 12142413Abstract: A coil component that can mitigate stress generated between a coil wire and a magnetic layer and make a position of a coil stable, and a manufacturing method of the coil component. The coil component includes a base body and a coil disposed in the base body, the base body includes a plurality of magnetic layers laminated in a first direction, the coil includes a plurality of coil wires laminated in the first direction, the base body further includes a crack generating layer that overlaps at least a part of the coil wires when viewed in the first direction, and a crack is present inside the crack generating layer.Type: GrantFiled: September 30, 2021Date of Patent: November 12, 2024Assignee: Murata Manufacturing Co., Ltd.Inventors: Masayuki Oishi, Mitsuru Odahara
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Patent number: 12139699Abstract: A magnetic-field generator (10) is provided to be used in construction of a cell sheet (12), and include s a magnetic circuit assembly (24) configured to generate a magnetic field for the construction of the cell sheet (12) using magnetic force caused by the magnetic field wherein the magnetic force is substantially transverse to a plane defined by the cell sheet (12), and a power control system (44) configured to generate and control electric power to magnetically charge the magnetic circuit assembly (24) using the electric power.Type: GrantFiled: April 13, 2021Date of Patent: November 12, 2024Assignees: DHF AMERICA, LLC, NATIONAL UNIVERSITY CORPORATION TOKAI NATIONAL HIGHER EDUCATION AND RESEARCH SYSTEMInventors: Kotaro Hirayama, Hotaka Kayano, Shota Tanoue, Yuki Watanabe, Toshio Kokuryo, Rei Shibata, Akira Ito, Toyoaki Murohara
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Patent number: 12119152Abstract: A laminate of a laminated coil includes first and second sections in a stacking direction from a first surface toward a second surface. The number of windings of each of coil conductor patterns on insulation resin layers, respectively, in the first region is equal to or more than the number of windings of a coil conductor pattern on an insulation resin layer in the second section, and is more than the number of windings of the coil conductor pattern closest to the second surface in the second section. The number of main conductor portions per unit distance in the first section is more than the number of main conductor portions per unit distance in the second section. The outermost main conductor portion of the coil conductor pattern in the second section has a width more than a width of the main conductor portion of the coil conductor pattern in the first section.Type: GrantFiled: May 29, 2018Date of Patent: October 15, 2024Assignee: MURATA MANUFACTURING CO., LTD.Inventors: Shingo Ito, Takumi Tanaka
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Patent number: 12009145Abstract: A reactor includes a coil having a wound portion and a magnetic core. The magnetic core includes a first core piece having a molded body of a composite material and a non-magnetic member, the molded body of the composite material contains a magnetic powder and a resin, the non-magnetic member is held by the molded body of the composite material such that the non-magnetic member and the molded body constitute a single piece, the non-magnetic member includes a base portion arranged along an outer peripheral surface of the molded body of the composite material and a protruding piece protruding from the base portion. The protruding piece is inserted into a region of the molded body of the composite material arranged inside of the wound portion so as to intersect an axial direction of the first core piece.Type: GrantFiled: September 27, 2019Date of Patent: June 11, 2024Assignees: AutoNetworks Technologies, Ltd., Sumitomo Wiring Systems, Ltd., Sumitomo Electric Industries, Ltd.Inventor: Kazuhiro Inaba
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Patent number: 11936195Abstract: An electromagnetic-induction supply device may comprise: a current transformer installed on a power line and including one or more coils, a first core, and a second core; and a breaker unit connected to at least one of the one or more coils, wherein the breaker unit forms a closed circuit with the at least one of the one or more coils to switch the current transformer to a short-circuit mode in which the first core and the second core can be separated. Therefore, when the electromagnetic-induction power supply device is brought close to or installed on a live power line, the breaker unit prevents the formation of a magnetic field and thus the electromagnetic-induction power supply device can be easily attached/detached to/from the power line.Type: GrantFiled: September 6, 2019Date of Patent: March 19, 2024Assignee: AMOSENSE CO., LTDInventors: Wonsan Na, Jinpyo Park, Cheolseung Han
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Patent number: 11869696Abstract: An electronic component includes a wire winding wound around a central axis. The wire winding having first and second ends, and first and second terminals are connected to or formed by the first and second ends. The terminals provide electrical contacts for connecting the component into a circuit. The component has a wet press molded body made of a mixture of magnetic and non-magnetic material that is heated and pressed about the wire winding. The wet press molded body leaves at least a portion of the terminals exposed for mounting the component to the circuit.Type: GrantFiled: June 7, 2019Date of Patent: January 9, 2024Assignee: Coilcraft, IncorporatedInventors: Andrzej Klesyk, Scott D. Hess, Lawrence B. Lestarge
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Patent number: 11763983Abstract: A passive, current dependent inductivity (1) comprises a magnetic core (2), windings (3) and at least one bank air gap (4). A saturation region (5) made of magnetic material is arranged between the bank air gap (4) and the windings (3). A magnetic flux path (6) bifurcates into a first path (61) passing through the saturation region (5) and into a second path (62) passing through the bank air gap (4) and bypassing the saturation region (5). The magnetic resistance of the first path (61) is lower than the magnetic resistance of the second path (62) for winding currents below a first saturation current (7a) and whereby the magnetic resistance of the second path (62) is lower than the magnetic resistance of the first path (61) for winding currents above the first saturation current (7a) due to saturation of the saturation region.Type: GrantFiled: November 30, 2020Date of Patent: September 19, 2023Assignee: DELTA ELECTRONICS (THAILAND) PCL.Inventor: Christian Krumpholz
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Patent number: 11735351Abstract: A pair of iron-based E-shaped cores is arranged so that middle leg core parts of respective E-shaped cores are disposed opposite each other, and coils are respectively attached to the middle leg core parts in a winding state. A cross-sectional area of the middle leg core part orthogonal to an extending direction thereof and a cross-sectional area of an outer leg core part orthogonal to an extending direction thereof have a specified relationship.Type: GrantFiled: July 9, 2020Date of Patent: August 22, 2023Assignee: SUMIDA CORPORATIONInventor: Akira Takeuchi
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Patent number: 11615909Abstract: A coil component includes a first core having a leg portion, a second core joined to the first core with the leg portion therebetween, and a magnet disposed between the leg portion and the second core. Movement of the magnet in a first direction intersecting a direction in which the first core and the second core face each other is at least restricted by an uneven structure provided on a junction surface between the magnet and at least one of the first core and the second core.Type: GrantFiled: December 21, 2020Date of Patent: March 28, 2023Assignee: TDK CORPORATIONInventors: Ge Li, Masahiro Gamou
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Patent number: 11443887Abstract: A planar, in particular intrinsically safe transformer, having: a sandwich-type layer structure having a plurality of layers extending horizontally and arranged vertically on top of one another, including a first and a second conductive layer and at least one insulating inner layer disposed between the two conductive layers, a plurality of electrical circuits, wherein a first electrical circuit and at least a second electrical circuit are galvanically isolated from each other; and at least one ring-type magnetic core having a hole, which acts at least on the first electrical circuit and the second electrical circuit.Type: GrantFiled: October 4, 2017Date of Patent: September 13, 2022Assignee: Phoenix Contact GmbH & Co. KGInventor: Peter Scholz
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Patent number: 11257614Abstract: An integrated vertical inductor includes a bobbin having an elongated, hollow tube, an upper flange disposed at an upper end of the elongated, hollow tube, and a base structure integrated with a lower end of the elongated, hollow tube. The elongated, hollow tube comprises a central opening extending along its longitudinal direction. The base structure comprises a lateral opening communicating with the central opening. A first magnetic core piece is installed in the central opening of the elongated, hollow tube. A second magnetic core piece is juxtaposed with the first magnetic core piece. A plurality of electrodes is disposed on a bottom surface of the base structure.Type: GrantFiled: October 31, 2018Date of Patent: February 22, 2022Assignee: CYNTEC CO., LTD.Inventors: Hsin-Jung Cheng, Ming-Tsung Pan
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Patent number: 11183323Abstract: There is provided a magnetic core component and the gap control method thereof. The magnetic core component includes a first magnetic component, a second magnetic component and a first gap control structure disposed therebetween. The first gap control structure includes thixotropic material and is applied on the first magnetic component and is cured, the second magnetic component is disposed on the cured first gap control structure, and a gap between the first magnetic component and the second magnetic component is controlled by an effective height of the first gap control structure. The gap control structure has minimum variability after it is cured, and its effective height can be always kept at a required gap height.Type: GrantFiled: August 20, 2018Date of Patent: November 23, 2021Assignee: DELTA ELECTRONICS, INC.Inventors: Haibin Xu, Tao Wang, Shouyu Hong, Zhenqing Zhao, Yicong Xie, Zengsheng Wang
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Patent number: 11152146Abstract: The proposed annular magnetic power unit includes an annular magnetic core comprising a first partial magnetic core and a second partial magnetic core, overlapped and facing to each other, the first and second partial magnetic cores being divided by two parallel air-gaps in a first and second central magnetic core portion, a first and second left side core portion and in a first and second right side core portion; the annular power unit also including at least one electro-conductive inner coil included within an annular groove of the annular magnetic core; and left and right independent electro-conductive outer coils wound around the first and second left side core portions and the first and second right side core portions respectively.Type: GrantFiled: November 30, 2018Date of Patent: October 19, 2021Inventors: Claudio Canete Cabeza, Raquel Rodriguez, Marina Arcos Moreno, Francisco Ezequiel Navarro Perez, Hector Perdomo Diaz, Juan Manuel Codes Troyano
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Patent number: 11145455Abstract: A transformer having an insulation system is presented. The transformer includes a magnetic core having an opening. Also, the transformer includes a plurality of primary windings disposed extending through the opening of the magnetic core. Further, the insulation system includes a first insulation substantially encapsulating the plurality of primary windings and impregnating spaces between the plurality of primary windings, and a second insulation disposed around the first insulation, where the second insulation has at least one of a predetermined dielectric strength and a predetermined thickness configured to isolate a first voltage signal in the plurality of primary windings from the magnetic core.Type: GrantFiled: July 17, 2018Date of Patent: October 12, 2021Assignee: GENERAL ELECTRIC COMPANYInventors: Qin Chen, Dale Mashtare, Philip Cioffi, Jovan Bebic, Ravisekhar Raju
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Patent number: 11056259Abstract: There is disclosed a magnetic component which includes a first magnetic pole extending in a first direction and having an air gap provided therein, a second magnetic pole extending in the first direction, a cover plate extending in a second direction perpendicular to the first direction and connected with an end of the first magnetic pole and an end of the second magnetic pole, a protrusion formed on and at least partially surrounding the first magnetic pole, and a winding wound around the first magnetic pole at the air gap and having a lead supported by the protrusions such that a clearance is formed between the winding and the first magnetic pole.Type: GrantFiled: April 30, 2018Date of Patent: July 6, 2021Assignee: Delta Electronics (Shanghai) CO., LTDInventors: Zhangnan Xin, Jinping Zhou, Liangde He
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Patent number: 11017935Abstract: A reactor including a coil having a wound portion that is formed by winding a wire, a magnetic core having an inner core portion disposed inside the wound portion and an outer core portion disposed outside the wound portion, the inner and outer core portions forming a closed magnetic circuit, and an inner resin portion that joins an inner peripheral surface of the wound portion and an outer peripheral surface of the inner core portion to each other. The inner core portion includes a plurality of core pieces and gap portions that are constituted by a portion of the inner resin portion, the core pieces each including a gap-facing surface that faces a corresponding gap portion, a coil-facing surface that faces the inner peripheral surface of the wound portion, and a notch-shaped resin flow portion at a corner portion between the gap-facing surface and the coil-facing surface.Type: GrantFiled: February 1, 2017Date of Patent: May 25, 2021Assignees: AUTONETWORKS TECHNOLOGIES, LTD., SUMITOMO WIRING SYSTEMS, LTD., SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventor: Shinichiro Yamamoto
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Patent number: 10923276Abstract: A coil electronic component includes a body having a coil portion embedded therein and having a form in which magnetic particles are dispersed in a first insulating material, a first atomic layer deposition (ALD) layer formed along a surface of the coil portion using a second insulating material, a second ALD layer formed along a surface of the first ALD layer using a third insulating material, and external electrodes connected to the coil portion.Type: GrantFiled: May 3, 2018Date of Patent: February 16, 2021Assignee: SAMSUNG ELECTRO-MECHANICS CO., LTD.Inventors: Young Il Lee, Han Wool Ryu, Sang Kyun Kwon
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Patent number: 10914763Abstract: A current transducer including a housing comprising an outer casing, a magnetic circuit core configured to encircle at least one primary conductor, and a magnetic field detector positioned in a magnetic circuit gap of the magnetic circuit core. The housing further includes an inner support part comprising a main body portion and a magnetic core support portion. The magnetic circuit core is in the form of a thin strip of amorphous material supported on the main body portion and magnetic core support portion, the magnetic circuit gap being formed between overlapping ends of the strip.Type: GrantFiled: October 13, 2017Date of Patent: February 9, 2021Assignee: LEM International SAInventors: Steve Mouchet, Félix Buhlmann, Stephan Trombert, Steve Moureaux
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Patent number: 10832851Abstract: A reactor is provided that can reduce or alleviate stress that can be applied to a magnetic core, and also has excellent manufacturability, and a reactor manufacturing method is also provided. The reactor includes a coil and a magnetic core that includes a plurality of core pieces and a gap member that is interposed between at least one set of core pieces, the magnetic core forming a closed magnetic circuit when the coil becomes excited. At least one gap member is a resin foam gap member that includes, in a contact region that comes into contact with the core pieces, a resin foam portion constituted by resin foam.Type: GrantFiled: April 8, 2016Date of Patent: November 10, 2020Assignees: AutoNetworks Technologies, Ltd., Sumitomo Wiring Systems, Ltd., Sumitomo Electric Industries, Ltd.Inventor: Kazuhiro Inaba
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Patent number: 10741323Abstract: A coil component includes: a pillar part; first and second rectangular planar parts, each having long sides L, short sides S, and thickness T; a coil formed around the pillar part; two terminal electrodes electrically connected to both ends of the coil; and an outer sheath containing magnetic grains and resin material and covering the coil at least partially; wherein the thickness PL in the L direction and thickness PS in the S direction, of the outer sheath, in a section cut across the center of the pillar part and in parallel with the LS planes, satisfy the relationship of PL<PS.Type: GrantFiled: March 18, 2019Date of Patent: August 11, 2020Assignee: TAIYO YUDEN CO., LTDInventors: Hidenori Aoki, Masashi Kuwahara, Hideki Ogawa
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Patent number: 10726990Abstract: A transformer includes a substrate having an input and an output, the input being connectable to one section of a medical electrical device, the output being connectable to another section of the medical electrical device. An input ground system and an output ground system, which is electrically isolated from the input ground system, provide continuous return paths for an input signal and an output signal, respectively. The transformer includes a primary winding electrically connected to the input, a secondary winding electrically connected to the output, and a core transferring data from the primary winding to the secondary winding using magnetic field coupling. A middle portion of the primary winding and a middle portion of the secondary winding wrap around the core and are twisted together. Other portions of the primary winding are twisted with one another, while other portions of the secondary winding are twisted with one another.Type: GrantFiled: September 28, 2017Date of Patent: July 28, 2020Assignee: Karl Storz Imaging, Inc.Inventor: Joseph Sanandajifar
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Patent number: 10672553Abstract: According to one embodiment a transformer that includes a core having a central arm and first and second outer arms on opposite sides of the of the central arm, a primary winding surrounding the central arm and a secondary winding surrounding the central arm is disclosed. The transformer further includes a primary winding casing surrounding the primary winding, a secondary winding casing surrounding the secondary winding, and at least two spacers including a first spacer and a second spacer. The first spacer is configured and arranged to space the primary winding casing away from a bottom of the core and the outer arms and the second spacer is configured and arranged to space the secondary winding casing away from the primary winding casing and the outer arms.Type: GrantFiled: May 10, 2017Date of Patent: June 2, 2020Assignee: RAYTHEON COMPANYInventor: Lev Volfson
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Patent number: 10650960Abstract: A reactor includes a core body having at least three iron cores composed of a plurality of stacked magnetic plates and an end plate and a pedestal which are connected to the core body so as to interpose the core body therebetween. Gaps are formed between the at least three iron cores, through which magnetic connection can be established. An unevenness absorbing member is arranged at least one of a region between an end plate and the core body and a region between the core body and a pedestal, for absorbing unevenness in heights of the at least three iron cores in the axial direction of the core body.Type: GrantFiled: July 18, 2018Date of Patent: May 12, 2020Assignee: FANUC CORPORATIONInventors: Tomokazu Yoshida, Masatomo Shirouzu, Kenichi Tsukada
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Patent number: 10626841Abstract: A step-up converter and an ignition system including a step-up converter are provided, which enable a better automated manufacture and reduced electrical insulation measures by a step-up converter constructed as follows: a transformer including a primary coil and a secondary coil galvanically isolated from the primary coil, the secondary coil being wound in multiple layers, and the primary coil being wound coaxially to the secondary coil over an outermost layer of the secondary coil, a first electrical terminal of the secondary coil branching off from an innermost layer of the secondary coil. The first electrical terminal of the secondary coil is configured for electrical connection to a high-voltage terminal for the spark gap.Type: GrantFiled: May 21, 2015Date of Patent: April 21, 2020Assignee: Robert Bosch GmbHInventor: Werner Steinberger
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Patent number: 10498245Abstract: The invention relates to an integrated magnetic component for a switched mode power converter, which includes a transformer with two transformer core elements (E2, E3) and at least one choke core element (E1, E4). Each core element (E1, E2, E3, E4) comprises two outer legs (120a, 120b) and a flange (122) which connects the outer legs (120a, 120b) to form U-like core elements. Each choke core element (E1, E4) abuts a flange (122) of one of the transformer core elements (E2, E3). The integrated magnetic component (103) includes a first choke winding (123) arranged on a leg (121.1) of a choke core element (E1) and a second choke winding (124) arranged on another leg (121.4) of a choke core element (E4), where one of a primary (P1, P2) or a secondary winding (S1, S2) of the transformer is connected between the choke windings (123, 124) and where all windings (P1, P2, S1, S2, 123, 124) are interconnected to reduce core losses by flux compensation in order to increase power density.Type: GrantFiled: August 17, 2016Date of Patent: December 3, 2019Assignee: DELTA ELECTRONICS (THAILAND) PUBLIC CO., LTD.Inventors: Hugues Douglas Njiende T., Sergey Tikhonov
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Patent number: 10483029Abstract: A core member capable of favorably meeting required characteristics is provided. A core member according to the present invention is obtained by molding a mixture containing soft magnetic powder and a resin. This core member includes a specific portion including, as a specific surface, at least one of an installation surface facing an object on which the core member is to be installed and an interlinkage surface that is intersected by a magnetic flux excited by a coil, and an opposite surface on a side opposite to the specific surface. The specific portion has a higher density than a region of the opposite surface.Type: GrantFiled: June 22, 2015Date of Patent: November 19, 2019Assignees: AutoNetworks Technologies, Ltd., Sumitomo Wiring Systems, Ltd., Sumitomo Electric Industries, Ltd.Inventor: Kazuhiro Inaba
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Patent number: 10410790Abstract: A primary coil which includes a primary winding which is wound around a primary bobbin, and a secondary coil which includes a secondary winding which is separately wound around a secondary bobbin which includes a plurality of sections, are provided, and a winding portion of the secondary coil is configured in a state where a maximum winding height is set as 20% through 30% with respect to an axis length winding length.Type: GrantFiled: May 13, 2015Date of Patent: September 10, 2019Assignee: Mitsubishi Electric CorporationInventors: Shota Yanagi, Takashi Idogawa
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Patent number: 10403428Abstract: In an embodiment, a DC-DC power conversion circuit with a step-down conversion ratio of at least 12:1 is provided. The DC-DC power conversion circuit includes a half-bridge circuit arrangement, a resonant capacitor and a module including a hybrid transformer. The hybrid transformer includes a magnetic core and a primary winding electrically coupled in series with a secondary winding. The module further includes a synchronous rectifier having an output coupled between the primary winding and the secondary winding of the hybrid transformer, and an output capacitor coupled with an output of the secondary winding.Type: GrantFiled: June 29, 2018Date of Patent: September 3, 2019Assignee: Infineon Technologies Austria AGInventors: Christian Rainer, Matteo-Alessandro Kutschak, Otto Wiedenbauer
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Patent number: 10395811Abstract: An inductive sensor includes a core body, a coil wound on the core body, a cavity having a fixed volume within the core body, and an epoxy mixture filling a controlled portion of the fixed volume. The controlled portion of the fixed volume filled with the epoxy mixture controls an inductance of the sensor.Type: GrantFiled: May 18, 2017Date of Patent: August 27, 2019Assignee: Simmonds Precision Products, Inc.Inventor: Sean Postlewaite
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Patent number: 10381916Abstract: A differential and common mode filter for an inverter, comprising an inductor having a core. The core comprises: an upper yoke and a lower yoke which comprise a first magnetic material; a first leg, a second leg and a third leg which extend between the upper and lower yokes and around which a first coil, a second coil, and a third coil are arranged, respectively, wherein at least one portion of the first, second and third legs, when seen in a transverse cross section, is made of one second magnetic material, and wherein the first magnetic material has a magnetic permeability higher than the second magnetic material; at least one unwound leg extending between the upper and lower yokes.Type: GrantFiled: June 28, 2016Date of Patent: August 13, 2019Assignee: ABB Schweiz AGInventor: Fabio Tombelli
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Patent number: 10304624Abstract: A method for manufacturing an electronic component for avoiding electromagnetic interference includes: (a) placing a T-shaped core and an air-core coil in a metal mold; (b) injecting a mixture of a composite magnetic material and a resin into the metal mold so that the T-shaped core and the air-core coil are embedded by the mixture; (c) heating the mixture at a first temperature; (d) adjusting an outer shape while removing excessive mixture; and (e) hardening the mixture. The method may further include a process of polishing an outside of the hardened mixture. The method may further include a process of applying a pressure of 0.1 to 20.0 kg/cm2 to the mixture for adjusting an outer shape of the mixture by a movable punch of a press machine before the hardening process.Type: GrantFiled: October 6, 2017Date of Patent: May 28, 2019Assignee: SUMIDA CORPORATIONInventors: Shinichi Sakamoto, Douglas James Malcolm
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Patent number: 10276296Abstract: A coil component includes: a pillar part; first and second rectangular planar parts, each having long sides L, short sides S, and thickness T; a coil formed around the pillar part; two terminal electrodes electrically connected to both ends of the coil; and an outer sheath containing magnetic grains and resin material and covering the coil at least partially; wherein the thickness PL in the L direction and thickness PS in the S direction, of the outer sheath, in a section cut across the center of the pillar part and in parallel with the LS planes, satisfy the relationship of PL<PS.Type: GrantFiled: July 28, 2015Date of Patent: April 30, 2019Assignee: TAIYO YUDEN CO., LTDInventors: Hidenori Aoki, Masashi Kuwahara, Hideki Ogawa
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Patent number: 10224141Abstract: A coupled inductor comprises an annular core 1 and coils 2a, 2b wound around the core. The annular core 1 includes a sendust core having a maximum differential permeability that is equal to or greater than 30.Type: GrantFiled: September 15, 2017Date of Patent: March 5, 2019Assignee: TAMURA CORPORATIONInventors: Naoki Inoue, Toshikazu Ninomiya
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Patent number: 10181795Abstract: Controller and method for a power converter. For example, the controller includes a first controller terminal coupled to a gate terminal of a transistor. The transistor further includes a drain terminal and a source terminal, and the first controller terminal is at a first voltage as a first function of time. Additionally, the controller includes a second controller terminal coupled to the source terminal. The second controller terminal is at a second voltage as a second function of time. Moreover, the controller includes a third controller terminal coupled to a first resistor terminal of a resistor. The resistor further includes a second resistor terminal, and the third controller terminal is at a third voltage as a third function of time. Also, the controller includes a fourth controller terminal coupled to a first capacitor terminal of a capacitor.Type: GrantFiled: May 10, 2017Date of Patent: January 15, 2019Assignee: On-Bright Electronics (Shanghai) Co., Ltd.Inventors: Liqiang Zhu, Lieyi Fang
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Patent number: 10163561Abstract: A distributed planar inductor is provided with energy storage components featuring high energy storage density, multilayer winding and low copper losses. The inductor includes a magnetic core with a plurality of vertically oriented posts, a plurality of horizontally oriented plates coupled to define an interior, and a conductive winding extending through the interior. The vertical posts each include a plurality of energy storage elements coplanar in orientation with respect to the winding and having a substantially two dimensional structure. The conductive winding may comprise co-planar winding tracks extending through the interior, for example vertically coupled in parallel. A set of co-planar winding tracks may correspond to respective layers in a multilayer printed circuit board, and for example may comprise printed circuit board tracks vertically interconnected by vias extending there-through.Type: GrantFiled: June 13, 2016Date of Patent: December 25, 2018Assignee: Bel Power Solutions Inc.Inventor: Ivan Feno
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Patent number: 10163555Abstract: A coil unit includes a ferrite including a coil base in a form of a frame, on which a coil is arranged, and formed from a plurality of divided ferrites. The plurality of divided ferrites include a first divided ferrite and a second divided ferrite which form a corner piece and a third divided ferrite and a fourth divided ferrite which form a side piece.Type: GrantFiled: June 30, 2016Date of Patent: December 25, 2018Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroaki Yuasa, Shuhei Ejima
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Patent number: 10141104Abstract: A contactless connector is provided and includes an inductive coupling element, a first contact lead, a second contact lead, a base plate, and an outer ferrite element. The inductive coupling element includes a plurality of windings, and the first contact lead and the second contact lead are connected to the plurality of windings and carry electric currents in opposing directions. The base plate includes a lead receiving passageway receiving both the first contact lead and the second contact lead, and the outer ferrite element is magnetically coupled to the base plate and partially surrounds the inductive coupling element.Type: GrantFiled: June 15, 2015Date of Patent: November 27, 2018Assignee: TE Connectivity Nederland B.V.Inventors: Gied Habraken, Dirk-Jan Riezebos, Gils Van Wijnand, Peter Dirk Jaeger, Saoer Sinaga
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Patent number: 10134523Abstract: A coil component has a core part 10 composing a closed magnetic path through which a closed loop of a magnetic flux passes, the magnetic flux being generated by two coils 14A, 14B that are arranged in parallel, and generate a magnetic field, and the core part 10 has a pair of I-type base cores 11A, 11B facing each other, and a pair of coupling core parts 11C, 11D. The coupling core parts 11C, 11D are each formed by linearly aligning three unit coupling cores 12A to 12F, and each of these cores 12A to 12F is formed into a configuration in which a column-shaped projection is provided on a core body, and a two-stage gap including a small gap and a large gap is to be formed mutually in a space in the adjacent unit cores 11A, 11B, and 12A to 12F by the configuration.Type: GrantFiled: October 6, 2016Date of Patent: November 20, 2018Assignee: SUMIDA CORPORATIONInventors: Hiroshi Kawashima, Takayuki Yamaguchi
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Patent number: 10026543Abstract: A coil component includes a core including a winding portion and a flange portion extending from a first end of the winding portion, a coil wound around the winding portion, a lead formed at the flange portion, and a cover coupled to the flange portion and covering at least a portion of the coil.Type: GrantFiled: March 17, 2016Date of Patent: July 17, 2018Assignee: SAMSUNG ELECTRO-MECHANICS CO., LTD.Inventors: Hyung Ho Kim, Jae Kwang Kim, Sang Ho Shin
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Patent number: 9991043Abstract: An integrated magnetic assembly includes a magnetic core, an input winding inductively coupled to the magnetic core, a first output winding inductively coupled to the magnetic core, and a second output winding inductively coupled to the magnetic core. The magnetic core includes first and second non-winding legs, and first and second winding legs. The first and second non-winding legs are spaced apart from one another, and the magnetic core defines an opening between the first and second non-winding legs. The input winding extends through the opening between the first and second non-winding legs, and is wound around each of the first and second winding legs. The first output winding is wound around the first winding leg. The second output winding is wound around the second winding leg.Type: GrantFiled: March 12, 2014Date of Patent: June 5, 2018Assignee: General Electric CompanyInventors: Joao Luiz Andres, Jouni Timo Uusitalo, Arturo Silva
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Patent number: 9969282Abstract: Invention described herein relates to wireless power transfer systems and methods that efficiently and safely transfer power to electronic devices. In an aspect of the invention, an apparatus for wirelessly receiving power is provided. The apparatus comprises a receiver circuit comprising a receiver coil configured to receive wireless power from a wireless power transmitter via a magnetic field sufficient to charge or power a load of the apparatus. The receiver circuit further comprises a ferrite material having a first side coupled to the receiver coil. The apparatus further comprises a first heat exchanger coupled to a second side of the ferrite material.Type: GrantFiled: March 25, 2016Date of Patent: May 15, 2018Assignee: QUALCOMM IncorporatedInventors: Edward van Boheemen, Simon Islinger, Felix Weidner, Michael Werner
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Patent number: 9941045Abstract: A coil former, also referred to herein as a bobbin, is provided for use in conduction-cooled magnetic components that contain an air gap. The diameter of the disclosed bobbin is increased and ribs/splines or tabs are created to keep the winding centered about the core center post while allowing thermally conductive silicone-based or equivalent encapsulant to fill the voids between the coil former and the core, the coil former and the windings and/or both depending on the placement of the locating tabs. The disclosed bobbin may be fabricated from traditional injection molding resins or from high-thermal conductivity resins. As a result of the disclosed bobbin designs, the achievable power density is increased while maintaining acceptable temperatures.Type: GrantFiled: November 27, 2013Date of Patent: April 10, 2018Assignee: Tesla, Inc.Inventors: Jennifer D Pollock, William T. Chi, Don Chiu
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Patent number: 9882543Abstract: The technology described in this document can be embodied in an apparatus that includes at least four magnetic cores, wherein each core is for supporting an inductor of a filter circuit. Each of the cores include a first section, and a second section separated from the first section by an adhesive layer. The apparatus also includes an air-core structure to store magnetic energy, the air-core structure including a set of focusing projections that define a hollow cavity. The individual focusing projections of the set are disposed on different sides of the hollow cavity to focus magnetic field from the at least four magnetic cores through the hollow cavity.Type: GrantFiled: May 7, 2015Date of Patent: January 30, 2018Assignee: Bose CorporationInventors: Ali Mohammadpour, Michael B. Nussbaum, Remco Terwal
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Patent number: 9872626Abstract: A printed circuit board assembly includes a printed circuit board and a ferrite. The printed circuit board has a substantially planar top surface and a substantially planar bottom surface. The ferrite has an annular cross section that defines a channel. The ferrite is positioned on the printed circuit board such that a portion of the plurality of traces passes through the channel.Type: GrantFiled: November 6, 2015Date of Patent: January 23, 2018Assignee: WELCH ALLYN, INC.Inventors: Paul Delucia, Alan S. Knieriem, David M. Babson, David M. Fallat
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Patent number: 9805856Abstract: A magnetic core (50) has a core shaft part which is inserted into a bobbin part, and configures a magnetic path of magnetic flux formed by a coil (40); the magnetic core (50) is configured by combining a pair of magnetic components (51, 52); the magnetic components (51, 52) have core ends formed so as to cross a core shaft part; the base part (20) has a fitting part which fits with at least one of the pair of core ends, when the core shaft part is inserted into the bobbin part; and the coil component (100) is characterized in that the pair of magnetic components (51, 52) and the bobbin base (10) are fixed to each other, while being bound by a sheet-like fixation member (70) which extends over the core end and the base part having been fitted to each other.Type: GrantFiled: May 29, 2015Date of Patent: October 31, 2017Assignee: SUMIDA CORPORATIONInventor: Naoki Sasaki
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Patent number: 9679694Abstract: A manufacturing method of a reactor includes: assembling an assembly constituted by a coil and a bobbin by inserting the bobbin, which includes a tube portion and a flange portion, through the coil so that a tip of the tube portion protrudes from the coil; forming a cavity by installing the assembly in a first die so that a portion of a coil lateral face comes into contact with a cavity face of the first die, and closing a second die so that the second die is opposed to the first die; and extending first press rods from a cavity face of the second die toward the bobbin in the cavity, and injecting a resin into the cavity while pressing both ends of the bobbin in an axial direction of the coil from an opposite side to the portion of the coil lateral face.Type: GrantFiled: December 17, 2013Date of Patent: June 13, 2017Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Akio Kitami, Takashi Atsumi, Nobuki Shinohara, Takeshi Okada
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Patent number: 9627125Abstract: Single phase inductors have non-linear inductance values, and M-phase coupled inductors having non-linear leakage inductance values. Each inductor includes, for example, at least one of the following: a saturable magnetic element, a gap of non-uniform thickness, a core formed of a distributed gap material, or a non-homogeneous core. A DC-to-DC converter includes an inductor having a non-linear inductance value, a switching subsystem, and an output filer. Another DC-to-DC converter includes an output filter, a coupled inductor having non-linear leakage inductance values, and switching subsystems.Type: GrantFiled: September 15, 2014Date of Patent: April 18, 2017Assignee: Volterra Semiconductor LLCInventors: Alexandr Ikriannikov, Ognjen Djekic
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Patent number: 9613745Abstract: In some embodiments, the instant invention can provide an electrical system that at least includes the following: a three-phase inductor, having: a core, having: at least one first core segment, having a first shape; at least one second core segment, having a second shape; at least one third core segment, having a third shape; where the at least one first core segment, the at least one second core segment, and the at least one third core segment are configured to be: separate from each other and adjustable relative to each other; and where the core is configured so that differential mode inductance flux paths during the operation of the three-phase inductor depend on the first shape of the at least one first core segment, the second shape of the at least one second core segment, and the third shape of the at least one third core segment.Type: GrantFiled: October 13, 2014Date of Patent: April 4, 2017Assignee: MTE CorporationInventor: Todd Shudarek
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Patent number: RE47976Abstract: An Inductive Power Transfer (IPT) pick-up apparatus includes a magnetically permeable core, a first coil, being wound about the core so as to be inductive coupled therewith such that a current induced in the first coil is most sensitive to a first directional component of magnetic flux and a second coil, being wound about the core so as to be inductively coupled therewith such that a current induced in the second coil is most sensitive to a second directional component of magnetic flux. The first directional component is substantially orthogonal to the second directional component.Type: GrantFiled: October 31, 2014Date of Patent: May 5, 2020Assignee: Auckland Uniservices Ltd.Inventors: John Talbot Boys, Grant Anthony Covic, Grant Arthur John Elliott