Nonuniform Width Vertically Patents (Class 360/125.14)
  • Patent number: 11462243
    Abstract: A heat-assisted magnetic recording (HAMR) head for recording data in data tracks of a HAMR disk has a gas-bearing slider that supports a near-field transducer (NFT) and a main magnetic pole formed of two layers. The first main pole layer has a cross-track width at the slider's gas-bearing surface (GBS) that tapers down in the direction towards the NFT where the optical spot is formed. The second main pole layer is located away from the NFT and has a substantially wider cross-track width than the first main pole layer so as to provide sufficient magnetic field for writing. Layers of heat sink material are located on the sloped cross-track sides of the tapered first main pole layer to reduce the temperature and thus the likelihood of oxidation of the main pole layers.
    Type: Grant
    Filed: July 30, 2020
    Date of Patent: October 4, 2022
    Assignee: Western Digital Technologies, Inc.
    Inventors: Takuya Matsumoto, Muhammad Asif Bashir, Hamid Balamane, Petrus Vanderheijden, Barry Cushing Stripe
  • Patent number: 8982507
    Abstract: Data storage systems having barriers that may reduce erasure flux and increase write-ability are provided. Data storage systems include a writing element. The writing element has a write pole with a flare region. A magnetic flux barrier is located along the write pole flare region. The magnetic flux barrier is illustratively made from an in-plane magnetically anisotropic material that has an easy plane of magnetization. In another embodiment, a data storage system includes a writing element having an air bearing surface and a shield at the air bearing surface. The shield has a magnetic permeability of approximately zero. The shield illustratively includes alternating layers of positive and negative permeabilities. The shield optionally includes a plurality of shields that may include top, bottom, and side shields.
    Type: Grant
    Filed: September 10, 2010
    Date of Patent: March 17, 2015
    Assignee: Seagate Technology LLC
    Inventors: Eric Meloche, Bin Lu, Lixin Jia, Jianhua Xue, John David Westwood, Mark Anthony Gubbins, Alexandru Cazacy
  • Patent number: 8964331
    Abstract: A magnetic write head having a main magnetic write pole and a magnetic sub-pole that are configured to maximize magnetic performance. The main magnetic write pole has a flared portion located near the air bearing surface and a non-flared portion removed from the air bearing surface. A magnetic sub-pole is formed adjacent to the main magnetic write pole and terminates at a front endpoint that is recessed from the air bearing surface but is closer to the air bearing surface than the non-flared portion.
    Type: Grant
    Filed: June 21, 2012
    Date of Patent: February 24, 2015
    Assignee: HGST Netherlands B.V.
    Inventors: Mikito Sugiyama, Kazuhiko Hosomi, Kaori Suzuki
  • Patent number: 8929027
    Abstract: A magnetic write head for magnetic data recording that has a magnetic write pole and a magnetic side shield structure, wherein the flare angle and bevel angle of the write pole are different from the flare angle and bevel angle of the magnetic side shield structure. The magnetic side shield has a flare angle that is greater than that of the write pole, and has a bevel angle that is smaller than that of the write pole. This advantageously provides a strong write field, while also preventing adjacent track and far track interference. The write head can include a bi-layer non-magnetic side gap structure, wherein one layer of the bi-layer side gap structure has a uniform thickness and the other layer has a non-uniform thickness.
    Type: Grant
    Filed: April 28, 2014
    Date of Patent: January 6, 2015
    Assignee: HGST Netherlands B.V.
    Inventors: Mikito Sugiyama, Hiromi Shiina, Kazue Kudo, Yasuhiro Wakabayashi, Shouji Tokutake
  • Patent number: 8917480
    Abstract: A magnetic transducer has an air-bearing surface (ABS). The magnetic transducer has a main pole, at least one coil for energizing the main pole and at least one additional pole. The main pole has a yoke and a pole tip having an ABS facing surface. The at least one additional pole is adjacent to the main pole in a down track direction. The additional pole is recessed from the ABS, has a front surface facing the ABS, has at least one side surface, and has at least one flare angle between the front surface and the at least one side surface. The at least one flare angle is measured from the ABS to the at least one side surface and is at least fifty degrees and less than ninety degrees.
    Type: Grant
    Filed: June 14, 2013
    Date of Patent: December 23, 2014
    Assignee: Western Digital (Fremont), LLC
    Inventors: Feng Liu, Zhanjie Li, Zhigang Bai
  • Patent number: 8767344
    Abstract: In one embodiment, a magnetic head includes a main pole having a leading side and a trailing side relative to a downtrack direction, a side gap layer positioned adjacent to the main pole in a crosstrack direction, and a side shield layer positioned adjacent the side gap layer in a crosstrack direction. The downtrack direction is in a direction of medium travel relative to the main pole, the crosstrack direction is perpendicular to the downtrack direction, the side gap layer is characterized by having a groove therein in the downtrack direction having the main pole positioned therein, the side shield is characterized by having a groove formed therein in the downtrack direction having the side gap layer positioned therein, the side gap is non-conformal in shape, and a position of the side shield relative to a position of the main pole is characterized as being self-aligned.
    Type: Grant
    Filed: December 22, 2010
    Date of Patent: July 1, 2014
    Assignee: HGST Netherlands B.V.
    Inventors: Masayoshi Ishibashi, Kimitoshi Eto, Mikito Sugiyama
  • Patent number: 8760805
    Abstract: A thin-film magnetic head includes a slider substrate and a write element. The slider substrate has an air bearing surface at one side thereof. The write element has a recording magnetic pole film. The recording magnetic pole film is disposed on a plane crossing the air bearing surface over the slider substrate and has a large-width portion and a small-width portion continuously arranged in the named order toward the air bearing surface. The small-width portion has a smaller width than the large-width portion. Of the large-width portion and the small-width portion, at least the small-width portion has a first portion and a second portion. The second portion is continuous with an upper end of the first portion and has both side faces inclined in such a direction as to increase the width. An external angle of the first portion formed by a plane parallel to a bottom face and the side face is larger than an external angle of the second portion formed by a plane parallel to the bottom face and the side face.
    Type: Grant
    Filed: July 5, 2011
    Date of Patent: June 24, 2014
    Assignee: TDK Corporation
    Inventors: Hisayoshi Watanabe, Hitoshi Hatate, Hideyuki Yatsu, Koichi Otani
  • Patent number: 8734894
    Abstract: A method of depositing material onto a base portion of a wafer is disclosed. The method includes forming a bevel into a portion of a surface of the base portion of the wafer and depositing a first layer of conductive material onto the beveled portion of the base portion so that part of the first layer includes a wedge shape above the surface of the base portion. A second layer of conductive material is deposited onto the base portion including the portion of the base portion onto which the first layer of material is deposited.
    Type: Grant
    Filed: May 11, 2010
    Date of Patent: May 27, 2014
    Assignee: Seagate Technology LLC
    Inventors: David Chris Seets, Chang Xie, Christopher J. Cote, Karen Virginia Rud
  • Patent number: 8705204
    Abstract: According to one embodiment, a main pole of a recording head includes a first magnetic pole layer and a second magnetic pole layer laminated on the trailing side of the first magnetic pole layer. The first magnetic pole layer includes a tapered portion and a first tip portion. The second magnetic pole layer includes a tapered portion and a second tip portion. A width in a track direction of the second tip portion is smaller than that of the first tip portion. The high-frequency oscillator is between the second tip portion and the trailing shield and includes a width in the track direction substantially equal to the width in the track direction of the second tip portion, and a height of the first tip portion is taller than that of the second tip portion.
    Type: Grant
    Filed: August 21, 2012
    Date of Patent: April 22, 2014
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Tomoko Taguchi, Kenichiro Yamada, Katsuhiko Koui, Tomomi Funayama, Norihito Fujita
  • Patent number: 8699183
    Abstract: A first trench sidewall has a continuous first taper angle that terminates at a first plane. At least one layer may be deposited that forms a second trench sidewall with a continuous second taper angle that extends a predetermined depth past the first plane and is less than the first taper angle. A write pole may then be formed on the second trench sidewall with the write pole being closer to the first trench sidewall at the predetermined depth than at the first plane.
    Type: Grant
    Filed: April 22, 2011
    Date of Patent: April 15, 2014
    Assignee: Seagate Technology LLC
    Inventors: Sarbeswar Sahoo, Michael Christopher Kautzky, Hui Tao Brickner, David Christopher Seets, Mark T. Kief
  • Patent number: 8625235
    Abstract: A main pole layer having at least a leading taper and trimmed pole tip portion is described. The leading taper increases head field up to ?15000 Oe even for narrow track widths approaching 50 nm. For MAMR applications, a STO and trailing shield are sequentially formed on a trailing pole tip side. Furthermore, full side shields may be added to reduce fringing field. A preferred embodiment includes both of a leading taper and trailing taper at the pole tip where leading taper angle is between 20° and 60° and trailing taper angle is from 10° to 45°. A method is provided for forming various embodiments of the present invention. A key feature is that milling depth at an effective neck height distance is greater than or equal to the pole tip thickness. A self aligned STO may be formed by the same ion milling step that defines track width.
    Type: Grant
    Filed: June 27, 2013
    Date of Patent: January 7, 2014
    Assignee: Headway Technologies, Inc.
    Inventors: Kenichi Takano, Yuchen Zhou, Min Li, Joe Smyth
  • Patent number: 8619390
    Abstract: A transducing head writer comprising a write pole having write pole tip, a yoke disposed on the write pole at a location that is recessed from the write pole tip, and a bridge feature disposed on the write pole between the yoke and the write pole tip, where the bridge feature has a geometry that is larger at a recessed end adjacent to the yoke compared to a proximate end adjacent to the write pole tip.
    Type: Grant
    Filed: September 10, 2010
    Date of Patent: December 31, 2013
    Assignee: Seagate Technology LLC
    Inventors: Alexandru Cazacu, Mark Anthony Gubbins, Marcus B. Mooney
  • Patent number: 8582234
    Abstract: A magnetic shield is adjacent a write pole. The write pole has a body portion with a body thickness and an extension portion with parallel first and second sides that each tilt towards the magnetic shield at a predetermined angle proximal to an air bearing surface (ABS). The extension portion may be capable of enhancing a write field gradient of the magnetic shield by reducing magnetic saturation.
    Type: Grant
    Filed: April 25, 2011
    Date of Patent: November 12, 2013
    Assignee: Seagate Technology LLC
    Inventors: Eric Linville, Eric Roger Meloche, Jianhua Xue, Huaqing Yin
  • Publication number: 20130286508
    Abstract: A main pole layer having at least a leading taper and trimmed pole tip portion is described. The leading taper increases head field up to ?15000 Oe even for narrow track widths approaching 50 nm. For MAMR applications, a STO and trailing shield are sequentially formed on a trailing pole tip side. Furthermore, full side shields may be added to reduce fringing field. A preferred embodiment includes both of a leading taper and trailing taper at the pole tip where leading taper angle is between 20° and 60° and trailing taper angle is from 10° to 45°. A method is provided for forming various embodiments of the present invention. A key feature is that milling depth at an effective neck height distance is greater than or equal to the pole tip thickness. A self aligned STO may be formed by the same ion milling step that defines track width.
    Type: Application
    Filed: June 27, 2013
    Publication date: October 31, 2013
    Inventors: Kenichi Takano, Yuchen Zhou, Min Li, Joe Smyth
  • Patent number: 8547660
    Abstract: A magnetic write head having a tapered trailing edge and having a magnetic layer formed over a trailing edge of the write pole at a location recessed from the ABS, the magnetic layer being separated from the trailing edge of the write pole by a thin non-magnetic layer. The thin non-magnetic layer is preferably sufficiently thin that the magnetic layer can function as a portion of the write pole in a region removed from the ABS. A trailing magnetic shield is formed over the write pole and is separated from the write pole by a non-magnetic trailing gap layer. A non-magnetic spacer layer can be formed over the magnetic layer to provide additional separation between the magnetic layer and the trailing magnetic shield.
    Type: Grant
    Filed: December 17, 2009
    Date of Patent: October 1, 2013
    Assignee: HGST Netherlands B.V.
    Inventors: Donald G. Allen, Amanda Baer, Yingjian Chen, Andrew Chiu, Liubo Hong, Wen-Chien D. Hsiao, Edward H. P. Lee, Fenglin Liu, Aron Pentek, Katalin Pentek, Kyusik Shin, Yi Zheng, Qiping Zhong, Honglin Zhu
  • Patent number: 8520336
    Abstract: A perpendicular magnetic recording head for use in a hard disk drive has a main pole that has a main pole tip in proximity to an air bearing surface. The main pole tip has a first width at the ABS, extending distally at a first angle measured from the plane of the ABS to a second width measured at a first distance from the ABS. The main pole tip extends distally at a second angle measured from the plane of the ABS from the second width to a third width, wherein the second angle is less than the first angle. The main pole tip extends distally at a third angle measured from the plane of the ABS from the third width to a fourth width, wherein the third angle is greater than the second angle. The first distance is between 25 and 100 nanometers.
    Type: Grant
    Filed: December 8, 2011
    Date of Patent: August 27, 2013
    Assignee: Western Digital (Fremont), LLC
    Inventors: Feng Liu, Tao Pan, Zhigang Bai, Yugang Wang, Sining Mao
  • Patent number: 8503131
    Abstract: A magnetic write head for perpendicular magnetic data recording. The write head includes a substrate and a magnetic write pole formed on the substrate, the write pole having a trailing edge and first and second sides. A magnetic stitched pole is formed over a portion of the magnetic write pole, the stitched pole having a front edge that defines a secondary flare point. First and second non-magnetic side walls are formed at the first and second sides of the write pole. The non-magnetic side walls extend from the substrate at least to the trailing edge of the write pole in a first region near an air bearing surface and wherein the first and second non-magnetic side walls extend from the substrate to a point between the substrate and the trailing edge, allowing the stitched magnetic pole to extend partially over the sides of the write pole.
    Type: Grant
    Filed: December 28, 2011
    Date of Patent: August 6, 2013
    Assignee: HGST Netherlands B.V.
    Inventors: Yi Zheng, Yimin Hsu, Wen-Chien David Hsiao, Ming Jiang, Aron Pentek, Sue Siyang Zhang, Edward Hin Pong Lee, Hung-chin Guthrie, Ning Shi, Vladimir Nikitin, Prabodh Ratnaparkhi, Yinshi Liu
  • Patent number: 8498080
    Abstract: A magnetic head includes a main pole, a write shield, a return path section, a heater that generates heat for making part of a medium facing surface protrude, and a sensor that detects contact of the part of the medium facing surface with a recording medium. The return path section includes: a yoke layer located backward of the main pole along the direction of travel of the recording medium; a first coupling part coupling the yoke layer and the write shield to each other; and a second coupling part located away from the medium facing surface and coupling the yoke layer and the main pole to each other. The first coupling part has an end face facing toward the yoke layer. This end face includes a middle portion spaced from the yoke layer and facing the yoke layer, and two side portions located on opposite sides of the middle portion in a track width direction and in contact with the yoke layer. The sensor is located between the middle portion and the yoke layer.
    Type: Grant
    Filed: February 25, 2011
    Date of Patent: July 30, 2013
    Assignees: Headway Technologies, Inc., SAE Magnetics (H.K.) Ltd.
    Inventors: Yoshitaka Sasaki, Hiroyuki Ito, Kazuki Sato, Atsushi Iijima
  • Patent number: 8477453
    Abstract: A main pole layer having at least a leading taper and trimmed pole tip portion is described. The leading taper increases head field up to ?15000 Oe even for narrow track widths approaching 50 nm. For MAMR applications, a STO and trailing shield are sequentially formed on a trailing pole tip side. Furthermore, full side shields may be added to reduce fringing field. Another embodiment involves including both of a leading taper and trailing taper at the pole tip where leading taper angle is between 20° and 60° and trailing taper angle is from 10° to 45°. A method is provided for forming various embodiments of the present invention. A key feature is that milling depth at an effective neck height distance is greater than or equal to the pole tip thickness. A self aligned STO may be formed by the same ion milling step that defines track width.
    Type: Grant
    Filed: May 5, 2010
    Date of Patent: July 2, 2013
    Assignee: Headway Technologies, Inc.
    Inventors: Kenichi Takano, Yuchen Zhou, Min Li, Joe Smyth
  • Patent number: 8451560
    Abstract: Methods for fabrication of tapered magnetic poles with a non-magnetic front bump layer. A magnetic pole may have a tapered surface at or near an air bearing surface (ABS), wherein a thickness of the write pole increases in a direction away from the ABS. A non-magnetic front bump layer may be formed on the tapered surface of the magnetic pole and away from the ABS. The front bump layer may increase the separation distance between a shield layer and the magnetic pole near the tapered surface, thereby improving the performance of the write head.
    Type: Grant
    Filed: December 9, 2009
    Date of Patent: May 28, 2013
    Assignee: HGST Netherlands B.V.
    Inventors: Liubo Hong, Aron Pentek, Yi Zheng
  • Patent number: 8400731
    Abstract: A magnetic recording head comprises a write pole including a throat region with a leading edge, a trailing edge opposite the leading edge, and first and second side edges opposite one another. The magnetic recording head further comprises a first side wall gap layer disposed alongside the first side edge of the throat region, and a second side wall gap layer disposed alongside the second side edge of the throat region. Each of the first and second side wall gap layers has a first width at the leading edge of the throat region smaller than a second width at the trailing edge of the throat region.
    Type: Grant
    Filed: April 19, 2009
    Date of Patent: March 19, 2013
    Assignee: Western Digital (Fremont), LLC
    Inventors: Shaoping Li, Ge Yi, Feng Liu
  • Patent number: 8351154
    Abstract: A perpendicular recording magnetic head is provided, according to one embodiment, in which even if a thickness of a main pole is reduced corresponding to a reduction in a recording track width, recording performance is not degraded. A magnetic-field auxiliary pole and a nonmagnetic layer are stacked on a main pole, and a nonmagnetic portion is provided on each side face on a flying surface side of the magnetic-field auxiliary pole and the nonmagnetic layer, in one approach. In all regions except for a region near a flying surface, an interval between the main pole and a shield is increased by the nonmagnetic portion and the nonmagnetic layer, so that magnetic field loss is prevented, and consequently magnetic field strength and a magnetic field gradient are increased. Other systems and methods are also disclosed for retaining magnetic recording performance while reducing a thickness of a main pole.
    Type: Grant
    Filed: December 11, 2009
    Date of Patent: January 8, 2013
    Assignee: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Kimitoshi Etoh, Mikito Sugiyama, Isao Nunokawa, Tomohiro Okada
  • Patent number: 8331058
    Abstract: A method and apparatus for providing a write head with an improved pole tip to improve overwrite and/or adjacent track interference. A cross pole tip writer is provided with a shape that is designed to reduce the saturation on the pole tip and aid in the concentration of flux to the down track.
    Type: Grant
    Filed: May 28, 2004
    Date of Patent: December 11, 2012
    Assignee: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Savas Gider, Wen-Chien David Hsiao, Quan-chiu Harry Lam, Terence Tin-Lok Lam, Edward Hin Pong Lee, Yansheng Luo, Vladimir Nikitin, Changqing Shi, Xiaoyu Sui
  • Patent number: 8300358
    Abstract: Embodiments of the present invention help to suppress broadening of a write field of a main pole of a perpendicular recording head and realize high-quality write operation. According to one embodiment, a main pole of a write head extends to an air bearing surface or a medium-facing surface and has an inverted trapezoid in cross-section. First soft magnetic films called side shields are separately disposed through a nonmagnetic film on both sides of the main pole. The air bearing surface side end of the first soft magnetic film is provided to recede from the air bearing surface. The first soft magnetic film and the main pole are formed in the same layer. A second soft magnetic film called a trailing shield is provided above the main pole on the air bearing surface side via a nonmagnetic film.
    Type: Grant
    Filed: February 15, 2008
    Date of Patent: October 30, 2012
    Assignee: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Yohji Maruyama, Tadayuki Iwakura, Kimitoshi Etoh, Hiromi Shiina, Kazue Kudo
  • Patent number: 8270109
    Abstract: In one embodiment, a magnetic head slider includes a write head having a single magnetic pole, the single magnetic pole having a main magnetic pole piece that extends to a medium opposing surface facing a magnetic disk. The main magnetic pole piece generates a recording magnetic field from a medium opposing surface side end face thereof being divided into an injection region and a non-injection region. Impurities which deteriorate magnetic properties are present in a higher concentration in the injection region relative to a concentration of the impurities in the non-injection region due to injection of the impurities in the injection region. The non-injection region has a narrower width at a leading end of the medium opposing surface side end face than at a trailing end of the medium opposing surface side end face.
    Type: Grant
    Filed: December 8, 2009
    Date of Patent: September 18, 2012
    Assignee: Hitachi Global Storage Technologies Netherlands B.V.
    Inventor: Takayoshi Ohtsu
  • Patent number: 8259413
    Abstract: A system according to one embodiment includes a write pole having an end region positioned towards an air bearing surface, a first flare point, and a second flare point positioned between the air bearing surface and the first flare point; and a shield positioned above the write pole, wherein a cross sectional area of the write pole at a point between the first and second flare points along a plane passing through the write pole and oriented about parallel to the air bearing surface is greater than a cross sectional area of the end region of the write pole along a plane oriented parallel to the plane passing through the second flare point. Additional systems and methods are also presented.
    Type: Grant
    Filed: December 31, 2008
    Date of Patent: September 4, 2012
    Assignee: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Christian René Bonhôte, Quang Le, Jeffrey S. Lille, Vladimir Nikitin, Aron Pentek
  • Patent number: 8254060
    Abstract: A magnetic recording head includes a write pole comprising a throat region. The throat region includes a lower portion having a substantially trapezoidal cross-section, and an upper portion having a substantially rectangular cross-section. In a beveled region of the write pole, the substantially rectangular cross-section of the upper portion decreases in height towards an air bearing surface of the magnetic recording head.
    Type: Grant
    Filed: April 17, 2009
    Date of Patent: August 28, 2012
    Assignee: Western Digital (Fremont), LLC
    Inventors: Changqing Shi, Ming Jiang
  • Patent number: 8233234
    Abstract: A stepped main pole for a perpendicular write head and methods of making the stepped main pole. The stepped main pole has a main pole tip and a base portion. The main pole tip has a surface that forms part of the ABS and a first thickness. The base portion extends from the main pole tip and has a thickness that varies from the first thickness to a second thickness to form a slanted surface with an apex angle adjacent the main pole tip. By placing the base portion away from the ABS and providing a thickness that increases in a direction away from the ABS, the stepped pole can provide the necessary magnetic flux for writing, while avoiding undesired leakage and fringing. To form embodiments of the stepped main pole of the invention, a fluorine-based reactive ion etch (RIE) may be used. By using an RIE to define the stepped main pole, the apex angle can be better controlled and tight edge control can be achieved.
    Type: Grant
    Filed: December 23, 2008
    Date of Patent: July 31, 2012
    Assignee: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Wen-Chien D. Hsiao, Ming Jiang, Sue S. Zhang, Yi Zheng
  • Patent number: 8176623
    Abstract: A method of manufacturing the magnetic head includes the steps of: forming the pole-layer-encasing layer; forming an initial nonmagnetic layer in the groove of the pole-layer-encasing layer by physical vapor deposition, the initial nonmagnetic layer being intended to become the nonmagnetic layer later by undergoing etching of a surface thereof; etching the surface of the initial nonmagnetic layer by dry etching so that the initial nonmagnetic layer becomes the nonmagnetic layer; and forming the pole layer in the pole-layer-encasing section formed by the nonmagnetic layer.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: May 15, 2012
    Assignee: Headway Technologies, Inc.
    Inventors: Yoshitaka Sasaki, Hiroyuki Itoh, Shigeki Tanemura, Hironori Araki, Kazuo Ishizaki, Takehiro Horinaka
  • Patent number: 8169740
    Abstract: A thin-film magnetic head including a main magnetic pole layer having a magnetic pole end part on a side of a medium-opposing surface opposing a recording medium; a write shield layer opposing the magnetic pole end part to form a recording gap layer on the medium-opposing surface side; a thin-film coil wound about the write shield layer or the main magnetic pole layer; and a base insulating layer formed with a magnetic pole forming depression, including a very narrow groove defining a form of the magnetic pole end part and a main depression integrally extending from an end part of the very narrow groove remote from the medium-opposing surface. A stepped part is formed at a boundary between a bottom face of the main depression and a bottom face of the very narrow groove. The main magnetic pole layer is the only magnetically functional layer in the depression.
    Type: Grant
    Filed: September 23, 2008
    Date of Patent: May 1, 2012
    Assignees: Headway Technologies, Inc., SAE Magnetics (H. K.) Ltd.
    Inventors: Yoshitaka Sasaki, Hiroyuki Ito, Takehiro Kamigama, Tatsushi Shimizu, Hironori Araki, Shigeki Tanemura, Kazuo Ishizaki
  • Patent number: 8149536
    Abstract: A method and system for manufacturing a perpendicular magnetic recording head is disclosed. The method and system include providing a chemical mechanical planarization (CMP) uniformity structure having an aperture therein and forming a perpendicular magnetic recording pole within the aperture. The CMP uniformity structure may include a CMP barrier layer. The method and system further include fabricating an insulator after formation of the perpendicular magnetic recording pole and performing a CMP to remove a portion of the insulator, expose a portion of the perpendicular magnetic recording pole and planarize an exposed surface of the perpendicular magnetic recording head.
    Type: Grant
    Filed: October 12, 2007
    Date of Patent: April 3, 2012
    Assignee: Western Digital (Fremont), LLC
    Inventors: Danning Yang, Yingjian Chen, Brant Nease, Kyusik Sin
  • Patent number: 8116033
    Abstract: To provide a thin-film magnetic head which suppresses PE while securing magnetic recording capability by controlling a domain of a leading end part of a main magnetic pole layer. The first flare part has a first flare angle smaller than a second flare angle of the second flare part. The second flare angle is smaller than 90°. The auxiliary yoke layer has a flare angle not smaller than the first flare angle but not greater than the second flare angle. The length h from the medium-opposing surface of the pole straight part to the end on the deeper side in the height direction of the first flare part satisfies the following conditional expression: h×Bs<0.000008 [m·T] where Bs is the saturated magnetic flux density of the main magnetic pole layer.
    Type: Grant
    Filed: May 23, 2008
    Date of Patent: February 14, 2012
    Assignee: TDK Corporation
    Inventors: Hiroshi Kameda, Hisayuki Yazawa
  • Patent number: 8102622
    Abstract: In a perpendicular magnetic write head manufacturing method a magnetic layer is formed on a substrate. On the magnetic layer, first and second nonmagnetic layers are formed with different materials. A mask pattern is formed on the second nonmagnetic layer, and the second nonmagnetic layer in a region not covered with the mask pattern is removed. Thereby, the patterned second nonmagnetic layer is formed while leaving the first nonmagnetic layer. The mask pattern is removed and a milling process is selectively performed on the first nonmagnetic layer and the magnetic layer with the patterned second nonmagnetic layer as a mask to remove all of the first nonmagnetic layer in an exposed region and to dig down the magnetic layer in the exposed region, thereby forming a main magnetic pole layer having an inclined part whose thickness decreases with distance from an edge position of the patterned second nonmagnetic layer.
    Type: Grant
    Filed: January 5, 2009
    Date of Patent: January 24, 2012
    Assignee: TDK Corporation
    Inventors: Atsushi Yamaguchi, Michitaka Nishiyama, Shin Narushima, Hiromichi Umehara, Makoto Sato, Tatsuhiro Nojima
  • Patent number: 7957097
    Abstract: An encasing section includes an encasing layer having an encasing groove, and a nonmagnetic film disposed in the encasing groove at a position between the encasing layer and a pole layer. The pole layer includes a track width defining portion and a wide portion. The track width defining portion has a first side surface and a second side surface. The wide portion has a third side surface and a fourth side surface. The encasing layer has a first wall surface and a second wall surface. The distance between the third side surface and the first wall surface is smaller than the distance between the first side surface and the first wall surface. The distance between the fourth side surface and the second wall surface is smaller than the distance between the second side surface and the second wall surface.
    Type: Grant
    Filed: June 28, 2007
    Date of Patent: June 7, 2011
    Assignee: Headway Technologies, Inc.
    Inventors: Yoshitaka Sasaki, Hiroyuki Itoh, Hironori Araki, Shigeki Tanemura, Moris Dovek
  • Patent number: 7881019
    Abstract: A magnetic structure for use in a magnetic head for avoiding stray field writing. The magnetic structure can be for example a magnetic shield or could be a magnetic pole of a write head and is particularly advantageous for use in a perpendicular recording system, because such perpendicular recording systems are especially susceptible to stray field writing. The magnetic structure includes a forward protruding portion that extends toward the air bearing surface (ABS) of the head also includes first and second wing portions that extend laterally from the forward protruding portion. The wing portions each have includes an inner constant recess portion, and an outer tapered portion. The inner constant recess portion of each wing prevents stray field writing while also preventing magnetic saturation, the outer tapered portions, which taper away from the ABS as they extend laterally outward, further prevent stray field writing by removing the outer corners of the shield away from the ABS.
    Type: Grant
    Filed: March 28, 2006
    Date of Patent: February 1, 2011
    Assignee: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Wen-Chien David Hsiao, Yimin Hsu, Ming Jiang, Vladimir Nikitin
  • Patent number: 7796360
    Abstract: A perpendicular magnetic recording head and method of manufacturing the same are provided. The perpendicular magnetic recording head records or reads information on or from a perpendicular magnetic recording medium. The perpendicular magnetic recoding head includes a coil, a main pole, and a return pole. The coil serves as a source for generating a magnetic field. The main pole and the return pole constitute a magnetic path of the magnetic field. The main pole includes an end facing the perpendicular magnetic recording medium. The end includes a leading part serving as a front side and a trailing part serving as a rear side with respect to a movement direction of the perpendicular magnetic recording medium. Both edges of the trailing part are chamfered, and the leading part has a plane inclined with respect to an air-bearing surface (ABS). The return pole has an end spaced from the main pole, and the other end connected with the main pole.
    Type: Grant
    Filed: September 25, 2006
    Date of Patent: September 14, 2010
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Young-hun Im, Hoo-san Lee, Yong-su Kim
  • Patent number: 7716812
    Abstract: A main magnetic pole of a recording head is formed in an inverted trapezoidal shape by ion milling but, the long milling time poses a problem of variations in the inverted trapezoidal shape and the dimensional variations in track width. In one embodiment of the invention, a recording head is formed by first forming a lower magnetic pole, a gap layer, and conductor coils, forming an upper magnetic yoke over the gap layer at a position recessed from the air bearing surface, and forming an inorganic insulative layer in the recessed portion. A back magnetic pole connected with the upper magnetic yoke is formed on the back of the lower electrode. Successively, the upper surfaces of the inorganic insulative layer and the upper magnetic yoke are planarized, on which an underlayer film such as of Rh is formed. A magnetic layer is formed by stacking a plurality of thin magnetic films by sputtering over the underlayer film from the air bearing surface as far as the position overlapping the upper magnetic yoke.
    Type: Grant
    Filed: April 20, 2006
    Date of Patent: May 18, 2010
    Assignee: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Atsushi Kato, Norihiro Ookawa, Hisashi Kimura
  • Patent number: 7715152
    Abstract: Embodiments of the invention provide a perpendicular magnetic writing head with a suppressed effective track width to be written on a magnetic medium while increasing writing magnetic field gradient. In one embodiment a trailing side shield is disposed by way of a gap film to a main pole of a perpendicular writing magnetic head. A gap distance (Gt) on a trailing side of the main pole and a gap distance (Gs) on a lateral side of the main pole is defined as Gt<Gt, and a thickness (Gd) from an air bearing surface of the shield is made equal to or less than a throat height. Alternatively, the thickness of Gd on the side of the main pole is reduced to less than that on the trailing side of the main pole. Further, for preventing defoliation of the shield upon fabrication of the air bearing surface, a thickness for a portion away from the main pole is increased.
    Type: Grant
    Filed: December 14, 2004
    Date of Patent: May 11, 2010
    Assignee: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Tomohiro Okada, Isao Nunokawa, Masafumi Mochizuki
  • Patent number: 7710685
    Abstract: If the length of a track-defining section from an air bearing surface varies due to tolerance during a head manufacturing process, the recording magnetic field changes, which involves the variation of the track width to be recorded on the medium. In accordance with an embodiment of the present invention, the main magnetic pole of a magnetic head includes a track-defining section shaped in trapezoid and a magnetic flux guiding section formed in trapezoid, as viewed from above. The track-defining section is formed such that its width parallel to the air bearing surface (ABS) increases at the rate of 10 to 20% with respect to its height-direction length. The rate of 10 to 20% is a range in which the shape is properly controllable taking into account the variations resulting from the tolerance of the head manufacturing process.
    Type: Grant
    Filed: January 5, 2007
    Date of Patent: May 4, 2010
    Assignee: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Hisashi Kimura, Atsushi Kato, Norihiro Ookawa, Kikuo Kusukawa
  • Patent number: 7656612
    Abstract: The system includes a magnetic head which faces a recording medium. The magnetic head has a coil which generates magnetic fields. The magnetic head also has a pole layer which is formed using a pattern. The pole layer allows magnetic flux generated by the coil to write data onto the recording medium. The pole layer generates a write magnetic field for writing data onto the recording medium. A photomask is used to form the magnetic head. The photomask includes three regions. The first region has such a perimeter that a projection image thereof is shaped along a perimeter of an ideal shape of the top surface of the pole layer, and the second region touches the first region's perimeter. The third region suppresses deviation of the pole layer from its desired shape which may be caused by the effect of light reflected while the photoresist layer is exposed.
    Type: Grant
    Filed: May 31, 2006
    Date of Patent: February 2, 2010
    Assignee: Headway Technologies, Inc.
    Inventors: Yoshitaka Sasaki, Kazuo Ishizaki, Hiroyuki Itoh
  • Patent number: 7583472
    Abstract: The present invention provides a thin film magnetic head capable of suppressing unintentional wiring to a neighboring track and preventing information recorded on a recording medium from being erased. A main magnetic pole layer is constructed so that height of a widened end surface in a lower main magnetic pole layer specifying a wide portion is smaller than height of an exposed surface in an upper main magnetic pole layer (front end portion) specifying a uniform width portion.
    Type: Grant
    Filed: August 25, 2004
    Date of Patent: September 1, 2009
    Assignee: SAE Magnetics (H.K.) Ltd.
    Inventor: Naoto Matono
  • Patent number: 7558020
    Abstract: A thin-film magnetic head structure has a configuration adapted to manufacture a thin-film magnetic head configured such that a main magnetic pole layer including a magnetic pole tip on a side of a medium-opposing surface opposing a recording medium, a write shield layer opposing the magnetic pole tip so as to form a recording gap layer on the medium-opposing surface side, and a thin-film coil wound about the write shield layer or main magnetic pole layer are laminated. The magnetic pole tip of the main magnetic pole layer includes an even width portion having a substantially even width along an extending direction.
    Type: Grant
    Filed: November 12, 2004
    Date of Patent: July 7, 2009
    Assignee: Headway Technologies, Inc.
    Inventors: Yoshitaka Sasaki, Hironori Araki, Hiroyuki Ito
  • Patent number: 7558019
    Abstract: A perpendicular magnetic recording write head has a flux conductor in contact with the write pole. The flux conductor is substantially wider than the write pole tip in the cross-track direction and has a blunt end that is recessed from the pole tip end. The region of the flux conductor where its blunt end is in contact with the pole tip is the “choke” point for the write pole, i.e., the point where the flux density is highest. The flux conductor enables the write pole to be made with no flare, or with a flare angle and throat height with a much wider tolerance, which substantially simplifies the manufacturing process. The write head may have a trailing shield and side shields that substantially surround the write pole tip and remove stray fields that may be produced by the flux conductor, so that regions of the recording layer other than the track being written are not adversely affected.
    Type: Grant
    Filed: November 16, 2006
    Date of Patent: July 7, 2009
    Assignee: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Quang Le, James L. Nix, Neil Leslie Robertson, Neil Smith, Petrus Antonius VanDerHeijden
  • Patent number: 7545603
    Abstract: A magnetic head and a manufacturing method thereof which can suppress side fringing and permeation of a recording magnetic field in the first direction while maintaining the intensity of a recording magnetic field. By making a length of a trailing upper surface of a front portion in a height direction longer than a length of a leading lower surface of the front portion in the height direction, a generated magnetic field of the trailing upper surface can be comparatively weakened, to suppress side fringing and magnetic field permeation of a recording magnetic field. The recording magnetic field can be kept large enough by shortening the length of the leading lower surface in the height direction to intensify a generated magnetic field generated from the leading side.
    Type: Grant
    Filed: April 27, 2005
    Date of Patent: June 9, 2009
    Assignee: TDK Corporation
    Inventors: Hiroshi Kameda, Eiji Ozaki
  • Patent number: 7508626
    Abstract: The present invention provides a thin film magnetic head in which a magnetic domain structure of a magnetic pole layer is controlled and fluctuation in recording magnetization caused by leaked magnetic flux generated by unintentional shift of a magnetic domain wall can be prevented. When a length of a front end portion of a magnetic pole part layer, which specifies a recording track width of a recording medium, is set as D, and a width of an upper edge of a magnetic pole end surface, positioned on a medium outflow side, is set as W, a dimensional ratio D/W of the length D to the width W is set so as to lie within the range of 0<D/W?2.3. Since magnetic domain stability of the magnetic pole part layer is assured on the basis of the proper formation of the shape of the front end portion, leak of magnetic flux from the front end portion immediately after recording is suppressed. Therefore, occurrence of an inconvenience such as unintended erasure of information caused by the leaked magnetic flux is prevented.
    Type: Grant
    Filed: November 25, 2003
    Date of Patent: March 24, 2009
    Assignees: TDK Corporation, SAE Magnetics (H.K.) Ltd.
    Inventors: Shigeru Ichihara, Akihiro Oda, Tetsuya Roppongi, Naoto Matono
  • Patent number: 7477483
    Abstract: A perpendicular magnetic recording head capable of effectively inducing a recording magnetic field to a main magnetic pole front end portion and suppressing an occurrence of side fringing is provided. An auxiliary magnetic pole layer, which is a first magnetic portion, and a main magnetic pole layer, which is a second magnetic portion, disposed leaving a space to the above-described auxiliary magnetic pole layer are included, and a coil layer which applies a recording magnetic field to the above-described space between the auxiliary magnetic pole layer and the main magnetic pole layer is included. A yoke layer is disposed in contact with the above-described main magnetic pole layer, and the width dimension of the yoke layer is increased stepwise or continuously toward the rear in the height direction and the width dimension is increased stepwise or continuously from an upper surface toward a lower surface.
    Type: Grant
    Filed: December 23, 2005
    Date of Patent: January 13, 2009
    Assignee: TDK Corporation
    Inventor: Hiroshi Kamada
  • Patent number: 7428123
    Abstract: A perpendicular magnetic recording head includes a first magnetic portion, a second magnetic portion formed with a gap from the first magnetic portion, and a coil layer located in the gap between the first magnetic portion and the second magnetic portion for applying a recording magnetic field to the first magnetic field and the second magnetic field. The yoke layer is formed on the second magnetic portion, a width whose direction is orthogonal to the height direction of a front end of the yoke layer becomes larger gradually or continuously as going in the height direction, and the width becomes larger gradually or continuously as going farther from the second magnetic portion.
    Type: Grant
    Filed: May 12, 2005
    Date of Patent: September 23, 2008
    Assignee: TDK Corporation
    Inventor: Hiroshi Kameda