Notched, Apertured, Or Interrupted Thread Patents (Class 366/90)
  • Patent number: 11446890
    Abstract: The present disclosure provides a food processor including: a host component, wherein the host component includes a driving component; a barrel body component mounted on the host component and including: a feed inlet, a first barrel body communicated with the feed inlet, a second barrel body communicated with the first barrel body through a communication opening, a crushing device arranged in the first barrel body, connected to the driving component and rotating under the driving of the driving component, and an extrusion device arranged within the second barrel body, connected to the driving component and rotating under the driving of the driving component; wherein the crushing device can operate with an inner side wall of the first barrel body so as to crush food entering the first barrel body, and the crushed food enters the second barrel body through the communication opening under the action of the crushing device.
    Type: Grant
    Filed: December 27, 2018
    Date of Patent: September 20, 2022
    Assignees: GUANGDONG MIDEA CONSUMER ELECTRICS MANUFACTURING CO., LTD., MIDEA GROUP CO., LTD.
    Inventors: Han Han, Weijie Chen, Yan Tang
  • Patent number: 11440227
    Abstract: The plasticization device includes: a rotor rotating centered on a rotation axis by a drive motor and having a groove forming surface in which a first groove portion is formed along a rotation direction; a rotor case configured to accommodate the rotor; a barrel facing the groove forming surface and having a through hole; and a heating unit, in which a material supplied between the first groove portion and the barrel is plasticized by rotation of the rotor and heating by the heating unit to flow out from the through hole, and a side surface of the rotor has a material guiding port configured to guide the material to the first groove portion, and a second groove portion configured to feed the material supplied between the rotor and the rotor case to the material guiding port.
    Type: Grant
    Filed: August 27, 2020
    Date of Patent: September 13, 2022
    Inventors: Kohei Yuwaki, Kazuhide Nakamura, Koichi Saito
  • Patent number: 9586187
    Abstract: A mixing segment for an extrusion apparatus comprises a shaft and a plurality of plow elements aligned along a helical path extending about a rotation axis of the shaft. Each plow element includes an outer peripheral arcuate ramp extending radially outwardly along the helical path from a root to an outer tip of the plow element. Methods of manufacturing a mixing segment and methods of manufacturing a honeycomb structure with an extrusion apparatus are also provided.
    Type: Grant
    Filed: April 12, 2013
    Date of Patent: March 7, 2017
    Assignee: CORNING INCORPORATED
    Inventors: Matthew Joseph Dispenza, Christopher John Malarkey, Kenneth Charles Sariego, Chauncey James Watches
  • Patent number: 9022638
    Abstract: A mixing and kneading machine (1) for continual compounding comprises a screw shaft (3) rotating in a casing (2) and simultaneously moving axially translationally. To sustainably enhance the efficiency of the machine as regards its material thruput per unit of time the screw shaft (3) comprises at least four groups of radial screw vanes (4a, 4b, 4c, 4d) evenly distributed circumferentially, each group consisting of a plurality of screw vanes in axial sequence. The outer diameter (Da) of the screw shaft ranges from 400 to 800 millimeters. The rotary speed of the screw shaft (3) ranges from 30 to 80 rpm. A mixing and kneading machine (1) engineered as such is particularly suitable for compounding an anodic mass in the production of electrodes—anodes—for the aluminum industry.
    Type: Grant
    Filed: May 10, 2010
    Date of Patent: May 5, 2015
    Assignee: Buss AG
    Inventors: Peter Franz, Joel Stampfli, Hans-Ulrich Siegenthaler
  • Patent number: 9005691
    Abstract: A method of producing a semifinished confectionary product, such as chocolate or similar, using at least one centrifugal unit for simultaneously grinding and mixing at least some of the ingredients of the semifinished product, and which includes an elongated processing chamber with a substantially horizontal axis, at least one inlet for the ingredients to be processed and one outlet for the processed ingredients, and a powered shaft fitted inside the processing chamber, coaxially with the axis, and fitted with a succession of radial appendixes arranged between the inlet and the outlet; the method including the steps of loading at least a first ingredient of the semifinished product through the inlet; grinding the first ingredient inside the grinding and mixing unit by rotating the shaft at a first speed; loading at least a second ingredient through the inlet, after grinding; rotating the shaft at a second speed to grind and mix the ingredients to form a mixture of the same grain size as the semifinished produ
    Type: Grant
    Filed: March 30, 2011
    Date of Patent: April 14, 2015
    Assignee: Soremartec S.A.
    Inventor: Fabio Federici
  • Patent number: 8975336
    Abstract: It is an object of the present invention to obtain an optically transparent nano-dispersed polymer blend extrudate and a transparent resin having a microscopic dispersion structure in which incompatible polymer blend is melted and kneaded, one of resins is formed into a matrix, a size of dispersed phase of the other resin is controlled to 300 nm or less, more preferably 100 nm or less. Extra additive such as a compatibilizer is not added. When the incompatible polymer blend is melted and kneaded using a high shearing and forming apparatus having an inner feedback type screw under a condition that the screw rotation speed is 600 rpm to 3000 rpm, the rotation speed of the inner feedback type screw is increased, the kneading time is set under constant rotation speed, the high shearing forming condition is adjusted, and a structure in which a size of dispersed phase is controlled to 300 nm or less, more preferably 100 nm or less is formed.
    Type: Grant
    Filed: November 26, 2009
    Date of Patent: March 10, 2015
    Assignee: National Institute of Advanced Industrial Science and Technology
    Inventors: Hiroshi Shimizu, Yongjin Li
  • Patent number: 8899820
    Abstract: There is provided a melting kneading devolatilizing extruder in which the surface renewability of a molten raw material is improved. The melting kneading devolatilizing extruder of the invention includes at least one surface renewable screw segment each including a plurality of discs that are arrayed such that a phase angle E, which is a deviation angle between the discs around an axis of a screw, is 0°<E<90° within a surface renewal region, and the surface renewable screw segment includes a void portion between the discs so that the discs are arranged at intervals in a direction of the axis of the screw.
    Type: Grant
    Filed: July 9, 2008
    Date of Patent: December 2, 2014
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Kenji Inagawa, Seiji Takamoto, Hiroaki Shintani, Shigeki Inoue
  • Patent number: 8900506
    Abstract: A plasticizing screw for injection molding according to the present invention is installed in an injection molding machine that performs injection molding by plasticizing thermoplastic resin feedstock containing reinforcement fibers, and includes a shaft, a main flight, and a sub-flight. The protrusion height of the main flight from the circumferential surface of the shaft is formed to be constant in at least an area in which the sub-flight is provided.
    Type: Grant
    Filed: October 25, 2010
    Date of Patent: December 2, 2014
    Assignee: Mitsubishi Heavy Industries Plastic Technology
    Inventors: Toshihiko Kariya, Naoki Toda, Munehiro Nobuta
  • Patent number: 8864486
    Abstract: A twin screw extruder includes a barrel having a chamber, a discharge port, an extrusion molding die coupled to the discharge port of the barrel, axially extending first and second screw shafts, and a screw shaft support. The screw shaft support includes first and second spacer bearings disposed on the first and second screw shafts, and a first cross member including first and second loops slidably coupled to the first and second spacer bearings. A second cross member is spaced apart from the first cross member by a connection member, and also includes first and second loops slidably coupled to the first and second spacer bearings. The connection member is situated between the first spacer bearing and the second spacer bearing, and connected to the first cross member and the second cross member.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: October 21, 2014
    Assignee: Corning Incorporated
    Inventors: Matthew Joseph Dispenza, Christopher John Malarkey, Kenneth Charles Sariego
  • Publication number: 20140252147
    Abstract: Disclosed is an apparatus for the processing of plastics, with a container with a rotatable mixing, wherein, in a side wall, an aperture is formed, and a conveyor being provided, with a screw rotating in a housing, wherein the imaginary continuation of the longitudinal axis of the conveyor in a direction opposite to the direction of conveying passes the axis of rotation, and wherein the radial distance (mb) between the implement and the inner surface of the side wall of the container is in the range from 15 mm to 120 mm, and complies with the following relationship: mb=k*DB where DB . . . is the internal diameter of the container in mm and k . . . is a constant in the range from 0.006 to 0.16.
    Type: Application
    Filed: October 12, 2012
    Publication date: September 11, 2014
    Inventors: Klaus Feichtinger, Manfred Hackl
  • Patent number: 8757865
    Abstract: Conveyor apparatus and methods of conveying a foodstuff. A foodstuff conveyor apparatus may include a foodstuff inlet, a foodstuff outlet, and a conveyor chamber coupling the inlet to the outlet. A conveyor screw having an axis oriented longitudinally in the conveyor chamber may be configured to urge the foodstuff from the inlet towards the outlet. The conveyor screw may have a spindle at each end, with a spindle free portion between the spindles. The screw may be positioned in the conveyor chamber so that one spindle is near the outlet, and the other spindle is near the inlet. The spindles may be configured so that the pitch of the screw near the outlet is less than the pitch of the screw near the inlet to provide a mixing and compacting effect as the foodstuff is conveyed from the inlet to the outlet.
    Type: Grant
    Filed: September 19, 2013
    Date of Patent: June 24, 2014
    Assignee: Vemag Maschinenbau GmbH
    Inventors: Uwe Pankoke, Tobias Kiel, Kersten Nilsson
  • Publication number: 20140119153
    Abstract: An extruder apparatus is disclosed and which includes a cylindrical barrel having a feed end and a discharge end, the feed end having an outlet in fluid communication with a feed box. The extruder screw is mounted in the cylindrical barrel, and the screw has an outer surface having one or more helical flights mounted thereon. The screw has a discharge end and a terminal end, wherein the screw further comprising a notch at the terminal end.
    Type: Application
    Filed: October 26, 2012
    Publication date: May 1, 2014
    Inventors: Warren Paul Ripple, Ernest Wilford Looman, JR., Patrice De Monte, Malcolm George Marshall
  • Patent number: 8415423
    Abstract: A melt-kneaded product includes: a disperse medium selected from an a rubber, elastomer, thermoplastic resin, or thermosetting resin; and a filling material constituted by nano-size filler particles having a mutually aggregating nature, said nano-size filler particles being uniformly dispersed in the disperse medium.
    Type: Grant
    Filed: January 26, 2011
    Date of Patent: April 9, 2013
    Assignee: National Institute of Advanced Industrial Science and Technology
    Inventors: Hiroshi Shimizu, Yongjin Li
  • Patent number: 8403554
    Abstract: In a screw for extruder, a bearing segment having a function of supporting a screw main body at an intermediate part when kneading is performed is provided at a position corresponding to a kneading portion or on the downstream side of the kneading portion. The bearing segment is provided with at least two flights having a sectional shape of a complete meshing type with one streak in the axial direction, the flights are arranged in the rotational direction with uniformly displacing a phase thereof respectively, and length of the flights in the axial direction is set to 0.2D (D: rotational outer diameter of the bearing segment) or more. According to the above configuration, bending of the screw main body is prevented and abrasion of the flights and a barrel is suppressed.
    Type: Grant
    Filed: November 14, 2007
    Date of Patent: March 26, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Kazuo Yamaguchi, Yasuaki Yamane, Shoji Yoshimura
  • Patent number: 8267149
    Abstract: A method of processing metal, metallic alloys, and metal matrix composites in a plastics injection molding machine is disclosed. The method includes the steps of providing a plastics injection molding machine having a screw. A step of removing the screw is included in the method. A step of replacing the screw with a modified screw configured and arranged for processing metals is also included. Alternatively, a step of removing the flights from the middle portion of the original screw shaft may be included.
    Type: Grant
    Filed: July 14, 2010
    Date of Patent: September 18, 2012
    Assignee: Cool Options, Inc.
    Inventor: Kevin A McCullough
  • Patent number: 8246240
    Abstract: Improved single screw extruders systems (40) are provided including a single screw extruder (42, 92) as well as an upstream preconditioner (44). The extruders (42, 92) include a single, internal, elongated, helically flighted, axially rotatable screw assembly (52) having one or more improved screw sections (74, 74a, 76). The screw sections (74, 74a, 76) include specially configured flighting (86) wherein adjacent flighting portions (86a, 86b) have smoothly arcuate surfaces (88) extending between the respective flighting portion peripheries (90a, 90b). This flighting design provides smooth, substantially surge-free operation while increasing SME and cook values. The preferred preconditioner (44) has independently controlled mixing shafts (106, 108) allowing the shafts (106, 108) to be rotated at different rotational speeds and/or directions.
    Type: Grant
    Filed: January 3, 2008
    Date of Patent: August 21, 2012
    Assignee: Wenger Manufacturing, Inc.
    Inventor: LaVon Wenger
  • Patent number: 8172449
    Abstract: To provide a kneading screw which can reduce such a phenomenon that a disproportional load is imposed onto a shaft of the kneading screw without degrading kneading performance of the kneading screw, a twin screw extruder with the kneading screw, and a method for assembling the kneading screw.
    Type: Grant
    Filed: November 6, 2007
    Date of Patent: May 8, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Yasuaki Yamane, Kazuo Yamaguchi, Toru Sakatani, Sayaka Yamada, Kazuhisa Fukutani, Koichi Honke
  • Patent number: 8137600
    Abstract: Injection molding systems and methods useful for making microcellular foamed materials are provided as well as microcellular articles. Pressure drop rate and shear rate are important features in some embodiments, and the invention provides systems for controlling these parameters in an injection molding system. Another aspect involves an injection molding system including a nucleator that is upstream of a pressurized mold. Another aspect involves an extrusion system with the reciprocating screw for forming a single phase solution of non-nucleated blowing agent and polymeric material. Another aspect involves very thin walled microcellular material and very thin walled polymeric material. Another aspect provides a method for producing high weight reductions in very thin-walled parts with surfaces that have no noticeable differences from non-foamed parts.
    Type: Grant
    Filed: August 20, 2007
    Date of Patent: March 20, 2012
    Assignee: Trexel, Inc.
    Inventors: David E. Pierick, Jere R. Anderson, Sung Woon Cha, Liqin Chen, James F. Stevenson, Dana E. Laing
  • Patent number: 8132957
    Abstract: The kneading disc segment according to the present invention comprises plural disc sets each comprising two kneading discs and mounted on a kneading screw (3) which is for kneading a material while feeding the material to a downstream side. Disc sets each comprising a first kneading disc positioned on an upstream side and a second kneading disc, the second kneading disc being mounted continuously with and downstream of the first kneading disc so as to have a phase difference ? of an acute angle relative to the first kneading disc, are disposed continuously in the axial direction of the kneading screw. The first kneading discs in two continuous disc sets have a phase difference of 180°. With this construction, it is possible to attain a higher degree of kneading than in the conventional neutral kneading disc segment.
    Type: Grant
    Filed: December 30, 2008
    Date of Patent: March 13, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Kazuhisa Fukutani, Sayaka Yamada, Yasuaki Yamane, Kazuo Yamaguchi
  • Publication number: 20110158034
    Abstract: The invention relates to a single-screw extruder comprising a cylinder (1), which comprises a transition zone (14), and a homogenizing zone (12) that is connected to the transition zone (14), and a screw (2) which is rotatably supported in the cylinder (1) and which has at least two consecutive displacement parts (6, 8) in the homogenizing zone (12), the second displacement part of which in the conveying direction is designed as a shearing part. The aim of the invention is to provide a single-screw extruder which enables an improved melting effect along with an increased throughput, a lowered melt temperature, and an improved pressurization capability.
    Type: Application
    Filed: July 7, 2009
    Publication date: June 30, 2011
    Applicant: KraussMaffei Technologies GmbH
    Inventor: Florian Johannes Schneider
  • Patent number: 7935417
    Abstract: A melt-kneading method for filling material and elastomer or resin, characterized in that a filling material constituted by a filler, and an elastomer or resin (thermoplastic resin or thermosetting resin), are introduced from a material introduction part at the end of a melt-kneading part having a cylinder with a screw and a heater, and the molten elastomer or resin and filling material constituted by a filler are kneaded under the conditions of 1000 to 3000 rpm in the rotation speed of the screw and 1500 to 4500 sec?1 in shear speed to feed the mixture from the rear edge to tip of the screw to be trapped in a space provided at the tip of the screw, after which the mixture is moved from the space to the rear edge of the screw through a hole provided at the center of the screw, with the cycle process performed for a specified period based on recirculation using the screw.
    Type: Grant
    Filed: February 8, 2008
    Date of Patent: May 3, 2011
    Assignee: National Institute of Advanced Industrial Science and Technology
    Inventors: Hiroshi Shimizu, Yongjin Li
  • Patent number: 7909500
    Abstract: A mixing and kneading machine (1) for continual compounding comprises a screw shaft (3) rotating in a casing 2 and simultaneously moving axially translationally. To sustainably enhance the efficiency of the machine as regards its material thruput per unit of time a screw shaft is proposed having the following geometric ratios: Da/Di=1.5 to 2.0, i.e. the ratio of screw shaft outer diameter Da to screw shaft inner diameter Di is 1.5 to 2.0, Da/H=4 to 6, i.e. the ratio of screw shaft outer diameter Da to stroke H is between 4 and 6, T/H=1.3 to 2.5, i.e. the ratio of pitch T to stroke H is between 1.3 and 2.5. The mixing and kneading machine (1) provided with such a screw shaft (3) is operated preferably at a rotational speed exceeding 500 rpm, particularly exceeding 800 rpm.
    Type: Grant
    Filed: July 18, 2008
    Date of Patent: March 22, 2011
    Assignee: Buss AG
    Inventors: Heini Grutter, Hans-Ulrich Seigenthaler
  • Patent number: 7910030
    Abstract: An apparatus for wet granulating a powder material comprises: —a barrel having a granulation chamber and being provided with a first inlet (1) for receiving said powder material and for supplying it to said granulation chamber and with a second inlet (2) for receiving a granulating liquid and for supplying it to said granulation chamber, said granulation having an aperture (9) for discharge of granules from said barrel, and —a transporting means (S) for advancing said powder material toward the end of said granulation chamber while granulating it with the aid of said granulating liquid, said transporting means (S) comprising a first transport zone (4) at its rear end, an agglomeration zone (5) downstream from the first transport zone (4) and a second transport zone (8) at its front end, said first inlet (1) and said second inlet (2) being positioned above the first transport zone (4), wherein said aperture (9) has a shape tightly fitting the terminal portion of the transporting means (S) for directly discharg
    Type: Grant
    Filed: November 26, 2003
    Date of Patent: March 22, 2011
    Assignee: Universiteit Gent
    Inventors: Jean-Paul Remon, Chris Vervaet, Eseldin Keleb, An Vermeire
  • Patent number: 7866876
    Abstract: The invention relates to a device for the extrusion of thermoplastic synthetic material featuring an extruder screw (2) which is mounted on a housing (1) including a plasticizing section (P) at the inlet side, a degassing section which is mounted upstream on a discharge section (A) and a conveying outlet (3) operating in the opposite direction which is located between the plasticizing section (P) and the degassing section (E). A flow channel (5) that contains a melt filter (4) is bridged over by at least one of the conveying outlets (3) in the opposite direction. To create favorable production conditions, the extruder screw (2) forms a similar conveying outlet (7) operating in the same direction between the conveying outlet (3) in the opposite direction and the downstream port (6) of the flow channel (5). The housing (1) has at least one degassing vent (8) at the transition area of the conveying outlet (3) operating in the opposite direction and the conveying outlet (7) operating in the same direction.
    Type: Grant
    Filed: April 24, 2007
    Date of Patent: January 11, 2011
    Assignee: EREMA Engineering Recycling Maschinen und Anlagen Gesellschaft m.b.H.
    Inventor: Helmuth Schulz
  • Patent number: 7635217
    Abstract: Improved, high Specific Mechanical Energy extrusion systems (20) are provided including a single or twin extruder (22) and an upstream preconditioner (24). The extruder (22) includes an elongated barrel (26) with at least one elongated, axially flighted, rotatable screw assembly (58) therein. The barrel (26) includes a mid-barrel variable restriction valve assembly (32), and the screw assembly (58) has a disrupting/homogenizing screw section (66) therein upstream of the valve assembly (32). The screw section (66) includes a plurality of alternating pitch screw parts (82-92). Preferably, the barrel (26) also has an atmospheric vent (36) downstream of the valve assembly (32).
    Type: Grant
    Filed: January 3, 2008
    Date of Patent: December 22, 2009
    Assignee: Wenger Manufacturing, Inc.
    Inventors: Galen J. Rokey, Brian S. Plattner
  • Patent number: 7618180
    Abstract: A kneading disk has a plurality of disk elements having flight tips arranged at a helix angle ? in a direction supporting main streams of a resin. The flight tips of every two adjoining disks have a clearance formed therebetween. The resin is kneaded by undergoing dispersion and distribution without having any excessive temperature elevation in approximately three kinds of streams, i.e. its main streams flowing along the flight tips, its back streams through the clearances and its tip riding streams flowing over the flight tips.
    Type: Grant
    Filed: July 16, 2004
    Date of Patent: November 17, 2009
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Jun Kakizaki, Katsuhiro Oda, Hiroaki Shintani
  • Patent number: 7566163
    Abstract: A rotor segment is assembled in a screw set for use in a twin-screw extruder for mixing and dispersing a material to be kneaded into a kneaded product having a desired state of kneading. The rotor segment has a plurality of kneading blades that provide a plurality of tip clearances different from each other at least in the circumferential direction. The rotor segment also has the same sectional shape as a screw and a kneading disk, which are assembled in other screw segment and kneading disk segment of the screw set, except for crest portions of the kneading blades. A degradation in quality of a kneaded product attributable to residence of a target material of kneading for a long time can be satisfactorily prevented. A load partially imposed on the rotor segment can be reduced, thereby preventing a damage of the screw set in which the rotor segment is assembled.
    Type: Grant
    Filed: January 24, 2001
    Date of Patent: July 28, 2009
    Assignee: Kobe Steel, Ltd.
    Inventor: Kimio Inoue
  • Publication number: 20090123731
    Abstract: A melt-kneading method for filling material and elastomer or resin, characterized in that a filling material constituted by a filler, and an elastomer or resin (thermoplastic resin or thermosetting resin), are introduced from a material introduction part at the end of a melt-kneading part having a cylinder with a screw and a heater, and the molten elastomer or resin and filling material constituted by a filler are kneaded under the conditions of 1000 to 3000 rpm in the rotation speed of the screw and 1500 to 4500 sec?1 in shear speed to feed the mixture from the rear edge to tip of the screw to be trapped in a space provided at the tip of the screw, after which the mixture is moved from the space to the rear edge of the screw through a hole provided at the center of the screw, with the cycle process performed for a specified period based on recirculation using the screw.
    Type: Application
    Filed: February 8, 2008
    Publication date: May 14, 2009
    Inventors: Hiroshi SHIMIZU, Yongjin LI
  • Patent number: 7476096
    Abstract: A screw extruder comprises an extruder body (4) with a bore (4H), and a screw (5) rotatably disposed in the bore (4H). The screw (5) comprises a screw shaft (7) and two screw flights (8 and 9) disposed in the form of a double helix. The screw flight (9) is substantially continuous, but the screw flight (8) is provided with large interruptions (11) within which a plurality of additional flight pieces (13) are disposed to change the number of passages repeatedly. Mixing/kneading pins (15) protruding into the bore (4H) can be provided. Preferably, the paths (17) for the mixing/kneading pins (15) are positioned within the interruptions (11) and on the upstream side and downstream side of the additional flight pieces (13).
    Type: Grant
    Filed: February 28, 2006
    Date of Patent: January 13, 2009
    Assignee: Sumitomo Rubber Industries Ltd.
    Inventors: Takuzo Iwata, Isao Ohiwa
  • Patent number: 7390118
    Abstract: The present invention provides an improved extruder assembly, that includes a wiper for wiping a screw portion in a low pressure extruder stage, whereby the wiping of the screw portion improves melt conveyance through the low pressure extruder stage. The present invention has particular utility when used in a low pressure venting and entrainment extruder stage of a single screw compounding extruder. The present invention also provides an extrusion/injection unit for use in-line compounding molding system that incorporates the improved extruder assembly.
    Type: Grant
    Filed: October 15, 2004
    Date of Patent: June 24, 2008
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Jeffrey D. MacDonald, Alireza Mortazavi, Denise Craig, Robert Ilmonen, Geoffrey Gow
  • Patent number: 7387426
    Abstract: An extruder screw mixing section has a plurality of threads formed on a body of the screw with a pitch defining mixing channels for moving material in a direction from a feed end to a discharge end of the screw. The threads and the mixing channels are interrupted by counter channels that divide the mixing channels into segments of similar diminishing depth profile. A portion of the material moves through the counter channels in direction from the discharge end to the feed end to promote better mixing and melting of the material.
    Type: Grant
    Filed: November 4, 2005
    Date of Patent: June 17, 2008
    Assignee: Glycon Corporation
    Inventor: Jon L. Kuhman
  • Publication number: 20080068919
    Abstract: A viscoelastic material is extruded by kneading-and-conveying screws of different respective diameters positioned coaxially and telescopingly. A flight trough of a larger-diameter screw has radial orifices allowing a first space swept by the flight of the larger-diameter screw to communicate with a second space swept by a flight of a smaller-diameter screw. A fixed cylindrical tube arranged coaxially with the screws is disposed radially between the first and second spaces within the region in which the screws telescope. The tube has radial apertures therethrough to conduct material from the orifices to the second space. The first space is closed off at an axial end thereof by a wall where foreign substances accumulate that do not pass through the orifices. A passage through the wall can be opened to remove the accumulated substances without interrupting the extrusion operation.
    Type: Application
    Filed: September 10, 2007
    Publication date: March 20, 2008
    Applicant: MICHELIN RECHERCHE ET TECHNIQUE S.A.
    Inventors: Serge Nicolas, Gerard Crosnier, Bruno Dussardier
  • Patent number: 7345116
    Abstract: An optically clear thermoplastic resin composition is disclosed which comprises structural units derived from substituted or unsubstituted polycarbonate and substituted or unsubstituted polyester, wherein said polyester comprises structural units derived from terephthalic acid and a mixture of 1,4-cyclohexane dimethanol and ethylene glycol, wherein said ethylene glycol is greater than about 60 mole percent based on total moles of 1,4-cyclohexane dimethanol and ethylene glycol. In addition the composition disclosed possess good environmental stress cracking resistance, flow and thermal properties.
    Type: Grant
    Filed: July 13, 2006
    Date of Patent: March 18, 2008
    Inventors: Abbas-Alli Ghudubhai Shaikh, Manatesh Chakraborty, Manickam Jayakannan, Ganesh Kannan, Vishvajit Chandrakant Juikar, Rajashekhar Shiddappa Totad
  • Patent number: 7270471
    Abstract: In an extruder for continuous working and/or processing of flowable substances having at least two parallel, corotating shafts equipped with intermeshing screw elements whose face is limited by circular arcs corresponding to the outside screw diameter, the screw core diameter and at most the center distance of the screw elements, and guided on circular segments of the extruder housing that are parallel to the shafts, at least one screw element (1) has a plurality of concentric ring portions (8) spaced a distance apart and formed by grooves (12) turned into the screw element (1).
    Type: Grant
    Filed: May 14, 2003
    Date of Patent: September 18, 2007
    Assignee: Blach Verwaltungs GmbH & Co. KG
    Inventor: Josef A. Blach
  • Patent number: 7244060
    Abstract: A kneading apparatus includes a barrel having a chamber, which is a tubular hollow, a biaxial screw set for extruding a material to be kneaded downstream by rotation of the biaxial screw set inside the chamber, and kneading blade sections, mounted in the screw set, for kneading the material by shearing the material in tip clearances and a wedge-shaped space between an inside wall of the chamber and the kneading blade sections. The tip clearance becomes narrower from the upstream side to the downstream side in the direction of extrusion of the material. The kneading apparatus, which performs a continuous kneading operation, makes it possible to set proper kneading conditions in accordance with changes in the state of a material being continuously kneaded, and achieves high kneading efficiency.
    Type: Grant
    Filed: November 26, 2002
    Date of Patent: July 17, 2007
    Assignee: Kobe Steel, Ltd.
    Inventors: Kimio Inoue, Masao Murakami, Norifumi Yamada
  • Patent number: 7172333
    Abstract: An injection molding screw for metal injection molding includes a first end, a second end, a longitudinal body with a first stage and a second stage extending axially along a length of the screw between the ends, a pressure retention device, and optionally, a screw tip. The pressure retention element minimizes loss of pressure in the second stage portion.
    Type: Grant
    Filed: June 13, 2003
    Date of Patent: February 6, 2007
    Assignees: Southco, Inc., Trexel, Inc.
    Inventors: Glenn Anderson, Jingyi Xu
  • Patent number: 7150615
    Abstract: A process for injection-foaming a thermoplastic resin by using an injection molding machine with a two-stage-compression screw, injecting a physical foaming agent into the cylinder of the machine at a pressure lower than the storage pressure of the physical foaming agent, mixing it with a melted resin and expanding the volume of the cavity of the mold at the time of injection, and an injection molding machine and resin composition suitable therefore.
    Type: Grant
    Filed: August 3, 2004
    Date of Patent: December 19, 2006
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Eiichi Sugihara, Michio Eriguchi, Masaki Misumi
  • Patent number: 7101166
    Abstract: The extruding apparatus has the molding die to form the ceramic molding, the screw extruder containing the extrusion screw to knead and guide the ceramic material toward the molding die. The extrusion screw is comprised of the pressure screw part and the diffusion screw part. The diffusion screw part provided at the front end of the extrusion screw has a diameter greater than the screw diameter of the pressure screw part.
    Type: Grant
    Filed: September 25, 2003
    Date of Patent: September 5, 2006
    Assignee: Denso Corporation
    Inventors: Satoru Yamaguchi, Yasunao Miura
  • Patent number: 7101165
    Abstract: An extrusion molding apparatus comprises a shaping die for producing a ceramic molded product, and a screw extruder having built therein an extruding screw (40) for mixing while leading a ceramic material forward. The extruding screw (40) includes a pressing screw portion (410) having a first lead (411) and a dispersing screw portion (420) having a second lead (421) adjacent to a forward end (412) of the pressing screw portion (410). The second lead (421) is formed in such a manner that the rear ends of all the second lead surfaces (426) at the rear end (422) of the dispersing screw portion (420) and the forward end of the first lead surface (416) at the forward end (412) of the pressing screw portion (410) are displaced from each other.
    Type: Grant
    Filed: September 25, 2003
    Date of Patent: September 5, 2006
    Assignee: Denso Corporation
    Inventors: Satoru Yamaguchi, Yasunao Miura, Hiromi Katou
  • Patent number: 7014353
    Abstract: A rotatable screw for moving material in a plasticating process along an axis through a conduit from an inlet to an outlet. The screw having a feed section, barrier melting section, reorientation section and metering section disposed sequentially downstream. The screw includes an axial core, and a helical main flight that extends radially from the core and is formed with recesses located at the first periphery and extending through the thickness of the main flight and radially toward the core. A helical secondary flight extends radially from the core between successive helical passes of the main flight, and is formed with recesses extending through the secondary flight and toward the core. Materials conveyed along the metering section can cross through the main flight at the recesses and recirculate, in addition to passing over the periphery of the secondary flight, for still further enhanced and homogenous mixing, before reaching the outlet.
    Type: Grant
    Filed: December 24, 2003
    Date of Patent: March 21, 2006
    Assignee: New Castle Industries, Inc.
    Inventors: Timothy W. Womer, Effinger J. Buck, Bernard J. Hudak, Jr.
  • Patent number: 6962431
    Abstract: An extruder mixer and method for mixing plastic materials utilizes an elongated screw having an inlet channel connected to a first cross-axial pump that feeds, at an angle to the screw axis, a subsequent channel, wherein the subsequent channel becomes a further inlet channel connected to at least one subsequent cross-axial pump, and wherein the cross-axial pump is bounded by a flight on at least one side.
    Type: Grant
    Filed: November 8, 2000
    Date of Patent: November 8, 2005
    Assignee: Randcastle Extrusion System, Inc.
    Inventor: Keith Luker
  • Patent number: 6958128
    Abstract: The present invention includes a screw tip for an extruder screw for effecting mixing in an extruder. The screw tip has a substantially conical outside surface and at least one discontinuous fin. The at least one fin protrudes from the outside surface of the screw tip.
    Type: Grant
    Filed: November 21, 2003
    Date of Patent: October 25, 2005
    Assignee: CertainTeed Corporation
    Inventors: Thomas A. Gates, James N. Valentine, David H. Steele, Steven H. Bowens
  • Publication number: 20040257904
    Abstract: The invention provides an improved mixer section for a screw for a molding machine. The improved mixer section includes at least one conveying flight and at least one spill flight intersecting with the conveying flight. At least one notch is formed in the conveying flight to enable mixing between adjacent flow channels. The spill flight terminates near the output of the mixer to create a trap zone for any unmelts that reach that area of the mixer.
    Type: Application
    Filed: May 21, 2004
    Publication date: December 23, 2004
    Applicant: Husky Injection Molding Systems Ltd.
    Inventors: Raymond W. Zhang, Denise D. Craig
  • Patent number: 6817749
    Abstract: A house appliance for making soft serve ice cream comprises a motor driven auger in a housing. The auger, which has spiral land, is contained in a work chamber having longitudinal grooves or longitudinal ribs upon which the lands ride. Recirculation and mixing of ingredients produces a smooth, soft serve product.
    Type: Grant
    Filed: June 6, 2002
    Date of Patent: November 16, 2004
    Assignee: Nottingham-Spirk Design Associates, Inc.
    Inventors: Craig M. Saunders, Marc L. Vitantonio, Jeffrey Kalman, Donald C. Fuchs, Jr.
  • Patent number: 6808380
    Abstract: An apparatus for manufacturing stiffness-taper tubing includes a die having an extrusion hole, a die holder for holding the die, and a mandrel mounted inside the die holder and that fits in the extrusion hole. The apparatus forms stiffness-taper tubing by switching between and supplying resins having different stiffnesses over the mandrel from a plurality of resin-supply ports formed in the die holder such that the stiffness gradually changes in the lengthwise direction. A mandrel insertion hole connecting to the extrusion hole is formed in the die holder and the mandrel is mounted in this mandrel insertion hole. The plurality of resin-supply ports open to a cylindrical space formed between the inner surface of the mandrel insertion hole and the outer surface of the mandrel at a position separated from the extrusion hole in the die, and the plurality of resins flow together in this space.
    Type: Grant
    Filed: January 2, 2002
    Date of Patent: October 26, 2004
    Assignee: GMA Co., Ltd.
    Inventors: Yukio Watanabe, Takeshi Kizuka
  • Publication number: 20040141406
    Abstract: A rotatable screw for moving material in a plasticating process along an axis through a conduit from an inlet to an outlet. The screw having a feed section, barrier melting section, reorientation section and metering section disposed sequentially downstream. The screw includes an axial core, and a helical main flight that extends radially from the core and is formed with recesses located at the first periphery and extending through the thickness of the main flight and radially toward the core. A helical secondary flight extends radially from the core between successive helical passes of the main flight, and is formed with recesses extending through the secondary flight and toward the core. Materials conveyed along the metering section can cross through the main flight at the recesses and recirculate, in addition to passing over the periphery of the secondary flight, for still further enhanced and homogenous mixing, before reaching the outlet.
    Type: Application
    Filed: December 24, 2003
    Publication date: July 22, 2004
    Applicant: New Castle Industries, Inc.
    Inventors: Timothy W. Womer, Effinger J. Buck, Bernard J. Hudak
  • Publication number: 20040114455
    Abstract: The invention relates to a screw element with an outer radius Ra and a core radius Ri for multiscrew extruders with co-rotating and intermeshing screw shafts, in particular for twin-screw extruders, which has in axial cross section through its longitudinal axis (10) a profile which has at each of the two axial end faces (front end face 8, rear end face 8′) only a screw flight (1, 1′) corresponding to a conventional single-start screw element for intermeshing screw shafts. In this case, the width (flight land angle &phgr;) of the screw flight (1) and conversely, in a corresponding way, the width (flight land angle &phgr;) of the screw flight (1′) are formed in a special way and a shearing flight (7) with a constant shearing flight radius Rs, which is greater than Ri and less than Ra, is provided.
    Type: Application
    Filed: September 19, 2003
    Publication date: June 17, 2004
    Inventors: Reinhard Uphus, Matthias Nolting
  • Publication number: 20040090858
    Abstract: Apparatus and method for deaerating and degassing of multi-component mixtures, such as polymers, accelerators, catalysts, fillers, color mixtures, and others in a continuously operating process. The configuration of the auger and flights thereon transporting the mixture through the apparatus and the inner configuration of the housing improve the mixing of the materials resulting in a homogenized cast polymer mixture.
    Type: Application
    Filed: November 12, 2002
    Publication date: May 13, 2004
    Applicant: Gruber Systems, Inc.
    Inventor: Harry Katzarov
  • Patent number: 6682213
    Abstract: A twin-screw continuous kneading apparatus is provided which can stably supply an additive without reducing the production capability and greatly increase the throughput of a high-quality compound. The kneading apparatus includes a second supply unit connected to an upstream end or a midstream portion of a barrel and supplying an additive into kneading chambers, and has a kneading zone provided by a part of each of kneading screws downstream of the second supply unit for mixing the additive into a kneaded material.
    Type: Grant
    Filed: January 2, 2002
    Date of Patent: January 27, 2004
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Kimio Inoue, Koichi Miyake
  • Patent number: 6672753
    Abstract: A plasticating screw having a feed section, barrier melting section, reorientation section and metering section disposed sequentially downstream wherein solid material is moved from a trail side of a main flight to a push side of the main flight in the reorientation section. The reorientation of solids is accomplished by discontinuing a barrier flight at a terminal end of said barrier melting section. The main flight decreases its pitch and continues into the reorientation section, which has a longitudinal length at least 360° about the screw axis. A melt channel and solids channel in said barrier melting section merge into a substantially uniform reorientation channel in the reorientation section so that solid plastic material conveyed along the reorientation section moves toward the push side of the main flight.
    Type: Grant
    Filed: February 25, 2002
    Date of Patent: January 6, 2004
    Assignee: New Castle Industries, Inc.
    Inventors: Timothy W. Womer, Effinger J. Buck, Bernard J. Hudak, Jr.