Abstract: Disclosed herein is a rupture prevention system, which increases a limit of the deformation of a transformer tank, thus primarily preventing a sudden rise in pressure, and which increases the number of rupture disc per unit area, thus preventing the rupture of the tank wherever the arc is generated in tank. The system includes a support part installed in the transformer tank and supporting a shielding plate so that it is not directly attached to the transformer tank. A plurality of rupture discs is mounted to pipes extending outwards from the transformer tank, and is ruptured when pressure in the transformer tank reaches a predetermined pressure level. A plurality of relief tanks is vertically installed at a position neighboring the transformer, and is coupled to the pipes. Further, an oil gauge is mounted at a lower position in each of the relief tanks, and generates a signal when the insulating oil flows into the relief tank.

Abstract: An insulation system for a fluid-filled power transformer that allows for operation of the transformer at higher temperatures and with lowered susceptibility to aging. The insulation system includes a plurality of fibers that are bound together by a solid binding agent. The solid binding agent may, for example, for sheaths around the fibers or may be in the form of dispersed particles that bind the fibers to each other. Also, a method of fabricating such an insulation system.

Abstract: An oil cooling system, which may be employed for transformers feeding traction electric motors and for oil in a high viscosity condition, includes a first heat exchanger between a heat generating source to cooling oil that is connected by delivery and return ducts to a second heat exchanger cooling the oil by transmitting the heat absorbed at the first heat exchanger to an environment having a lower temperature than the cooling oil. The oil cooling system also includes devices flowing the cooling oil from the first to the second heat exchanger and vice versa, and devices monitoring oil flow in the circuit, for example by indicating operating conditions of the cooling system and/or by performing safety operations when the heat generating source becomes overheated.

Abstract: In a vehicle transformer including a core 1, a winding 2, a rectangular tank 3 holding them, a cooling unit 7 for cooling a cooling medium 6 filling the tank 3, and a circulating pump 8 for forcibly circulating the cooling medium 6, a partition member 9 is provided for dividing an interior of the tank 3 into two and the partition member 9 divides a channel of the cooling medium 6 flowing within the winding 2 into a first cooling medium channel 10 and a second cooling medium channel 11, and both of the cooling medium channels 10, 11 are communicated at one end side of the tank 3 and the cooling unit 7 connected to both of the cooling medium channels 10, 11 is provided at the other end for the cooling medium 6 to flow and circulate in the first cooling medium channel 10 and the second cooling medium channel 11. Thereby, the connection between the tank and the cooling unit is simplified and a vehicle transformer reduced in size and weight is obtained.

Abstract: A power source apparatus has a power source unit (AC, DB, Ci), a pair of reactors L1a and L1b each having a winding, and a controller 10 to accumulate energy of the power source unit in the pair of reactors and control the accumulated energy by turning on/off a switching element Q1. The windings of the pair of reactors are arranged so that the windings face each other and the polarities of magnetic flux from the windings are opposite to each other.

Abstract: The invention is directed to a transformer and a method of manufacturing the same, wherein the transformer has a cylindrical disc-wound coil that includes a layer of cooling ducts disposed between first and second conductor layers. The first and second conductor layers each have a plurality of disc windings arranged in an axial direction of the disc-wound coil. Each of the disc windings includes a conductor wound into a plurality of concentric turns.

Abstract: An electrical inductor assembly comprises an inductor core having a circular shape, a wire guide that surrounds the inductor core and includes a plurality of slots, at least one of the slots forming a path winding around the inductor core, and at least one wire placed in one of the plurality of slots to form a winding. A method of forming an electrical inductor assembly comprises forming an inductor core having a circular shape, surrounding the inductor core with a wire guide, winding at least one wire around the inductor core along a slot in the wire guide, and applying an insulating material to the slot containing the at least one wire to electrically insulate the at least one wire.

Abstract: The present invention discloses means for reducing copper power losses in windings of magnetic elements by minimizing their length. This is achieved by winding a continuous copper foil of a specific geometrical design at least one turn over a ferromagnetic core with the surface of the foil parallel to the surface of the core The transformer may have high or low turn ratios, may also use winding coil formers to achieve proper creepage and clearance and may use a compressible, thermally conductive pad for facilitating heat dissipation.

Abstract: A power transformer apparatus and method of assembling are provided. In one aspect, a method of assembling a transformer is provided. The method includes providing a heat sink including a plurality of exterior ribs, wherein the heat sink forms a bottom wall of an enclosure. The method also includes coupling at least one diaphragm to the heat sink such that a bottom surface of the diaphragm is in contact with the heat sink, coupling at least one winding to the at least one diaphragm, and coupling a terminal board to the heat sink such that a plurality of spacers are positioned between the terminal board and the heat sink.

Abstract: A reactive power compensation system includes a reactive power compensation device and a transformer electrically connected to the reactive power compensation device and having a cooling unit. The reactive power compensation device has an enclosure housing power electronics and at least one fan which provides an airflow for cooling the power electronics. The enclosure further includes an air outlet through which the airflow exits the enclosure after cooling the power electronics. The air outlet and the airflow are directed toward the cooling unit of the transformer to provide supplementary cooling to the transformer. The transformer cooling unit comprises external cooling fins in a liquid-filled transformer embodiment and comprises an air inlet of the transformer housing in a dry-type transformer embodiment. An optional duct may be provided between the enclosure and the transformer cooling unit.

Abstract: A cooled high-power vehicle inductor includes an inductor core including a central axis; a first series of inductor windings around the central axis of the cooled high-power vehicle inductor, the first series of inductor windings having an outer perimeter; a second series of inductor windings around the central axis of the cooled high-power vehicle inductor, the second series of inductor windings having an inner perimeter that is substantially outside the outer perimeter of the first series of inductor windings, wherein the second series of inductor windings is electrically coupled to the first series of inductor windings; and a first heat transfer insert that is disposed between the outer perimeter of the first series of inductor windings and the inner perimeter of the second series of inductor windings, the first heat transfer insert forming a heat transfer path.

Abstract: A system for resonating. In one aspect, the system may include a temperature controlled, vacuum chamber. The chamber may include a primary superconductive coil having first and second ends and wrapped around a first non-conductive cylindrical form, where each of the first and second ends of the primary superconductive coil is coupled to a terminal of a driver, a secondary superconductive coil having first and second ends and wrapped around a second non-conductive cylindrical form, where a first end is coupled to a ground, and a tertiary superconductive coil having first and second ends and wrapped around a third non-conductive cylindrical form, where a first end is connected to a top load and a second end is coupled to the second end of the secondary superconductive coil.

Abstract: A high-density power converter that benefits from improved packaging techniques and thermal handling capability is provided. The power converter includes a magnetic core. The converter further includes a printed circuit board providing at least one cutout for receiving a portion of the magnetic core. A circuit is magnetically coupled to the magnetic core. A stopper is configured at an edge of the cutout proximate to the circuit to hold the magnetic core at a predefined distance relative to the circuit, thereby meeting a safety distance requirement between the core and the circuit. Advanced thermal management is provided by way of a heat sink assembly to enhance the thermal-handling capability of the converter.

Abstract: A method and apparatus for quantitative DGA (Diluted Gas Analysis), providing quantitative on-line readings of gas production/consumption that directly corresponds to the extent of faults in a power transformer. This quantitative DGA method uses the oil filling of the main tank of a power transformer as a measuring capacity, enabling a physical and mathematical description of the dynamic behavior of all relevant gases in its main tank and in its conservator. A strong dynamic change of the content of a calibration gas in the oil filling of a main tank of the transformer is deliberately induced for the determination of the oil throughflow between the main tank and the conservator. Subsequently, volumetric flows of all relevant gases in a transformer are calculated from a predetermined oil throughflow, dynamic changes, and measured levels of all relevant gases that are in the main tank and the conservator.

Abstract: The present invention relates to a cooler for a transformer using a generation cycle to eliminate the heat applied to the transformer. The insulation oil heated in the transformer gasifies the refrigerant in the refrigerant boiler and the insulation oil is cooled by the latent heat of evaporation of the refrigerant. The gasified refrigerant exhausts out the heat in the condenser and it becomes liquefied. The liquefied refrigerant returns to the refrigerant boiler by the refrigerant feeding pump or by gravity. The present invention is very effective with respect to operating cost and reliability.

Abstract: The present invention relates to a power inductor having a heat dissipating structure formed on the surface thereof, which comprises: at least a conducting wire; and a cladding, made of a magnetic material for wrapping the conductive wire, having the heat dissipating structure of embossed patterns formed on the surface thereof. Preferably, the embossed pattern can be a cone, a cuboid, a column, or the combination thereof. Moreover, the length of any edge or the diameter of any one of the embossed patterns is about 1%˜50% of that of the power inductor, and the height of any one of the embossed patterns is about 1%˜50% of the thickness of the power inductor.

Abstract: The present invention is generally concerned with an inductance assembly that is so configured and sized as to be inserted inside the cooling assembly of an electric machine to thereby decrease the overall volume of the machine.

Abstract: Disclosed is a transformer having a multilayered winding structure. The transformer is supplied with alternating current power, and transfers the power to another circuit by electromagnetic induction. The transformer includes a core section having a hollow section, and primary and secondary windings isolated electrically from each other and wound around the core section. Each of the primary and secondary windings has a multilayered structure in which a plurality of metal plates are laminated with gaps therebetween and are coupled to each other at one side ends thereof, and the metal plates of the primary and secondary windings are inserted into and coupled to each other at the other side ends thereof in such a manner that the metal plates of the primary winding are alternately inserted into the gaps of the second windings.

Abstract: Compact dry transformer (1A) consisting of a magnetic material core (2) provided with a first heat sink consisting of covers (10) having cooling fins (11) on the outer surface thereof. The transformer also consists of a coil assembly (3,4) provided with a second heat sink consisting of enclosures (12) having cooling fins (14) on the outer surface thereof. The second heat sink further consists of jackets (15) with heat pipes (17) containing a thermic fluid having low boiling point at vacuum such as water. The heat pipes consist of evaporator portions and condenser portions having cooling fins (21) on the outer surface thereof. Due to the heat sinks heat dissipation efficiency of the transformer is improved (FIG. 3).

Abstract: A fault current limiter (FCL) comprises: an air core flat clock spiral inductor comprising wound electrically conductive material and insulated turns; and two terminations configured for attaching the spiral inductor in series with a power carrying conductor.

Abstract: A cooled multiphase choke assembly comprising a first coil (L1, L2, L3) for each phase (U, V, W) and a first cooling element (11), each first coil (L1, L2, L3) comprising several turns of winding, which define a substantially tubular tunnel inside each coil (L1, L2, L3). The first cooling element (11) extends in the tubular tunnel of each first coil (L1, L2, L3).

Abstract: The invention relates to a liquid-cooled choke comprising a choke core (1), a choke coil (2) and a path (3) for a cooling liquid to cool the choke. The choke core (1) is divided into at least two parts (1a, 1b) arranged in a cooling profile (4) to which the path (3) for the cooling liquid is arranged and which at the same time provides the choke with a frame and an assembly jig.

Abstract: The present invention relates to a power inductor having a heat dissipating structure formed on the surface thereof, which comprises: at least a conducting wire; and a cladding, made of a magnetic material for wrapping the conductive wire, having the heat dissipating structure of embossed patterns formed on the surface thereof. Preferably, the embossed pattern can be a cone, a cuboid, a column, or the combination thereof. Moreover, the length of any edge or the diameter of any one of the embossed patterns is about 1%˜50% of that of the power inductor, and the height of any one of the embossed patterns is about 1%˜50% of the thickness of the power inductor.

Abstract: A power choke or transformer has an iron core, windings, and a cooling apparatus having a heat exchanger with a heat absorber and a cooling fluid duct operationally connected to the heat absorber, wherein the iron core is operationally connected to the heat absorber to remove heat emitted by the iron core.

Abstract: The invention deals with increasing the quality of insulating mineral oil in transformers, by providing an isolating layer of flowing nitrogen over the oil's surface to keep ambient air from combining or absorbing with or in the oil, also providing a kidney or filter to remove undesirable contaminants such as water, oxygen, free radicals and debris from the oil, and providing a means of sensing trace gases produced in the oil responsive to transformer conditions and mixed with nitrogen flow to diagnose transformer conditions of interest such as hot-spots, short circuits, insulation failure or similar indicators of failure or incipient failure or need for service, the trace gas analysis being capable of remote monitoring and interpretation. The invention has application in the field of transformers where it is useful to provide self-sufficient and environmentally equipment and methods to prolong service life and reliability between service or inspection of medium, high, and extra-high voltage power.

Abstract: An electromagnetic device (10) includes a core (12) having first and second arms (16, 18) connected by at least one body (14), a first winding (40) having multiple turns (41a, 41b) on the first arm (16) and a second winding (42) having multiple turns (43a, 43b) on the second arm (18), and a heatsink (50) having a first plurality of U-shaped heatsink elements (52) each including first and second legs (56, 58) aligned with the first and second arms (16, 18) and having a first thickness connected by a base (54) having a second thickness greater than the first thickness, the base (54) of each of the plurality of elements (52) being in contact with the base (54) of an adjacent heatsink element (52).

Abstract: A transformer assembly includes a transformer having a winding, a thermal sensor in thermal communication with the transformer winding, and an airflow generator in signal communication with the thermal sensor and arranged for fluid communication with the transformer winding. The airflow generator is responsive to the thermal sensor to direct an airflow toward the transformer winding in response to a temperature at the winding.

Abstract: A choke coil according to the invention is configured to include: a coil incorporated with terminals and/or intermediate tap, the coil configured of a metal plate being punched and folded; a magnetic material buried with the coil therein; and a radiator of a material with excellent thermal conductivity disposed on a surface of the magnetic material. A small-sized, low-profile choke coil structurally stable with excellent heat dissipation is to be provided.

Abstract: A ferrite assembly has a first conductor and a number of ferrite members. Each of the number of ferrite members has a core. The ferrite members are in electrical communication with the first conductor. The ferrite assembly has a number of current dividing members in electrical communication with the first conductor. The current dividing members define a number of passages for allowing an airflow therethrough.

Abstract: A cooling system is provided for electrical components in which cooling assemblies (11, 45) are inserted in non-magnetic cores of the electrical components, and in which tubes provide both inflow and outflow of a cooling medium. The non-magnetic cores may be bobbins (30) for an inductor assembly or the core of a capacitor (40). The tubes may form a loop (11) in more than one plane to prevent inducing current in a single turn, or they may be split-flow closed-end tubes (45) inserted from one end of the electrical component. The bobbin cores (31) are also constructed with a non-conductive portion to prevent inducing a current in a single turn of a conductor.

Abstract: A heat spreader is disclosed. The heat spreader includes a body member, a first fin connected to the body member, a second fin connected to the body member, a third fin connected to the body member, and a fourth fin connected to the body member. The first and second fins define a first spacing therebetween. The second and third fins define a second spacing therebetween. The third and fourth fins define a third spacing therebetween. The second spacing is greater than the first spacing and the third spacing.

Abstract: A system for cooling a power transformer wherein cryogen in liquid or solid form is sprayed into a vaporizer or directly onto a power transformer radiator and the vaporizing and/or sublimating cryogen cools a cooling fluid within the vaporizer or cools the radiator directly to provide cooling to the power transformer.

Abstract: The invention deals with increasing the quality of insulating mineral oil in transformers, by providing an isolating layer of flowing nitrogen over the oil's surface to keep ambient air from combining or absorbing with or in the oil, also providing a kidney or filter to remove undesirable contaminants such as water, oxygen, free radicals and debris from the oil, and providing a means of sensing trace gases produced in the oil responsive to transformer conditions and mixed with nitrogen flow to diagnose transformer conditions of interest such as hot-spots, short circuits, insulation failure or similar indicators of failure or incipient failure or need for service, the trace gas analysis being capable of remote monitoring and interpretation. The invention has application in the field of transformers where it is useful to provide self-sufficient and environmentally equipment and methods to prolong service life and reliability between service or inspection of medium, high, and extra-high voltage power.

Abstract: An apparatus and method for providing cooling to a magnetic circuit element having a magnetic core disposed around a centrally located core support member having at least one core support member wall is disclosed which may comprise a core support coolant inlet; a core support coolant outlet; a plurality of interconnected coolant flow passages contained within the core support member wall and interconnected and arranged to pass coolant from one coolant flow passage to the next within the core support member wall along a coolant flow path within at least a substantial portion of the core support member wall from the core support coolant inlet to the core support coolant outlet.

Abstract: An inductor design is disclosed which balances thermal requirements with magnetic and other requirements. The package is designed based upon the desired magnetic volume and the dimensions of a primary heat dissipation surface, which is preferably designed for conductive heat transfer during operation. The other dimensions, such as the height of the package, result from these two parameters. Optimized package designs may thus be obtained which provide the desired operating temperatures, while better utilizing the magnetic volume. Package designs may include new aspect ratios, such as ratios providing a base area greater than a lateral side area. Aspect ratios between base dimensions, such as a diameter in cylindrical package and the resulting height may also be characteristic of the inductors resulting from the novel design approach.

Abstract: An electromagnetic, liquid or gas cooled solenoid coil is constructed of an inner core formed by a simulated pole piece. The inner core has coolant feed ports that communicate with a surrounding perforated bobbin. A pair of ordinary electromagnetic wires is twisted around each other to form a helix, and the helix is wrapped around the perforated bobbin. Liquid or gas coolant is introduced into an opening in the core, flows through the ports into the bobbin, and then flows radially through the coil from the inside diameter of the coil to the outside diameter of the coil, thereby removing heat from the self-heating coil wire. In alternative embodiments, a supply manifold and receiver manifold are integrated into the solenoid coil.

Abstract: A system (27) for reducing the temperature of cooling oil for a power transformer (12) includes a heat exchanger (44) interposed in the cooling oil system. The heat exchanger (44) relies upon a liquid-to-liquid exchange of heat from the heated oil to a coolant flowing through the heat exchanger. In one embodiment, the coolant provided to the heat exchanger is obtained from an absorption chiller (65). Heat energy is provided to the chiller (65) from a heat storage device (80). In a specific embodiment, the heat storage source (80) can be a phase change material device. In a preferred cooling system, a programmable controller (55) determines the activation and operation of the system. The controller (55) can sense transformer or cooling oil temperature to trigger activation. In a preferred embodiment, the controller (55) compares a current temperature history against a temperature profile to anticipate increased cooling requirements.

Abstract: Disclosed are a method and a device for cooling a high voltage transformer for a microwave oven, in which the high voltage transformer is sealed so as to separate a coil and a core from the outside and to improve a cooling effect, and in which electric connection lines leading from the high voltage transformer are effectively treated and a fixed structure of a container for accommodating the high voltage transformer is improved so as to protect users of the high voltage transformer from dangers such as an electrical shock occurring in inspecting the microwave oven, thereby improving performance and quality of the microwave oven and the high voltage transformer.

Abstract: A transformer for low frequency applications of from 50 Hz to 1000 Hz is described. The transformer comprises a core having a cylindrical symmetry around a main revolution axis. The core is formed of a soft isotropic magnetic composite material composed of iron and resin. Windings are enclosed in the magnetic core and disposed about a central column of the magnetic core and magnetically coupled with the inductor for low frequency applications, DC to 1000 Hz of similar construction is also described, the inductor comprises a core having a cylindrical symmetry around a main revolution axis. The core is formed of a soft isotropic magnetic composite material composed of iron and resin. Winding is enclosed in the magnetic core and disposed about a central column of the magnetic core and magnetically coupled with the magnetic core. The core is formed by core sections.

Abstract: A gas insulation transformer, in the tank of which transformer an apparatus including an iron core and a coil is received and a gas is filled as an insulating and cooling medium, is provided, wherein the iron core and coil are possessed with the loss characteristics equivalent to that of a high-efficient transformer and an inert gas, the global warming coefficient of which gas is rated 1 or below, is filled in the tank as an insulating and cooling medium.

Abstract: An inductor for stationary induction heating of one or more components of a complex-shaped workpiece comprises a pair of inductor segments. The first inductor segment is connected to a high frequency ac power supply and the second inductor segment is magnetically coupled to the magnetic field created by the flow of ac current in the first inductor segment. Opposing partial openings in the first and second inductor segments form an opening in which the component can be inductively heated. The first and second inductor segments are alternatively configured in a mix of single turn, multiple single turns connected in parallel, or multiple turn coils in combination to reduce non-uniform induced cross sectional currents across the axial length of the component being inductively heat treated.

Abstract: An electromagnetic device such as a power transformer comprises at least two tubular magnetic core sections spaced apart in substantially parallel alignment. The windings of the device are substantially disposed within each tubular magnetic core. The outer surfaces of the magnetic core sections are essentially unobstructed and available for contact with heat extraction elements. The core sections may be elongated relative to their cross-sectional dimensions in order to increase the cooling surface area. The device configuration accommodates a means of providing for selected values of leakage inductance using opposing projections extending inward from the tubular side walls of the cores. The configuration also accommodates a means of actively adjusting the leakage inductance of the device.

Abstract: A space transformer for use in an integrated circuit wafer test system, the space transformer including: a ground conductor; a power conductor; and one or more decoupling capacitors physically located between the ground conductor and the power conductor and electrically connected between a bottom surface of the ground conductor and a top surface of the power conductor.

Abstract: An inductor includes an elongate magnetic core, a coil wrapped around the core and a spacer that separates the coil from the core to provide a coolant passage between the coil and the core. The coolant passage may include an air passage that extends substantially parallel to an axis of the core and that has first and second openings proximate respective first and second ends of the core. The coil may include a twisted bundle of individually insulated conductors. The inductor may be housed in a flux-tolerant compartment, i.e., a conductive aluminum structure that supports eddy currents with relatively acceptable resistive losses.

Abstract: A configuration of stacked cores and the heat dissipation for the stacked cores utilize a plurality of spacers provided between adjacent cores, whereby a gap is accordingly formed by the spacers to expedite the heat dissipation. Since a gap is defined between the adjacent cores, the heat dissipation surfaces for adjacent cores are increased and the generated heat is quickly removed from the stacked cores in a short time.

Abstract: A high voltage transformer includes a fastening to fixedly attach a temperature sensor to a core. Accordingly, the present invention provides the high voltage transformer in which the temperature sensor is fixedly attached to the core, thereby preventing a shifting of a position of the temperature sensor.

Abstract: A high voltage transformer includes a fastening to fixedly attach a temperature sensor to a core. Accordingly, the present invention provides the high voltage transformer in which the temperature sensor is fixedly attached to the core, thereby preventing a shifting of a position of the temperature sensor.

Abstract: An amorphous metal core transformer is provided with a plurality of wound magnetic cores composed of amorphous metal strips, and a plurality of coils, each of the coils including a primary coil and a secondary coil, each of the coils further including a bobbin. The primary coil employs different material from that of the secondary coil, e.g., a copper conductor is employed in a primary coil, while an aluminum conductor is employed in a secondary coil. The bobbin has higher strength than that of the amorphous metal strips.

Abstract: Disclosed is a transformer for a gas insulated electrical apparatus which requires no grounding field and which provides high accuracy with a simple structure. A transformer includes a capacitor type voltage divider having a floating electrode at a position opposed to a high-voltage conductor through an insulation sealing terminal mounted to a flange of a branch pipe provided on an inner surface of the annular grounding container; an ohm resistor for voltage division which has an impedance that is sufficiently smaller than the impedance between the floating electrode and the annular grounding container; and a converting portion which converts the detection voltage of the high-voltage conductor to a voltage value that allows processing on the secondary side.

Abstract: A transformer with an associated heat-dissipating plastic element is provided. The transformer includes a hollow main body, a core, a coil and a heat-dissipating plastic element. The core is installed inside the hollow main body while the coil wraps around the core. The heat-dissipating plastic element is also installed inside the hollow main body. The heat-dissipating plastic element encloses the core and the coil. Alternatively, the heat-dissipating plastic element encloses the hollow main body, the core and the coil so that heat generated by the coil may be directly conducted away to the exterior through the heat-dissipating plastic element.