Composite Ejector Patents (Class 347/63)
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Patent number: 7600856Abstract: A liquid drop ejector includes a substrate and a plurality of liquid chambers. Portions of the substrate define a liquid supply. Each liquid chamber is positioned over the substrate and includes a nozzle plate and a chamber wall. The nozzle plate and the chamber wall include an inorganic material. The inorganic material of the nozzle plate and the chamber wall is contactable with liquid when liquid is present in each liquid chamber. A region of organic material is positioned over the substrate and located relative to the nozzle plate and the chamber wall such that the region of organic material is not contactable with liquid when liquid is present in each liquid chamber. The region of organic material is bounded by chamber walls of neighboring liquid chambers located on opposite sides of the liquid supply.Type: GrantFiled: December 12, 2006Date of Patent: October 13, 2009Assignee: Eastman Kodak CompanyInventors: John A. Lebens, Lingadahalli G. Shantharama
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Patent number: 7600859Abstract: An inkjet printhead and a manufacturing method thereof. In the manufacturing method, a chip and a porous material are provided. A heating layer is formed on the chip. A conductive layer is formed on the heating layer, and includes a notch therein to define a heating area. A chamber for storing liquid is formed on the heating area, and includes a first side and a second side. The first side faces the heating area, and the second side is connected to the first side. The chamber is formed with an exit, from which the liquid is dispensed, on the second side. The porous material is disposed on the chamber, and the liquid flows to the chamber through the porous material.Type: GrantFiled: March 8, 2004Date of Patent: October 13, 2009Assignee: Industrial Technology Research InstituteInventors: Chi-Ming Huang, Je-Ping Hu, Jian-Chiun Liou, Chia-Tai Chen, Fa-Yuan Hsu
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Publication number: 20090251508Abstract: An inkjet printer with a nozzle plate that has an exterior surface with formations for reducing its co-efficient of static friction. By reducing the co-efficient of static friction, there is less likelihood that paper dust or other contaminants will clog the nozzles in the nozzle plate. Static friction, or “stiction” as it has become known, allows dust particles to “stick” to nozzle plates and thereby clog nozzles. By patterning the exterior of the nozzle plate with raised formations, dust particles can only contact the outer extremities of each formation. This reduces friction between the particles and the nozzle plate so that any particles that contact the plate are less likely to attach, and if they do attach, they are more likely to be removed by printhead maintenance cleaning cycles.Type: ApplicationFiled: February 24, 2009Publication date: October 8, 2009Inventor: Kia Silverbrook
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Publication number: 20090244198Abstract: An ink jet recording head includes a substrate, having a front surface and a back surface opposite from the front surface, provided above the front surface with an energy generating element for generating energy used for ejecting ink; an ink supply port provided so as to penetrate between the front surface and the back surface of the substrate; a first layer provided on or above the front surface of the substrate; a protection layer which is provided so as to coat a wall of the substrate defining the ink supply port and which continuously extends onto the first layer; and a second layer located above the front surface of the substrate and including a portion provided on the protection layer and another portion provided on the first layer by penetrating through the protection layer.Type: ApplicationFiled: March 19, 2009Publication date: October 1, 2009Applicant: CANON KABUSHIKI KAISHAInventors: Kazuhiro Hayakawa, Masaya Uyama
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Publication number: 20090237460Abstract: Provided is a printhead for an inkjet printer. The printhead has a plurality of micro-electromechanical ejection mechanisms arranged in a wafer substrate, with each mechanism having chamber walls and a roof formed on top of said substrate to define an ink chamber. One wall of the chamber defines a slot therein. The mechanism also includes an ink supply channel defined through the substrate to said chamber. The mechanism includes a bi-layer thermal actuator coil fast with the substrate and ending in a strut extending through the slot, said strut fast with a paddle device within the chamber.Type: ApplicationFiled: May 31, 2009Publication date: September 24, 2009Inventor: Kia Silverbrook
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Publication number: 20090237462Abstract: The present invention relates a printhead for an inkjet printer. The printhead has a plurality of nozzle arrangements, with each arrangement having a substrate defining an ink inlet channel leading to a nozzle chamber in fluid communication with the ink inlet channel and an ink ejection port through which ink from the nozzle chamber is ejected. Each arrangement also includes an ink ejection paddle extending across the nozzle chamber between the ink inlet channel and the ink ejection port, and a thermal bend actuator configured to operatively actuate the paddle. Also included is a sealing structure interposed between a working end of the actuator arm and a proximal end portion of the paddle.Type: ApplicationFiled: May 31, 2009Publication date: September 24, 2009Inventor: Kia Silverbrook
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Publication number: 20090237463Abstract: A printhead is provided for an inkjet printer. The printhead includes a substrate assembly defining ink inlet channels. Nozzles openings formed on the substrate assembly are in fluid communication with respective ink inlet channels. Lever arms extend from respective nozzles openings and thermal bend actuators are coupled to respective lever arms and anchored to the substrate assembly. The thermal bend actuators are configured to move the nozzles towards the substrate assembly to eject ink there through.Type: ApplicationFiled: June 4, 2009Publication date: September 24, 2009Inventor: Kia Silverbrook
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Publication number: 20090237461Abstract: A printhead is provided for an inkjet printer. The printhead includes a wafer assembly defining a plurality of spaced apart groups of ink supply channels and a plurality of groups of ink ejection nozzle arrangements in fluid communication with respective ink supply channel groups. Each ink ejection nozzle arrangement includes a nozzle chamber structure mounted to the wafer assembly. Each ink ejection nozzle arrangement also defines a nozzle chamber for receiving ink from an ink supply channel and a nozzle rim through which ink in the nozzle chamber can be ejected. An anchor extends from the wafer assembly in a location external to the nozzle chamber. An elongate thermal actuator mechanism extends from the anchor and into the nozzle chamber.Type: ApplicationFiled: May 31, 2009Publication date: September 24, 2009Inventor: Kia Silverbrook
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Patent number: 7588320Abstract: Disclosed are a droplet ejection device and method using an electrostatic field. The droplet ejection method includes: setting a separate electric field direction in each of a plurality of nozzles; supplying one of ink and ink containing particles to each nozzle; and forming and ejecting a plurality of separate ink droplets. The droplet ejection device includes a deposition part having electrode layers and insulating layers deposited toward a nozzle. Therefore, it is possible to readily perform droplet ejection without a heater or diaphragm vibration device. In addition, it is possible to reduce impact applied to the ink and obtain good print quality, since the ink is ejected using the electrostatic field.Type: GrantFiled: October 28, 2005Date of Patent: September 15, 2009Assignee: In-G Co., Ltd.Inventors: Suk-Han Lee, Han-Seo Ko, Do-Young Byun, Sang-Joon Han, Yong-Jae Kim, Sang-Uk Son, Jung-Taek Oh, Ji-Hye Yang
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Patent number: 7585055Abstract: A printhead manufacturing method includes providing a first wafer, forming a polymer layer over the first wafer, the polymer layer including at least one via, providing a metal layer over the at least one via, providing a solderable or plateable interface layer over the metal layer and the polymer layer, forming a fluid chamber in the polymer layer, providing a fluid nozzle in the first wafer, providing a second wafer, and joining the second wafer to the first layer to form the printhead. A printhead that includes a first wafer, a polymer layer over the first wafer, the polymer layer including at least one via, a metal layer over the at least one via, an interface layer over the metal layer and the polymer layer, a fluid chamber formed in the polymer layer, and a fluid chamber formed in the first wafer.Type: GrantFiled: September 30, 2005Date of Patent: September 8, 2009Assignee: Xerox CorporationInventors: Peter J. Nystrom, Peter M. Gulvin
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Patent number: 7585053Abstract: A thermal inkjet printhead includes a substrate, an insulation layer formed on the substrate, a heater formed on the insulation layer, a conductor formed on the heater to supply a current to the heater, a chamber layer stacked on the insulation layer having the heater and the conductor therebetween, and having an ink chamber to be filled with ink to be ejected formed therein; a nozzle layer stacked on the chamber layer and having a nozzle through which the ink in the ink chamber is to be ejected, and a plurality of thermal plugs formed in a lower portion of the insulation layer to contact the insulation layer and the substrate and to dissipate heat generated by the heater toward the substrate.Type: GrantFiled: August 10, 2006Date of Patent: September 8, 2009Assignee: Samsung Electronics Co., Ltd.Inventors: Nam-kyun Kim, Jae-sik Min, Eun-bong Han
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Patent number: 7585052Abstract: An inkjet print-head is formed by selectively disposing a first layer on a substrate. The first layer and the substrate form a topography. A second layer is selectively disposed over the substrate and the first layer. A third layer is disposed over the second layer. The second layer selectively disposed over the substrate and the first layer reduces a surface topography of the third layer.Type: GrantFiled: July 28, 2006Date of Patent: September 8, 2009Assignee: Hewlett-Packard Development Company, L.P.Inventors: Adrian Kriz, Bradley Chung
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Publication number: 20090213186Abstract: An inkjet printhead has a plurality of nozzle arrangements. Each nozzle arrangement comprises an ink chamber having an ink supply channel and an ink ejection port; an ink spreading prevention rim provided around and spaced apart from the ink ejection port to define a pit between the ink ejection port and the ink spreading prevention rim; and a thermal actuator mechanism configured to operatively eject ink from the chamber via the ejection port. The plurality of nozzle arrangement are grouped into pods, each pod having two rows of nozzle arrangements spatially staggered with respect to each other.Type: ApplicationFiled: May 1, 2009Publication date: August 27, 2009Inventor: Kia Silverbrook
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Patent number: 7575303Abstract: A liquid-ejection head includes a substrate, an inlet formed through the substrate, an outlet for ejecting a liquid, a flow channel leading to the outlet, and a pressure-generating part including a pressure-generating element disposed on a surface of the substrate in the flow channel to generate pressure for ejecting the liquid. The flow channel includes a first flow channel defined above the surface of the substrate on which the pressure-generating element is disposed and a second flow channel defined on the substrate down to below the surface on which the pressure-generating element is disposed. The first and second flow channels extend from an opening of the outlet to the pressure-generating element. The second flow channel has a larger width than the first flow channel.Type: GrantFiled: May 17, 2006Date of Patent: August 18, 2009Assignee: Canon Kabushiki KaishaInventor: Masataka Kato
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Patent number: 7571979Abstract: Thick film layers for a micro-fluid ejection head, micro-fluid ejection heads, and methods for making micro-fluid ejection head and thick film layers. One such thick film layer is derived from a difunctional epoxy component having a weight average molecular weight ranging from about 2500 to about 4000 Daltons, a photoacid generator, an aryl ketone solvent, and an adhesion enhancing component. One such thick film layer has a cross-link density upon curing that increases the dimensional stability of the thick film layer sufficient to provide flow features therein having substantially vertical walls.Type: GrantFiled: February 24, 2006Date of Patent: August 11, 2009Assignee: Lexmark International, Inc.Inventors: Girish S. Patil, Sean T. Weaver, Rich Wells
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Publication number: 20090195621Abstract: An inkjet nozzle arrangement is provided having a wafer defining an ink chamber for holding ink and a chamber roof covering the ink chamber. The chamber roof has an ink ejection port supported by a plurality of outwardly extending bridge members and a plurality of elongate heater elements interleaved between the bridge members for causing ejection of ink held in the ink chamber through the ink ejection port.Type: ApplicationFiled: April 13, 2009Publication date: August 6, 2009Inventors: Kia Silverbrook, Gregory John McAvoy
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Publication number: 20090195614Abstract: A nozzle arrangement for an inkjet printhead comprises a substrate defining an ink supply channel; a nozzle chamber structure mounted on the substrate, the nozzle chamber structure defining a nozzle chamber in fluid communication with the ink supply channel and a nozzle rim defining an ink ejection port in fluid communication with the nozzle chamber, the nozzle chamber structure further defining a slot in a first side wall thereof; a post, provided outside of the nozzle chamber, extending from the substrate; and a thermal actuator mechanism comprising an actuator arm extending from the post and through the slot to terminate freely in the nozzle chamber. The actuator arm comprises a slot protection barrier extending substantially orthogonally therefrom, the slot protection barrier positioned adjacent to the first side wall and spaced therefrom to define an ink holding area between the slot protection barrier and the first side wall.Type: ApplicationFiled: April 13, 2009Publication date: August 6, 2009Inventor: Kia Silverbrook
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Publication number: 20090179938Abstract: An ink jet print head substrate capable of precisely blowing fuse element to store data reliably is provided. An ink jet print head incorporating such a substrate and an ink jet printing apparatus are also provided. The interlayer insulating film formed over the fuse element is made of a material that has a lower melting point than the material of the fuse element and which forms a cavity therein by heat produced when the fuse elements is blown.Type: ApplicationFiled: March 19, 2009Publication date: July 16, 2009Applicant: CANON KABUSHIKI KAISHAInventors: TERUO OZAKI, ICHIRO SAITO, SAKAI YOKOYAMA, KENJI ONO, SATOSHI IBE, KAZUAKI SHIBATA, TOSHIYASU SAKAI
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Patent number: 7559630Abstract: Fluid ejection actuators, micro-fluid ejection heads, and methods relating thereto. One such fluid ejection actuator is provided by a conductive layer adjacent a substrate. The conductive layer has a substantially non-conductive portion. The substantially non-conductive portion includes a portion of the conductive layer which has been treated to have low conductivity properties. A resistive layer is adjacent the conductive layer. The substantially non-conductive portion of the conductive layer substantially defines the fluid ejection actuator.Type: GrantFiled: March 22, 2006Date of Patent: July 14, 2009Assignee: Lexmark International, Inc.Inventors: Byron Vencent Bell, Burton Lee Joyner, II, Jessica Laurel Mayes
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Patent number: 7556358Abstract: A micro-electromechanical integrated circuit includes a substrate. Drive circuitry is positioned on the substrate. The device includes a plurality of elongate actuators. Each actuator includes a fixed end portion fast with the substrate. A free end portion is spaced from the substrate. A heating circuit is connected to the drive circuitry to heat the actuator. At least a portion of the actuator is of a material having a coefficient of thermal expansion which is such that the material is capable of thermal expansion to do work. The heating circuit is positioned to generate differential thermal expansion and contraction when heated and subsequently cooled to cause reciprocal displacement of the free end portion of the actuator. Each actuator is a laminated structure having a first metal layer and a dielectric layer. The first metal layer is interposed between the dielectric layer and the substrate and defines the heating circuit.Type: GrantFiled: August 12, 2005Date of Patent: July 7, 2009Assignee: Silverbrook Research Pty LtdInventor: Kia Silverbrook
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Patent number: 7556348Abstract: A printhead is provided for an inkjet printer. The printhead includes a substrate assembly defining ink inlet channels. Endless walls extend from the substrate assembly to surround respective ink inlet channels. Nozzles which, together with respective endless walls, define nozzle chambers in fluid communication with respective ink inlet channels and further define respective nozzle openings through which ink can be ejected. Lever arms extend from respective nozzles. Thermal bend actuators are coupled to respective lever arms and further coupled to respective anchors extending from the substrate assembly at locations external to the walls. The thermal bend actuators are configured to move the nozzles so that the volume of the nozzle chambers varies and ink contained therein is ejected out through the nozzle openings.Type: GrantFiled: May 24, 2007Date of Patent: July 7, 2009Assignee: Silverbrook Research Pty LtdInventor: Kia Silverbrook
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Patent number: 7552534Abstract: An integrated orifice array plate and a charge plate is fabricated for a continuous ink jet print head by providing an electrically non-conductive orifice plate substrate having first and second opposed sides and an array of predetermined spaced-apart orifice positions. A plating seed layer is applied to the first of the opposed sides of the substrate, and an array of orifices is formed through the orifice plate substrate at the predetermined orifice positions. The orifices extend between the opposed sides. The plating seed layer is etched, leaving a portion of the plating seed layer adjacent to each of the predetermined orifice positions. A charge electrode is plated onto each of the portions of the plating seed layer.Type: GrantFiled: May 11, 2006Date of Patent: June 30, 2009Assignee: Eastman Kodak CompanyInventors: Shan Guan, Michael F. Baumer, Richard W. Sexton, James E. Harrison, Jr.
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Publication number: 20090160912Abstract: An inkjet printhead having a high density array of micro-electromechanical nozzles arrangements. Each arrangement comprises side walls located on a wafer substrate with a roof layer deposited on said walls to define an ink chamber, the roof layer defining a nozzle aperture; an inlet defined in the substrate to supply the ink chamber with printing fluid; and at least one heater element having a mass of less than 250 picograms suspended between the side walls in the chamber, the heater element operable to form a vapour bubble when electrical actuation energy of less than 120 nanojoules is applied thereto, said heater element having an annular shape with a point of collapse of the bubble near a centre thereof.Type: ApplicationFiled: March 3, 2009Publication date: June 25, 2009Inventors: Kia Silverbrook, Gregory John McAvoy, Angus John North
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Patent number: 7549225Abstract: A method of bonding two semiconductor substrates to form a printhead includes aligning a top surface of a first substrate with a second substrate, wherein the first substrate has a fluid channel in the top surface, heating the first and second substrates to a first temperature in a partial vacuum, and placing the top surface of the first substrate in contact with the second substrate to form a bond.Type: GrantFiled: July 27, 2006Date of Patent: June 23, 2009Assignee: Hewlett-Packard Development Company, L.P.Inventors: Chien-Hua Chen, Charles C Haluzak
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Patent number: 7549724Abstract: A printhead assembly includes a printhead. The printhead includes a carrier which carries an integrated circuit (IC) configured to eject ink. The carrier defines a plurality of ink passages each in fluid communication with the IC. An elongate support supports the printhead and defines a plurality of ink chambers each in fluid communication with a respective ink passage. The support includes a core which defines the ink chambers and a multi-layered metal shell in which the core is received.Type: GrantFiled: October 2, 2006Date of Patent: June 23, 2009Assignee: Silverbrook Research Pty LtdInventor: Kia Silverbrook
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Patent number: 7549224Abstract: The described embodiments relate to slotted substrates and methods of making the slotted substrates. One exemplary method patterns a first set of dummy features in a first layer positioned over a first surface of a substrate and patterns a second set of dummy features in a second layer positioned over the first layer. After the method patterns the first set of dummy features and the second set of dummy features, the method further forms a slot in the substrate, at least in part, by allowing an etchant to pass through the first and second sets of dummy features to the first surface.Type: GrantFiled: June 9, 2006Date of Patent: June 23, 2009Assignee: Hewlett-Packard Development Company, L.P.Inventors: Jeffrey S. Obert, Thomas H. Ottenheimer
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Publication number: 20090153623Abstract: An inkjet printhead and a method of manufacturing the same. The inkjet printhead includes a substrate, a chamber layer to define an ink chamber on an upper portion of the substrate, and an adhesive portion to adhere to the substrate and the chamber, wherein the adhesive portion is formed of a phenolic sensitive resin.Type: ApplicationFiled: August 20, 2008Publication date: June 18, 2009Applicant: Samsung Electronics Co., Ltd.Inventors: Sung-joon PARK, Byung-ha Park, Dong-sik Shim, Hye-young Min
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Patent number: 7543915Abstract: A method for manufacturing a fluid ejection device includes providing a sacrificial structure substantially overlying a semiconductor substrate. The structure has a shape configured to define an ink chamber, ink manifold, and a nozzle. The method also includes providing a first metal adjacent the sacrificial structure and substantially overlying the substrate and removing the sacrificial structure to form the ink chamber and the nozzle. The method further includes removing a portion of the first and second sacrificial materials to form the sacrificial structure.Type: GrantFiled: September 29, 2007Date of Patent: June 9, 2009Assignee: Hewlett-Packard Development Company, L.P.Inventors: Mohammed S. Shaarawi, Benjamin L. Clark
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Publication number: 20090141089Abstract: An ink jet nozzle assembly is provided having a wafer substrate defining an ink supply passage, a drive circuitry layer formed on the wafer substrate, an ink chamber structure on the drive circuitry layer, the ink chamber structure defining an ink chamber in fluid communication with the ink supply passage and an ink ejection port, and a layered actuator having a first layer electrically coupled to the drive circuitry layer so that the drive circuitry layer can electrically actuate the actuator to thereby eject ink from the ink ejection port.Type: ApplicationFiled: February 11, 2009Publication date: June 4, 2009Inventor: Kia Silverbrook
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Publication number: 20090141090Abstract: A unit cell for a thermal inkjet printhead includes a substrate portion that defines an ink supply passage, Drive circuitry and interconnect layers are positioned on the substrate portion. A nozzle plate defining a nozzle is provided. Side walls depend from the nozzle plate and are positioned on the substrate portion to define an ink chamber. A heater element is connected to the drive circuitry and is positioned intermediate the nozzle plate and the substrate portion. The heater element is suspended in the ink chamber in alignment with the nozzle and is shaped to be symmetrical about two planes that intersect along an axis extending through a centre of the nozzle.Type: ApplicationFiled: February 11, 2009Publication date: June 4, 2009Inventor: Kia Silverbrook
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Publication number: 20090141087Abstract: A thermal inkjet printhead chip structure includes a substrate, an oxide layer formed on the substrate, at least one driver circuitry each including a source, a drain and a gate and formed on the substrate and further surrounded by the oxide layer, a dielectric layer, a buffer layer, a resistive layer and a conductive layer. The dielectric layer is formed on the driver circuitry and has openings formed therethrough to expose the source and drain. The buffer layer is formed on the dielectric layer, covering the source and drain and connected to the source and drain. The resistive layer is formed on the buffer layer and has at least one heating area. The resistive layer extends above the source and drain and is connected to the source and drain. The conductive layer is formed on the resistive layer and exposes the heating area. A manufacturing method also is provided.Type: ApplicationFiled: October 10, 2008Publication date: June 4, 2009Inventors: Francis Chee-Shuen LEE, Wei-Fu Lai, Ming-Ling Lee
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Publication number: 20090141088Abstract: An inkjet printhead integrated circuit includes a substrate. A drive circuitry layer is positioned on the substrate, the substrate and the drive circuitry layer defining a plurality of ink inlet channels. Nozzle chamber walls and roofs spanning the nozzle chamber walls are positioned on the substrate to define nozzle chambers in fluid communication with respective ink inlet channels, the roofs defining respective ink ejection ports. Ink ejection members are positioned in respective nozzle chambers and are displaceable with respect to the roofs to eject ink from the ink ejection ports. Fulcrum formations are fast with the substrate and each fulcrum formation has an effort formation arranged on one side and a load formation on an opposite side. Each ink ejection member is fast with a respective load formation.Type: ApplicationFiled: February 10, 2009Publication date: June 4, 2009Inventor: Kia Silverbrook
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Patent number: 7533969Abstract: An ink jet print head substrate capable of precisely blowing fuse element to store data reliably is provided. An ink jet print head incorporating such a substrate and an ink jet printing apparatus are also provided. The interlayer insulating film formed over the fuse element is made of a material that has a lower melting point than the material of the fuse element and which forms a cavity therein by heat produced when the fuse elements is blown.Type: GrantFiled: April 21, 2006Date of Patent: May 19, 2009Assignee: Canon Kabushiki KaishaInventors: Teruo Ozaki, Ichiro Saito, Sakai Yokoyama, Kenji Ono, Satoshi Ibe, Kazuaki Shibata, Toshiyasu Sakai
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Publication number: 20090122117Abstract: A nozzle assembly is provided for an inkjet printhead. The nozzle assembly includes a substrate assembly defining an ink inlet. A nozzle extends from the substrate assembly in register with the ink inlet and defines an opening through which ink can be ejected. A lever arm extends from the nozzle. A thermal bend actuator assembly is mounted to the substrate assembly and engages with the lever arm so that, upon actuation, the lever arm moves and ink within the nozzle is ejected out through the opening.Type: ApplicationFiled: November 26, 2008Publication date: May 14, 2009Inventor: Kia Silverbrook
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Publication number: 20090115819Abstract: Provided is a micro-electromechanical fluid ejection mechanism. The mechanism includes a substrate defining an ink passage in fluid communication with a tapered ink chamber having an ink ejection port, as well as a shape memory alloy (SMA) actuator arranged within the chamber. The actuator is configured to straighten when heated and to return to a bent state upon subsequent cooling to facilitate ejection of ink via the ejection port.Type: ApplicationFiled: November 27, 2008Publication date: May 7, 2009Inventor: Kia Silverbrook
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Patent number: 7527360Abstract: A structure of inkjet-head chip and a method for making the same are disclosed. Driven by the need of making a thin insulator layer to lower the working power of the inkjet-head chip, we separately manufacture a passivation layer and a second conductive layer. The passivation layer and the second conductive layer have to be formed from different materials. The defining means for the passivation layer and the second conductive layer have high selectivity and do not overetch or damage the structure of inkjet-head chip.Type: GrantFiled: August 17, 2006Date of Patent: May 5, 2009Assignee: Industrial Technology Research InstituteInventors: Chien-Hung Liu, Jian-Chiun Liou, Chi-Ming Huang, Chia-Cheng Chiao, Chun-Jung Chen
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Publication number: 20090109261Abstract: This invention achieves both a small-size element substrate and high electrical efficiency when a plurality of printing element arrays having the same discharge amount exist on a single element substrate, and transistors which form driver arrays corresponding to the respective printing element arrays are formed at different array densities including transistors which form a driver array corresponding to a printing element array having a different discharge amount. The area of the transistor of the first driver array corresponding to the first printing element array is set larger than that of the transistor of the second driver array corresponding to the second printing element array. The wiring width of the first power supply wiring pattern corresponding to the first printing element array in a direction perpendicular to the printing element array is set smaller than that of the second power supply wiring pattern corresponding to the second printing element array.Type: ApplicationFiled: October 10, 2008Publication date: April 30, 2009Applicant: CANON KABUSHIKI KAISHAInventors: Koichi Omata, Yoshiyuki Imanaka, Takaaki Yamaguchi, Kousuke Kubo, Souta Takeuchi
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Patent number: 7524430Abstract: Methods of forming a fluid channel in a semiconductor substrate may include applying a material layer to at least one surface of the semiconductor substrate. The method may further include manipulating the material layer to form a surface topography corresponding to a channel, the surface topography being configured to control directionality of ion bombardment of said substrate along electromagnetic field lines in a plasma sheath coupled to said surface topography.Type: GrantFiled: December 30, 2004Date of Patent: April 28, 2009Assignee: Lexmark International, Inc.Inventors: John W. Krawczyk, Andrew L. McNees
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Publication number: 20090102892Abstract: A printhead assembly for an inkjet printer comprises an outer shell of a hot rolled tri-layer laminate of two different metals; a core element within the shell, the core element defining four separate ink reservoirs; a printhead constructed using MEMS techniques to provide ink nozzles, chambers and actuators; and a micro molding for distributing ink from the ink reservoirs to the printhead. The tri-layer shell is configured such that the effective coefficient of thermal expansion of the shell as a whole is substantially equal to that of silicon, and the outer layers of the tri-layer laminate are symmetrically disposed around a central layer thereof.Type: ApplicationFiled: November 27, 2008Publication date: April 23, 2009Inventor: Kia Silverbrook
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Patent number: 7517051Abstract: A method of fabricating an ink jet head and an ink jet head fabricated thereby. The method includes preparing a substrate having a flow path region, a flow path structure region to define the flow path region, and a pad region disposed at edge portions of the substrate. At least one pressure-generating element to eject ink is formed on the substrate of the flow path region. An inserting material layer is formed on an entire surface of the substrate having the at least one pressure-generating element. The inserting material layer is patterned to form an inserting layer on the flow path structure region. A mold layer is formed on the substrate having the inserting layer to cover the flow path region. Next, a nozzle material layer is formed on the entire surface of the substrate having the inserting layer and the mold layer.Type: GrantFiled: January 18, 2005Date of Patent: April 14, 2009Assignee: Samsung Electronics Co., LtdInventors: Kyong-il Kim, Sungjoon Park
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Patent number: 7517058Abstract: An ink jet recording head has sufficient and uniform ink refill for all orifices and separate flow paths even though the substrate has high rigidity by dividing a supply port into a plurality of ports. The substrate of the ink jet recording head has a plurality of separate flow paths corresponding to discharge pressure generating elements, a common flow path communicating with the separate flow paths, an ink supply port communicating with the common flow path and supplying ink to the common flow path, and a plurality of beam portions dividing the ink supply port. A recess is formed on the common flow path, extending to the separate flow paths formed nearest to the beam portion.Type: GrantFiled: March 17, 2006Date of Patent: April 14, 2009Assignee: Canon Kabushiki KaishaInventors: Kazuhiro Hayakawa, Makoto Terui
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Patent number: 7517060Abstract: A cavitation structure for a print head has a first dielectric layer overlying at least a first portion of a substrate. A second dielectric layer has a first portion overlying at least a second portion of the substrate and a second portion, different from the first portion of the second dielectric layer, overlying at least a portion of the first dielectric layer. A cavitation layer has a first portion in contact with the first dielectric layer and a second portion in lateral contact with the second portion of the second dielectric layer. A third dielectric layer is disposed on only the first portion of the second dielectric layer.Type: GrantFiled: February 2, 2006Date of Patent: April 14, 2009Assignee: Hewlett-Packard Development Company, L.P.Inventors: Ulrich E. Hess, Samson Berhane, Arjang Fartash
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Patent number: 7513601Abstract: With the liquid discharge head, a discharge speed of liquid droplets is increased, a discharge amount of liquid droplets is stabilized, and a discharge efficiency of the liquid droplets is enhanced. A bubbling chamber has a first bubbling chamber which is connected to a supply path with a main surface of an element substrate forming a bottom surface thereof and in which bubbles are generated in ink by a heater, and a second bubbling chamber connected to the first bubbling chamber. Moreover, a nozzle has a discharge port portion including a discharge port connected to the second bubbling chamber. Assuming that an average sectional area of the first bubbling chamber is S1, an average sectional area of the second bubbling chamber is S2, and an average sectional area of the discharge port portion is S3 in sections parallel to the main surface of the element substrate, the nozzle satisfies a relation of S2>S1>S3.Type: GrantFiled: November 29, 2005Date of Patent: April 7, 2009Assignee: Canon Kabushiki KaishaInventors: Kazuhiro Asai, Masahiko Kubota, Ryoji Kanri
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Patent number: 7510270Abstract: There is disclosed an ink jet printhead which comprises a plurality of nozzles 3 and a bubble forming chamber 7 corresponding to each nozzle respectively. At least one heater element 10 disposed in each bubble forming chamber 7 to heat a bubble forming liquid 11 to a temperature above its boiling point to form a gas bubble 12 therein. The generation of the bubble 12 causes the ejection of a drop 16 of an ejectable liquid (such as ink) through an ejection aperture 5 in each nozzle 3, to effect printing. The heater element is a suspended elongate strip, the strip having a cross section with a lateral dimension at least triple that of the thickness of the strip. A heater element that is relatively wide and flat can be more accurately fabricated by lithographic deposition and will require less etching. The resulting heater elements have greater consistency, conformity with specification and reliability.Type: GrantFiled: February 9, 2004Date of Patent: March 31, 2009Assignee: Silverbrook Research Pty LtdInventor: Kia Silverbrook
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Publication number: 20090079797Abstract: A liquid ejection head includes: an ejection port through which liquid is ejected; a liquid chamber which is connected to the ejection port, the liquid chamber being filled with the liquid; a pressurization device which is arranged on a wall of the liquid chamber, the pressurization device pressurizing the liquid in the liquid chamber; and a movable member which has a free end on a side of the ejection port and a fixed end on a side opposite to the ejection port, the free end being arranged at a prescribed distance from the wall of the liquid chamber so as to face the wall of the liquid chamber, the movable member including a first layer that is an internal layer, and second and third layers that are respectively arranged on both surfaces of the first layer, the second and third layers having a stress lower than the first layer.Type: ApplicationFiled: September 5, 2008Publication date: March 26, 2009Inventor: Tsutomu YOKOUCHI
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Publication number: 20090058952Abstract: Provided are an inkjet printhead and a method of manufacturing the same. The inkjet printhead includes: a substrate, on which a plurality of heaters for heating ink to generated ink bubbles are formed; a chamber layer including a plurality of ink chambers formed on the substrate; and a nozzle layer including a plurality of nozzles formed on the chamber layer. In addition, at least one of the chamber layer and the nozzle layer is formed of an imide silicone resin.Type: ApplicationFiled: February 25, 2008Publication date: March 5, 2009Applicant: Samsung Electronics Co., LtdInventors: Sung-joon PARK, Myong-jong KWON, Kyong-il KIM
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Patent number: 7490924Abstract: A drop generator includes a substrate, and a mandrel that is disposed on the substrate for shaping the drop generator chamber. The mandrel is covered by the orifice member and thereafter removed.Type: GrantFiled: June 30, 2006Date of Patent: February 17, 2009Assignee: Hewlett-Packard Development Company, L.P.Inventors: Charles C Haluzak, Kenneth E. Trueba, Terry E McMahon, Donald W Schulte
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Publication number: 20090033721Abstract: Provided is an inkjet printer having a printhead with a plurality of unit cells. Each unit cell includes a wafer substrate having a layer of micro-electromechanical drive circuitry, with a dielectric layer on the drive circuitry layer, and a passivation layer on the dielectric layer, the passivation layer defining a plurality of vias. Each unit cell also has sidewalls located on the passivation layer with a nozzle plate so that the nozzle plate and the sidewalls together form an ink chamber, as well as a heater element suspended from the sidewalls in said ink chamber. The heater element is electrically connected to the drive circuitry layer through the vias, the unit cell having an ink channel defined through the wafer substrate ending in an ejection nozzle in the nozzle plate. The vias through the passivation layer correspond with contact electrodes defined on the heater element, the vias forming a grid of apertures through said passivation layer.Type: ApplicationFiled: September 7, 2008Publication date: February 5, 2009Inventor: Kia Silverbrook
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Publication number: 20090021561Abstract: An inkjet print head and manufacturing method includes a substrate, an insulating layer formed on a surface of the substrate to have an electrode formation space, an electrode formed in the electrode formation space to be positioned on the same plane with the insulating layer, a heater formed on upper surfaces of the insulating layer and the electrode, and a passivation layer formed on the insulating layer and the heater. The heater is formed to be flat on the insulating layer and the electrodes, thereby reducing the thickness of the passivation layer. Further, copper having relatively high electric conductivity is used as a material of the electrodes, which apply current to the heater to generate heat, instead of aluminum, thereby increasing a degree of freedom in the thickness of the electrodes.Type: ApplicationFiled: May 14, 2008Publication date: January 22, 2009Applicant: Samsung Electronics Co., Ltd.Inventors: Myong Jong Kwon, Tae Jin Kim, Eun Bong Han, Sung Joon Park
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Publication number: 20090009562Abstract: An inkjet printer head includes a substrate, an insulating layer having a groove and disposed on the substrate, a heating member having a concavely curved upper surface and disposed on an upper portion of the groove, an electrode to make contact with the heating member to apply electric current to the heating member, a chamber layer disposed on the heating member, and a nozzle layer having one or more nozzles and disposed on the chamber layer. According to the inkjet printer head, the heating member has a curved structure to increase a length of the heating member, so that resistance of the heating member can be increased. Thus, the heating member can stably operate regardless of current variation applied thereto, and the printing work can be performed.Type: ApplicationFiled: April 30, 2008Publication date: January 8, 2009Applicant: Samsung Electronics Co., LtdInventors: Sung Joon PARK, Tae-Jin Kim, Young Hye Park, Dai Geun Kim