Abstract: An article of footwear comprises a sole structure, and an upper. The upper includes a front section and a rear section, both secured to the sole structure. The front section is fixed to the sole structure at least partially forward of the rear section and includes a medial portion and a lateral portion that together define a foot-receiving cavity over the sole structure, and a foot entry opening of the foot-receiving cavity. A zipper is secured to the medial portion and to the lateral portion. The zipper includes a slider movable between a zipped position and an unzipped position forward of the zipped position. An anchor is secured to one of the front section or the sole structure forward of the zipped position of the slider, and a cord is engaged with the zipper and with the rear section of the upper, and routed through the anchor.

Abstract: Systems and apparatus related to an automated footwear platform including a button assembly for controlling a footwear lacing apparatus are discussed. In an example, the button assembly can include a bushing and an actuator. The bushing can include an actuator housing surrounded by an outer flange. The actuator housing can include an exterior side and an interior side relative to the footwear platform. The actuator can include a plurality of actuator bodies disposed within the actuator housing. Each actuator body of the plurality of actuator bodies can include a switch interface adapted to interact with a switch on a lacing engine.

Abstract: A magnetic fastener such as for an article of footwear comprises a male fastener portion and a female fastener portion. The male fastener portion is configured to magnetically fasten to the female fastener portion. The female fastener portion defines a recess with an outer periphery that is asymmetric about a center axis of the recess. The male fastener portion fits into the recess when the male fastener portion is in a first orientation relative to the female fastener portion, and interferes with the female fastener portion when the male fastener portion is urged to rotate about the center axis of the recess away from the first orientation.

Abstract: A tensioning system for use with an article of footwear includes a pulley assembly. The pulley assembly may include a first disc and a second disc connected by a central shaft. A tensioning element can be engaged around the central shaft. A ring element can be used to prevent the tensioning element from disengaging the pulley when there is slack in the tensioning element. The pulley assembly can include a guide portion that guides a tensioning member so as to restrict the entry angle of segments of the tensioning member.

Abstract: An article of footwear or an article of apparel can include provisions for facilitating the use of a sensor device and protecting the sensor device from external particles or fluid. The sensor device can include a conduit for moving air through the sensor device from one portion of the sensor device to another portion of the sensor device. An elastic membrane can be attached to an opening formed in the sensor device. The elastic membrane can deform in response to changes in air pressure within the sensor device.

Abstract: Sole structures for articles of footwear, including athletic footwear, include: (a) a lightweight foam midsole component for supporting the foot; and (b) a plurality of heavier and/or denser cage components covering selected areas of the midsole component. Spaces are provided between the cage components. These spaces may be sized, shaped, and oriented to define and/or correspond to flexion lines of the foot and/or to produce a more natural flex motion to the sole. The soles additionally may include one or more outsole components, e.g., on bottom surface(s) of the cage component(s) and/or the foam midsole. These sole structures may be engaged with an upper to form a shoe. The uppers may include one or more lace receiving openings supported by elongated wire or textile components. Methods of making footwear including such uppers and/or sole structures also are described.

Abstract: A rapid-entry shoe allows the shoe to be rapidly entered and readied for wearing by the user. The shoe may be any of a wide variety of shoe types, including shoes of a wide variety of styles and functions. The rapid entry features of the shoes utilize various movable elements that are attached to a sole portion or other portion of the shoe and allow movement of a portion of the shoe under pressure to allow rapid entry of the user's foot into the shoe. The moveable elements may include flexible elements, elements having constructed to have a memory of a native position, magnetic elements, and/or elastic elements.

Abstract: A footwear upper comprises a front section and a rear section. The front section is at least partially forward of the rear section and at least partially defines a foot-receiving cavity. The front section has a medial edge and a lateral edge partially defining a foot entry opening. A zipper system includes a medial slider movable along the medial edge of the front section to zip the rear section to the medial edge, a medial zipper pull engaged with the medial slider, a lateral slider movable along the lateral edge of the front section to zip the rear section to the lateral edge, and a lateral zipper pull engaged with the lateral slider. A tightening system includes a lace-receiving feature on the front section forward of the zipper system, and a lace extending through the lace-receiving feature, through the medial zipper pull, and through the lateral zipper pull.

Abstract: An orthopedic device has at least one flexible or rigid frame member contoured to generally correspond to an anatomical limb. The device also includes a tightening system having a dial tensioning device and at least one cable and/or strap connected to the dial tensioning device. The dial tensioning device has a rotary ratchet permitting incremental adjustment of the cable and/or strap. Adjustment of the dial tensioner in a first direction secures the frame member to the limb.

Abstract: A charging system can include provisions for providing power to various systems or components associated with the article of footwear. A charging system may include a charging unit with one or more components configured for use with one or more articles of footwear, where the articles of footwear can include different sizes. The components can be magnetically joined to the article in some cases. Upon connection with a power source, the article may be configured to unlace automatically. In some cases, the charging system can be used to facilitate the transfer of power to components in an automated tensioning system.

Abstract: A closure system for braces, protective wear and similar articles is disclosed. The closure system includes a plurality of opposing lace guide members and a tightening mechanism. The closure system further includes a lace extending through the guide members and coupled to the tightening mechanism. In some embodiments, a quick release apparatus is included to facilitate opening of the closure system. The tightening mechanism in some embodiments includes a control for winding the lace into a housing to place tension on the lace thereby tightening the closure system.

Abstract: A tensioning system for articles of footwear and articles of apparel is disclosed. The tensioning system includes a tensioning member that is tightened or loosened using a motorized tensioning device for winding and unwinding the tensioning member on a spool. The motorized tensioning device includes a torque transmitting system that allows for incremental tightening incremental loosening and full loosening of the tensioning member.

Abstract: An eyelet for an article of footwear includes an eyelet body configured to slidably couple a first string to a second string. The eyelet body defines a first arc-shaped aperture and an opposing, second arc-shaped aperture. The first arc-shaped aperture is configured to slidably receive the first string, and the second arc-shaped aperture is configured to slidably receive the second string. The eyelet may be disposed over (but not necessarily attached to) an upper of an article of footwear.

Abstract: A lace-tightening device for a shoe lace in a shoe comprises a rotating cam within a housing disposed within the shoe. The cam is connected to the opposite ends of the shoe lace and includes an outer surface for receiving the shoe lace as the cam rotates to pull the lace. A driven gear disposed is rotatably coupled to the cam through a one-way clutch configured so that rotation of the driven gear in one direction rotates the cam in the one direction, thereby tightening the shoe lace connected to the rotating cam. A ratchet arm is slidably disposed within the housing and includes linear teeth arranged to engage the teeth of the driven gear as the ratchet arm translates in a linear direction. to rotate the gear in the one direction. The ratchet arm is pulled by at least one shape memory alloy (SMA) wire attached at one end to the ratchet arm and at its opposite end to a controller.

Abstract: A position sensing assembly for a tensioning system designed to provide tension to a lace, cord, or other type of strand is disclosed. The tensioning system includes a reel member configured to rotate about a central axis and the position sensing assembly. The position sensing assembly includes a shaft, an indicator tab, and an optical sensing unit. The position sensing assembly assists in controlling the degree to which the strand is tightened and loosened. The position sensing assembly prevents tightening of the strand when the strand is meant to be loosened.

Abstract: A method of manufacturing a collar element for an article of footwear is disclosed. The method comprises knitting the collar element comprising a tubular structure defining an interior cavity and a plurality of floating yarns within the cavity. The method further comprises securing the collar element to an upper of the article of footwear. A method of manufacturing an upper for an article of footwear having a collar element is also disclosed.

Abstract: An article of footwear having an upper secured to an outsole in combination having three toe pockets, the first toe pocket having a configuration to separately receive within a big toe of a wearer, and the second toe pocket having a configuration to separately receive within a second toe of the wearer, and the third toe pocket having a configuration to receive within the remaining third toe, fourth toe and fifth toe of the wearer.

Abstract: An article with an automatic tensioning system includes a lace guide assembly. The lace guide assembly includes a lower guide member and two upper guide members that include channels for routing a tensioning member. Straps of the upper are attached to the two upper guide members. As the tensioning member is pulled into a tensioning device, the two upper guide members are pulled toward the lower guide member. This pulls on the straps and acts to tighten the upper around a foot.

Abstract: A foot presence sensor system for an active article of footwear can include a sensor housing configured to be disposed at or in an insole of the article, and a controller circuit, disposed within the sensor housing, configured to trigger one or more automated functions of the footwear based on a foot presence indication. In an example, the sensor system includes a capacitive sensor configured to sense changes in a capacitance signal in response to proximity of a body. A dielectric member can be provided between the capacitive sensor and the body to enhance an output signal from the sensor.

Abstract: Embodiments of the present invention address deficiencies of the art in respect to manufacturing production and provide a novel and non-obvious method, system and computer program product for reuse of cancelled products that are partially manufactured. In one embodiment of the invention, a method for reusing a partially manufactured product during a manufacturing process can be provided. The method can include reading a configuration of the partially manufactured product and reading a set of rules that match a given configuration with one of a set of defined target configurations. The method can further include executing the set of rules upon the configuration of the partially manufactured product so as to match the configuration of the partially manufactured product with a target configuration.

Abstract: A system for securing shoes to the feet using a one pull shoe closure arrangement. Each embodiment of the system uses a squared-cord arrangement that extends between the lateral and medial sides of the shoe. The various embodiments arrange a single draw strap connected to one or more squared-cord portions to draw in and tighten the sides of the squared-cord arrangement. A single pull strap in a first embodiment is redirected from a lateral orientation to a longitudinal orientation where it is drawn back and secured on the heel portion of the shoe. Alternate embodiments pull a shorter draw strap laterally to a point of securement on the side of the shoe. Further alternate embodiments pull a draw strap longitudinally along a midline at the top of the shoe to a point of securement back onto the squared-cord arrangement.

Abstract: An arrangement of tensile strands is incorporated into a footwear article to provide at least part of an enclosure. The tensile strands may be adjustable to affect a size of the enclosure and an amount of compression of the enclosure.

Abstract: A lacing system configured to selectively adjust the size of an opening on an object and allow for the incremental release of the lace within the lacing system. The lacing system can have a reel comprising a housing, a spool supported by the housing, and a knob supported by the housing. The reel can be configured so that cable is gathered in the channel formed in the spool when the spool is rotated in a first direction relative to the housing, and so that cable can be incrementally released from the spool when the spool is rotated in a second direction relative to the housing. In some embodiments, the reel can include a rotation limiter which can be configured to prevent over-tightening of the lacing system and/or to prevent rotation past the substantially fully loosened state.

Abstract: A holding assembly for articles can be used with a flexible manufacturing system to hold an article in place. The holding assembly can be used with a printing system to print onto the article. The holding assembly can expand to fit the article. The holding assembly can include a moldable surface that can be provided with a temporarily fixed geometry through the use of a vacuum. The holding assembly can help provide a flattened outer surface for the article to facilitate printing.

Abstract: A spacer textile material has at least a portion of multiple tensile strands located between a first layer and a second layer of the spacer textile material where the first layer and second layer have been joined together to form channels in which the tensile strands move freely. In one or more locations, a first tensile strand and a second tensile overlap at an intersection region. Further, the spacer textile material may be incorporated into an article of footwear.

Abstract: An article of footwear has an upper with multiple components. The upper includes a fastening system with a moveable assembly. The moveable assembly may include a flap portion and a throat portion. The moveable assembly is attached to the upper. The moveable assembly may be readily moved to facilitate entry of a foot into the article of footwear, or exit of a foot from the article of footwear.

Abstract: A reinforcement component for an article of footwear is formed by a folded knit element. The knit element includes a plurality of strap members that are separated by slits when the knit element is in a contracted position. In an expanded position, the slits become openings between the plurality of strap members. The knit element has an upper portion that is folded over a lower portion so that ends of the plurality of strap members are brought together and a plurality of loops are formed along a top of the folded knit element. The folded knit element forms the reinforcement component and the plurality of loops are configured to receive a lace. Forces applied to the reinforcement component by the lace are distributed through the plurality of strap members across the upper of the article of footwear.

Abstract: A composite shell for an upper may include a base layer and a fiber-reinforced layer. The base layer may comprise a mesh or other type of textile material and may extend at least over sides of a generally foot-shaped interior region of the upper. The fiber-reinforced layer may be at least partially bonded to the base layer. The fiber-reinforced layer may extend at least from a lower portion of the base layer generally corresponding to a footbed perimeter to at least a top portion of the base layer generally corresponding to part of an instep region. The fiber-reinforced layer may include a plurality of strips extending from the lower portion to the top portion, the strips separated by inter-strip gaps in the fiber-reinforced layer.

Abstract: A shoe including: an upper configured to receive therein a foot of a wearer, the upper comprising a closure and a tongue configured to cover a top portion of the foot; at least one wire lace coupled to opposing edges of the closure and configured to pull the opposing edges of the closure closer together to tighten the closure around the foot, and configured to release and allow the opposing edges to move away from each other to loosen the closure around the foot; and at least one support wire coupled to the at least one wire lace, wherein the at least one support wire wraps around a lateral, bottom and medial side of the upper such that when the at least one wire lace tightens the closure around the foot, the at least one support wire tightens around the lateral, bottom and medial sides of the upper.

Abstract: According to an embodiment, a component for attachment to an article includes an upper component that is made of a thermoplastic material having a first melting temperature and a flange member that is molded onto the upper component and made of a thermoplastic elastomer material having a second melting temperature that is lower than the first melting temperature of the upper component. The flange member extends laterally from a bottom end of the upper component so that a bottom surface of the flange member is flush with or positioned axially below a bottom surface of the upper component. The melting temperature of the thermoplastic elastomer material enables the flange member to be directly coupled to the article via heat welding and the like without substantially affecting the upper component.

Abstract: A lace product for threading into a shoe or garment including: a plurality of single eyelet laces, a spine, stitching securing each of the plurality of single eyelet laces to the spine such that the single eyelet laces cannot be separated from the spine with a force of less than 400 lbs.

Abstract: An article of footwear may include an upper configured to receive a foot of a wearer, the upper including one or more elastic portions and one or more substantially inelastic portions. The footwear may further include a plurality of lace receiving members fixedly attached to an outer surface of the upper on the inelastic portions of the upper. Also, the footwear may include a sole structure fixedly attached to the upper. In addition, the footwear may include a motorized tensioning system including a motorized tightening device and a tensile member extending through the plurality of lace receiving members, the tightening device being configured to apply tension in the tensile member to adjust the size of an internal void defined by the article of footwear by drawing two or more of the plurality of lace receiving members closer to one another.

Abstract: The embodiments relate to an article of footwear and method of manufacturing that includes a first layer and a second layer configured to form a plurality of tunnels configured to receive a cord system. The manufacturing includes steps of placing a first layer, placing a cord on the first layer, securing the cord on the first layer, placing a second layer on the first layer and the cord, attaching the second layer to the first layer, and detaching the cord from the first layer. When the cord is secured with a thread, the thread may be removed by dissolving or cutting. The attaching of the second layer to the first layer can be completed by stitching or thermal welding, for example.

Abstract: A method of manufacturing an article of footwear may include assembling at least a portion of an upper of the article of footwear, the upper having a lower perimeter edge. A knitted component forming a portion of the upper includes at least one strand formed with the knitted component. The strand passes through opposite sides of the upper along the lower perimeter edge. The strand is tensioned, and a sole structure of the article of footwear is joined to the upper.

Abstract: A system for securing shoes to the feet utilizing a one or two pull fit adjustment set of straps. The embodiments utilize a number of straps, some variable in length, positioned at select points across and around the top and sides of the shoe. At least one strap in the system provides an adjustable length whereby all straps may be drawn together to tighten the shoe, preferably in both a horizontal and a vertical direction across the profile of the shoe. The system utilizes a variety of strong, lightweight, nylon buckles, strips, anchor loops, permitting attachment and motion of the adjustment straps over the top and sides of the shoe. Included are three-point attachment embodiments, as well as two-point attachment embodiments, most with a one pull adjustment structure. Most embodiments are on the medial side of the shoe although some may be implemented on the lateral side.

Abstract: An article of apparel includes at least one panel including a first edge and an opposing second edge. The at least one panel includes an auxetic structure defining a primary elongation direction and a secondary elongation direction. A plurality of lace coupling pairs are positioned along the first edge and the second edge of the at least one panel. Each lace coupling pair defines a lace pull direction that is perpendicular to a line extending through two adjacent lace couplings of the lace coupling pair. Each lace pull direction is defined by the plurality of lace couplings substantially in alignment with either the primary elongation direction or the secondary elongation direction of the auxetic structure between the two adjacent lace couplings of the lace coupling pair.

Abstract: A sport footwear includes at least an upper part configured to act as an upper cuff and a lower part acting as a lower shell. The upper part has a pair of opposite and distanced lateral edges. At least one terminal closing mechanism is provided on the lateral edges and at least one other closing mechanism, positioned adjacent to the terminal closing mechanism, which extend frontally astride the lateral edges. The sport footwear includes a single command mechanism configured to drive both of the closing mechanisms at the same time. The command mechanism includes at least one main lever pivoted on a first of the lateral edges. Moreover, the closing mechanisms are each provided with a respective drive end connected to the main lever, near the first of the lateral edges, and with an opposite anchoring end connected to a second of the lateral edges.

Abstract: An adjustable shoe has an expansion mechanism which enables the front portion of the shoe to be expanded. A flexible strap member fixedly attached at the toe area extends in a lengthwise direction between the toe area at the front of the shoe and an interior rim, the flexible strap member extending out of a cavity opening adjacent the interior rim. A pulling force on the flexible member in the lengthwise direction causes compression of the top section, the sole, and the sidewalls of the shoe, causing wrinkling, gathering, and creasing in the top section, and causing a portion of the sole at the front of the shoe to move toward the interior rim.

Abstract: An article of footwear includes an upper with a forward covering portion and a rearward covering portion. The rearward covering portion can be adjusted between an open configuration for receiving a foot and a closed configuration for covering the foot. In the open configuration the rearward covering portion is approximately flat, while in the closed configuration the rearward covering portion has a three-dimensional shape. The rearward covering portion may be folded vertically between the open configuration and the closed configuration. A tensioning member can be used to control the configuration of the rearward covering portion.

Abstract: A cycling shoe includes a sole having a toe section, a ball section, an arch section, and a heel section. An upper is connected to the sole to provide a cavity for receiving a foot of a cyclist, and a heel is pivotable relative to the sole by way of a lower portion of the heel being connected to the heel section of the sole. An upper portion of the heel can be rotated between selectable bistable open and closed positions by rotating the heel about a pivot area of the lower heel portion. In the closed position, the cyclist's foot can be secured to the cycling shoe using a fastening system that includes connecting elements extending from the heel and at least one tensioning device on the upper that cooperates with the connecting elements. The connecting elements can be adjusted such that the heel is in tension with the upper with a cyclist's foot therebetween.

Abstract: This disclosure relates to articles that include a tightening mechanism, such as reel-based lace tightening mechanism, configured to tighten the article by rotation of a knob. The articles can include a concealing portion that is configured to conceal or protect at least a portion of the tightening mechanism, such as the knob. The concealing portion can be configured to prevent unintentional actuation of the tightening mechanism, such as during contact sports. The concealing portion can be configured to hide the tightening mechanism from view to improve the visual appearance of the article. The concealing portion can be collapsible such that a user can press the concealing portion down to expose the knob of the tightening mechanism.

Abstract: Systems for securing shoes to the feet utilizing a one pull fit adjustment set of straps. The embodiments each utilize a number of straps, some fixed and some variable in length, positioned at select points across and around the top and sides of the shoe. At least one strap in the system provides an adjustable length whereby all straps may be drawn together to create a fit that tightens the shoe, preferably in both a horizontal and a vertical direction across the profile of the shoe. The systems use a variety of strong, but lightweight, nylon buckles, strips, anchor loops, and combinations thereof to permit the attachment and motion of the adjustment straps over the top and sides of the shoe. Three-point, as well as two-point attachment embodiments, most with a one pull adjustment are described. The systems are preferably on the medial side of the shoe.

Abstract: A shoe securing system is disclosed including a shoe attachment strap unit having a pair of female fasteners configured to mate with a pair of male fasteners. The shoe attachment strap unit is longitudinally elastic, and can include a fabric section and an elastic section defining a strap main body. One of the females fasteners can be provided on a separate attachment feature affixed to a bottom surface of the strap main body at one end thereof. The male fasteners can be integrally formed on a shoe upper, or be formed as separate parts to be attached to the female fasteners through shoelace eyelets or other eyelets of a shoe upper. The male fasteners and female fasteners attach through friction.

Abstract: Articles of footwear, including athletic footwear, may include: (a) an upper including an opening through which a leg of a wearer extends, wherein the upper includes a foot insertion opening extending rearwardly and downwardly from a front portion of the leg opening at least to a heel area of the upper; (b) a closure system for releasably closing the foot insertion opening and optionally tightening the shoe on the foot; and (c) a sole structure engaged with the upper. The foot insertion opening widely opens the side and/or rear area of the shoe to allow for easy insertion and removal of a foot. Such uppers can be particularly useful for hightop athletic footwear, boots, or other footwear that extends up to or at least partially over a wearer's ankles.

Abstract: A lacing system configured to selectively adjust the size of an opening on an object and allow for the incremental release of the lace within the lacing system. The lacing system can have a reel comprising a housing, a spool supported by the housing, and a knob supported by the housing. The reel can be configured so that cable is gathered in the channel formed in the spool when the spool is rotated in a first direction relative to the housing, and so that cable can be incrementally released from the spool when the spool is rotated in a second direction relative to the housing. In some embodiments, the reel can include a rotation limiter which can be configured to prevent over-tightening of the lacing system and/or to prevent rotation past the substantially fully loosened state.

Abstract: An expandable bootie is disclosed. The bootie includes a main body composed of fabric, wherein the main body is shaped in the form of a foot having a longitudinal axis, and a zipper that commences at a toe portion of the main body, and extends in a spiral path around the main body such that the spiral path twists at least three hundred and sixty degrees around the main body. The bootie further includes a portion of fabric disposed between mating tape members of the zipper, wherein when the zipper is closed the portion of fabric is contracted and wherein when the zipper is open the portion of fabric is extended and the main body has a longer longitudinal length, and a strap comprising a strip extending substantially horizontally and connected to an ankle portion of the main body.

Abstract: A spacer textile material has at least a portion of multiple tensile strands located between a first layer and a second layer of the spacer textile material where the first layer and second layer have been joined together to form channels in which the tensile strands move freely. In one or more locations, a first tensile strand and a second tensile overlap at an intersection region. Further, the spacer textile material may be incorporated into an article of footwear.

Abstract: A spacer textile material has at least a portion of multiple tensile strands located together between a first layer and a second layer of the spacer textile material, where the first layer and second layer have been joined together to form channels in which the tensile strands move freely. The tensile strands may be disposed in the spacer textile material together or they may be separated into different portions of the spacer textile. Further, the spacer textile material having channels with multiple tensile strands may be incorporated into an article of footwear.

Abstract: A tensile strand element for an article of footwear is disclosed. The tensile strand element includes one or more tensile strands secured at their endpoints between the sole and upper of an article of footwear, creating one or more looped portions. The unsecured looped portions may extend into the fastening region of the footwear and engage with a fastening system to tighten the footwear upper snugly against a wearer's foot to provide added support.

Abstract: Provided are, among other things, shoes, portions of shoes and processes for manufacturing the same. According to one embodiment, a shoe includes: a sole comprised of a base material and a strap anchor, the strap anchor being stronger than the base material, including a number of attachment points on opposite sides of the shoe, and being at least partially embedded within the base material; and a strap that is attached to and/or looped through at least one of the attachment points and that is configured for strapping the shoe to a wearer's foot. According to another embodiment, a shoe includes: a sole comprised of a base material and a strap anchor, the strap anchor including a number of attachment points on opposite sides of the shoe, and the base material having been injection molded around the strap anchor; and a strap that is attached to and/or looped through at least one of the attachment points and that is configured for strapping the shoe to a wearer's foot.