Abstract: The present invention relates to a dial type temperature controller easily changing a temperature range that is provided with a selector for changing temperature ranges and indication panels for selected corresponding ranges and allows a user to easily change the temperature range without an error, when changing the temperature range and the indication panel, and also stops control output with a dial of the temperature.

Abstract: A thermal overload relay includes a main bimetal for detection of an overload current, a shifter associated with the main bimetal, a release lever working according to a displacement of the shifter, a contact reversing mechanism for changing-over contacts by reversing action caused by rotation of the release lever, and a manipulation structure for manipulating the release lever and the contact reversing mechanism. The manipulation structure includes a reset bar for returning the contact reversing mechanism to an initial state. The reset bar is arranged to change-over between a manual reset state in which the reset bar can be pushed-in and an automatic reset state in which the reset bar is pushed-in and turned from the manual reset state and held in that state.

Abstract: A thermal overload relay includes main bimetals which bend upon detection of an overload current; a release lever displaced via movement of a shifter moved in response to the bending of the main bimetals; and a contact reversing mechanism for changing-over contacts responsive to a rotation of the release lever. The main bimetals, the release lever and the contact reversing mechanism are all disposed in a case. The contact reversing mechanism includes a pivotable movable plate; a reversing spring reversing the movable plate by coupling with a rotated release lever; and an interlock plate rotating around a support shaft together with the movable plate. Each contact has a normally opened contact piece and a normally closed contact piece and is disposed respectively in the vicinity of a front surface and in the vicinity of a back surface of the interlock plate.

Abstract: The present invention is related to a method of controlling a device having a calibration process. The calibration process has a partial calibration routine and a calibration routine. A detector within the control system is capable of receiving one or more input signals and determining whether a partial calibration or calibration should occur. The first step in the process involves starting the control method where the detector receives input signals or generates it own data within the detector. The detector also determines whether a partial calibration routine or a calibration routine will take place based upon the value of the input signals received. A partial calibration routine will be performed if the input signals to the detector do not favor a calibration.

Abstract: A thermal overload relay is provided with an external case, and an adjustment dial with a cam inserted into an adjustment dial insertion hole provided in the external case for adjusting a settling current. A press-fitting section is provided at one of the adjustment dial and the adjustment dial insertion hole, and a locking section is provided at the other of the adjustment dial and the adjustment dial insertion hole. The press-fitting section is press-fit and retained in the locking section.

Abstract: A circuit breaker test system includes a circuit breaker under test having a deformable frame with an elongated slot, an elongated deformable portion adjacent the elongated slot and a movable portion adjacent the deformable portion, and a thermal trip assembly coupled to the movable portion. A calibration device includes a forked tool straddling the deformable portion. The trip assembly has a first thermal response. The calibration device rotates the tool in a first rotational direction and responsively deforms the deformable portion and moves the movable portion in a first direction, in order to calibrate the trip assembly for a second different thermal response. The calibration device rotates the tool in an opposite second rotational direction and responsively deforms the deformable portion and moves the movable portion in an opposite second direction, in order to re-calibrate the trip assembly for a third thermal response between the first and second thermal responses.

Abstract: A method for adjusting a trip sensitivity in a thermal overload protection apparatus, including setting an adjusting reference point; measuring a normal position of bimetals; measuring a moving distance at a time of trip operation of a trip latch mechanism; deciding an assembling position of a shifter mechanism based on the measured moving distance at the time of trip operation of the trip latch mechanism, information on a trip distance between a pre-determined shifter mechanism and the trip latch mechanism and information on a size of the shifter mechanism; conducting a predetermined overcurrent to the thermal overload protection apparatus; measuring a conducting time of the overcurrent until a trip event; calculating a difference between the conducting time measured in the measuring step and a predetermined trip time by converting a rotation angle; and marking a graduation of a set trip operation current by the rotation angle calculated in the calculating step.

Abstract: A thermal overload trip apparatus capable of minimizing inferiority caused by variations during manufacturing of an adjusting means and simply adjusting sensitivity by duplicating the means for adjusting a sensitivity to a trip operation current, comprising: a trip mechanism driven to a trip position by a driving force from a shifter mechanism on occurrence of an overload in a circuit; a release lever mechanism for driving the trip mechanism to the trip position by pressing it when there is the driving force from the shifter mechanism or for releasing the trip mechanism when there is no driving force, on occurrence of the overload in the circuit; an adjusting lever for operating the release lever mechanism to be horizontally moved by rotation; an adjusting knob having an upper surface having a setting groove and a lower portion having a cam portion; and a means independently adjusting the sensitivity to the trip operation current regardless of manipulation of the adjusting knob.

Abstract: A thermally actuated device, such as an electrical circuit breaker (10) is provided with an ambient temperature compensation thermostat metal member (38) selected so that it bends when subjected to changes in temperature and compensates for ambient temperature effects on a thermostat metal trip arm for a selected current rating. Movement of such thermostat metal member is directly proportional to the flexivity of the material and to the square of the length of the member and indirectly proportional to the thickness of the member. Since packaging constraints make changes in length impractical, compensation members used to provide temperature compensation for different current ratings of the device typically have been made by using members of different thickness.

Abstract: An adjusting device is for a thermal trip of a switchgear. It includes a bimetal, which is held in a fixed manner on a bimetal support, whose free end is located at a distance from a tripping lever, and which increasingly acts upon this tripping lever in a tripping direction as a result of thermal deformation. A distance can be adjusted by deforming the bimetal support. The adjusting device is particularly suited for use in circuit-breakers or the like.

Abstract: An adjusting device is for a thermal trip element of a switchgear. It includes a bimetallic element that is stationarily fixed on a bimetallic support. The free end of the bimetallic element is spaced apart form a trip lever and increasingly impinges the same in the direction of release was a result of the thermal deformation, the distance being adjustable by bending the bimetallic support. The adjusting device is especially suitable for circuit breakers or the like.

Abstract: A heater element for use in a circuit breaker whose initial shape can be varied to achieve various trip ratings for different circuit breakers. The material composition of the heater element and the bimetal strip indirectly heated by the heater element are kept the same. The electrical resistance presented to current passed through the heater element is varied by varying the shape of the heater element. The shape of one heater element relative to another heater element varies according to one geometric parameter. The geometric parameter may be surface geometry, thickness, or cross-sectional area.

Abstract: A thermally compensated circuit breaker has a movable contact assembly (24) which mounts a movable electrical contact (24m) for movement between open and closed contacts positions with a stationary electrical contact (26). The contacts are maintained in the closed circuits position by a latching mechanism (24b, 28g) which prevents opening of the contacts through an opening contacts force provided by a spring (24e). A current carrying trip arm (40a, 44a) deflects upon sufficient I2R heating to transfer motion to the latch to separate the latch (24b) from the latch receiving catch (28g) to trip the circuit breaker. The trip arm (40a, 44a) is part of a pivotably mounted actuator assembly (40, 44) having a movable end portion spaced from the pivot disposed adjacent a motion transfer member (28c). A calibration screw (42a) is located so that the longitudinal axis is in line with a movable end portion of the actuator assembly and the motion transfer member.

Abstract: The circuit breaker current/time characteristic value at which the bimetal in a thermal trip assembly actuates a trip mechanism is adjusted by an adjustable coupler that includes first and second pivoted members separately rotatable about a common pivot axis. Deflection of the bimetal by an overload current causes rotation of the first pivoted member, which is coupled by a coupling member extending parallel to the common axis into the second pivoted member which rotates to actuate the trip mechanism. A positioner moves the coupling member toward and away from the common pivot axis to adjust the amount of deflection of the bimetal needed to actuate the trip mechanism.

Abstract: A circuit breaker includes an upper rail mounting device defined by a line terminal having a pair of spaced-apart jaws. A bimetal is adjusted by means of a calibration screw. An aperture is provided in an upper sidewall portion of a base of the circuit breaker for access to the calibration screw by a calibration device. The aperture is positioned so that the calibration device must pass through the jaws of the upper rail mounting device. This ensures that the calibration screw can only be operated when the circuit breaker is disconnected from an electrical supply.

Abstract: In an exemplary embodiment of the invention, a calibration arrangement and process for use in a circuit protective device are presented. An exemplary calibration assembly for use in the calibration process of the present invention includes a split clamp arm having a first opening for receiving and holding a calibration pin and a second opening for receiving an actuator key. A portion of the split clamp arm is divided into a first arm and a second arm by a channel which extends from a first end of the split clamp arm through the first opening and communicates with the second opening. The split clamp arm is opened by inserting the actuator key through the second opening and because of the preferred oblong or rectangular shape of the second opening of the split clamp arm, rotation of the actuator key therein forces the members forming the first opening of the split clamp arm apart from one another.

Abstract: In a the method for adjusting thermal overload cutouts, after a synchronization of bimetallic strips and optionally a preadjustment of a cutout mechanism, the bimetallic strips are acted upon by current for a specific time, at the end of which the actual adjustment procedure takes place. In this, a residual cutout distance still remaining between the bimetallic strips and a mechanical shutoff point is reduced by zero by an apparatus. This adjustment method eliminates repeat testing with time-consuming cooldowns.

Abstract: Differential thermal tripping device with bimetallic strips for electrical protection appliance such as a circuit breaker. The circuit breaker includes a tripping assembly with two contact strips 30, 40 free to move along the X direction, and for each bimetallic strip, a single adjustment part 15 fixed to a free inclined edge 19 of the bimetallic strip head 13, adjustable along the X direction, in the position obtained after heating of the bimetallic strips for calibration. The assembly 30, 40 may consist of a frame supporting adjustment parts until they are fixed and provided with separable areas 36, 46 to generate two contact strips following cutting.

Abstract: An adjustable thermostat range limit apparatus consists of a base member having a pair of adjustable temperature limit means. The thermostat range limit apparatus is attached in the proximity of a conventional thermostat so that the adjustable temperature limit means can come into contact with the temperature control level of a conventional thermostat. These adjustable temperature limit means will provide for a restriction in the temperature range in which the temperature control lever can be set.

Abstract: A thermal setting process of the bimetal strip consists in securing an adjusting pin to the trip bar by means of laser welding when the bimetal strip reaches a first preset temperature, and then checking tripping at a second temperature with or without action on a positioning screw of the bar.

Abstract: A circuit breaker comprises a connector (17) connected to a bimetal blade (1) having an adjustable inclination. An end of the bimetal blade is embedded in an isolating axle (2) parallel to the plane of the bimetal blade (1), the position in rotation of the axle being adjustable by a screw (5) parallel to the axle comprising a tapered tip pressing on a lever (4) fixed to the axle (2) and perpendicular to the latter.

Abstract: A thermally responsive load cycling switch assembly user adjustable for varying the time of cycling current to load connecting terminals and having a contact blade cantilevered from an insulator block pivoted in the switch housing. A bimetal blade actuator means is also cantilevered from the block and includes heater means to cause the bimetal to effect movement of the contact blade. A separate blade spring cantilevered from the block enables the block to be pivotably preloaded. A spring blade is cantilevered from the actuator means to enable separate preloading of the bi-metal for temperature calibration. A flexible jumper blade connects the contact blade to one of two load terminal connectors for series and parallel operation. A manually operated arming switch is series connected between one powerline terminal and one of the load terminals. A stationary contact disposed for closing a circuit with the contact blade is connected to the opposite powerline terminal.

Abstract: A push button operated circuit breaker with thermal tripping by way of a bimetal strip includes an angled contact bridge which is mounted within a switch housing to be freely pivotal and is urged in a tripping direction by a tripping spring against a contact lug of the bimetal strip projecting laterally for engagement with a contact piece of the contact bridge. The circuit breaker further including a connecting arm which is coupled for movement with the bimetal strip. The cylindrical exterior surface of a drum-shaped rotary body lies against the connecting arm and thus creates a kinematic connection between the rotary body and the connecting arm. When the switch housing is fully assembled, the drum-shaped rotary body is operative as an adjustment eccentric which is externally manipulatable by way of a hexagonal recess so as to adjust the tripping characteristic of the circuit breaker.

Abstract: A circuit breaker with a thermal trip has a calibration opening in the electrically insulating housing through which a tool may be inserted and rotated to distort a support plate on which a bimetal is mounted to calibrate the thermal trip after the circuit breaker has been fully assembled and enclosed within the insulating housing. A tamper indicating seal in the form of a destructible film secured over the calibration opening by an adhesive having an adhesive strength exceeding the tensile strength of the destructible film provides a visual indication of any subsequent attempts to tamper with the calibration setting.

Abstract: Apparatus for adjusting the calibration of a thermal trip unit which is to be used in conjunction with an electrical circuit breaker. A rotatable knob is provided which adjusts the trip unit to between one hundred percent of the rating of the circuit breaker and some value which is less than one hundred percent. An adjustable stop screw is provided to engage the rotatable knob when the knob is rotated to adjust the calibration of the trip unit to the desired value which is less than one hundred percent of the rating of the breaker. The adjustable stop screw thereby limits travel of the adjustable knob between only one hundred percent of the rating of the circuit breaker and the desired value which is less than one hundred percent.

Abstract: A device is provided for adjusting the relative position of two parts of the same piece by deforming an intermediate zone connecting these two parts together, by means of a conical screw, and having a tapped bore in which said screw may be screwed, and a cut out which extends from a first edge of the piece to said bore, wherein said intermediate zone further includes at least a second cut out opening into said bore, opposite said first cut out which defines with a second edge of the piece a deformable zone, forming a hinge, offset with respect to said bore.

Abstract: A device is provided for adjusting the thermal current of a bimetallic strip thermal tripping device and a protection switch including such a device, said adjustment device including a graduated wheel accessible from outside the switch box and having inner toothing; a flange centered on the wheel, with a member meshing with the toothing of the wheel, and formed with an excentric groove; a tumbler rotated through a finger engaged in the groove of the flange; a hook mounted for pivoting about a pin fixed with respect to the case; and a lever mounted for pivoting by means of a pin on the hook and connected to the tumbler by a stud, the lever being positionable with respect to the bimetallic strip at a given distance depending on the value of the thermal tripping current.

Abstract: A circuit breaker having means for varying the thermal rating characterized by a circuit breaker mechanism including a releasable cradle for automatically tripping contacts to an open position in response to overload current conditions. A trip bar movable in response to movement of a bimetal element and the tie bar including a movably mounted member having an inclined surface for adjusting the spacing between the bimetal element and the movable member.

Abstract: A circuit interrupter responsive to abnormal currents in conductors of an electrical distribution system characterized by a circuit breaker mechanism for opening and closing separable contacts and which mechanism comprises a releasable member operable between latched and unlatched positions, trip means comprising a bimetal element and a trip bar movable to unlatch the circuit breaker mechanism and biased in the latched position, the trip bar having a surface facing and spaced from the bimetal element which surface is slanted at an oblique angle to the longitudinal axis of the trip bar, and manually adjustable knob connected to the trip bar for sliding the trip bar longitudinally to vary the space between the bimetal element and the trip bar surface in accordance with a desired thermal rating.

Abstract: A method for calibrating a bimetal releaser for a switch, e.g. a motor protection switch, the releaser including a release bridge and a differential bridge which is movable relative to the release bridge, with the ends of the bimetal strips being disposed between the two bridges through the use of calibrating elements. In order to provide a reliably adjusted bimetal releaser and to reduce the costs involved with adjustment, the free release end of each bimetal strip is equipped with a single calibrating element which, when the releaser is in its calibrated state, is fixed to the bimetal strip and, when seen in the direction of movement of the bimetal strip, lies, on the one hand, at the release bridge and, on the other hand, at the differential bridge.

Abstract: A selectable rating plug allows a standard molded case circuit breaker design to be used over a wide range of ampere ratings. The rating plug is used to control the thermal load on the thermally responsive trip element within the breaker. Movement of the thermally responsive element articulates the breaker trip mechanism in response to predetermined overload conditions to interrupt circuit current.

Abstract: A bimetal operated latch subassembly (600) for an electrical device such as an overload/switch device which is a self-contained unit that can be mounted into operative position relative to the trippable member (012) of the electrical device. A bimetal assembly (660) and a pair of terminals (604,621) electrically connected thereto are mounted on a main insulating base (601). A vibration and shockproof latch assembly (610) is preassembled on a stainless steel sub-base (611) which is then secured by a single screw (605) to the main base (601) at the same time coupling the bimetal assembly (660) to the latch (610) in operative relationship. The latch (610) is rendered shockproof by providing a spring-biased linear slider (650) that latches to a transversely pivoted latch lever (613). The latch friction that must be overcome by the bimetal (608) is reduced to a minimum by providing the latch lever (613) with an adjustable bias (614,615) that almost balances the tripping force (Y) of the trippable member (012 ).

Abstract: An overcurrent relay comprises a housing having an external portion, an overcurrent responsive mechanism, disposed within the housing, for opening or closing a pair of contacts in response to an overcurrent, an adjusting screw device for adjusting the operating current of the overcurrent responsive mechanism, the adjusting screw device being rotatably supported by the housing and having serrations on the periphery thereof, and an engaging member mounted on the external portion of the housing for engaging with a serration of the adjusting screw device for preventing an unintentional rotation of the adjusting screw device.

Abstract: A thermal overload relay of the type which uses a shifter to transmit thermal bending of the main bimetallic element to one end of the temperature compensating bimetallic element which is connected to a release lever which controls the closing of the relay and which includes an adjusting link which has an eccentric stem whose degree of rotation controls the setting of the release lever. As a calibration control to correct for unintended manufacturing variations and aging effects, the adjusting link supports an adjustment pin with an eccentric stem which abuts the eccentric stem of the adjusting dial to provide further control of the setting of the release lever.

Abstract: A molded case circuit breaker includes a new and improved calibration adjusting means for a bimetal in a trip mechanism. The trip mechanism also includes a bimetal having a portion movable in response to predetermined overload conditions, an intermediate control lever for adjusting the spatial disposition of the movable portion of the bimetal with respect to a trip bar of the trip mechanism and a rotatable adjustment means for adjusting the spatial disposition of the intermediate control lever in the circuit breaker. By rotating the adjustment means, the distance between the movable portion of the bimetal and the trip bar can be precisely adjusted via the intermediate control lever. The intermediate control lever is coupled to a relatively stationary portion of the bimetal thereby enabling such adjustment without applying undue stress to the movable portion of the bimetal.

Abstract: A heater strip (12) is disposed in spaced relation to a temperature responsive actuator element (20) for indirectly heating that element in response to current flow in the heater (12). An adjustable heat sink (22) is disposed in spaced proximity to the actuator element (20) for removing heat from the actuator element by radiation therefrom through air to the heat sink in a first position and adjustable to be in thermally conductive engagement with the actuator in a second position for increasing the efficiency of heat transfer from the actuator to the heat sink. Increased current flow in the protected branch circuit is required to cause the actuator (20) to attain its predetermined actuation temperature as the heat sink is adjusted to increase the efficiency of heat transfer between the actuator (20) and the heat sink.

Abstract: A thermostatic switch has a thermostatic subassembly located on a header so that movable contacts engage and disengage complementary contacts mounted on the header in response to temperature change. A knurled stud part has an interference fit in a header bore and a nut threadedly engages the opposite end of the stud means and bears against the opposite side of the header. The nut is rotatable for drawing the knurled stud part into the header bore to the desired degree to precisely locate the subassembly relative to the header during switch manufacture and calibration. The interference fit of the knurled stud part in the header bore otherwise cooperates with the nut to prevent rotation or axial movement of the stud means in any direction in the header bore.

Abstract: Thermostats for use in electrically heated appliances have a positive off position and are adapted for transition to a low temperature on position within a small amount (approximately one radian) of control shaft rotation. The thermostats comprise a stacked blade assembly including a lower bimetal temperature responsive blade, an intermediate stiff spring blade and an upper less stiff flexible spring blade, with the spring blade having juxtaposed switch contacts thereon and the bimetal blade operating to separate the switch contacts when the set temperature is attained. A control bracket mounted above the stacked blade assembly defines an opening through which a control shaft extends, the control shaft butting against the stiff spring blade and positioning it. The shaft mounts a cam and the control bracket has a depending cam follower for the cam, wherein the spring blade urges the cam against the cam follower.

Abstract: A circuit breaker characterized by an electrically insulating housing containing a circuit breaker structure comprising a pair of separable contacts and having associated therewith a bimetal member having one end fixedly mounted on an outturned flange of a support frame for the circuit breaker structure, and a rotatable calibrating plug operatively connected to the assembly of the flange and the bimetal for rotating the bimetal between varying angles of calibration.

Abstract: An electric circuit breaker or overload protection apparatus includes a thermal element which, on being heated by a fault current, is deflected to initiate a circuit-breaking tripping of the apparatus. A supporting mechanism for varying the rating of the apparatus includes an adjusting member or slide displaceable relative to the thermal element so as to vary the action of the thermal element, a recessed manually-operable externally-accessible knob, and a rotatable boss eccentrically and adjustably mounted in the knob recess and operative upon knob rotation to cause a variance in the displacement of the adjusting member and thus a variance in the rating of the apparatus.

Abstract: A thermostat includes a base plate supporting a switch and an ambient temperature sensing bimetal that actuates the switch. A set-point adjusting cam cooperates with the bimetal. An internally threaded bushing is supported upright on the base plate and is frictionally locked against rotation. The set-point adjusting cam is supported on a threaded shaft which screws into the bushing. The bushing is rotatable for fine calibration of the thermostat, while the threaded shaft is screwed into the bushing through an appropriate number of turns for coarse calibration.

Abstract: A molded case circuit breaker having a solid-state trip unit adjustable over a variety of ratings. One-way adjustment is provided, permitting a reduction in the rating of the circuit breaker and preventing an increase in the rating. A ratchet mechanism and a one-way screw mechanism are provided to implement the one-way adjustment.

Abstract: A multi-pole circuit breaker with adjustable thermal trip unit characterized by a circuit breaker mechanism having a plurality of pole units, means releasable when released from a latched position to effect simultaneous opening of the circuit breaker contacts, a multi-pole trip device including trip means for each of said pole units, each of said trip means being constructed to operate upon the occurrence of certain current conditions to effect release of said releasable means, and each pole unit comprising a bimetal element responsive to current flow to effect heating thereof.

Abstract: A multi-pole circuit breaker with adjustable thermal trip unit characterized by a circuit breaker mechanism having a plurality of pole units, means releasable when released from a latched position to effect simultaneous opening of the circuit breaker contacts, a multi-pole trip device including trip means for each of said pole units, each of said trip means being constructed to operate upon the occurrence of certain current conditions to effect release of said releasable means, and each pole unit comprising a bimetal element responsive to current flow to effect heating thereof.

Abstract: In an electrical circuit breaker having a bimetal element which deflects, upon passage of excess currents, to displace a movable member to trip the circuit breaker, an adjustable element, in the form of a wedge, is provided between the bimetal element and the movable member, so that variation of the position of the wedge and the effective thickness thereof between the bimetal element and the movable member varies the amount of deflection of the bimetal element required to trip the circuit breaker.

Abstract: An electrical circuit breaker having a thermal element which on being heated by fault current trips the breaker, and including an adjustable member to vary the action of the thermal element thereby to vary the rating of the breaker, said adjustable member comprising a slide displaceable by an eccentric boss rotatable by means of an external knob.