Abstract: System for processing material to generate syngas in a modular architecture may include a plurality of primary reactor chambers and a shared secondary reactor chamber. Each primary reactor chamber includes electrodes protruding into the chamber, the electrodes operable to generate an arc capable to generate first-stage gas from breakdown of the material when electricity is applied to the electrodes. The secondary reactor chamber is operable to receive the first-stage gas generated by the plurality of primary reactor chambers and to receive water vapour. The gas generated within the plurality of primary reactor chambers combine and interact with the water vapour to form second-stage gas. Turbulence can be generated within the secondary reactor chamber to improve mixing of the first-stage gas with the water vapour. Powering of each of the primary reactor chambers can be done with a different phase of power from a multi-phase input to ensure balanced power utilization.

Abstract: The present invention relates to a plasma furnace which can efficiently treat various types of waste in large amounts. The plasma furnace comprises a melting chamber 101 for accommodating a melt, an upper surface forming the upper portion of the melting chamber 101 with a horizontal upper surface 111 and an inclined upper surface 112 having a slope with respect to the horizontal upper surface 111, a melt discharge portion 130 formed through a bottom surface of the melting chamber for discharging molten material therethrough, and an input apparatus 120 having a slope for inputting waste into the melting chamber 101, and the mixed type plasma torch 191, 192 provided on the inclined upper surface 112 with a slope for generating melting heat in the melting chamber 101.

Abstract: An inductively coupled plasma device includes a rotary furnace tube and an inductively coupled plasma source. The rotary furnace tube has a first end, a second end and a longitudinal axis. In a first embodiment, the inductively coupled plasma source is disposed proximate to the first end of the rotary furnace tube and is aligned with the longitudinal axis of the rotary furnace such that the inductively coupled plasma source discharges a plasma into the rotary furnace tube. In a second embodiment, the inductively coupled plasma source is a ground electrode disposed within and aligned with the longitudinal axis of the rotary furnace tube, and a second electromagnetic radiation source disposed around or within the rotary furnace tube that generates a wave energy. The inductively coupled plasma source discharges a plasma within the rotary furnace tube.

Abstract: A removable sleeve cover may comprise a frusto-conical body, an insulation liner, and a window pocket frame. The frusto-conical body has an inner surface and an outer surface. The interior surface is configured for receiving a liquid container. The insulated liner may be coupled to the inner surface of the body. The window pocket frame may be attached to the outer surface of the removable sleeve cover.

Abstract: Discharge screw (6) for a moving hearth, and in particular for an annular rotary hearth (2) of a reheat furnace for the heat treatment of loose materials, comprising a cylinder (61) arranged above and substantially radially with respect to this annular hearth (2) and turned by suitable actuators (15) so as to discharge the materials from the edges of this annular hearth (2); this cylinder (61) comprises on its lateral surface a first series of helicoids (62) beginning in an area close to its outermost end with respect to the furnace and a second series of helicoids (63) beginning at its innermost end with respect to the furnace; the inclination of the helicoids (62) of this first series is essentially symmetrical to the inclination of the helicoids (63) of this second series; and in this screw (6) each helicoid (62, 63) of one series comprises an inward end that meets the inward end of a corresponding helicoid (63, 62) of the other series in such a way that at at least one of the abovementioned ends a free fi

Abstract: A tiltable rotary furnace system includes a tiltable rotary furnace which rotates about a central axis and pivots around a general horizontal axis similar to a typical tiltable rotary furnace. The tiltable rotary furnace and the rotating and pivoting mechanisms are mounted on a rotating platform. The rotating platform allows the furnace to be positioned with respect to other elements of the system rather than having to position the other elements of the system with respect to a stationary tiltable rotary furnace.

Abstract: Discharge screw (6) for a moving hearth, and in particular for an annular rotary hearth (2) of a reheat furnace for the heat treatment of loose materials, comprising a cylinder (61) arranged above and substantially radially with respect to this annular hearth (2) and turned by suitable actuators (15) so as to discharge the materials from the edges of this annular hearth (2); this cylinder (61) comprises on its lateral surface a first series of helicoids (62) beginning in an area close to its outermost end with respect to the furnace and a second series of helicoids (63) beginning at its innermost end with respect to the furnace; the inclination of the helicoids (62) of this first series is essentially symmetrical to the inclination of the helicoids (63) of this second series; and in this screw (6) each helicoid (62, 63) of one series comprises an inward end that meets the inward end of a corresponding helicoid (63, 62) of the other series in such a way that at at least one of the abovementioned ends a free fi

Abstract: A raw-material heating apparatus in which raw-material supplying pipes and exhaust pipes are disposed in a peripheral portion of a furnace cover, a heating space is formed by the furnace cover, a peripheral wall, and a hearth, a raw material which is supplied from the raw-material supplying pipes and deposited on the hearth is heated by a heating gas which flows into the heating space, and pushers are supported by the peripheral wall for pushing out the raw material on the hearth toward a drop port formed in a central portion of the hearth, the deposited raw material on the hearth being caused to drop consecutively through the drop port by the reciprocating motion of the pushers, characterized in that lower-end openings of each raw-material supplying pipe and each exhaust pipe, when viewed in an axial direction of the apparatus, are disposed at a same position or at positions close to each other in an effective region for pushing out the raw material by the pusher.

Abstract: A plasma arc waste treatment furnace is equipped with a plasma arc torch having an electrode formed from a conductive refractory material. The refractory electrode can be operated at very high temperatures and does not need to be water-cooled. This eliminates a need for de-ionized water used in prior art furnaces. Arc erosion takes place very slowly and this results in long operating intervals of the furnace between shutdowns needed for electrode replacement. The electrode can be successfully operated as a cathode and this mode of operation improves melting efficiency.

Abstract: The invention relates to an electric resistance melting furnace for vitrifiable compositions, such as glass, enamel or ceramics, with a rotatable melting tank (1) about the vertical axis and a stationary upper furnace (4), which can be operated intermittently or continuously and permits a rapid and clean product change.

Abstract: An oxy:fuel melting furnace (2) comprising a rotatable furnace body (4), a normally stationary non-rotatable furnace roof (6) for fitting on the furnace body (4), dynamic sealing means (8) for dynamically sealing the furnace roof (6) on the furnace body (4) such that the furnace body (4) can rotate with respect to the furnace roof (6), tiltable support means (10) for supporting the furnace body (4) such that tilting of the support means (10) causes tilting of the furnace body (4) for tapping and slagging, moving means for moving the furnace roof (6) up and down with respect to the furnace body (4), heating means (12) which is mounted on the furnace roof (6) and which is for providing heat for the melting of material such as scrap steel and ore, and a pre-heater means (14) for pre-heating the material prior to its introduction into the furnace body (4), and the oxy:fuel melting furnace being such that at least one of the heating means and the pre-heating means is such that it burns oxy:fuel.

Abstract: Slag from a pool of molten slag floating on molten metal in a plasma arc treatment chamber is removed by providing a slag container located inside the chamber which has a slag intake pipe extending from a bottom of the container downwardly into the slag pool. A vacuum line is connected to the top of the container and a vacuum source. When a vacuum is applied to the inside of the container, the pressure prevailing in the chamber pushes the slag from the pool through the intake pipe into the container. When the container becomes filled with molten slag, the latter enters a section of the line communicating the top of the container with the vacuum source. As the slag enters the pipe section, it is cooled and solidified to prevent further slag flow into or gas (air) flow through the vacuum line so that the container can be lifted out of the chamber while the slag in the container is still in its molten state without causing slag spillage.

Abstract: A melting vessel plant, in which the melting vessel is a converter vessel, to which a vessel cover with a pipe connection for removing the flue gases is attached. Either an oxygen lance with an auxiliary cover or electrodes with an auxiliary cover are introduced into the melting vessel through the vessel cover. The spherical melting vessel is lined with a lining. It is arranged on running rails as a traveling melting vessel, and it is mounted on an inner running rim and an outer running rim. The melting vessel is fastened to the inner running rim by support elements arranged on the circumference. Both running rims are interlocked by shear wedges. With the melting vessel locked, a cable winch with traction cables makes possible the tilting movements of the melting vessel both in the direction of steel tapping on the running rails and back into the upright position.

Abstract: Method and apparatus for the disposal of waste including a rotary kiln comprising at least one, and preferably a plurality of plasma guns positioned within a chamber defined by the rotary kiln, and at least one target electrode which is rotatable. One preferred embodiment of the present invention comprises a portable waste disposal unit wherein a rotary kiln, at least one plasma gun and a movable target electrode are advantageously positioned on a truck for ready transportation to a waste site.

Abstract: A waste-melting furnace includes a furnace body, a rotary heat-resistive vessel which is arranged inside the furnace body and into which waste is to be fed, and a transferred arc type torch plasma gun and a water-cooled electrode arranged above the rotary heat-resistive vessel, the plasma gun and electrode being opposed to each other.

Abstract: A centrifugal plasma arc furnace is used to vitrify contaminated soils and other waste materials. An assessment of the characteristics of the waste is performed prior to introducing the waste into the furnace. Based on the assessment, a predetermined amount of iron is added to each batch of waste. The waste is melted in an oxidizing atmosphere into a slag. The added iron is oxidized into Fe.sub.3 O.sub.4. Time of exposure to oxygen is controlled so that the iron does not oxidize into Fe.sub.2 O.sub.3. Slag in the furnace remains relatively non-viscous and consequently it pours out of the furnace readily. Cooled and solidified slag produced by the furnace is very resistant to groundwater leaching. The slag can be safely buried in the earth without fear of contaminating groundwater.

Abstract: A preheat system for a furnace comprising a preheat vessel on a rotating turret and a receiving chamber for conditioning furnace off-gases prior to use in preheating.

Abstract: A plasma arc melter which is equipped with at least two transferred arc plasma torches of opposite polarities is used to melt normal batch materials for producing glass, ceramics, refractories and other such materials and for the recycling, combustion and/or vitrifying incineration of waste materials. To enhance the stability of the plasma jets, the anode torch is positioned farther above the surface of the materials being processed than the cathode torch and the materials being processed are introduced into the melter so that the materials first pass beneath the cathode torch. An oxidizing gas can be introduced into the zone between the torches in the region of the plasma jets to enhance the combustion process. For waste materials with a high organic content, a plasma arc afterburner can be used to further treat the exhaust gases from the melter.

Abstract: A method and apparatus for treating non-ferrous metal drosses in order to recover the free metal contained therein. The dross is heated by a plasma torch in a rotary furnace, preferably to a temperature above 800.degree. C. The plasma heating and rotary motion make it possible to recover metal from the dross without employing the conventional salt bath. This means that the gases exiting the furnace can be treated more easily to remove pollutants and the solid residues can be discarded without risk of causing environmental pollution. By controlling the speed of rotation of the furnace, large dross lumps can be accommodated and so the conventional grinding and screening procedure of the dross can advantageously be eliminated.

Abstract: A reactor for incinerating and melting materials such as waste and/or toxic materials has a containment housing inside of which an upright, open-ended drum is rotatably mounted. The drum is lined with refractory, forms a central discharge opening for the removal of incinerated and melted materials, and has an upright, outer wall. Incineration heat is supplied by a plasma torch which is mounted to the containment housing and extends into the drum. A steel throat ring concentric with the discharge opening is connected with the exterior of the drum; e.g. an outer drum wall, by grounding arms which extend non-radially; e.g. tangentially from a periphery of the throat ring to the inside surface of the drum wall, so that electric discharge from the torch to the upwardly oriented surfaces of the throat ring and the grounding arms is possible.

Abstract: The disclosed process involves the feeding of particulate SiO.sub.2 into a rotating cylindrical furnace in which a gas plasma arc has been established, for melting the feed at a temperature of at least 2400.degree. C. The feed rate is regulated so that the rate of growth of the radius of the ingot melt will not exceed the rate at which bubbles move through the melt to the inner cylindrical surface. The preferred apparatus is a rotating horizontal furnace having a pair of opposing hollow electrodes mounted in its opposing end surfaces for establishment of an arc therebetween. A feeding device introduces the SiO.sub.2 feed through the open bore of one of the electrodes for melting by the plasma arc.

Abstract: A process is disclosed, for treating dross containing a metal such as aluminum, in order to recover this metal, In this process, the dross to be treated is introduced into a rotary or oscillating furnace, in which it is heated to a temperature above the melting point of the metal to be recovered while the furnace is rotated or oscillated to cause the metal to be recovered to separate from the dross. After the separation is completed, the metal to be recovered is removed from the furnace prior to removing the balance of the dross. In this process, the furnace that is used is a radiating arc furnace having two opposite electrodes which are preferably made of graphite, between which an electrical arc is generated and maintained in order to provide the desired heating.

Abstract: The invention is directed to improved centrifugal rotary electric furnaces which are used for the heating and or fusion of minerals, such as quartz, and other materials having a high melting point. The furnace includes a generally cylindrical furnace shell and a decreasing diameter stepped end member attached to each end of the shell which is intended to more closely conform the end of the furnace to the shape of fused ingot or melted charge formed inside the furnace, while still providing a sufficient depth of unmelted charge between the fused or melted material and the end member to insulate the end member from excessive heat and the warpage and other damage caused thereby.

Abstract: A method of producing finely divided particles or powder, vapor or fine droplets comprises the steps of heating and melting the starting raw material in a vessel having opposed reflecting surfaces, and ejecting the melted raw material from the vessel as heated finely divided particles or powder, vapor or fine droplets, by introducing a carrier gas into the vessel.

Abstract: A process for the treatment of a continuous or perturbated stream of liquid material, which process consists essentially of passing the said stream of liquid material through a plasma arc coupling zone in which at least two plasma arcs are coupled at the surface of the liquid stream in order to raise both the bulk temperature of the stream and the temperature of the outer surface of the stream of material, thereby to effect a treatment of the stream selected from thermal, chemical, and a mixture of thermal and chemical.

Abstract: A process for casting an ingot of pre-alloyed metal from a consumable electrode. It includes the steps of: providing a consumable electrode corresponding to the desired metallurgical composition of the to-be-cast ingot; providing a second electrode; striking an arc between the consumable electrode and the second electrode to melt the consumable electrode and thereby form a molten pool; maintaining the arc between the consumable electrode and the molten pool; rotating or oscillating the consumable electrode about its axis during melting; providing a controlled atmosphere for the melting of the consumable electrode; delivering molten metal into a fluid cooled mold; and withdrawing the ingot from the mold.

Abstract: A method of melting materials at power densities in excess of 25 KW/ft.sup.2 of area within the metal shell of a melting vessel which method consists essentially of continuously feeding the material to be melted to a plasma arc furnace which is equipped with at least two transferred arc plasma electrodes and with means to rotate at least the portion of the furnace containing the material to be melted, melting the said feedstock material using the at least two transferred arc plasma electrodes whilst rotating at least the rotatable portion of the furnace containing the material to be melted and continuously discharging the material which has been melted from the furnace.Apparatus for melting materials under power densities of greater than 25 KW/ft.sup.2 is also disclosed.

Abstract: A method and apparatus for treating non-ferrous metal drosses in order to recover the free metal contained therein. The dross is heated by a plasma torch in a rotary furnace, preferably to a temperature above 800.degree. C. The plasma heating and rotary motion make it possible to recover metal from the dross without employing the conventional salt bath. This means that the gases exiting the furnance can be treated more easily to remove pollutants and the solid residues can be discarded without risk of causing environmental pollution. By controlling the speed of rotation of the furnace, large dross lumps can be accommodated and so the conventional grinding and screening procedure of the dross can advantageously be eliminated.

Abstract: An improved plasma torch having a rugged configuration, which is easier to start, and which eliminates the need for fragile and possibly metal contaminating insulators from the lower end of the plasma torch. To prevent double arcing from occurring and to enable the elimination of costly insulators from the nozzle area, the electrode and nozzle of the plasma torch of a first embodiment of the present invention are rotated as a unit at a speed in the range of 0 to 400 rpm. In a second embodiment of the invention, the nozzle assembly rotates relative to the electrode which is normally stationary. The electrode and nozzle could rotate in opposite directions as well. When the nozzle assembly is rotated, the resident arc time would be of such short duration due to the spinning of the nozzle that serious damage to the nozzle would not occur.

Abstract: A transferred arc torch is comprised of a first electrode surrounded by a coil. A second electrode is positioned adjacent to the first electrode so as to provide a small gap therebetween for striking an arc. The second electrode is configured to enable the arc to be transferred therefrom. The transferred arc torch may be used in conjunction with a vessel to provide a unique plasma reactor.

Abstract: A process intended to prevent the formation of metal deposits on the walls (1) of metallurgical containers in contact with the molten metal bath (12). An improved container for carrying out this process is also described. Formation of deposit can be prevented by applying an electric voltage between the molten bath (12) and the wall (1).

Abstract: A solar heated rotary kiln utilized for decomposition of materials, such as zinc sulfate. The rotary kiln has an open end and is enclosed in a sealed container having a window positioned for directing solar energy into the open end of the kiln. The material to be decomposed is directed through the container into the kiln by a feed tube. The container is also provided with an outlet for exhaust gases and an outlet for spent solids, and rests on a tiltable base. The window may be cooled and kept clear of debris by coolant gases.