Abstract: The invention relates to a locking connection for transmitting torque in driveshafts and the like. An internally and/or externally positioned metallic connecting element having a hub journal is inserted into or slid onto a tubular shaft made of a fiber composite material. The wall of the hub journal is radially plastically deformed, its surface being made to establish a locking connection with a surface of the shaft.

Abstract: A method of permanently attaching a fastening element, such as a nut or bolt to panels having a range of panel thicknesses, such as the metal panels used by the automotive and appliance industries. The fastening element includes a tubular barrel portion and preferably an annular bearing face surrounding the barrel portion. The method includes punching a hole in the panel, then plasticly deforming and drawing the panel surrounding the hole into a dome or frusto-conically shaped portion. The panel hole is thus enlarged to receive the fastener element barrel portion from adjacent the apex of the frusto-conically shaped panel portion and the bearing face is then driven against the panel, deforming the panel to a generally planar shape. The panel surrounding the hole is thereby driven against the tubular barrel portion which, in the preferred embodiment, includes radially projecting ribs, forming a secure anti-rotation assembly even in very thin panels.

Abstract: A compound element manufactured of light metal has at least one plate-shaped element and an oblong profile part. A deformable holding web is constructed on the plate-shaped element, the holding web interacting with a corresponding receiving device of the profile part in such a manner that, by the deforming of the holding web, a form-fitting joined connection of the compound element is established, in which edge portions of the holding web reach behind lateral undercuts of the receiving device. In order that the overall height of the connection area remains low, the low-cost, easily manufacturable compound element has the plate-shaped element and the profile part constructed as extruded profiles, and in that the holding webs on the plate-shaped element are arranged freely accessibly adjacent to flat exterior wall portions of the plate-shaped element.

Abstract: A method of securing an object into a shell is disclosed. According to the method, countersink holes are drilled into the object. The object is inserted in the shell and the shell is deformed into the countersink holes to form dimples.

Abstract: An electrical connector which is adapted to join two or more wires together and comprises a pair of hollow cylinders joined together and disposed such that one end portion of each cylindrical is free to be bent back upon itself after a wire is inserted therein to make good contact between the cylinder and the wire.

Abstract: A one-piece transmission brake band and the method of forming the same whin the band is an elongated strap with brackets at the opposite ends thereof, the brackets providing an apply end and a reaction end. Each end consists of an end portion of the strap that is folded over upon itself onto the exterior surface of the band and suitably fastened thereto, such as by clinch fastening or spot welding. The apply end of the band has the outer layer provided with a transverse upwardly folded or crimped ridge having a central depression to receive the end of an apply piston, and the reaction end has an outwardly extending radial opening formed by piercing through both layers of material after the end is folded over, with the layers being outwardly extruded in both the radial and circumferential directions. An alternative embodiment utilizes an insert having a cylindrical body with a circumferential base flange.

Abstract: A clinch joint of the leak proof type and method and apparatus for forming several joint embodiments is disclosed. The joint retains overlapping sheets of deformable material together by simultaneously drawing nested cup-shaped cavities formed out of the plane of the sheets having a central spot and a continuous wall region extending from the spot to the cavity periphery. The region of the sheets adjacent the cavity periphery is pinched together causing the cavity walls to inwardly radially deform, securely interlocking the sheets firmly together. Alternative embodiments of the joint additionally squeeze the cavity spots together outwardly radially deforming the spot material to further interlock the nested cavities.

Abstract: Several configurations of compression ground connectors to allow for one, two, three or more taps from a single ground connector to an installation requiring grounding. The installation is completed using a single crimping stroke.

Abstract: Method for the permanent mutual connection of the ends of at least two already finished metal tubes (1,2,3), consisting in placing the ends of said tubes in a mould, particularly an injection moulding mould, whereby one tube end or several tube ends is or are arranged around a tubulous part of a metal body (4), closing the mould and filling the mould with liquid plastics material, so that after the setting of the plastics material and the opening of the mould the ends of the tubes (1,2,3) are joined together, whereby before closing the mould the or each of said tube ends (1,2,3) as well as the tubulous part of the metal body (4) present therein is locally depressed over a certain distance.

Abstract: A frame fork for a bicycle includes a main tube, two support tubes, a fork head including a bracing tube and two legs integrally formed together, and a sleeve including a sleeve body and two limbs integrally formed together. A center hole is formed in the sleeve body. The bracing tube passes through the center hole of the sleeve body and the lower end of the main tube. The sleeve body embraces the lower end of the main tube. Each leg of the fork head and a respective limb of the sleeve are force fitted into each upper end of the support tube.

Abstract: A method of releasably connecting together strips of material comprising arranging the strips with surfaces facing each other and forming upwardly deformed areas of the strips above their planes and downwardly deformed areas of the strips below their planes, the deformed areas having intervening tie portions arranged at angles to the planes of the sheets, the tie portions being partially cut out to form tongues and interlining shoulders and remaining connected to the strips between deformed areas whereby upon relative longitudinal movement of the sheets, the tongues are displaced to seal against the shoulders and the inclined tie portions are adjacent to each other.

Abstract: In a form-fitted connection for transferring moments of torque between two sheet metal elements of a vehicle, particularly a seat of a motor vehicle, both elements have respective tooth gaps (12) formed by bent tongues between any two successive teeth (5) in the area of their edge zones to be connected with each other, into which tooth gaps the respective teeth (5) of the other element (1) engage. At least on the one of the two elements to be secured against sliding in the longitudinal direction relative to the other element (1), at least one of the teeth (5) is bent in the same direction as its adjacent tongues into a position where it engages behind the other element (1).

Abstract: An electrical connector for connecting a first conductor to a second conductor. The electrical connector includes a generally E-shaped body which defines first and second conductor receiving cavities for accommodating the respective conductors. An intermediate member extends generally centrally in the interior of the body member, serving to separate the conductor receiving cavities. The body member is provided with an opening communicating with the conductor receiving cavities, by means of which the conductors are adapted to be positioned within the cavities. A plurality of rib members project from the body member into each of the cavities, and are deformable under pressure to vary the size of the cavities.

Abstract: A small metal member (50) is secured to a surface (32) of a plastic member (30) by lock tabs (54) bent into a recess (34) in the surface (32), and the plastic material of a central boss (38) in the recess (34) is bulk deformed over ends (68) of the lock tabs (54) forming a recessed joint (70).

Abstract: Method and apparatus for fastening thin plates (4, 5) overlying one another, via a fastening element formed from the material, which element is obtained by partial stamping separation and/or deforming of plate areas (10, 11) out of the plate plane via a male die (1, 21, 26) and a female die (2, 3, 23 and 31, 32) with subsequent compressing of the plate areas, wherein the plate areas (10, 11) that as the fastening element grip the stamping or deforming hole from behind are leveled into the plate plane, so that after the machining, on the outer surface of the plates that have been fastened together, no nubs remain that are noticeable from the outside.

Abstract: In an air pump vane assembly, the vane hub is both staked to the vane blade and clinched to the vane blade.

Abstract: A modular piston having a high tensile strength piston and rod connection produced without lubrication, weld splatter or other contaminants. The method produces an optimized joint from strength, concentricity and cleanliness standpoints. The parts are centered and connected in the same operation. With this connection an elastomeric bumper and bumper containment plate are retained in position for a complete assembly.

Abstract: A pressure cylinder assembly includes a cylinder and an outwardly projecting flange. The assembly is formed by inserting into the cylinder open end a body having a groove in its outer surface, so that the groove lies in opposition to a wall of the member, and deforming said wall into the groove to lock the body axially within the member. This deformation produces corresponding depressions in the outer surface of the member. A flanged collar is then placed around the member and deformed into the depressions to lock the collar axially and rotationally relative to the body with the flange of the collar projecting outwardly for mounting the assembly on a support.

Abstract: A method and apparatus for performing the method, for connecting stacked thin plates 4, 5 (in particular sheet-metal plates) or plate sections, according to which stacked flat parts 10, 11 of both plates are first deep drawn together with one another, after which the bottom area of the deep-drawn flat parts is swaged wider, and wherein the radial expansion of the bottom area of these deep-drawn flat parts is limited, as a result of which a plastic deformation of the material of the plate takes place, particularly in the peripheral area, so that a connection point is created. By means of a crimp 17 present in the peripheral area of the bottom 16 of the blind opening 3 of the die 2, the swaged material flows into itself at the point that is to be connected, and hence the clinching strength, is improved.

Abstract: A rotor-shaft assembly includes a ceramic solid hubbed turbine rotor having an integral stub shaft interference fit within one end of a generally cylindrically shaped sleeve member. The sleeve member defines a hub portion adapted to mate with a piston ring seal and a coaxial bore therethrough. The interference fit, which is defined by the change in the diameter of the bore, schedules the compressive forces acting on the stub shaft. A metal shaft is brazed within the other end of the sleeve member in a torque transmitting relationship.

Abstract: A self crimping connection for inner and outer members and the method of making the same includes providing the inner member with stepped cylindrical exterior walls defining an outboard wall of reduced diameter relative to an inboard wall with an annular groove in the outboard wall; providing the outer member with a stepped bore defining an internal outboard wall and an inboard wall to slidably receive the outboard and inboard walls, respectively, of the inner member, with an annular groove in the outboard wall of the outer member; a first bushing encircling the outboard wall of the inner member and a second bushing encircling the outboard wall of the outer member, with each of the first and second bushings having a body portion and a crimp collar portion, the arrangement being such that as the inner member and first bushing are axially pressed into the outer member and its associate second bushing, the crimp collar portion of the first bushing is crimped into locking engagement into the annular groove in the

Abstract: A multiple wire joining device is disclosed which includes a generally tubular, deformable, electrically conductive housing having multiple apertures formed in the wall thereof. The apertures are axially spaced apart along the length of the housing and are each adapted to admit a wire therethrough so that it may entend axially along a length of the housing. The spacings between the apertures are sufficient to permit the admittance of a wire into the housing through each of the apertures a sufficient distance to enable the crimping of the housing adjacent each aperture to retain the respective wire therein.

Abstract: A fastening arrangement for first and second plate members whereby the plates are permanently interlocked in a flush manner. The first plate member has an open loop depending strap portion pierced therefrom adapted to be engaged in an elongated frusto-conical sectioned raised slot in the second plate member. The parts are of predetermined dimensional relationship such that upon upper and lower die members flattening the depending strap portion engaged in the raised elongated slot the plate members are permanently interlocked in a flush manner.

Abstract: An improved synthetic resin insulator comprising a reinforced plastic rod and a holding metal fitting having a sleeve is disclosed. In the insulator, the reinforced plastic rod is firmly secured to the sleeve of the holding metal fitting by a divided die means including at least five pieces, wherein the rod is inserted into the sleeve and the outer surface of the rod is substantially uniformly compressed in the centripetal direction by the inner surface of the sleeve by pressure exerted by each of the five divided die means pieces, so that the outer circumference of the rod is uniformly compressed at an optional cross-section thereof. The insulator is free from cracks and whitening in the rod and has an improved durable life.

Abstract: A housing for an electric motor includes a cylindrical sleeve and an end shield in the form of a circular disk that fits within the sleeve. The sleeve has tabs that extend inwardly and define stops to locate the end shield in one axial direction and position it perpendicular to the longitudinal axis of the sleeve. The end shield has circumferentially spaced recesses at the outer edge and in the outer surface thereof. The sleeve has protrusions that extend into the end shield recesses with the end shield positioned against the stops. The protrusions and recesses cooperate to locate the end shield in the other axial direction and secure it against rotational movement relative to the sleeve, whereby the end shield is firmly secured perpendicular to the longitudinal axis of the sleeve against both axial and rotational movement.

Abstract: A leakproof joint construction for a pair of members disposed in abutting relation and method and apparatus for making the same are provided, the leakproof joint construction having part of one of the members deformed into an adjacent part of the other of the members so that the parts of the members are disposed completely beyond the plane of the outer surface of the other member while respectively being integrally interconnected to the remainder of the members by tubular portions of the members. The parts are interlocked together by an outward staking of the part of the one member into the tubular portion of the other member by a compaction of the parts, the parts and the tubular portions of the members respectively defining like polygonal configurations.

Abstract: A torque joint for transmission of force in both longitudinal and circumferential direction about thin-wall tubular torque tubes is provided by overlapping an inner one of said tubes and an outer one of said tubes, inserting a mandrel having longitudinal and circumferential slots therein, applying a deformation force for pressing the tubular members into the slots of the mandrels, and extracting at least a portion of the mandrel to provide the torque joint. In the case wherein two open-ended tubular members are employed, two mandrel elements of the same form are utilized, the two mandrel elements being withdrawn from the opposite ends of the joint upon completion of assembly of the joint. In the event that one of the tubular elements is closed ended, a retaining ring is utilized as one of the mandrel elements, in which case only one mandrel element is withdrawn while the ring remains captured between a circumferential groove of the joint and the closed end of the tube.

Abstract: A police restraint device utilizing the principle of the second class lever and method of making the device, the device in its disclosed form comprising a presently preferred arm clamp having two rigid elongated handles or sticks, adapted to be held and manipulated manually, with a single strong flexible cord or rope of predetermined length spanning between and integrally joining the distal ends of the handles one to the other. Each end of the cord is snugly enclosed within a crimped metal cap or sleeve which in turn is snugly inserted in a blind bore at the distal end of the associated stick and pin-secured in that position.

Abstract: A leakproof joint construction for a pair of members disposed in abutting relation and method and apparatus for making the same are provided, the leakproof joint construction having part of one of the members deformed into an adjacent part of the other of the members so that the parts of the members are disposed completely beyond the plane of the outer surface of the other member while respectively being integrally interconnected to the remainder of the members by tubular portions of the members. The parts are interlocked together by an outward staking of the part of the one member into the tubular portion of the other member by a compaction of the parts, the parts and the tubular portions of the members respectively defining like polygonal configurations.

Abstract: A pair of torque-transmitting members are joined together in torque-transmitting relationship at an inner and outer tubular connecting part of each by connecting elements interposed within an annular recess formed between said inner and outer connecting parts, said connecting elements having acuminated portions and being formed of a material harder than the material of the connecting parts in order to penetrate the surface thereof when the connecting parts are pressed together thereby to hold the first and second members in torque-transmitting engagement.

Abstract: A construction system comprises modules of polygonal shape including elongated rectangles, squares, triangles and trapezoids of stiff sheet material formed with integral interlocking tabs along their margins to permit them to be easily and firmly secured to each other to form three dimension structures. Some of the modules also incorporate interlocking slots for securement to each other. This system is especially adapted to the construction by children of an infinite variety of large structures such as playhouses and the like of sufficient size to permit children to play in them.

Abstract: A torque joint for transmission of force in both longitudinal and circumferential direction about thin-wall tubular torque tubes is provided by overlapping an inner one of said tubes and an outer one of said tubes, inserting a mandrel having longitudinal and circumferential slots therein, applying a deformation force for pressing the tubular members into the slots of the mandrels, and extracting at least a portion of the mandrel to provide the torque joint. In the case wherein two open-ended tubular members are employed, two mandrel elements of the same form are utilized, the two mandrel elements being withdrawn from the opposite ends of the joint upon completion of assembly of the joint. In the event that one of the tubular elements is closed ended, a retaining ring is utilized as one of the mandrel elements, in which case only one mandrel element is withdrawn while the ring remains captured between a circumferential groove of the joint and the closed end of the tube.

Abstract: A pipe clamp for securing together the annular overlap of a pair of assembled and engaging pipes comprises a ring body snugly and concentrically overlying said pipes and contracted or swaged thereon. The ring body is mechanically interlocked with the outer pipe and the pipes are mechanically interlocked and annularly interconnected and sealed throughout 360.degree.. The method of interlocking and sealing together a pair of telescoped pipes includes assembling a ring body around the pipes at their overlap and annularly contracting or swaging the ring body onto the outer pipe. The ring body deforms both pipes forming concentric annular channels therein and a bead in the outer pipe nested within the channel of the inner pipe, the ring body being mechanically interlocked with the outer pipe.

Abstract: A joining structure comprises a shaft made of metal and a disc of metal more reducible than the shaft. The shaft has arcuate walls defined by a basic circle, and a plurality of projections each projecting from the basic circle and extending along the axis of the basic circle. The projections are spaced from each other so that the arcuate walls are disposed all between the projections. The disc has a hole of the same diameter as the basic circle. The shaft is forcedly inserted into the hole of the disc so that the projections cut into the disc to be rigidly joined to the disc with high concentricity between the shaft and the hole.

Abstract: A shaft structure comprising a shaft and a hollow spherical shell having diametrically aligned holes which are of a diameter smaller than the outer diameter of the shaft. The shell is secured to the shaft at the aligned holes by radially deforming the shaft. The method for manufacturing the shaft structure includes steps of forming the shell from a tubular blank by swaging the blank so that the opposite ends of the blank bite into the shaft to secure it firmly to the shaft.

Abstract: A device for attachment to fibre optic cable for pulling such cable through trunking systems or the like, includes a tubular body for receiving an end of the cable and adapted for crimping around the cable. A head portion of the device, in alignment with the tubular portion, includes apparatus for locking a central strength member of the cable into the device. In a preferred embodiment the locking apparatus consists of a plurality of set screws spaced throughout the length of the head portion and serving to crimp and secure the strength member to the pulling device.

Abstract: An aluminum electrical conductor is electrically joined to a copper electrical conductor by a cold weld lap joint which is substantially free of copper-aluminum intermetallic compounds. The overlapped portions of the conductors are deformed at least 74% and no greater than 82% to achieve a weld joint which has both excellent physical properties and excellent electrical properties. The cold weld lap joint is a reliable electrical connection for electrical circuits experiencing current densities of more than 1000 amperes per square inch and a sustained high temperature of 125.degree. C. and above.

Abstract: An insulator having an improved fatigue life is disclosed. The insulator comprises a fiber reinforced plastic rod and a holding metal fitting composed wholly or partly of a sleeve, which has a base portion and an inlet portion having a tapered thickness, and holds the rod in the sleeve under pressure.

Abstract: A tube-to-plate connection includes a plate defining an aperture where the tube is to be attached to the plate, the portion of the plate surrounding the aperture including a flange extending away from the plane of the plate and providing, at its distal extent, a lip which projects radially inwardly toward the axis of the aperture. The end of the tube lies generally against the lip to prevent movement of the tube longitudinally further through the plate. The flange includes an opening for receiving a radially deformed portion of the tube side wall adjacent the end of the tube to prevent rotation of the tube in the plate. The flange and tube end include portions adjacent the lip which are flared to prevent movement of the tube longitudinally out of engagement with the plate.

Abstract: A tube-to-plate connection includes a plate defining an aperture where the tube is to be attached to the plate. The portion of the plate surrounding the aperture includes a plurality of fingers extending away from the plane of the plate and projecting radially inwardly toward the axis of the aperture. The end of the tube lies generally against the radially inward projections of the fingers to prevent movement of the tube longitudinally further through the plate. The tube side wall includes a radially deformed portion adjacent each finger to prevent rotation of the tube in the plate. The fingers and the tube end include portions adjacent the radially inward projections of the fingers which are flared radially outward to prevent movement of the tube longitudinally out of engagement with the plate.

Abstract: A gritless seal, a method for making the seal, and a method for forming a joint with the seal between overlapped ligature segments is provided. The inner gripping layer is brittle and has a hardness greater than that of the outer, ductile layer. In forming the joint, the seal is disposed about the overlapped ligature segments and is folded, squeezed, and/or crimped about the segments under pressure sufficient to deform the outer, ductile layer and produce fracture cracks in the inner gripping layer which present sharp edges to engage and hold the surfaces of the overlapping ligature segments. The interior of the sheet steel seal is case hardened by known cyaniding techniques.

Abstract: A screw tube assembly is disclosed for use in a screw jack or the like. The screw tube assembly comprises a hollow tube member in one end of which is formed a recess so as to reduce the tube member wall thickness. Into this recess an annular bushing is inserted. A tip portion of the recessed tube wall is crimped over the received bushing outer end to lock the bushing in the tube against axial movement. A chordal portion of the bushing and overlying tube is then displaced radially outwardly to form an external tube assembly key and to lock the bushing in the tube member against rotational motion.

Abstract: A generally cylindrical metallic member of hardened steel, especially a race for a journal bearing, is fitted into or around a supporting element of relatively deformable metal, such as structural steel, having a face perpendicular to the cylinder axis. The hardened metallic member has a peripheral groove into which some of the material of the supporting element is extruded by indenting the perpendicular face, preferably by a circular array of notches.

Abstract: A C-shaped wire connecting sleeve is formed having a plurality of elongated ribs pressed into part of its back portion which in turn is joined by two semi-circular end gripping portions. Upon being compressed about an enclosed wire or cable, the ribs not only strengthen the sleeve to resist undesired opening but minimize the inside radius of the enclosing sleeve to further increase the sleeve's compressive gripping force.

Abstract: A method of making an end connection to a fluid power cylinder and product wherein a hollow metallic cylindrical tubing is deformed into a step shape to conform to a channel shaped recess provided in the shank of the end cap.

Abstract: Improved cord fastening device, used for example, for securing the lanyard cord to the capsule-piercing lever of an inflation manifold for use with an inflatable article such as a life vest, life raft, and the like. The cord extends through a hole in the lever, the cord on opposite sides of the lever being gathered to lie parallel and being embraced and strongly gripped by a metal sleeve telescoped thereover.

Abstract: A strapping tool for tensioning and shearing strap has a tensioning wheel, a ratchet wheel means associated with the tensioning wheel, and a pawl adapted to engage the ratchet wheel means when the tensioning wheel is rotated in a direction opposite to the tensioning direction. When the pawl is engaged, the ratchet wheel drives a single stroke cut-off mechanism. A latch means is provided to place the pawl into engagement with the ratchet wheel. A pawl positioning means connects the latch means and the pawl, and releases the pawl from engagement with the ratchet wheel means as a cut-off stroke is executed. The strapping tool is further provided with a cutting block which has a chamfer along the cutting edge of the block so that the edge of the cut strap is bent downwardly upon being cut, and wear on the cutting edge is minimized as the strap is tensioned.

Abstract: A cable or rope clamp comprising a ferrule or sleeve having an oval body portion and a frusto-conical end portion, the wall of said end portion having an outer surface which, at the junction with said body portion, has a sharp concave part to locate said ferrule in compression dies, said wall of said end portion being generally of concavo concave shape.

Abstract: This specification describes a clamp comprising a ductile elongate clamp body having a longitudinal channel which receives a hard tubular element divided longitudinally into at least two separable parts held together by retaining means. The clamp is applied to a plastics-sheathed rope by removing the sheathing over a length greater than that of the tubular element but less than that of the body, positioning and retaining the parts of the tubular member about the unsheathed length, inserting the tubular element into the channel in the body, and compacting the ductile clamp body.

Abstract: A lockring tube joint, including an inner and an outer axially overlapping tube member, and a lockring having internally an initial cone frustum zone joined at its smaller end to a cylindrical zone, and a subsequent cone frustum zone joined at its larger end to the cylindrical zone; the tube members being dimensioned to undergo corresponding radial compression in the regions of the cone frustum zones upon assembly of the lockring thereon. Other embodiments of the lockring being provided with additional cone frustum zones and cylindrical zones, and other embodiments of the tube members having localized ribs to provide corresponding localized constriction for increased bonding and sealing engagement between the tube members.