With Closed Core Interrupted By An Air Gap Patents (Class 336/178)
  • Patent number: 7679482
    Abstract: An inductor includes a first magnetic substance core which has a middle leg, a first outer leg, a second outer leg, and a body portion interconnecting the middle leg, the first outer leg and the second outer leg, and a second magnetic substance core which is arranged to be opposed to the first magnetic substance core. A first conductor is arranged in a first space which is formed by the middle leg, the first outer leg, part of the body portion, and the second magnetic substance core. A second conductor is arranged in a second space which is formed by the middle leg, the second outer leg, part of the body portion, and the second magnetic substance core. The middle leg is formed with a region which is lower in height than the first outer leg, in the same direction as the longitudinal direction of the first outer leg.
    Type: Grant
    Filed: June 5, 2008
    Date of Patent: March 16, 2010
    Assignee: NEC Tokin Corporation
    Inventors: Seiichi Yamada, Okikuni Takahata, Hiroyuki Kamata, Fumishirou Tsuda, Masahiro Kondo
  • Publication number: 20100039202
    Abstract: A magnetic element includes a conducting winding structure, first and second magnetic parts, and first and second side posts. The first and second magnetic parts have first and second central posts that are aligned with each other. The first side post is disposed on an edge of the first or second magnetic part. The second side post is disposed on another edge of the first or second magnetic part where no side post is disposed or the first side post is not aligned with. The conducting winding structure is sandwiched between the first and second magnetic parts. The first and second side posts are aligned with corresponding edges wherein no side post is disposed. Consequently, the overall height of the first and second central post is less than the height of the first or second side post and an air gap is defined between the first and second central post.
    Type: Application
    Filed: November 25, 2008
    Publication date: February 18, 2010
    Applicant: DELTA ELECTRONICS, INC.
    Inventors: Hsin-Wei Tsai, Shih-Hsien Chang
  • Publication number: 20090284337
    Abstract: Disclosed is a choke transformer used in liquid crystal display (LCD) backlight driver, comprising a winding base on which a plurality of spacers are formed and having a hollow structure, a core received within the winding base and a plurality of windings wound between two neighboring ones of the plurality of spacers as a winding set, each winding set having windings of different characteristics; and is characterized in that an air gap is provided between the winding base having the hollow structure and the core. With such devised choke transformer, a higher endurable voltage is achieved. Further, the characteristics of prolonged lifetime, reduced cost, smaller dimension and saved installation space may be achieved with the choke transformer.
    Type: Application
    Filed: July 23, 2009
    Publication date: November 19, 2009
    Inventors: Cheng-Chia Hsu, Teng-Kang Chang
  • Patent number: 7617590
    Abstract: A manufacturing method of an embedded inductor includes the steps of providing a magnetic plastic material, disposing at least one coil into a mold, and injecting or pressing the magnetic plastic material into the mold to form a magnetic body encapsulating the coil. An embedded inductor includes at least one magnetic body encapsulating the coil by injecting molding or pressing molding.
    Type: Grant
    Filed: January 9, 2008
    Date of Patent: November 17, 2009
    Assignee: Delta Electronics, Inc.
    Inventors: Cheng-Hong Lee, Yu-Lin Hsueh, Yi-Hong Huang
  • Patent number: 7607216
    Abstract: A multilayer composite including a core made of a magnetic ceramic sintered compact disposed therein, and shrinkage restraining layers including an inorganic powder that is not substantially sintered at the sintering temperature of the green ceramic layers are sintered in order to reduce the difference in shrinkage behavior during firing between the core and the green ceramic layers.
    Type: Grant
    Filed: April 16, 2007
    Date of Patent: October 27, 2009
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Ryuichiro Wada, Tetsuya Ikeda
  • Patent number: 7584533
    Abstract: A damascene process is utilized to fabricate the segmented magnetic core elements of an integrated circuit inductor structure. The magnetic core is electroplated from a seed layer that is conformal with a permanent dielectric mold that results in sidewall plating defining an easy magnetic axis. The hard axis runs parallel to the longitudinal axis of the core and the inductor coils are orthogonal to the core's longitudinal axis. The magnetic field generated by the inductor coils is, therefore, parallel and self-aligned to the hard magnetic axis. The easy axis can be enhanced by electroplating in an applied magnetic field parallel to the easy axis.
    Type: Grant
    Filed: October 10, 2007
    Date of Patent: September 8, 2009
    Assignee: National Semiconductor Corporation
    Inventors: Peter Smeys, Peter Johnson, Andrei Papou
  • Publication number: 20090212895
    Abstract: Swinging choke with a winding body, a core, which is integrated into the winding body such that the core forms at least one air gap in the winding body, at least one main winding which is wound onto the winding body, wherein the main winding is designed for a high voltage, and at least one ancillary winding the number of turns of which is designed such that a low voltage can be tapped and which is arranged above or close to the air gap.
    Type: Application
    Filed: June 29, 2006
    Publication date: August 27, 2009
    Applicant: VOGT ELECTRONIC COMPONENTS GMBH
    Inventors: Karl Gerhard, Walter Blaschke, Dietmar Kropfmuller
  • Patent number: 7579936
    Abstract: Disclosed is a choke transformer used in liquid crystal display (LCD) backlight driver, comprising a winding base on which a plurality of spacers are formed and having a hollow structure, a core received within the winding base and a plurality of windings wound between two neighboring ones of the plurality of spacers as a winding set, each winding set having windings of different characteristics; and is characterized in that an air gap is provided between the winding base having the hollow structure and the core. With such devised choke transformer, a higher endurable voltage is achieved. Further, the characteristics of prolonged lifetime, reduced cost, smaller dimension and saved installation space may be achieved with the choke transformer.
    Type: Grant
    Filed: June 13, 2005
    Date of Patent: August 25, 2009
    Assignee: Logah Technology Corp.
    Inventors: Cheng-Chia Hsu, Teng-Kang Chang
  • Publication number: 20090207576
    Abstract: An embodiment is an inductor that may include a slotted magnetic material to decrease eddy currents therein that may limit the operation of the inductor at high frequency. An embodiment may employ electro- or electroless plating techniques to form a layer or layers of magnetic material within the slotted magnetic material structure, and in particular those magnetic material layers adjacent to insulator layers.
    Type: Application
    Filed: March 18, 2009
    Publication date: August 20, 2009
    Applicant: INTEL CORPORATION
    Inventors: Donald S. Gardner, Gerhard Schrom, Peter Hazucha, Fabrice Paillet, Tanay Karnik
  • Patent number: 7573362
    Abstract: A power inductor assembly includes and multiple coil sections disposed upon a mounting frame. Multiple winding sections each encircle one of the multiple core sections and a portion of the mounting frame. Air gap spacers separate adjacent core sections. The arrangement facilitates removal of thermal energy from the magnetic core. Lamination build direction normal to inductor mounting surface minimizes eddy current losses.
    Type: Grant
    Filed: October 11, 2005
    Date of Patent: August 11, 2009
    Assignee: Hamilton Sunstrand Corporation
    Inventors: Clifford G. Thiel, Darin Driessen, Debabrata Pal, Frank Feng
  • Patent number: 7568278
    Abstract: A method for manufacturing an inductor using a system-in-package (SIP) includes forming a first penetration electrode in a silicon substrate; depositing an insulating film on a first surface of the silicon substrate, and patterning the insulating film to form an inductor hole and a second penetration hole aligned with the first penetration hole; forming an inductor in the inductor hole and a second penetration electrode in the second penetration hole; and depositing a protective film on the insulating film and performing a back grind process such that the first penetration electrode is exposed from a second surface of the silicon substrate, the second surface being opposed to the first surface.
    Type: Grant
    Filed: September 5, 2007
    Date of Patent: August 4, 2009
    Assignee: Dongbu Hitek Co., Ltd.
    Inventor: Jae-Won Han
  • Patent number: 7567163
    Abstract: A low cost, low profile, small size and high performance inductive device for use in, e.g., electronic circuits. In one exemplary embodiment, the device includes a ferrite core comprising multiple inductors and optimized for electrical and magnetic performance. Improvements in performance are obtained by, inter alia, control of the properties of the gap region(s) as well as placement of the windings relative to the gap. The magnetic path properties of the inductors at the ends of the device are also optionally controllable so as to provide precise matching of inductances. Optionally, the device is also self-leaded, thereby simplifying its installation and mating to a parent device (e.g., PCB). Methods for manufacturing and utilizing the device are also disclosed.
    Type: Grant
    Filed: August 26, 2005
    Date of Patent: July 28, 2009
    Assignee: Pulse Engineering, Inc.
    Inventors: Majid Dadafshar, Francisco Michel
  • Publication number: 20090096565
    Abstract: A transformer or inductor includes a core, a printed circuit board, a frame and a gapping plate. The core is positioned in a first plane A winding is located on top of a portion of the core. The frame is positioned in a second plane and the frame is located on top of the winding and has a hole. The gapping plate resides in the second plane and is disposed within the hole of the frame. The gapping plate has a smaller area than the hole of the frame and this creates a gap between the gapping plate and the frame. The magnetic flux generated during operation of the transformer or inductor radiates in a direction perpendicular to the first plane and the second plane.
    Type: Application
    Filed: October 16, 2007
    Publication date: April 16, 2009
    Applicant: Comarco Wireless Technologies, Inc.
    Inventor: Thomas W. Lanni
  • Patent number: 7508290
    Abstract: An inductive component, for the formation of a magnetic circuit has at least one wire winding and at least one core with a ferromagnetic core material. The core comprises a gap and at least one further gap to interrupt the magnetic circuit. The inductive component is characterized in that the gaps each have a gap width of at least 1.0 mm. The core comprises two pieces, for example, which are arranged opposed to each other across the gaps and separated from each other by the gap width. The component is advantageously symmetrical with an essentially equal gap width for the gaps. A miniaturized inductive component is possible by the use of a hire winding made from high frequency braided wire and core material capable of accepting high frequencies, which has a high Q-factor even on a high power throughput and thus low electrical losses. In order to increase the Q-factor, the inductive component also has a cooling device for cooling the wire winding.
    Type: Grant
    Filed: July 21, 2003
    Date of Patent: March 24, 2009
    Assignee: Siemens Aktiengesellschaft
    Inventors: Martin Honsberg-Riedl, Johann Otto, Eckhard Wolfgang
  • Publication number: 20090040001
    Abstract: The invention relates to a power converter (1) comprising a magnetic core (3) and a plurality of sub-converters each having a primary winding (17, 19) and a secondary winding. The magnetic core (3) comprises an inner leg (7) and a plurality of outer legs (5, 9), each of the outer legs (5, 9) having a gap (11, 13) formed therein. The primary winding (17) of one sub-converter is wound around an outer leg and the primary winding (19) of another sub-converter is wound around another outer leg. The primary windings (17, 19) are formed from a unitary winding (21) which is wound around the legs (5, 7, 9) in a continuous fashion. The primary windings (17, 19) are mounted on a printed circuit board (PCB) (15) and interconnects between turns of the primary windings are achieved using vias (27, 29) at the ends (23, 25) of the unitary winding. The vias may be conveniently placed in the corner sections or the PCB (15).
    Type: Application
    Filed: October 10, 2006
    Publication date: February 12, 2009
    Inventors: George Young, Peter Michael Meaney
  • Publication number: 20090038142
    Abstract: The claimed invention pertains to methods of forming one or more inductors on a semiconductor substrate. In one embodiment, a method of forming an array of inductor core elements on a semiconductor substrate that includes integrated circuits is disclosed. A first set of spaced apart metallic core elements are formed over the substrate. Isolation sidewalls are then formed on side surfaces of the core elements. Afterward, a second set of metallic core elements are formed over the substrate. In some embodiments, at least one core element of the second set of core elements is positioned in a space between an associated adjacent pair of core elements from the first set of core elements. The first and second sets of core elements are substantially co-planar and interleaved such that only the isolation sidewalls separate adjacent core elements.
    Type: Application
    Filed: October 13, 2008
    Publication date: February 12, 2009
    Applicant: NATIONAL SEMICONDUCTOR CORPORATION
    Inventors: Peter J. HOPPER, Peter JOHNSON, Peter SMEYS, Andrei PAPOU
  • Patent number: 7489219
    Abstract: A power inductor includes a first magnetic core having first and second ends. The first magnetic core includes ferrite bead core material. An inner cavity arranged in the first magnetic core extends from the first end to the second end. A conductor passes through the cavity. A slotted air gap arranged in the first magnetic core material extends from the first end to the second end. A second magnetic core is one of located in and adjacent to the air gap and has a permeability that is lower than the first magnetic core.
    Type: Grant
    Filed: December 22, 2003
    Date of Patent: February 10, 2009
    Assignee: Marvell World Trade Ltd.
    Inventor: Sehat Satardja
  • Patent number: 7479861
    Abstract: Fixtures (27) at a doorway of a landing are formed integrally with a frame (17). Power is provided by an inductive coupler (32) having a core (70) and primary (75). The core is thin ferrite and extend significantly beyond the coils in the plane the coils are wound, to provide en extremely low resistance path for the efficient transfer of AC power.
    Type: Grant
    Filed: June 10, 2003
    Date of Patent: January 20, 2009
    Assignee: Otis Elevator Company
    Inventors: Bruce E. Zepke, William A. Veronesi, Joseph Zacchio, Paul A. Stucky, Dennis W. Bellamy, Christian M. Netter, Alberto Vecchiotti, Adriana H. Bacellar, Luiz F. Bacellar, Deborah C. Haas
  • Patent number: 7471183
    Abstract: There is provided a joint structure of a wound iron core in which iron core characteristics can be enhanced by improving the distribution of magnetic flux within an iron core. A wound iron core is formed to provide a joining structure or a butt joining structure and a lap joining structure disposed in an appropriate arrangement in which the a margin of overlapping is more increased as being closer to an outer periphery from an inner periphery of the iron core, taking a distribution of magnetic flux density within the iron core into consideration.
    Type: Grant
    Filed: October 10, 2007
    Date of Patent: December 30, 2008
    Assignee: Hitachi Industrial Equipment Systems Co., Ltd.
    Inventors: Kouji Yamashita, Youji Matsuda, Kazuo Nishiyama, Masao Hosokawa, Kazuyuki Fukui, Hidemasa Yamaguchi, Tooru Honma, Hiroyuki Endou, Makoto Shinohara
  • Publication number: 20080309299
    Abstract: An embodiment of an inductor assembly includes a core, a first conductor, and a second conductor. The core includes first and second members, a first group of one or more forms extending between the members, a second group of one or more forms extending between the members, and an isolating region that magnetically isolates the first group of forms from the second group of forms. The first conductor is wound about a first one of the forms in the first group, and the second conductor is wound about a second one of the forms in the second group. Such an inductor assembly may allow both coupled and uncoupled inductors to be disposed on a common core, thus potentially reducing the cost and size of the inductors as compared to the coupled inductors being disposed on one core and the uncoupled inductors being disposed on another core.
    Type: Application
    Filed: June 9, 2008
    Publication date: December 18, 2008
    Applicant: INTERSIL AMERICAS INC.
    Inventors: Jia WEI, Jason HOUSTON
  • Patent number: 7449985
    Abstract: A problem to be solved is to stabilize temperature characteristics in various characteristics of a magnetic element. A magnetic element has a coil formed by winding a conductor, EP cores constituted of a magnetic material and passing magnetic flux generated in the coil, a solid part provided between EP cores opposing each other among the EP cores, and having a ceramics material or a resin material, in which the solid part is in contact with opposing faces of the respective opposing EP cores, and the solid part is provided with a thickness dimension ranging from 3 ?m to 30 ?m.
    Type: Grant
    Filed: February 1, 2006
    Date of Patent: November 11, 2008
    Assignee: Sumida Corporation
    Inventors: Yuichiro Urano, Fumihito Meguro, Yoshio Kawahata
  • Patent number: 7443275
    Abstract: A device for absorbing electrical noise on cables containing a housing comprising a pair of halfshells is disclosed. A grooved ferrite component resides within each halfshell. Flat tabs that come to rest between facing surfaces of the ferrite components when the housing is closed are formed onto the housing, thereby creating a ferrite component that has a defined air gap.
    Type: Grant
    Filed: May 27, 2004
    Date of Patent: October 28, 2008
    Assignee: Wurth Elektronik eiSos GmbH & Co. KG
    Inventor: Oliver Konz
  • Publication number: 20080212341
    Abstract: A DC-DC converter using a plurality of transformers capable of decreasing the loss, preventing heat generation of transformers, and improving the heat transfer property of the core, and an integrated type transformer used in this DC-DC converter. A terminal T1 in which a negative electromotive force is generated and a terminal TR2 in which a positive electromotive force is generated, while a switching element Q1 is conducting, are connected at a node N1. An output coil L1 and output terminals TO1 and TO2 are provided on a current route shared by transformers T1 and T2. Diodes D1 and D2 are respectively inserted in a forward direction from a node N3 toward a terminal TR3 and in a forward direction from the node N3 toward a terminal TR4. An operation of a first transformer and an operation of a second transformer are respectively assigned to a flyback operation and a forward operation.
    Type: Application
    Filed: October 16, 2007
    Publication date: September 4, 2008
    Applicant: Kabushiki Kaisha Toyota Jidoshokki
    Inventor: Sergey Moiseev
  • Patent number: 7412766
    Abstract: A method of fabricating a coil-embedded inductor provides steps for obtaining uniform density of coil-embedded inductor. The cavity of a first die is filled with dust before being flipped, and then filled with dust a second time. The dust in the cavity is pressed only once for improving the density.
    Type: Grant
    Filed: July 6, 2005
    Date of Patent: August 19, 2008
    Assignee: Delta Electronics, Inc.
    Inventors: Ming-Shan Shiu, Cheng-Hong Lee
  • Patent number: 7375607
    Abstract: A DC/DC converter includes an input filter, a half-bridge converter without PWM (Pulse Width Modulation) control function, a synchronous rectifier, an output capacitor, and a DC transformer. The DC transformer includes a magnetic core, a primary winding, a first secondary winding, and a second secondary winding. The magnetic core of the DC transformer includes a first leg, a second leg having a first air gap, and a third leg having a second air gap. The first secondary winding is wound on the first leg and the second leg, and induces a first inductance by the first air gap. The second secondary winding is wound on the first leg and the third leg, and induces a second inductance by the second air gap.
    Type: Grant
    Filed: September 30, 2004
    Date of Patent: May 20, 2008
    Assignee: Hon Hai Precision Industry Co., Ltd.
    Inventors: Chi-Hsiung Lee, Chau-Tung Fan-Chiang
  • Publication number: 20080094162
    Abstract: An electrical current sensor comprises a magnetic circuit with an air-gap, a magnetic field sensor positioned in the air-gap, and a secondary coil surrounding a branch of the magnetic circuit. The magnetic circuit comprises at least two parts (18, 20) that are assembled together, a branch portion (45, 46) of each part being insertably received in a central cavity of the secondary coil in an axial direction (A). The air-gap (30) is arranged between overlapping branch portions of each magnetic field circuit part.
    Type: Application
    Filed: July 6, 2005
    Publication date: April 24, 2008
    Inventors: Marc Schaerrer, Pascal Morel, Bernard Richard, Pierre Cattaneo
  • Patent number: 7345567
    Abstract: Variation in inductance and leakage inductance between the secondary windings is reduced thereby making lamp currents uniform and thus preventing the occurrence of uneven brightness. A two-output inverter transformer comprises a bobbin having a primary winding wound around the middle and secondary windings wound on both sides thereof and having a pole-like core inserted into its winding shaft. A rectangle frame-like core is placed to surround the primary and secondary windings such that the pole-like core is opposite the rectangle frame-like core with a gap sheet interposed at either end. Their sizes are set such that L2?L1>2 t, where L1 is the length of the rectangle frame-like core, L2 is the length of the pole-like core, and t is the thickness of the gap sheet, and they are so combined that the pole-like core protrudes evenly from the opposite ends of the rectangle frame-like core.
    Type: Grant
    Filed: June 1, 2007
    Date of Patent: March 18, 2008
    Assignee: FDK Corporation
    Inventors: Akihiro Fujii, Toru Hirohashi, Nobuaki Ito, Kiyoshi Hironaka, Katsuo Yamada, Akihiro Sudo, Kenichiro Suzuki
  • Publication number: 20080012677
    Abstract: In a circuit breaker, a current transformer for fault powering trip unit electronics and sensing low currents and high currents includes a core with solid laminations and gapped laminations to sense a wide range of currents from locked-rotor currents to high, instantaneous short-circuit currents in a single current transformer. The current transformer can also fault power trip unit electronics without requiring an additional current transformer. The operating range of the circuit breaker is significantly enhanced compared to existing breakers that can sense only a limited range of current levels.
    Type: Application
    Filed: June 15, 2007
    Publication date: January 17, 2008
    Inventors: Susan Jean Walker Colsch, David Joseph Dunne, Kevin John Malo, Richard Allen Studer
  • Publication number: 20070285201
    Abstract: To provide a structure capable of securing satisfactory induction coupling efficiency and high reliability in manufacturing an induction coupling apparatus used in power line carrier communication, the induction coupling apparatus having a magnetic core formed from a first core element part and a second core element part so that a gap would be formed between the core element parts, includes: a core parallel moving mechanism for carrying out relative and parallel movement of the first core element part and the second core element part in a direction that the length of the gap varies; and a predetermined gap length regulating member for limiting parallel movement in a direction that the first core element part and the second core element part approach each other to regulate the gap length to the predetermined gap length in the case that the core parallel moving mechanism is used for the parallel movement.
    Type: Application
    Filed: March 16, 2007
    Publication date: December 13, 2007
    Applicant: Mitsubishi Electric Corporation
    Inventors: Nobuyuki Zumoto, Hiroshi Isoya, Takao Tsurimoto, Yuichiro Murata, Youichi Hisamori
  • Patent number: 7307504
    Abstract: A current transformer includes a CT core having a central opening, a height, a width, inner and outer radii, and a secondary winding disposed about the CT core. The CT core is formed from a winding of an elongated length of taped steel having a reluctance and a width. The CT core height corresponds to the taped steel width. The CT core width is equal to the difference between the outer and inner radii. An air gap having a reluctance, a width and a depth is disposed in the CT core. The depth is along a portion of the CT core height. The air gap width is substantially smaller than the CT core height and width. The air gap reluctance is substantially greater than the taped steel reluctance. The CT core has a permeability resulting from being annealed at a temperature of 1450 to 1550° F. for one hour.
    Type: Grant
    Filed: January 19, 2007
    Date of Patent: December 11, 2007
    Assignee: Eaton Corporation
    Inventors: Harry J. Carlino, James L. Lagree, Todd M. Shaak
  • Patent number: 7295092
    Abstract: A magnetic component includes a first monolithic core structure having a plurality of magnetic layers and at least one nonmagnetic layer separating one of the plurality of magnetic layers from another of the plurality of magnetic layers. A first opening extends through the first core structure, and a conductive element establishes a conductive path through the first opening, wherein the nonmagnetic layer separates the conductive element from one of the magnetic layers.
    Type: Grant
    Filed: December 15, 2003
    Date of Patent: November 13, 2007
    Assignee: Cooper Technologies Company
    Inventors: Brent Alan Elliott, Robert James Bogert, Renford LaGuardia Hanley
  • Patent number: 7292128
    Abstract: A single piece core structure for magnetic components that is formed without utilizing insulating spacer materials and bonding materials.
    Type: Grant
    Filed: February 15, 2006
    Date of Patent: November 6, 2007
    Assignee: Cooper Technologies Company
    Inventor: Renford LaGuardia Hanley
  • Patent number: 7236076
    Abstract: An electric component having a variable air gap effect comprises two cores having a magnetic field air gap disposed at the connecting position of the two cores, and a coil wound around the cores and disposed at the installing position of the magnetic field air gap, and at least one core includes at least one magnetism generating end disposed at the magnetic field air gap and a magnetic flux section coupled to the magnetism generating end, and the cores also includes at least one air gap opening, such that the air gap opening changes the path and direction of the magnetic lines and provides a variable air gap according to the magnetic field air gap, so as to improve the electric functions of the electric component.
    Type: Grant
    Filed: November 16, 2005
    Date of Patent: June 26, 2007
    Assignee: Jung Fong Electronics Co., Ltd.
    Inventor: Mu-Tu Lee
  • Patent number: 7218196
    Abstract: A noncontact coupler comprising a pair of magnetic cores 1, 1 each having a U-shaped open magnetic path, a primary coil L1 and secondary coil L2 being wound around said cores 1, 1 separately respectively, said coupler transmitting AC electric power between said primary and secondary coils L1, L2 by means of an annular closed magnetic path B formed by opposing in proximity both open magnetic face sides of said cores, wherein said primary and secondary magnetic cores 1, 1 are respectively split at least at their sides facing to each other, and a gap forming a spatial magnetic path is interposed between said split pieces. A diameter a of a medium leg 51 positioned inside an annular groove 52 around in which the coils L1, L2 are wound (housed) is set almost equal to a width b of the annular groove 52. These provide effects of lightening a noncontact coupler while securing its performance and improving handleability with enhancing tolerance for positioning of the primary and secondary cores.
    Type: Grant
    Filed: February 14, 2002
    Date of Patent: May 15, 2007
    Assignee: FDK Corporation
    Inventors: Fumiaki Nakao, Yoshio Matsuo, Mikio Kitaoka, Katsuo Yamada, Hiroshi Sakamoto
  • Patent number: 7142081
    Abstract: An electrical inductor assembly has a plurality of three-phase inductors on a common core. Each inductor includes three coils wound around separate legs of the core. Core bridges extend across the legs to provide an inter-leg path for the magnetic flux produced by each coil. The magnetic flux from all the coils of adjacent inductors flows through a common core bridge in a manner wherein the magnetic flux in the common core bridge is less than the sum of the magnetic fluxes in each leg.
    Type: Grant
    Filed: May 3, 2005
    Date of Patent: November 28, 2006
    Assignee: MTE Corporation
    Inventor: Todd A. Shudarek
  • Patent number: 7136293
    Abstract: A full wave DC/DC converter magnetically integrates into the transformer assembly the functions of the resonant inductor, magnetizing inductor and the output filter inductor. The primary and the secondary windings are assembled on a gapped center leg of an E-core, while two output filter windings with an equal number of turns are assembled on gapped left and gapped opposed side legs of the E-core. The length of the gaps in the side legs is selected so that the DC current does not saturate the side legs. The two filter windings are connected in series and are oppositely polarized so that the voltages induced in these windings by the primary winding flux cancel each other.
    Type: Grant
    Filed: June 24, 2004
    Date of Patent: November 14, 2006
    Inventors: Roumen D. Petkov, Gueorgui J. Anguelov
  • Patent number: 7109837
    Abstract: Improved inductive apparatus having controlled core saturation which provides a desired inductance characteristic with low cost of manufacturing. In one embodiment, a pot core having a variable geometry gap is provided. The variable geometry gap allows for a “stepped” inductance profile with high inductance at low dc currents, and a lower inductance at higher dc currents, corresponding for example to the on-hook and off-hook states of a Caller ID function in a typical telecommunications line. In other embodiments, single- and multi-spool drum core devices are disclosed which use a controlled saturation element to allow for selectively controlled saturation of the core. Exemplary signal conditioning circuits (e.g., dynamically controlled low-capacitance DSL filters) using the aforementioned inductive devices are disclosed, as well as cost-efficient methods of manufacturing the inductive devices. An improved gapped toroid and an associated method of manufacturing is also disclosed.
    Type: Grant
    Filed: September 17, 2003
    Date of Patent: September 19, 2006
    Assignee: Pulse Engineering, Inc.
    Inventors: Charles Watts, Lucian E. Scripca
  • Patent number: 7102479
    Abstract: An output choke for a D.C. arc welder comprising a high permeability core with an inductance controlling air gap defined by first and second pole pieces terminating in first and second surfaces facing each other and each having two spaced edges with an intermediate area, said surfaces converging from said intermediate area toward each of said edges to generate a specific cross sectional shape for said gap wherein said choke is large enough to carry at least about 100 amperes of weld current.
    Type: Grant
    Filed: June 16, 2005
    Date of Patent: September 5, 2006
    Assignee: Lincoln Global, Inc.
    Inventors: Keith Leon Clark, Brian Keith Housour
  • Patent number: 7088212
    Abstract: A transformer having variable reluctance, that controls the amount of power conveyed from an input to a load, based on a value selected by a computer control. The load power is varied by controlling the section and air gap between two parallel iron cores and a magnetic reluctance shifter positioned between the cores to vary the magnetic reluctance. The shifter is rotated by a motor. The position of the shifter varies the reluctance of the transformer and thus varies the amount of voltage transmitted from the primary winding to the secondary winding of the transformer. The iron core transformer is mounted in a non-magnetic frame and the windings are made from insulated braided copper strips, or insulated twisted cable.
    Type: Grant
    Filed: November 15, 2005
    Date of Patent: August 8, 2006
    Inventor: Lorenzo Zannini
  • Patent number: 7057486
    Abstract: A dual-core inductive device having one or more core elements and a sleeve adapted to fit over the core element(s). The device is significantly less expensive to produce than prior art transformers having similar characteristics. In one exemplary embodiment, the device includes two cylindrical cores forming a first (end) gap used to adjust the device's differential inductance independent of its common mode inductance. Similarly, a second gap is provided to adjust the device's common mode (leakage) inductance independent of its differential inductance. The substantially independent control afforded by these gaps allows for devices to be designed to simultaneously meet different sets of requirements; e.g., signal-path specifications and longitudinal inductance requirements. Methods for manufacturing the device(s), and telecommunications filter and splitter circuit applications, are also disclosed.
    Type: Grant
    Filed: November 14, 2001
    Date of Patent: June 6, 2006
    Assignee: Pulse Engineering, Inc.
    Inventor: Frederick J. Kiko
  • Patent number: 7046111
    Abstract: The present invention is directed to a bobbin for an inductor assembly that is preferably molded of a plastic material incorporating a flange to maintain a uniform and constant gap or separation between a pair of ferrite E-cores. Preferably, the bobbin includes a number of hollow bosses designed to receive self-tapping screws so as to directly mount the bobbin to a mounting plate. Additionally, a pair of tempered brass spring clips is used to secure the cores to the bobbin. To reduce breakage of the bobbin, each clip engages the bobbin perpendicular to the width of the ferrite core.
    Type: Grant
    Filed: November 18, 2002
    Date of Patent: May 16, 2006
    Assignee: Illinoise Tool Works Inc.
    Inventor: Dennis R. Sigl
  • Patent number: 7034647
    Abstract: An integrated magnetic assembly that allows the primary and secondary windings of a transformer and a separate inductor winding to be integrated on a unitary magnetic structure is disclosed. The unitary magnetic structure includes first, second, and third legs that are physically connected and magnetically coupled. The primary and secondary windings of the transformer can be formed on the third leg of the unitary magnetic structure. Alternatively, the primary and secondary windings can be split between the first and second legs. Thus, the primary winding includes first and second primary windings disposed on the first and second legs and the secondary winding includes first and second secondary windings disposed on the first and second legs. The inductor winding may also be formed either on the third leg or it may split into first and second inductor windings and disposed on the first and second legs. In addition, one or more legs may include an energy storage component such as an air gap.
    Type: Grant
    Filed: October 15, 2002
    Date of Patent: April 25, 2006
    Assignee: Northeastern University
    Inventors: Liang Yan, Dayu Qu, Bradley Lehman
  • Patent number: 7023313
    Abstract: A power inductor includes a magnetic core material having first and second ends. An inner cavity arranged in the magnetic core material extends from the first end to the second end. A conductor passes through the cavity. A slotted air gap arranged in the magnetic core material extends from the first end to the second end.
    Type: Grant
    Filed: July 16, 2003
    Date of Patent: April 4, 2006
    Assignee: Marvell World Trade Ltd.
    Inventor: Sehat Sutardja
  • Patent number: 7019611
    Abstract: A modem coupling circuit comprising: (a) a transformer 1 having a core 1a including a gap formed therein, primary windings N1a, N1b constituting a bifilar wound coil which is wound around the core 1a, forming a single layer and connected to power lines L1, L2, and a secondary winding N2 connected to a transmitting circuit 2 and a secondary winding N3 connected to a receiving circuit 3, the secondary windings N2, N3 holding the single layer of the primary windings between; (b) a coupling capacitor C1 connected to a middle point between first ends of the primary windings, the first ends being not connected to the power lines L1, L2; (c) current limiting resistances R1a, R1b connected to the primary windings N1a, N1b having a bifilar construction; (d) drive resistances R2a, R2b connected to the secondary winding for transmission N2; and (e) terminating resistances R3a, R3b connected to the secondary winding for reception N3.
    Type: Grant
    Filed: March 18, 2004
    Date of Patent: March 28, 2006
    Assignees: Honda Electron Co., Ltd., NEC Tokin Corporation
    Inventors: Takashi Kaku, Fumishiro Tsuda, Toshiro Tojo, Toyomi Obikawa, Toshiya Sato, Hideaki Yamauchi, Masahiko Kunii
  • Patent number: 6995643
    Abstract: In order to provide an inductance part having excellent DC superposition characteristic and core-loss, a magnetically biasing magnet, which is disposed in a magnetic gap of a magnetic core, is a bond magnet comprising magnetic powder and plastic resin with the content of the resin being 20% or more on the base of volumetric ratio and which has a specific resistance of 0.1?·cm or more. The magnetic powder used is rare-earth magnetic powder having an intrinsic coercive force of 5 kOe or more, Curie point of 300° C. or more, and an average particle size of 2.0–50 ?m. A magnetically biasing magnet used in an inductance part that is treated by the reflow soldering method has a resin content of 30% or more and the magnetic powder used therein is Sm—Co magnetic powder having an intrinsic coercive force of 10 kOe or more, Curie point of 500° C. or more, and an average particle size of 2.5–50 ?m. A thin magnet having a thickness of 500 ?m or less can be realized for a small-sized inductance part.
    Type: Grant
    Filed: January 6, 2005
    Date of Patent: February 7, 2006
    Assignee: NEC Tokin Corporation
    Inventors: Teruhiko Fujiwara, Masayoshi Ishii, Haruki Hoshi, Keita Isogai, Hatsuo Matsumoto, Toru Ito, Tamiko Ambo
  • Patent number: 6992555
    Abstract: A magnetic implement has a gap size ranging from about 1 to about 20 mm. The implement comprises a magnetic core composed of an amorphous Fe-based alloy. A physical gap is disposed in the core's magnetic path. The alloy has an amorphous structure; is based on the components: (Fe—Ni—Co)—(B—Si—C). The sum of its Fe+Ni+Co content is in the range of 65–85 atom percent. Advantageously, the core exhibits an overall magnetic permeability ranging from about 40 to about 200 and enhanced magnetic performance.
    Type: Grant
    Filed: January 30, 2003
    Date of Patent: January 31, 2006
    Assignee: Metglas, Inc.
    Inventors: Ryusuke Hasegawa, Ronald J. Martis
  • Patent number: 6982623
    Abstract: In a step-up transformer for magnetron driving in which two ferrite cores are opposed to each other with a gap G interposed therebetween, thereby forming a magnetic circuit including a middle core section, an outer core section and a coupling core section for coupling the middle core section and the outer core section, and a primary winding and a secondary winding are arranged to surround the middle core respectively, a sectional area of the middle core is increased, a number of winds in a radial direction of each of the primary winding and the secondary winding is increased and a number of winds in an axial direction is decreased, and the primary winding and the secondary winding are provided close to each other and a ratio of the sectional area of the middle core to that of the outer core is decreased to be 2:1 or less.
    Type: Grant
    Filed: September 16, 2003
    Date of Patent: January 3, 2006
    Assignees: Matsushita Electric Industrial Co., Ltd., Nifco Inc.
    Inventors: Keiichi Satou, Shinichi Sakai, Kenji Yasui, Haruo Suenaga
  • Patent number: 6967553
    Abstract: A storage magnetic element, which minimizes the power loss in the planar winding due to the fringe magnetic field associated with a discrete air gap, is presented. The invention describes a construction technique wherein the magnetic core is formed by an E section made of high permeability magnetic material and an I section made by a material capable to store energy due to its distributed gap structure. The I section of the magnetic core in one of the embodiments is covered by an electrically conductive shied to force the magnetic flux into the I section and to minimize the component of the fringe magnetic field perpendicular on the planar winding. In another embodiment of this invention the electrically conductive shield is replaced by a high magnetic permeability material to accomplished the same goal of reducing the magnetic field component perpendicular on the planar winding.
    Type: Grant
    Filed: September 20, 2001
    Date of Patent: November 22, 2005
    Assignee: Delta Energy Systems (Switzerland) AG
    Inventor: Ionel Jitaru
  • Patent number: 6965290
    Abstract: Non-linear inductor(s) are used to reduce the percent total harmonic distortion of the harmonics in the line currents in the input side rectifier system of an ac drive system. Several constructions for the non-linear inductor(s) are described. The non-linear inductor(s) may be constructed from E and I laminations. The gap depends on the construction of the middle leg of the E laminations and may have a step with a constant spacing or a variable spacing which depends on the stacking of the laminations. Alternatively the non-linear inductor(s) may be constructed from a toriodal core that either has a step gap or a variable type gap.
    Type: Grant
    Filed: August 6, 2003
    Date of Patent: November 15, 2005
    Assignees: ABB Inc., ABB Oy
    Inventors: Kalyan P. Gokhale, Alpo K. Vallinmäki, Nicklas Jan Anders Sodo
  • Patent number: 6963263
    Abstract: A non-contact electrical energy transfer system has a nearly continuous loop of ferromagnetic material that defines a gap. A first electric conductor is coiled about a portion of the nearly continuous loop that opposes the gap. A block of the same ferromagnetic material is sized to loosely fit in the gap while being spaced apart from each of the opposing surfaces defining the gap. A second electric conductor is coiled about the block. Electrical energy applied to the first electric conductor induces an electric current in the second electric conductor when the block is positioned in the gap.
    Type: Grant
    Filed: November 3, 2003
    Date of Patent: November 8, 2005
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Hugh C. Cook, Stephen M. Mahan