Abstract: Described are uppers for a shoe, particularly a sports shoe. The upper includes a plurality of first portions for receiving at least one toe of the foot, wherein the first portions can be moved substantially independently of each other and wherein the first portions comprise knitwear.

Abstract: Described are uppers for a shoe, particularly a sports shoe, having at least one first partial area and at least one second partial area that are manufactured as one-piece knitwear, wherein the first partial area includes a first yarn and the second partial area includes a second yarn, and wherein the first yarn is more elastic than the second yarn.

Abstract: A layered non-woven textile may be incorporated into various products, including apparel. The layered non-woven textile may be formed from a first layer and a second layer. The first layer is formed from a plurality of first filaments that include a first thermoplastic polymer material with a first melting temperature. The second layer is located adjacent to the first layer and secured to the first layer. The second layer is formed from plurality of second filaments that include a second thermoplastic polymer material with a second melting temperature. The first melting temperature is lower than the second melting temperature.

Abstract: Articles of footwear, including athletic footwear, include one or more of: (a) a sole structure; (b) an upper having lateral and medial side elements engaged with the sole structure, the upper made from a polymer matrix structure that extends through at least a heel region; (c) a size adjustment mechanism located at the heel region; (d) a heel tongue element located adjacent the size adjustment mechanism; (e) a shoe securing mechanism; (f) an instep tongue member; and/or (g) a bootie member located at least partially within the foot-receiving chamber. Methods of manufacturing such articles of footwear also are disclosed.

Abstract: The embodiments relate to an article of footwear and method of manufacturing that includes a first layer and a second layer configured to form a plurality of tunnels configured to receive a cord system. The manufacturing includes steps of placing a first layer, placing a cord on the first layer, securing the cord on the first layer, placing a second layer on the first layer and the cord, attaching the second layer to the first layer, and detaching the cord from the first layer. When the cord is secured with a thread, the thread may be removed by dissolving or cutting. The attaching of the second layer to the first layer can be completed by stitching or thermal welding, for example.

Abstract: A method for manufacturing an upper for an article of footwear includes: forming a foam layer; forming a preliminary upper by laminating an outer layer, an inner layer, and the foam layer intermediate to the outer layer and the inner layer; and molding the preliminary upper to a shape having: a contour to substantially fit at least a portion of a foot to provide at least a portion of an upper for an article of footwear.

Abstract: The invention relates to an upper assembly (10) for footwear (100), comprising an upper (14) having a sole-sided upper end region, and an upper bottom (16). The sole-sided upper end region is joined to the upper bottom (16). The upper (14) includes an outer material layer (18) having a sole-sided outer material end region (18a), and an upper liner (20). The upper bottom (16) comprises a first water vapor permeable assembly sole (30) and an upper bottom laminate (32) including a first water vapor permeable and waterproof functional layer (34). The outer material layer (18) in the sole-sided outer material end region (18a) is joined to the first water vapor permeable assembly sole (30).

Abstract: An article of footwear may include an upper incorporating a knitted component. An inlaid strand extends through the knitted component. A combination feeder may be utilized to inlay the strand within the knitted component. As an example, the combination feeder may include a feeder arm that reciprocates between a retracted position and an extended position. In manufacturing the knitted component, the feeder inlays the strand when the feeder arm is in the extended position, and the strand is absent from the knitted component when the feeder arm is in the retracted position.

Abstract: A composite shell for an upper may include a base layer and a fiber-reinforced layer. The base layer may comprise a mesh or other type of textile material and may extend at least over sides of a generally foot-shaped interior region of the upper. The fiber-reinforced layer may be at least partially bonded to the base layer. The fiber-reinforced layer may extend at least from a lower portion of the base layer generally corresponding to a footbed perimeter to at least a top portion of the base layer generally corresponding to part of an instep region. The fiber-reinforced layer may include a plurality of strips extending from the lower portion to the top portion, the strips separated by inter-strip gaps in the fiber-reinforced layer.

Abstract: A footwear upper that includes a first layer and a second layer disposed on the first layer. The second layer includes a lattice defining a rhombille tiling pattern of figures.

Abstract: An upper for an article of footwear is configured to be connected to a sole structure. The upper includes a knitted component having a base portion that is configured to be disposed adjacent the sole structure. The base portion defines an interior surface and an exterior surface of the knitted component. The base portion defines a base portion passage between the interior surface and the exterior surface. Also, the upper includes a tensile strand that extends through the base portion passage.

Abstract: An upper for an article of footwear includes a knitted component having unitary knit construction. The knitted component has a base portion configured to be disposed adjacent the sole structure. The knitted component also includes one or more side portions that extend from the base portion. Furthermore, the knitted component can have at least a first edge and a second edge that are joined at a seam to define a void that receives a foot. Additionally, the upper can include a tensile strand that extends through a passage defined between an exterior surface and an interior surface of the base portion.

Abstract: An article of footwear includes an upper with a knitted component formed of unitary knit construction. The knitted component has a first edge and a second edge. The knitted component also includes a base portion configured to be disposed adjacent the sole structure and to be disposed under a foot. The knitted component further includes a heel portion, a forefoot portion, a medial portion, and a lateral portion. The knitted component additionally includes a collar with a rim. The second edge is joined to the first edge at a seam. The seam has a first end and a second end, wherein the first end is located generally at the rim of the collar on one of the medial side and the lateral side of the upper. The second end is spaced from the first end.

Abstract: An upper for an article of footwear may have material layers and a plurality of strand segments. The material layers are located adjacent to each other and in an overlapping configuration, and the material layers are located in a lace region and a lower region of the upper. The strand segments extend from the lace region to the lower region. The strand segments may be located and secured between the material layers in the lace region and the lower region. The strand segments may form both an exterior surface of the upper and an opposite interior surface of the upper in an area between the lace region and the lower region. The material layers may define an opening between the lace region and the lower region, and the strand segments extend across the opening.

Abstract: A skate having a skate boot with a non-lasted boot shell, the shell having a first non-lasted three-dimensional sub-shell and a second non-lasted three-dimensional sub-shell, the second sub-shell being interior to and adjoining the first sub-shell, the first sub-shell comprising a first material having a first density and the second sub-shell comprising a second material having a second density, the second density being less than the first density, the shell being shaped so as to have a heel portion, an ankle portion, a lateral portion, a medial portion, and a sole portion; and a ground-engaging assembly disposed on an underside of the skate. Additional sub-shells are possible. Methods of manufacturing the skate boot shell, including molding and build-up, are also disclosed.

Abstract: An article of footwear including a sole, an upper, and a device for reversibly tightening the upper, the upper including an envelope and a reinforcement which at least partially covers the envelope, the reinforcement including at least one lateral branch and at least one medial branch, each branch extending transversely from a proximal end located by at the sole to a distal end, the tightening device including at least one lateral linking point and at least one medial linking point, each secured to the upper, and a mechanism for biasing the connection points in a direction to reversible tighten the upper. The envelope is flexible, at least one connection point is located on a branch of the reinforcement, and at least one branch is adhesively bonded to the envelope for at least part of its length.

Abstract: A shoe having a shoe upper including multiple unwelded flex zones in selected locations on the shoe upper. The flex zones may be selectively located on the upper to flex when the shoe is in use.

Abstract: Disclosed is a method for molding a foamed article, such as a midsole or outsole for footwear, in which first water, then a desired amount of thermoplastic polyurethane foam beads are placed in a compression mold in the shape of the article and the mold is brought to a peak temperature of from about 130° C. to about 180° C. over a period of from about 300 to about 1500 seconds, then cooled to from about 5° C. to about 80° C. over a period of from about 300 to about 1500 seconds within about 30 seconds after the peak temperature is reached. The foamed article made by the method has a density of from about 0.1 to about 0.45 g/cm3.

Abstract: A shoe having a shoe upper including multiple welds in selected locations on the shoe upper. The welds may be selectively located on the upper to provide structure and support to the specific portions of a shoe upper.

Abstract: An article of footwear has an upper and a sole structure secured to the upper. The upper includes a knitted component and a polymer layer. The knitted component is formed of unitary knit construction and extends along a lateral side of the upper, along a medial side of the upper, over a forefoot region of the upper, and around a heel region of the upper. The polymer layer is bonded to the knitted component and may form a majority of an exterior surface of the upper. The polymer layer may be formed from a thermoplastic polymer material.

Abstract: An insert for use with laced or buckled footwear for enhancing user comfort. The insert comprises polyurethane foam and is sized and configured to be inserted between the footwear tongue and the user's foot, which insert can mold to the user's foot.

Abstract: A ball control portion for an article of footwear is disclosed. The ball control portion extends from a side to an underside of an article of footwear. The ball control portion includes a lattice with a plurality of protrusions arranged in a grid. The plurality of protrusions include multiple groups of protrusions arranged with one or more of different orientations, different types of protrusions, and different heights.

Abstract: A method for manufacturing footwear including injection molding a polymeric material on a sheet of material in preselected locations and/or in a preselected pattern so that the polymeric material bonds to the sheet and forms a structural exoskeleton of an upper of the footwear. The upper can be joined with a sole. The polymeric material can be injection molded on the sheet while the sheet is in a planar or flat configuration, and subsequently, the sheet and bonded exoskeleton can be conformed to a three-dimensional configuration of an upper. Additional polymeric materials can be injected on the exoskeleton to reinforce certain areas of the same. The exoskeleton can define one or more holes through which the sheet is visible to form one or more aesthetic regions on the upper. An article of footwear constructed with the method is also provided.

Abstract: An athletic shoe configured to efficiently attenuate plantar loading forces is disclosed. The shoe toebox includes a region of increased stretchability aligned to intercept a big toe of a foot abruptly moving forward within the shoe. The increased stretchability region defines a damping passageway through the toebox material through which a front portion of the big toe can pass externally of an at rest outer peripheral surface of the toebox. The region of increased stretchability may include a cutout portion through the toebox with an associated elastic layer or web that stretches to open a passageway for the big toe into and through the cutout portion. The elastic layer can comprise porous material for ventilating the toebox while keeping foreign matter out, and urges refraction of material forming the cutout portion back toward its initial configuration upon retraction of the big toe from the passageway.

Abstract: A spacer textile material has at least a portion of multiple tensile strands located together between a first layer and a second layer of the spacer textile material, where the first layer and second layer have been joined together to form channels in which the tensile strands move freely. The tensile strands may be disposed in the spacer textile material together or they may be separated into different portions of the spacer textile. Further, the spacer textile material having channels with multiple tensile strands may be incorporated into an article of footwear.

Abstract: A spacer textile material has at least a portion of a tensile strand located between a first layer and a second layer of the spacer textile material where the first layer and second layer have been joined together to form channels in which the tensile strand moves freely. The tensile strand travels through the spacer textile material in a non-linear direction. Further, the channels may be formed in the spacer textile material in non-linear directions. The spacer textile material with a tensile strand may be incorporated into an article of footwear.

Abstract: An upper for shoes provided with a monolithic structure complete with a sole obtained from molding rubber or thermoplastic materials, characterized in that said sole is provided with one or more through openings.

Abstract: Aspects of the present invention relate to a shoe upper that is formed as a substantially planar woven article with varied functional zones and lockout strands integrated therein. The lockout strands may be integrally incorporated with the woven shoe upper to provide functional characteristics that differ from those characteristics provided by the woven upper. The lockout strands may be effective for transferring a load of a securing mechanism through the woven upper while allowing the woven upper to have a desired degree of elasticity, supper, and/or comfort.

Abstract: The invention relates to an upper assembly (12) for a waterproof, water vapor permeable footwear article (10), the upper assembly comprising a laminate (16) including a waterproof water vapor permeable functional layer (22) and an inner lining layer (24) directly attached to the functional layer (22) on an inner side of functional layer (22), the inner lining layer (24) being a knitted or woven fabric made with monofilaments.

Abstract: An article of footwear has an upper that includes a knitted component and a sole structure secured to the upper. The knitted component may define a tube formed of unitary knit construction, and a strand may extend through a length of the tube. As another example, the knitted component may have a pair of at least partially coextensive knitted layers formed of unitary knit construction, and a plurality of floating yarns may extend between the knitted layers. In some configurations, the knit type or yarn type may vary in different regions of the knitted component to impart different properties. Additionally, the knitted component may incorporate a thermoplastic yarn that is fused in different regions of the knitted component to impart different properties. A flat knitting process or a variety of other knitting processes may be utilized to form the knitted component.

Abstract: Methods and systems relating to an ankle and foot support system are disclosed. In some embodiments, a covering having a cable tightening mechanism may be associated with a cable that is slidably engaged with the cover. In some embodiments, the cable may be slidably engaged with a tube guide that is attached to the cover. In some embodiments, the cable may form an exposed loop that associates with a loop receiving member. In some embodiments, the loop receiving member may be attached to the cover.

Abstract: The present application discloses a composite cushioning material comprising two or more resilient elements bonded to one or more flexible or stretchable substrates, further comprising at least one framing element placed around one or more resilient elements, wherein a section of the composite cushioning material corresponding to the area of the framing element is less flexible than the rest of the composite cushioning material, so as to provide a variably tensed composite cushioning material.

Abstract: An article of footwear may have an upper with a knitted component. Alone or in combination, the knitted component may include regions with different degrees of stretch-resistance; the knitted component forms a collar with a half-gauge knit; the upper includes a strand with sections that are inlaid within the knitted component, and the sections are positioned immediately adjacent to each other; the strand forms a plurality of loops, pairs of the loops are positioned immediately adjacent to each other and configured to receive a lace; and the knitted component includes a thermoplastic polymer material, and the strand is unbonded to the thermoplastic polymer material.

Abstract: An article of footwear may include an upper having a knitted component formed of unitary knit construction. The knitted component includes a collar portion and a throat portion. The collar portion has a cylindrical configuration and the throat portion extends outward from the collar portion. In some configurations, the collar portion and the throat portion form (a) a first area of an exterior surface of the upper and (b) a first area of an interior surface of the upper. The upper may also include a cover component secured to the knitted component and forming (a) a second area of the exterior surface of the upper and (b) a second area of the interior surface of the upper.

Abstract: A footwear upper including a first layer and a second layer disposed on the first layer exteriorly of the first layer. The second layer defines grooves in a rhombille tiling pattern.

Abstract: A variety of devices for protecting a user's foot from injury are disclosed. In one embodiment, the device may be a metatarsal protection device, which may include a first layer of material having top and bottom surfaces, with at least one of such surfaces including a series of cones or a pattern of hexagons thereon. The metatarsal protection device may also include a second relatively rigid layer of material overlying the first layer, and the first layer may be shaped to conform to the metatarsal region of the user's foot, such that the device is configured to protect the metatarsal region against injury. Other configurations and variations of a metatarsal protection device are also disclosed, as are other uses for the principles of the invention(s) disclosed herein (e.g., protection devices for other areas of the foot, etc.

Abstract: Shoe uppers having smooth seams and methods for producing them are disclosed. In one embodiment the upper uses thermoplastic seam tape which forms bonds between contiguous upper sections after being subjected to heat and/or pressure. In another embodiment, different parts of the shoe can be joined using hidden seams. Close seams can also be covered with a transfer material adapted to give the interior and/or exterior of the upper a smooth surface. In yet another embodiment, a method is disclosed which allows three-dimensional upper sections to be bonded on a last using thermoplastic seam tape.

Abstract: A method of manufacturing an upper made of a composite material for an article of footwear is disclosed. The method includes associating a layer of carbon fiber material and a flexible substrate to form the composite material. A thin outer coating of TPU is applied to an outer surface of the carbon fiber material of the composite material. The method forms an article of footwear having an upper that is generally flexible and lightweight.

Abstract: A shoe having an upper with a tongue and an outer shell in which the tongue has a bulging extension on the medial side, in which the outer surface of the tongue has a connector that is aligned with a connector on the inner surface of the outer shell. When the connectors are aligned together, the tongue is secured to the outer shell.

Abstract: An article of footwear including a sole and an upper with an exterior and interior surface, and one or more bladders which comprises at least one of the exterior or interior surfaces of the upper. The bladder comprising sheets of polyurethane or polyester film attached together to form an airtight seal. The article of footwear also includes a inflation mechanism for selectively introducing air in the one or more bladders. The inflation mechanism is located under the foot of the wearer to be activated by the normal action of the wearer to inflate the one or more bladders. The article of footwear may also include an assembly for connecting several tubes to one under foot inflation mechanism. The article of footwear may also include inflatable laces that are inflated by an underfoot inflation mechanism.

Abstract: An article of footwear for use in sporting activities such as snowboarding is disclosed. The article of footwear can include a flex notch and a coupled lace loop design. The article can further include an internal harness to enhance stability of the foot. The article can also include a threading layer configured to strengthen the upper and a corresponding connecting layer to bond the threading layer to the upper and to provide protection to other areas of the upper.

Abstract: An article of apparel includes a base layer and an auxetic layer. The base layer includes a four way stretch material. The auxetic layer is coupled to the base layer and includes an auxetic structure defining a repeating pattern of voids. In accordance with one exemplary embodiment of the disclosure, each void has a reentrant shape and is at least partially filled with a foam or a hot melt material.

Abstract: Flat knitting allows production of textile structures (e.g., for use in footwear uppers) of a final desired shape such that textile cutting steps can be avoided. Flat knitted elements also can be formed directly in desired three dimensional shapes, which can help avoid the need to use additional support structures (e.g., in footwear construction). By selectively placing multiple different yarns and/or stitch patterns at multiple different locations in the overall structure during the knitting process, flat knitted products may have multiple different physical properties (e.g., different stretchability, different moisture management capabilities, etc.) at multiple different locations or zones within a single, unitary construction (e.g., different properties at different zones or locations within a single footwear structure). Additionally, flat knitting can be used to produce pockets, tunnels, or other layered structures in the final product.

Abstract: A shoe construction and method of constructing a shoe may include a shoe upper, and a midsole band configured to be stitched around a periphery of the shoe upper separated from a lowermost periphery of the shoe upper by a distance. The midsole band may be folded over the stitched periphery toward the lowermost periphery. The midsole band may be stitched around the lowermost periphery of the shoe upper. An insole board may be attached to an upper surface of the lowermost periphery of the stitched shoe upper and midsole band. An outsole may be attached to a lower surface of the lowermost periphery of the stitched shoe upper and midsole band, and to a lower surface of the insole board, such that the stitched shoe upper and midsole band do not overlay the outsole. An insole pad may be inserted into the shoe construction.

Abstract: Shoe uppers having smooth seams and methods for producing them are disclosed. In one embodiment the upper uses thermoplastic seam tape which forms bonds between contiguous upper sections after being subjected to heat and/or pressure. In another embodiment, different parts of the shoe can be joined using hidden seams. Close seams can also be covered with a transfer material adapted to give the interior and/or exterior of the upper a smooth surface. In yet another embodiment, a method is disclosed which allows three-dimensional upper sections to be bonded on a last using thermoplastic seam tape.

Abstract: An article of footwear may have a sole structure and an upper that includes at least one layer and a plurality of strands. The layer extends from a lace region of the upper to a lower region of the upper. The strands are located adjacent to the layer and in contact with the layer, and the strands extend from the lace region to the lower region. Additionally, the strands are unsecured to the layer for a distance of at least five centimeters in an area between the lace region and the lower region.

Abstract: An article of footwear that exhibits enhanced whole boot breathability and reduced wet pickup is provided. The footwear article includes an upper having an inferior and superior compartment; a mechanism for joining the superior and inferior compartments together; a protective cover; and an outer sole.

Abstract: A woman's shoe is disclosed. The shoe includes a vamp, portions of which include a three layer structure of an outer layer, an interior layer and an intermediate layer. The interior layer and the outer layer are formed of leather, and each leather layer includes opening structures selected from the group consisting of holes, slits and goring. The intermediate layer is formed of a stretch fabric between the outer leather layer and the interior leather layer.

Abstract: Linked articles and a method for customizing the linked articles are disclosed. The linked articles comprise a first link matrix and a second link matrix comprising a first portion of the article and a second portion of the article, respectively. The first link matrix consists essentially of links of a first material and the second link matrix consists essentially of links of a second material.

Abstract: Embodiments of the present invention relate to an article of footwear having a unitary upper and midsole referred to as a midsole-upper. The midsole-upper includes both a midsole portion and an upper portion. An outsole may be coupled to the midsole portion to provide a ground contacting surface. Additionally, a bootie may be coupled to the interior of the midsole-upper. A reinforcement may be utilized in conjunction with the midsole-upper and/or the bootie to resist lasting deformation of apertures formed into the midsole-upper for a lacing structure. The reinforcement may be coupled to the bootie, the midsole-upper, or other portions of the shoe. In an embodiment, the reinforcements are constructed from a material different from that which the midsole-upper is formed. Consequently, a traditional crisscross lacing pattern may be utilized while still realizing benefits of having a unitary upper and midsole.