Terminal Coated On Resistance Element Patents (Class 338/327)
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Patent number: 11562851Abstract: An electronic component includes a magnetic body containing magnetic metal powder; and external electrodes disposed on an outer portion of the magnetic body. The external electrodes include first plating layers in direct contact with the magnetic body.Type: GrantFiled: January 29, 2016Date of Patent: January 24, 2023Assignee: SAMSUNG ELECTRO-MECHANICS CO., LTD.Inventor: Min Sung Choi
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Patent number: 9396849Abstract: The present technology is directed toward a resistor and method of manufacturing the resistor. One or more layers of insulative material are formed on a length of resistive material. Portions of the one or more layers insulative material are removed from the resistive material in a pattern based on a predetermined approximate dimension and predetermined approximate resistance value. A first set of one or more conductive layers are formed on the portions of the resistive material exposed by the insulative coating to form a plurality of conductive pads on the resistive material between the patterned insulative material. The sets of conductive pads are probed to measure a preliminary resistance value between the sets of conductive pads.Type: GrantFiled: March 10, 2014Date of Patent: July 19, 2016Assignee: VISHAY DALE ELECTRONICS LLCInventors: Todd Wyatt, Clark Smith, Rod Brune, Rocky Klabunde
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Patent number: 9251936Abstract: A metal strip resistor is provided. The metal strip resistor includes a metal strip forming a resistive element and providing support for the metal strip resistor without use of a separate substrate. There are first and second opposite terminations overlaying the metal strip. There is plating on each of the first and second opposite terminations. There is also an insulating material overlaying the metal strip between the first and second opposite terminations. A method for forming a metal strip resistor wherein a metal strip provides support for the metal strip resistor without use of a separate substrate is provided. The method includes coating an insulative material to the metal strip, applying a lithographic process to form a conductive pattern overlaying the resistive material wherein the conductive pattern includes first and second opposite terminations, electroplating the conductive pattern, and adjusting resistance of the metal strip.Type: GrantFiled: March 28, 2014Date of Patent: February 2, 2016Assignee: Vishay Dale Electronics, LLCInventors: Clark L. Smith, Thomas L. Bertsch, Todd L. Wyatt, Thomas L. Veik, Rodney Brune
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Patent number: 9054523Abstract: A current detecting mechanism according to this invention includes a direct current shunt having a plurality of resistor members with high resistivity to output an electric potential difference across the resistor members, proportional to a current flowing through an electric load side terminal, as a voltage signal, and a hall sensor assembly having a pair of magnetic cores installed to face each other with an air gap therebetween, and a hall sensor to output an output voltage according to a magnetic flux induced in proportion to a current flowing through a load side terminal, without being connected with the direct current shunt, of load side terminals.Type: GrantFiled: May 7, 2013Date of Patent: June 9, 2015Assignee: LSIS Co., Ltd.Inventor: Jong Mahn Sohn
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Publication number: 20140368310Abstract: An amorphous metal thin-film non-linear resistor (AMNR) is provided. The AMNR is an electronic device possessing symmetric non-linear current-voltage (I-V) characteristics, an exemplary configuration of which may comprise three sequentially deposited layers which include a lower amorphous metal thin-film (AMTF) interconnect, a thin-film insulator located on top of the AMTF interconnect, and two upper conductive contacts located on top of the insulator and disposed in the same physical plane.Type: ApplicationFiled: October 30, 2013Publication date: December 18, 2014Inventor: E. William Cowell, III
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Publication number: 20140210587Abstract: A metal strip resistor is provided. The metal strip resistor includes a metal strip forming a resistive element and providing support for the metal strip resistor without use of a separate substrate. There are first and second opposite terminations overlaying the metal strip. There is plating on each of the first and second opposite terminations. There is also an insulating material overlaying the metal strip between the first and second opposite terminations. A method for forming a metal strip resistor wherein a metal strip provides support for the metal strip resistor without use of a separate substrate is provided. The method includes coating an insulative material to the metal strip, applying a lithographic process to form a conductive pattern overlaying the resistive material wherein the conductive pattern includes first and second opposite terminations, electroplating the conductive pattern, and adjusting resistance of the metal strip.Type: ApplicationFiled: March 28, 2014Publication date: July 31, 2014Applicant: Vishay Dale Electronics, Inc.Inventors: Clark L. Smith, Thomas L. Bertsch, Todd L. Wyatt, Thomas L. Veik, Rodney Brune
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Patent number: 8487736Abstract: Provided may be a semiconductor resistance element including resistance patterns disposed on an insulating substrate. The substrate may have first and second planar surfaces disposed in a first direction, third and fourth planar surfaces at least between the first and second planar surfaces in a second direction and fifth and sixth planar surfaces at least between the first and second planar surfaces in a third direction. The semiconductor resistance element may include a first resistance pattern configured to cover a selected one of the first and second planar surfaces and a second resistance pattern on at least one of the third through sixth planar surfaces.Type: GrantFiled: November 30, 2012Date of Patent: July 16, 2013Assignee: Samsung Electronics Co., Ltd.Inventors: Hyung-Mo Hwang, Hyun-Seok Choi, Young-Chul Park
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Patent number: 8471673Abstract: A varistor is provided with a varistor element body, a plurality of internal electrodes arranged in the varistor element body so as to sandwich a partial region of the varistor element body between them, and a plurality of external electrodes arranged on the surface of the varistor element body and connected to the corresponding internal electrodes. The external electrode has a sintered electrode layer formed by attaching an electroconductive paste containing an alkali metal to the surface of the varistor element body and sintering it. The varistor element body has a high-resistance region formed by diffusing the alkali metal in the electroconductive paste into the varistor element body from an interface between the surface of the varistor element body and the sintered electrode layer.Type: GrantFiled: July 10, 2012Date of Patent: June 25, 2013Assignee: TDK CorporationInventors: Hitoshi Tanaka, Katsunari Moriai, Takahiro Itami
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Patent number: 8432248Abstract: To provide manufacturing method for resistor that uses metal plate as resistance body, which can obtain desired accurate resistance value without trimming resistance body even if product becomes small. The method comprises; in method for manufacturing an unit resistor that has a pair of electrodes separated by insulation film, from resistor material that is provided with a metal plate consisting of resistance material, an insulation film pattern formed on the metal plate, and an electrode region formed besides area where insulation film pattern has been formed, by piercing predetermined piercing area, wherein length E of insulation film pattern is longer than width w of piercing area, wherein width L of insulation film pattern extends or narrows along direction of length E of insulation film pattern, and wherein position X of piercing area is adjusted in extent and in direction of length E of insulation film pattern.Type: GrantFiled: February 22, 2012Date of Patent: April 30, 2013Assignee: KOA CorporationInventors: Hiromu Sakai, Hitoshi Amemiya, Takanori Kikuchi
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Publication number: 20130025366Abstract: A method for producing a conductive segment, includes: a step of printing a metal conductive paste on a substrate, and drying the paste; a step of printing other metal conductive paste on the metal conductive paste after drying, and drying the paste; and a step of burning the metal conductive paste after drying and the other metal conductive paste after drying, wherein the conductive metal paste is an Ag—Pd conductive paste comprising silver (Ag) and palladium (Pd), and the other metal conductive paste is an Au conductive paste comprising gold (Au) as a main component; or the metal conductive paste is an Au conductive paste comprising gold (Au) as a main component, and the other metal conductive paste is an Ag—Pd conductive paste comprising silver (Ag) and palladium (Pd).Type: ApplicationFiled: July 23, 2012Publication date: January 31, 2013Applicant: YAZAKI CORPORATIONInventors: Toshio OIKE, Kenichi TANAKA, Ryo HIROSE, Takafumi SHIMIZU
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Patent number: 8350664Abstract: Provided may be a semiconductor resistance element including resistance patterns disposed on an insulating substrate. The substrate may have first and second planer surfaces disposed in a first direction, third and fourth planar surfaces at least between the first and second planar surfaces in a second direction and fifth and sixth planar surfaces at least between the first and second planar surfaces in a third direction. The semiconductor resistance element may include a first resistance pattern configured to cover a selected one of the first and second planar surfaces and a second resistance pattern on at least one of the third through sixth planar surfaces.Type: GrantFiled: December 1, 2010Date of Patent: January 8, 2013Assignee: Samsung Electronics Co., Ltd.Inventors: Hyung-Mo Hwang, Hyun-Seok Choi, Young-Chul Park
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Publication number: 20120299694Abstract: A metal strip resistor is provided. The metal strip resistor includes a metal strip forming a resistive element and providing support for the metal strip resistor without use of a separate substrate. There are first and second opposite terminations overlaying the metal strip. There is plating on each of the first and second opposite terminations. There is also an insulating material overlaying the metal strip between the first and second opposite terminations. A method for forming a metal strip resistor wherein a metal strip provides support for the metal strip resistor without use of a separate substrate is provided. The method includes coating an insulative material to the metal strip, applying a lithographic process to form a conductive pattern overlaying the resistive material wherein the conductive pattern includes first and second opposite terminations, electroplating the conductive pattern, and adjusting resistance of the metal strip.Type: ApplicationFiled: August 8, 2012Publication date: November 29, 2012Applicant: Vishay Dale Electronics, Inc.Inventors: Clark L. Smith, Thomas L. Bertsch, Todd L. Wyatt, Thomas L. Veik, Rodney Brune
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Patent number: 8310334Abstract: A surface mount resistor includes a resistance body, a first protective layer, a heat-transfer layer, a second protective layer and two electrode layers. The resistance body has a first end portion, a second end portion and a central portion between the first end portion and the second end portion. The first protective layer is disposed on the central portion of the resistance body, and the first end portion and the second end portion are exposed. The heat-transfer layer is plated on at least part of the resistance body. The second protective layer is disposed on at least part of the heat-transfer layer. The electrode layers are respectively arranged on the first end portion and the second end portion, and electrically connected with the heat-transfer layer.Type: GrantFiled: May 4, 2010Date of Patent: November 13, 2012Assignee: Cyntec, Co., Ltd.Inventors: Ching-Feng Chen, Kun-Hong Shih, Yen-Ting Lin, Yin-Tien Yeh
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Publication number: 20120223807Abstract: To provide manufacturing method for resistor that uses metal plate as resistance body, which can obtain desired accurate resistance value without trimming resistance body even if product becomes small. The method comprises; in method for manufacturing an unit resistor that has a pair of electrodes separated by insulation film, from resistor material that is provided with a metal plate consisting of resistance material, an insulation film pattern formed on the metal plate, and an electrode region formed besides area where insulation film pattern has been formed, by piercing predetermined piercing area, wherein length E of insulation film pattern is longer than width w of piercing area, wherein width L of insulation film pattern extends or narrows along direction of length E of insulation film pattern, and wherein position X of piercing area is adjusted in extent and in direction of length E of insulation film pattern.Type: ApplicationFiled: February 22, 2012Publication date: September 6, 2012Applicant: KOA CORPORATIONInventors: Hiromu Sakai, Hitoshi Amemiya, Takanori Kikuchi
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Patent number: 8179226Abstract: The present invention provides an array type chip resistor including: a substrate formed in a rectangular parallelepiped shape; lower electrodes disposed on both sides of a bottom surface of the substrate at equal spaces; side electrodes extended from some of lower electrodes, formed on outermost edges of both sides of the substrate, in all lower electrodes, to a side surface of the substrate; a resistive element interposed between lower electrodes of the bottom surface of the substrate; a protection layer covered on the resistive element, the protection layer having both sides which cover a part of the lower electrodes and the resistive element; leveling electrodes being in contact with the lower electrodes exposed to outside of the protection layer; and a plating layer formed on the leveling electrodes.Type: GrantFiled: November 30, 2009Date of Patent: May 15, 2012Assignee: Samsung Electro-Mechanics Co., Ltd.Inventors: Heung Bok Ryu, Jang Ho Park, Young Key Kim, Ki Won Suh, Yun Gab Choi
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Patent number: 8154379Abstract: An electrical PTC thermistor component includes a base that includes a peripheral surface, first and second faces on different sides of the component, and first and second conductive layers, each of which is on at least one of the first and second faces. The first conductive layer is not on the peripheral surface. The second conductive layer includes a cap that covers, and overlaps edges of, the at least one of the first and second faces.Type: GrantFiled: April 18, 2007Date of Patent: April 10, 2012Assignee: EPCOS AGInventors: Udo Theissl, Andreas Webhofer
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Patent number: 8111130Abstract: A chip resistor includes a resistor element, a reinforcing member, and a pair of electrodes. The resistor element includes a first surface and a second surface opposite to the first surface. The reinforcing member is bonded to the first surface of the resistor element. The pair of electrodes are formed on the second surface of the resistor element. The resistor element is formed with a slit located between the pair of electrodes.Type: GrantFiled: May 13, 2009Date of Patent: February 7, 2012Assignee: Rohm Co., Ltd.Inventor: Torayuki Tsukada
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Patent number: 8085551Abstract: The present invention is to provide an electronic component where positional accuracy for arranging members constituting a circuit element such as a resistor element and the like is mitigated and corrosion of a terminal electrode caused by sulfur in the atmosphere is reduced.Type: GrantFiled: March 18, 2008Date of Patent: December 27, 2011Assignee: KOA CorporationInventors: Seiji Karasawa, Koji Fujimoto
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Patent number: 8044765Abstract: A chip resistor includes a metal resistor element made in the form of a chip that includes an upper surface, a lower surface, two end surfaces, and two side surfaces. Two electrodes are formed on the resistor element to be spaced from each other in a longitudinal direction of the resistor element. Each of the electrodes is formed directly on the resistor element and extends continuously from the lower surface onto the upper surface via a corresponding one of the two end surfaces.Type: GrantFiled: December 4, 2008Date of Patent: October 25, 2011Assignee: Rohm Co., Ltd.Inventor: Torayuki Tsukada
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Patent number: 7947933Abstract: A ceramic heater comprising a ceramic body, a heat generating resistor buried in the ceramic body, an electrode pad that is electrically connected to the heat generating resistor and is formed on the surface of the ceramic body and a lead member bonded onto the electrode pad.Type: GrantFiled: November 24, 2004Date of Patent: May 24, 2011Assignee: Kyocera CorporationInventors: Ryuichi Nagasako, Osamu Hamada, Koji Sakamoto
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Patent number: 7936243Abstract: An adjustable resistor embedded in a multi-layered substrate and method for forming the same. The adjustable resistor comprises: a planar resistor, having a plurality of terminals; and a plurality of connecting lines connected to the planar resistor, each of the connecting lines being drawn from each of the terminals of the planar resistor so as to form a resistor network, wherein the connecting lines are selectively broken by a process for drilling the substrate to form a number of combinations of opened connecting lines such that the resistance value of the adjustable resistor is varied and thus the resistance value of the adjustable resistor can be precisely adjusted.Type: GrantFiled: July 19, 2006Date of Patent: May 3, 2011Assignee: Industrial Technology Research InstituteInventors: Ying-Jiunn Lai, Chang-Sheng Chen, Chin-Sun Shyu, Uei-Ming Jow, Chang-Lin Wei
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Patent number: 7830239Abstract: A device to protect against a surge voltage includes a body having a hexahedron shape and filled with a varistor material, a pair of input signal electrodes attached to a first side surface of the body along upward and downward directions, a pair of output signal electrodes attached to a second side surface of the body that faces the first side surface of the body in the upward and downward directions, a ground electrode attached to an upper surface of the body, at least one pair of signal connection electrode plates to connect the input signal electrodes and the output signal electrodes, and a ground plate to be connected to the ground electrode. Thus, the device can protect an electronic circuit from a surge voltage and match an impedance of a transmission line.Type: GrantFiled: June 26, 2006Date of Patent: November 9, 2010Assignee: Samsung Electronics Co., Ltd.Inventors: Hee-man Kim, Atsuhisa Ogawa
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Patent number: 7825769Abstract: A terminal structure of a chip-like electric component capable of blocking entry of electromigration-causing factors through an insulating resin layer in the vicinity of the peak of a raised portion of an electrical element forming layer is obtained. A metal-glaze-based front electrode 103 containing silver is provided on a surface of an insulating ceramic substrate 101. A resistor layer 107 electrically connected to the front electrode 103 is provided on the substrate surface. A glass layer 109a is provided to completely cover a surface of the resistor layer 107 as well as a surface of an end portion of the resistor layer 107 and also to partially cover the front electrode 103. An insulating resin layer 109b is provided to cover a surface of the glass layer 109a as well as a surface of at least an end portion of the glass layer 109a and to partially cover the front electrode 103.Type: GrantFiled: September 27, 2006Date of Patent: November 2, 2010Assignee: Hokuriku Electric Co., Ltd.Inventors: Yutaka Nomura, Katsumi Takeuchi
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Publication number: 20090296312Abstract: A chip-type electronic component has: a ceramic element body; a plurality of first and second internal electrodes arranged in the ceramic element body so as to be opposed at least in part to each other; a first external connection conductor to which the plurality of first internal electrodes are connected; a second external connection conductor to which the plurality of second internal electrodes are connected; first and second terminal electrodes; a first internal connection conductor arranged in the ceramic element body and connecting the first external connection conductor and the first terminal electrode; and a second internal connection conductor arranged in the ceramic element body and connecting the second external connection conductor and the second terminal electrode.Type: ApplicationFiled: May 21, 2009Publication date: December 3, 2009Applicant: TDK CORPORATIONInventors: Kaname Ueda, Dai Matsuoka, Naoki Chida, Izuru Soma, Hisayoshi Saito, Katsunari Moriai
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Publication number: 20090153287Abstract: A chip resistor includes a metal resistor element made in the form of a chip that includes an upper surface, a lower surface, two end surfaces, and two side surfaces. Two electrodes are formed on the resistor element to be spaced from each other in a longitudinal direction of the resistor element. Each of the electrodes is formed directly on the resistor element and extends continuously from the lower surface onto the upper surface via a corresponding one of the two end surfaces.Type: ApplicationFiled: December 4, 2008Publication date: June 18, 2009Applicant: ROHM CO., LTD.Inventor: Torayuki TSUKADA
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Patent number: 7528350Abstract: The present invention provides a novel method for electrical connection between a polymer PTC device and a metal lead element to thereby prevent the problems of the connection by caulking or soldering. For this purpose, the present invention provides a process for producing a connection structure by laser welding, said connection structure having (A) a PTC device (10) including (i) a laminar polymer PTC element (12) and (ii) a metal foil electrode (14) disposed on a main surface of the laminar polymer PTC element (12), and (B) a metal lead element (20) electrically connected to the metal foil electrode. The metal foil electrode (14) has at least two metal layers, one of which, the X-th layer, has laser beam absorption a % that is the lowest among the metal layers of the metal foil electrode (14). The X-th layer is present between a first metal layer (18) of the metal foil electrode and the laminar polymer PTC element (12).Type: GrantFiled: September 3, 2003Date of Patent: May 5, 2009Assignee: Tyco Electronics Raychem KKInventors: Atsushi Nakagawa, Arata Tanaka, Mikio Iimura
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Patent number: 7378936Abstract: A circuit element has a substrate layer with first and second faces. A conductive first layer overlays the first surface, and a conductive second layer overlays the second surface. The first layer defines a pattern with a trimmable portion. The second layer defines a pattern having a first conductive element registered with at least a portion of the trimmable portion, and a second conductive element electrically isolated from first element and encompassing the first element. The second element may be a ground plane that has an aperture surrounding the first component, which serves as a shield to prevent damage to any elements beyond the second layer.Type: GrantFiled: May 23, 2005Date of Patent: May 27, 2008Assignee: Tektronix, Inc.Inventors: Devin Bingham, Daniel J. Ayres, Alvin Chow
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Patent number: 7326889Abstract: A method of manufacturing a PTC element comprising a pair of lead terminals bonded together by thermocompression with a matrix held therebetween comprises a matrix preparing step of preparing a matrix constructed by dispersing a conductive filler into a crystalline polymer; a terminal preparing step of preparing a pair of lead terminals holding the matrix therebetween, a surface of each lead terminal facing the matrix being formed with a plurality of anchor protrusions separated from each other; a flattening step of flattening the anchor protrusions formed in respective nonoverlapping areas in the pair of lead terminals kept from overlapping the matrix; and a thermocompression bonding step of holding the matrix between respective overlapping areas in the pair of lead terminals overlapping the matrix, and securing the pair of lead terminals and the matrix together by thermocompression bonding.Type: GrantFiled: September 15, 2006Date of Patent: February 5, 2008Assignee: TDK CorporationInventors: Hisanao Tosaka, Tokuhiko Handa, Hirokazu Satoh, Tsutomu Hatakeyama
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Patent number: 7203049Abstract: The over-current protection device of the present invention uses the unbalanced properties of the thermal expansion coefficients between the outer and inner sides for an upper metallic conductive sheet and a lower metallic conductive sheet to generate a torque to deform outwardly. The torque is used to pull a current-sensing element and present with at least a cracking face, so as to introduce an electrically open effect similar to a fuse. Thus, the present invention can achieve the object for preventing the danger of circuit system by the short circuit during the burning of over-current protection device.Type: GrantFiled: September 8, 2004Date of Patent: April 10, 2007Assignee: Polytronics Technology CorporationInventors: Edward Fu-Hua Chu, David Shau-Chew Wang, Yun-Ching Ma
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Patent number: 6859133Abstract: The resistor of the present invention comprises a substrate, a pair of upper electrode layers disposed on one surface of the substrate, and a resistor layer connected to the pair of upper electrode layers, wherein the upper electrode layer includes a first thin film layer that strongly adheres to the substrate and the resistor layer, and a second thin film layer having volume resistivity lower than the volume resistivity of the first upper electrode thin film layer. Further, the resistor of the present invention comprises a pair of side electrodes, electrically connected to the upper electrode layers, at the end portion of the substrate, and the side electrode includes a first side thin film layer and a second side thin film layer, and the material that forms the second side thin film layer has a solid solubility with the first side thin film layer.Type: GrantFiled: February 28, 2002Date of Patent: February 22, 2005Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Tsutomu Nakanishi, Takashi Morino, Tadao Yagi, Tetsuhiro Korechika
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Patent number: 6817088Abstract: A power adapter is shown for use on injection molding runner nozzles. The power adapter provides for quick and easy installation (and removal) of thick film resistance heaters on the runner nozzles, without the need for rewiring. The power adapter comprises a series of rings that allow insertion of the terminal end of the heater, which is then rotated into a locked position. One of the rings contains contacts which are at least semi-permanently wired to a power source. To facilitate the power adapter, a novel method terminating the heating element is used. A noble-metal-based bonding agent (such a silver-base ink) is applied to the heating element and/or terminal plate. The terminal plate is then affixed to the heating element and the bonding agent is fired.Type: GrantFiled: June 16, 2000Date of Patent: November 16, 2004Assignee: Watlow Electric Msg.CInventor: Hongy Lin
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Patent number: 6636143Abstract: The present invention relates to a resistor and a manufacturing method of the same. The invention aims at providing the resistor and the manufacturing method thereof that can reduce a soldering area that occupies a mount area, when the resistor is mounted on a mount board. In order to achieve the foregoing object, a resistor comprises a substrate (21), a pair of first upper surface electrode layers (22), each provided on a side portion of an upper surface toward a portion of a side surface of the substrate (21), a pair of second upper surface electrode layers (23) provided in a manner to make electrical connections with the first upper surface electrode layers (22), a resistance layer (24) provided in a manner to make electrical connections with the second surface electrode layers (23), and a protective layer (25) provided to cover at least an upper surface of the resistance layer (24).Type: GrantFiled: April 6, 2000Date of Patent: October 21, 2003Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Masato Hashimoto, Hiroyuki Yamada, Seiji Tsuda
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Patent number: 6285275Abstract: A surface mountable electrical devices includes a PTC resistive element having opposite first and second surfaces and lateral faces interconnecting the first and second surfaces, spaced apart first and third electrode layers formed on the first surface, a second electrode layer formed on the second surface, and a conductive layer. Each two adjacent lateral faces defines a corner that has a terraced face. The conductive layer has a first lateral segment formed on the third electrode layer, a second lateral segment formed on the second electrode layer, and a transverse segment formed on the terraced face of one of the corners and having a terraced cross-section.Type: GrantFiled: March 16, 2001Date of Patent: September 4, 2001Assignee: Fuzetec Technology Co., Ltd.Inventors: Jack Jih-Sang Chen, Chun-Ta Tseng, Ching-Chiang Yeh
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Publication number: 20010004074Abstract: An exothermic body, capable of efficiently conducting heat from a planar thermistor element with positive temperature characteristic, has a pair of comb-shaped electrodes formed by a sputtering or plating method with thickness less than 10 &mgr;m on one of main surfaces of the thermistor element.Type: ApplicationFiled: January 25, 2001Publication date: June 21, 2001Inventor: Katsuyuki Uchida
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Patent number: 6150918Abstract: Degaussing units in the form of mono and duo-PTCs are disclosed which can be exposed to high inrush currents without the same leading to fracture at the edges of the ceramic thermistors. The electrode layers of the thermistor(s) completely cover the main surfaces and are composed of a material which comprises a silver alloy containing minimally 4 wt. % and maximally 12 wt. % zinc, and which is applied directly on to the thermistor by means of screen printing. In a preferred embodiment, an alloy containing approximately 6 wt. % zinc is used.Type: GrantFiled: April 26, 1996Date of Patent: November 21, 2000Assignee: BC Components Holdings B.V.Inventor: Reinhilde P. M. Berger
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Patent number: 5990780Abstract: A tight-tolerance, low-resistance, high-power chip resistor for mounting on a circuit board in parallel and adjacent relationship to such board. There are discrete terminal plates mounted on one surface of a substrate, in spaced-apart relationship to each other but still quite close to each other. Electrical connections are made by the customer to the terminal plates, at different regions thereof, without adversely affecting the tight-tolerance relationship. The terminal plates additionally provide heat spreading from the resistance film, enhancing the power handling capability of this low-resistance, high-power chip resistor.Type: GrantFiled: February 6, 1998Date of Patent: November 23, 1999Assignee: Caddock Electronics, Inc.Inventor: Richard E. Caddock, Jr.
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Patent number: 5966067Abstract: A thick film resistor assembly comprising: (a) an insulation substrate, (b) a resistor layer being formed on surface of the insulation substrate, (c) a pair of conductor pads comprising a first Ag conductor layer comprising Ag powder and palladium or platinum or mixtures thereof, disposed on the insulation substrate with predetermined spaces from the resistor layer to sandwich the resistor layer in a direction of its conductive resistance path; and (d) a second Ag conductor layer comprising a Ag conductor composition devoid palladium or platinum or mixtures thereof, disposed over the resistor layer and conductor pads at their respective edges to connect electrically the resistor layer to the conductor pads forming a conductive resistance path.Type: GrantFiled: December 14, 1998Date of Patent: October 12, 1999Assignee: E. I. du Pont de Nemours and CompanyInventors: Mamoru Murakami, Hisashi Matsuno, Keiichiro Hayakwa
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Patent number: 5952911Abstract: A thermistor chip is made by first forming first metal layers with a three-layer structure at both end parts of a thermistor element and then forming second metal layers with a three-layer structure on the first metal layers so as to have edge parts that are formed directly in contact with a surface area of the thermistor element and will reduce its normal temperature resistance value. The first and second metal layers are each of a three-layer structure with a lower layer made of a metal with resistance against soldering heat, a middle layer made of a metal with both wettability to solder and resistance against soldering heat, and an upper layer made of a metal having wettability to solder.Type: GrantFiled: October 3, 1997Date of Patent: September 14, 1999Assignee: Murata Manufacturing Co., Ltd.Inventors: Masahiko Kawase, Hidenobu Kimoto, Norimitsu Kito, Ikuya Taniguchi
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Patent number: 5884391Abstract: An electrical device comprising a resistive element having a first electrode in electrical contact with the top surface of the resistive element and a second electrode in electrical contact with the bottom surface of the resistive element. An insulating layer is formed on the first and second electrodes. A portion of the insulating layer is removed from the first and second electrodes to form first and second contact points. A conductive layer is formed on the insulating layer and makes electrical contact with the first and second electrodes at the contact points. The conductive layer has portions removed to form first and second end terminations separated by electrically non-conductive gaps. The wrap-around configuration of the device allows for an electrical connection to be made to both electrodes from the same side of the electrical device.Type: GrantFiled: June 30, 1997Date of Patent: March 23, 1999Assignee: Littelfuse, Inc.Inventors: Katherine M. McGuire, Honorio Luciano
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Patent number: 5874885Abstract: An electrical device (1) in which an element (7) composed of a conductive polymer is positioned in contact with the surface layer of one or more metal electrodes (3,5). The metal electrode contains a base layer (9) which comprises a first metal, an intermediate metal layer (15) which comprises a metal that is different from the first metal, and a surface layer (17) which (i) comprises a second metal, (ii) has a center line average roughness R.sub.a of at least 1.3, and (iii) has a reflection density R.sub.d of at least 0.60. The conductive polymer composition preferably exhibits PTC behavior. The electrical devices, which may be, for example, circuit protection devices or heaters, have improved thermal and electrical performance over devices prepared with electrodes which do not meet the center line average roughness and reflection density requirements.Type: GrantFiled: March 13, 1997Date of Patent: February 23, 1999Assignee: Raychem CorporationInventors: Daniel A. Chandler, Martin Matthiesen, Derek Leong, Matthew P. Galla
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Patent number: 5804092Abstract: A modular igniter system which preferably provides either direct electrical connection between the metallized ends of the hot surface igniter and the socket contact, or indirect electrical connection by a short lead wire held in place on the hot surface element by an active metal braze.Type: GrantFiled: May 31, 1995Date of Patent: September 8, 1998Assignee: Saint-Gobain/Norton Industrial Ceramics CorporationInventors: Scott R. Axelson, Thomas E. Salzer
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Patent number: 5793276Abstract: An organic PTC thermistor having a positive temperature coefficient of resistivity, which comprises a PTC composition comprising an organic polymer having dispersed therein a conductive substance, and at least one pair of electrodes, wherein the conductive substance is tungsten carbide powder; or the electrodes each comprise a metal mesh and a metal layer.Type: GrantFiled: July 17, 1996Date of Patent: August 11, 1998Assignee: TDK CorporationInventors: Hisanao Tosaka, Minoru Takaya, Shigeru Moriya, Hisashi Kobuke, Munemitsu Hamada
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Patent number: 5734313Abstract: A chip-type composite electronic component according to the present invention comprises an insulating substrate (1), a common electrode (2) formed on the substrate (1), a plurality of individual electrodes (3a-3h) formed on the substrate (1) to be spaced from the common electrode (2), and a plurality of electronic elements (4a-4e) each interposed between each of the individual electrodes (3a-3h) and the common electrode (2). Each of the common electrode (2) and individual electrodes (3a-3h) has a plated solder layer as an outermost layer. Each of the electronic elements (4a-4e) has a direct current resistance of no less than 47K .OMEGA., and the solder layer of the common electrode (2) has a layer thickness which is no more than 2.9 times as great as that of the solder layer of the individual electrodes (3a-3h).Type: GrantFiled: June 27, 1996Date of Patent: March 31, 1998Assignee: Rohm Co., Ltd.Inventors: Masato Doi, Hirotoshi Inoue, Seiji Mitsuno
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Patent number: 5699607Abstract: An electrical device comprising a resistive element having a first electrode in electrical contact with the top surface of the resistive element and a second electrode in electrical contact with the bottom surface of the resistive element. An insulating layer is formed on the first and second electrodes. A portion of the insulating layer is removed from the first and second electrodes to form first and second contact points. A conductive layer is formed on the insulating layer and makes electrical contact with the first and second electrodes at the contact points. The conductive layer has portions removed to form first and second end terminations separated by electrically non-conductive gaps. The wrap-around configuration of the device allows for an electrical connection to be made to both electrodes from the same side of the electrical device.Type: GrantFiled: May 3, 1996Date of Patent: December 23, 1997Assignee: Littelfuse, Inc.Inventors: Katherine M. McGuire, Mike A. Ward
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Patent number: 5689227Abstract: A circuit board material is disclosed which includes a support layer, at least one electrical resistance layer having a preselected resistivity adhered to the support layer, a barrier layer adhered to the electrical resistance layer, and a conductive layer adhered to the barrier layer. The barrier layer is capable of protecting the resistance layer from attack by alkaline ammoniacal copper etchants. A method of producing the circuit board material is also disclosed.Type: GrantFiled: January 17, 1996Date of Patent: November 18, 1997Assignee: Ohmega Electronics, Inc.Inventors: Phong Xuan Nguyen, Steven Russell Nissen
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Patent number: 5606302Abstract: An electronic component device includes an electronic component element 13 that is interposed between a pair of spring terminals 14 and 15. The electronic component element 13 is resiliently held by the spring terminals 14 and 15, and contact portions 17 and 18 of the spring terminals 14 and 15, which are respectively brought into contact with electrodes 13b and 13c of the electronic component element 13, are positioned on both major surfaces of the electronic component element 13 so as not to be opposed to each other. At least one groove of a set of grooves 16a to 16c is formed on at least one of the major surfaces of the electronic component element 13 for guiding the direction in which the electronic component element 13 is divided when the electronic component element 13 is destroyed by, for example, an abnormal voltage.Type: GrantFiled: March 28, 1994Date of Patent: February 25, 1997Assignee: Murata Manufacturing Co., Ltd.Inventor: Shigehiro Ichida
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Patent number: 5557251Abstract: A thermistor includes a plate-like thermistor body and a first and a second electrode formed on each of the main surfaces of said plate-like thermistor body. The first electrode is formed so that its outer periphery reaches the outer peripheral edge of the thermistor and the second electrode is formed to extend from the area encircled by said first electrode onto the first electrode but not reach the outer periphery of the first electrode. The first and second electrodes are made of material which can make an ohmic-contact with the main surface of said thermistor body. The first electrode is made of the material which is hard to generate inter-electrode migration and said second electrode is made of the material which is easy to generate the inter-migration compared with the first electrode. Thus, the thermistor can prevent short-circuiting due to inter-electrode migration without deteriorating the characteristic such as a current capacity.Type: GrantFiled: March 28, 1994Date of Patent: September 17, 1996Assignee: Murata Manufacturing Co., Ltd.Inventor: Yuichi Takaoka
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Patent number: 5420562Abstract: A resistor having a novel physical geometry is provided. The physical geometry of the resistor minimizes the current paths through the resistor such that the reactance components of the resistor is minimized for radio frequency operation. The resistor is made from a resistive material such as chrome silicon oxide, nichrome. The physical geometry of the resistor layout reduces the physical area occupied by the resistor, and also results in lower sensitivity to a DC trimming procedure used in the manufacturing process.Type: GrantFiled: September 28, 1993Date of Patent: May 30, 1995Assignee: Motorola, Inc.Inventor: Robert S. Kaltenecker
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Patent number: 5289155Abstract: A positive characteristic thermistor, in which the outer periphery of a first electrode including a metal other than silver as its main component is positioned on the inside of the outer periphery of the main body of this thermistor, and is made to coincide with the outer periphery of a second electrode which includes silver as its main component and formed on the first electrode or to be placed on the inside of the periphery of the second electrode.Type: GrantFiled: May 6, 1992Date of Patent: February 22, 1994Assignee: Kabushiki Kaisha Komatsu SeisakushoInventors: Takuji Okumura, Hiroshi Inagaki, Yukie Suzuno
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Patent number: 5285184Abstract: Disclosed herein is a chip-type network resistor characterized in that resistance layers are formed between a common electrode extending across an insulative substrate and each of a plurality of separate electrodes disposed in the opposite sides of the insulative substrate used to support the common electrode, and overcoat layers are provided to cover the resistance layers and positioned to expose the common electrode, whereby the plating process is applied to the common electrode and the separate electrodes.Type: GrantFiled: June 20, 1991Date of Patent: February 8, 1994Inventors: Hisao Hatta, Kunio Kurihara, Saburo Inagaki