Abstract: A cutting tool has a recess for receiving a cutting insert having a clamping depression on the rake face. The cutting insert is held in the carrier tool by a clamping finger having a lug. The clamping finger being secured on the carrier tool via a clamping bolt so that when tightening the clamping bolt, the clamping finger pulls the cutting insert into the recess. A sickle-shaped engagement element engages into the clamping depression of the cutting insert being arranged on the lug. The clamping bolt has a clamping head overhanging its shank. The clamping head is seated on an angled locating surface of the clamping finger with respect to the axis of the clamping bolt, wherein said surface is arranged so compression force of the clamping finger on the cutting insert is enhanced. The lug has a clamping surface for bearing on the rake face of the cutting insert.

Abstract: The invention relates to a milling tool, particularly a face-milling cutter, with a rotationally symmetrical tool base body which can be driven in rotation and in which at least one pocket-like recess is made on the periphery, with a cutting body which is inserted in the recess, which projects radially and/or axially on the tool base body and which is held by at least one clamping element, on the outer periphery of the milling tool at least one chip guide chamber being made with chip deflecting surfaces for controlled chip removal away from the workpiece surface to be machined. According to the invention, the chip guide chamber is assigned at least one chip guide web which separates the chip guide chamber from the surface of the workpiece.

Abstract: A cutting tool cover set to a cutting tool which includes a hollow shaft body and at least one insert attached to an end face of the shaft body and cuts by bringing the insert into contact with a work while rotating the shaft body. The cutting tool cover includes: a body portion fixed to a top end portion of the shaft body; and an extension portion extended outward from the circumferential edge of the body portion in the entire circumference of the top end portion of the body portion to cover the surface of the work.

Abstract: A metalcutting insert that is useful in chipforming and material removal from a workpiece The metalcutting insert includes a metalcutting insert body, which includes a cutting edge having at least one discrete cutting location. The metalcutting insert body further contains a distinct interior coolant passage communicating with the discrete cutting location. The distinct interior coolant passage has a coolant passage inlet defining a coolant passage inlet cross-sectional area, a coolant passage discharge defining a coolant passage discharge cross-sectional area, and an axial coolant passage length. The distinct interior coolant passage defines a coolant flow cross-sectional area along the axial coolant passage length thereof. The coolant passage inlet cross-sectional area is substantially the same as the coolant passage discharge cross-sectional area. The geometry of the coolant flow area changes along the axial coolant passage length.

Abstract: A metal cutting system with a tool holder, a shim, an insert with a top depression, a top piece and a clamp. A rake face cooling channel for fluid delivery is formed between the top piece and the depression in the insert. A primary discharge slot at the end of the rake face cooling channel delivers fluid from below the cutting edge of the insert. A second cooling channel for delivery of fluid to the flank face is formed between the insert and the shim or is formed between the shim and the tool holder with a portion of the cooling channel passing through the shim.

Abstract: A metal cutting system with a tool holder, a shim, an insert with a top depression, a top piece and a clamp. A rake face cooling channel for fluid delivery is formed between the top piece and the depression in the insert. A primary discharge slot at the end of the rake face cooling channel delivers fluid from below the cutting edge of the insert. A second cooling channel for delivery of fluid to the flank face is formed between the insert and the shim or is formed between the shim and the tool holder with a portion of the cooling channel passing through the shim.

Abstract: An indirect cooling system for a rotating cutting tool uses a cryogenic coolant that is delivered to a cavity formed on the back surface of the cutting element, providing cooling near the cutting edge of the element. Because the total flow rate of the working fluid is low (less than 0.08 Liters/min/cutting edge), the fluid can be safely vented to atmosphere from the cavity, and as a result, no specialized coolant recovery or ventilation equipment is needed. The cavity may be formed with fins to enhance the heat transfer between the cutting element and the coolant, and coolant may additionally be sprayed directly onto the exterior surface of the element to cool the tool-chip interface. The indirect cooling system may be used for hard to machine metals and composites, as well as the machining of conventional materials without the use of traditional cutting fluids.

Abstract: A metal cutting system with a tool holder, a shim, an insert with a top depression, a top piece and a clamp. A rake face cooling channel for fluid delivery is formed between the top piece and the depression in the insert. A primary discharge slot at the end of the rake face cooling channel delivers fluid from below the cutting edge of the insert. A second cooling channel for delivery of fluid to the flank face is formed between the insert and the shim or is formed between the shim and the tool holder with a portion of the cooling channel passing through the shim.

Abstract: A metal cutting system with a tool holder, a shim, an insert with a top depression, a top piece and a clamp. A rake face cooling channel for fluid delivery is formed between the top piece and the depression in the insert. A primary discharge slot at the end of the rake face cooling channel delivers fluid from below the cutting edge of the insert. A second cooling channel for delivery of fluid to the flank face is formed between the insert and the shim or is formed between the shim and the tool holder with a portion of the cooling channel passing through the shim.

Abstract: A metal cutting system with a tool holder, a shim, an insert with a top depression, a top piece and a clamp. A rake face cooling channel for fluid delivery is formed between the top piece and the depression in the insert. A primary discharge slot at the end of the rake face cooling channel delivers fluid from below the cutting edge of the insert. A second cooling channel for delivery of fluid to the flank face is formed between the insert and the shim or is formed between the shim and the tool holder with a portion of the cooling channel passing through the shim.

Abstract: A cutting insert for use in chipforming and material removal from a workpiece wherein coolant is supplied to the cutting insert from a coolant source. The cutting insert includes at least one discrete cutting location and at least one distinct internal channel that corresponds to the cutting location. The internal channel has an inlet to receive coolant and an outlet to exit coolant. The outlet is proximate to the cutting location, and the inlet is radial inward of the outlet.

Abstract: A metal cutting system with a tool holder, a shim, an insert with a top depression, a top piece and a clamp. A rake face cooling channel for fluid delivery is formed between the top piece and the depression in the insert. A primary discharge slot at the end of the rake face cooling channel delivers fluid from below the cutting edge of the insert. A second cooling channel for delivery of fluid to the flank face is formed between the insert and the shim or is formed between the shim and the tool holder with a portion of the cooling channel passing through the shim.

Abstract: A metal cutting system with a tool holder, a shim, an insert with a top depression, a top piece and a clamp. A rake face cooling channel for fluid delivery is formed between the top piece and the depression in the insert. A primary discharge slot at the end of the rake face cooling channel delivers fluid from below the cutting edge of the insert. A second cooling channel for delivery of fluid to the flank face is formed between the insert and the shim or is formed between the shim and the tool holder with a portion of the cooling channel passing through the shim.

Abstract: A double-sided wear insert, for a knife assembly that includes a knife, a clamp, and a holder. In one embodiment, the wear insert can be turned end-for-end, and in another embodiment the wear insert can be flipped up-side down, to double the service life of the part.

Abstract: A cutting insert for use in chipforming and material removal from a workpiece wherein coolant is supplied to the cutting insert from a coolant source. The cutting insert includes at least one discrete cutting location and at least one distinct internal channel that corresponds to the cutting location. The internal channel has an inlet to receive coolant and an outlet to exit coolant. The outlet is proximate to the cutting location, and the inlet is radial inward of the outlet.

Abstract: The cutting insert is provided with an insert main body, a cutting edge formed at a circumferential edge of the rake face of the insert main body to have a corner edge and two side edges arranged on the both sides thereof, a protrusion portion formed on the rake face, and a pair of convex portions formed so as to extend out to the side edges on both sides divided by a bisector of the corner edge from a wall surface of the protrusion portion to the rake face. Each of the pair of convex portions is provided with a first wall surface which extends so as to separate gradually from each other toward the cutting edge from the wall surface of the protrusion portion, and facing the corner edge of the cutting edge, and a second wall surface in contact with the first wall surface and continuing to both ends of the corner edge, facing the side edge. The first and the second wall surfaces incline toward the rake face as they extend away from a ridge line between the both wall surfaces.

Abstract: The invention relates to a milling tool, particularly a face-milling cutter, with a rotationally symmetrical tool base body which can be driven in rotation and in which at least one pocket-like recess is made on the periphery, with a cutting body which is inserted in the recess, which projects radially and/or axially on the tool base body and which is held by at least one clamping element, on the outer periphery of the milling tool at least one chip guide chamber being made with chip deflecting surfaces for controlled chip removal away from the workpiece surface to be machined. According to the invention, the chip guide chamber is assigned at least one chip guide web which separates the chip guide chamber from the surface of the workpiece.

Abstract: A cutting insert for turning includes a polygonal body of a hard, wear-resistant material, which has an upper surface and a lower surface, and a plurality of edge surfaces uniting the surfaces. At least one rounded cutting corner, provided with a nose-cutting edge, is formed at a nose portion at the area of the intersection area of two edge surfaces. The cutting corner defines a bisector. At least one recess is arranged in a support surface of the upper surface at a distance from the nose-cutting edge. The recess has a general extension toward the nose portion. Each recess is elongate and has successively increasing depth toward the nose portion.

Abstract: A metal cutting system with a tool holder, a shim, an insert with a top depression, a top piece and a clamp. A rake face cooling channel for fluid delivery is formed between the top piece and the depression in the insert. A primary discharge slot at the end of the rake face cooling channel delivers fluid from below the cutting edge of the insert. A second cooling channel for delivery of fluid to the flank face is formed between the insert and the shim or is formed between the shim and the tool holder with a portion of the cooling channel passing through the shim.

Abstract: A milling cutter, such as a surface or face milling cutter, and a cutting insert for a milling cutter. The abstract of the disclosure is submitted herewith as required by 37 C.F.R. §1.72(b). As stated in 37 C.F.R. §1.72(b): A brief abstract of the technical disclosure in the specification must commence on a separate sheet, preferably following the claims, under the heading “Abstract of the Disclosure.” The purpose of the abstract is to enable the Patent and Trademark Office and the public generally to determine quickly from a cursory inspection the nature and gist of the technical disclosure. The abstract shall not be used for interpreting the scope of the claims. Therefore, any statements made relating to the abstract are not intended to limit the claims in any manner and should not be interpreted as limiting the claims in any manner.

Abstract: A method for pre-scribing a workpiece to facilitate chip breaking when machining the workpiece on the same machine with the same tooling used for cutting, utilizing an invokable CNC cycle of the CNC machine completing the workpiece machining.

Abstract: A double-sided wear insert, for a knife assembly that includes a knife, a clamp, and a holder. In one embodiment, the wear insert can be turned end-for-end, and in another embodiment the wear insert can be flipped up-side down, to double the service life of the part.

Abstract: An annular core cutting apparatus includes a cutting head including a generally cylindrical sidewall having a first end and a second end, wherein the first end has a cutting edge, and wherein the sidewall includes a plurality of openings having at least one sharpened edge. A spindle is coaxially and rigidly coupled to the second end of the cylindrical sidewall, and the spindle configured to rotate about a rotational axis. In a further embodiment, a generally conical member is disposed within the cutting apparatus to assist with grinding and removal of waste material.

Abstract: The profile turning tool is used for rough-turning and dressing circumferential and flat surfaces, in particular of workpieces made of light metals. It consists of a holder (10) with a receiver (16) for a diamond cutting head (18) as well as a claw (20), which is embodied as a chip breaker, engages a longitudinal groove (26) in the holder (10) and braces the cutting head (18) by means of a tightening screw (22). The groove (26) is located directly behind the cutting head (18). In longitudinal section, its base has an arcuate, concave shape and represents a pivot bearing for the claw (20) that has a correspondingly shaped underside and is guided on the lateral walls of the groove (26). The tightening screw (22) extends in front of the center of the arc with play through a hole in the claw (20).

Abstract: A facing tool includes a fixture that securely holds a workpiece, and a fixture retainer that secures the fixture and workpiece against axial and radial movement during a facing operation. In one embodiment, the fixture includes a two piece construction that allows a first piece to be swung away from the second piece to accommodate a variety of sizes of workpieces. Provision is also made for a positive load on the cutting tool to reduce or eliminate tool vibration, as well as a chip shield that deflects debris away from the workpiece. A tool spindle is provided that allows for a plurality of cutting tool positions on the spindle to accommodate different workpiece diameters.

Abstract: A metal workpiece is cut by rotating the workpiece while pressing the cutting edge of a cutting insert thereagainst for removing a chip from the workpiece. A first liquid jet is directed from a first nozzle toward an upper surface of the cutting insert for creating an hydraulic wedge between the cutting insert and the chip, and a second liquid jet is directed from a second nozzle toward a target point disposed above the upper surface of the cutting insert to engage and deflect the chip upwards and backwards.

Abstract: A facing tool includes a fixture that securely holds a workpiece, and a fixture retainer that secures the fixture and workpiece against axial and radial movement during a facing operation. In one embodiment, the fixture includes a two piece construction that allows a first piece to be swung away from the second piece to accommodate a variety of sizes of workpieces. Provision is also made for a positive load on the cutting tool to reduce or eliminate tool vibration, as well as a chip shield that deflects debris away from the workpiece. A tool spindle is provided that allows for a plurality of cutting tool positions on the spindle to accommodate different workpiece diameters.

Abstract: A cutting tool includes a nozzle for directing coolant toward an insert seat disposed in the tool. The nozzle includes a bore which directs coolant toward a location on the seat that is spaced from a center hole in which the nozzle is mounted. A rear end of the nozzle is pressed against a fixed surface of the tool by the pressure of coolant. The bore in the nozzle is in non-coinciding relationship relative to the axis of the hole in which the insert is mounted. The bore can be angled relative to axis of the hole, or the bore can be parallel to, but radially offset from, the axis of the hole.

Abstract: A cutting insert is clamped in a pocket of a holder by a top clamp assembly which includes a clamp arm screwed to the holder, and a clamp plate interposed between the insert and a front part of the clamp arm. The clamp plate is formed of a harder and more wear-resistant material than the clamp arm and transmits clamping forces from the clamp arm to the cutting insert. The hard clamp plate shields the clamp arm from being impacted by chips generated during a machining operation, thereby minimizing wearing of the clamp arm.

Abstract: Universal tool holder coolant delivery adapters have adapter bodies which are removably attachable to a tool holder by at least one fastening device, the adapter located between an attachment end of the tool holder and a distal end of the tool holder, the distal end of the tool holder having a cutting tool attached thereto, the adapter bodies having an internal coolant passageway including an intake port and an exit port, the intake port adapted for attachment to a pressurized coolant supply line and the outlet port adapted for attachment to or configured in the form of a coolant spray nozzle, the coolant spray nozzle being closely positioned and substantially aligned with the cutting interface of the cutting tool and a workpiece.

Abstract: A toolholder (1) for clamping a cutting insert (6), the toolholder including a rigid base jaw (2), an upper clamping jaw (3) defining with the base jaw a longitudinally extending insert receiving slot for releasably receiving the cutting insert in a predetermined position, the upper clamping jaw tapering towards a leading nose portion (12) so shaped and dimensioned to initially urge the cutting insert to the predetermined position prior to its clamping in the insert receiving slot.

Abstract: A tool holder for holding cutting inserts for machine tool work includes an integral cooling passage therethrough. Various coolant nozzles are interchangeably installable in the holder, to provide different amounts of coolant fluid flow depending upon the specific work being accomplished. The portion of the cooling passage in the tool holder adjacent to the installed nozzle, as well as the nozzles, are devoid of bends or changes in direction of the coolant flow path for greater efficiency and to ensure that the coolant flow is directed precisely at the cutting tip of the insert regardless of the radial orientation of the nozzle. The nozzles each incorporate a non-circular, preferably triangular, coolant outlet tip, which cross sectional shape blends smoothly with the circular cross sectional shape of the nozzle inlet and passage through the tool holder.

Abstract: A method of breaking chips is disclosed in which the chip generated during cutting is broken into small pieces by increasing the shear strain at the shear plane, which is the joint between the chip and the workpiece, until fracture occurs at the shear plane. This is achieved by forming the chip (1) generated during cutting into a lever, in which the head (11) of the chip is the load-lifting point receiving a force from a first plane (9), the contact between the chip (1) and a second plane (12) of the chip breaker is the fulcrum, and the root (8) of the chip, which joins the chip to the shear plane, is the force-exerting point exerting a force additional to the shear force acting along the shear plane to strain the material until fracture occurs at the shear plane.

Abstract: An apparatus for cutting chips from a workpiece includes a cutting tool having a rake face and a flank face, the rake face including a cutting edge. A chip breaker is positioned adjacent the rake face for lifting a chip from the rake face after the chip is cut from the workpiece. A supply head is positioned adjacent the chip breaker and a chamber for receiving cryogenic coolant may be formed between the supply head and the chip breaker. A primary nozzle is positioned for directing cryogenic coolant from the chamber onto the rake face and under the chip cut from the workpiece. The primary nozzle may be formed by one or more nozzle channels recessed into the rake face of the cutting tool.

Abstract: A tool for cutting or milling casing in a well is disclosed. It includes a plurality of blades extending outwardly to a substantially radial position for cutting the walls of casing strings and removing a predetermined length of the casing strings in a cutting action. The blades have cutting elements positioned on leading faces of the blades to engage the casing strings in a cutting action without tripping or removal from the bore hole. The cutting elements can be arranged in rows and columns. The cutting elements can be shaped to continually present a sharp cutting edge to the object being milled. The cutting elements can be inclined at a negative axial rake angle to cause the metal chips cut from the object being milled to break off at short lengths. The cutting element can also have surface irregularities to cause the metal chips cut from the casings to break off at short lengths.

Abstract: A tool for cutting or milling casing in a well is disclosed. It includes a plurality of blades extending outwardly to a substantially radial position for cutting the walls of casing strings and removing a predetermined length of the casing strings in a cutting action. The blades have cutting elements positioned on leading faces of the blades to engage the casing strings in a cutting action without tripping or removal from the bore hole. The cutting elements can be arranged in rows and columns. The cutting elements can be shaped to continually present a sharp cutting edge to the object being milled. The cutting elements can be inclined at a negative axial rake angle to cause the metal chips cut from the object being milled to break off at short lengths. The cutting element can also have surface irregularities to cause the metal chips cut from the casings to break off at short lengths.

Abstract: An indexable cutting insert having a polygonal body including top and bottom surfaces connected by a peripheral wall having sides and corners. In a generally diamond shaped embodiment, opposite corners and the adjacent sides form cutting edges at their junctures with the top surface, forming noses at the corners. A chip groove formed on the top surface includes a pair of cutting faces, sloping downwardly from respective sides to a radius blend juncture aligned with the nose and bisecting the adjacent sides. A pair of chipbreaker faces slope upward from respective ones of the cutting faces and backward from a ridge that connects the chipbreaker faces and is upwardly aligned with the juncture of the cutting faces. The chipbreaker faces preferably have a double curvature (1) outward from the ridge and (2) upward from radius blend junctures with their adjoining cutting faces.

Abstract: A tool for cutting or milling casing in a well is disclosed. It includes a plurality of blades extending outwardly to a substantially radial position for cutting the walls of casing strings and removing a predetermined length of the casing strings in a cutting action. The blades have cutting elements positioned on leading faces of the blades to engage the casing strings in a cutting action without tripping or removal from the bore hole. The cutting element has surface irregularities to cause the metal chips cut from the casings to break off at short lengths. The cutting element can also have stress relieving grooves to prevent the propagation of a crack across the face of the element.

Abstract: A tool for cutting or milling casing in a well is disclosed. It includes a plurality of blades extending outwardly to a substantially radial position for cutting the walls of casing strings and removing a predetermined length of the casing strings in a cutting action. The blades have cutting elements positioned on leading faces of the blades to engage the casing strings in a cutting action without tripping or removal from the bore hole. The cutting element has surface irregularities to cause the metal chips cut from the casings to break off at short lengths. The cutting element can also have stress relieving grooves to prevent the propagation of a crack across the face of the element.

Abstract: A cutting tool for trimming a laminate flush with the surface of a substantially perpendicular laminate. The cutting tool includes a ball bearing guide assembly and a glue well shaft section. This glue well shaft section prevents softened glue encountered during trimming operations from contacting the ball bearing guide assembly. A washer provided between the glue well shaft section and the ball bearing guide assembly further prevents softened glue encountered during trimming operations from contacting the ball bearing guide assembly.

Abstract: A cutting blade for working logs to timber form while simultaneously removing wood chips which includes a pair of adjacent recesses formed in the periphery of the blade. A knife is bolted in the cutting blade in a first recess and a wear insert is separately bolted to the cutting blade in the adjacent recess. The bolts are countersunk so as not to extend outwardly from the knife or wear insert.

Abstract: A chipping cutter head including a double-edged knife and support structure mounting the knife in a pocket provided at the periphery of a cutter head body. The support structure includes a block member fastened by screws to the floor of the pocket. Adjustment structure is provided for adjusting the position of the block member, with this being effective to shift the position of the cutting edge of a knife supported on the block member. A replaceable insert member with a wear surface is positioned by a pin on the block member, and this insert member supports the knife and the knife is locked from shifting axially on the insert member.

Abstract: A cutting tool (22) includes a plurality of pivoted blades (36) for swinging outwardly to an expanded radial position for first cutting the walls of multiple casing strings (10, 11), and then removing a predetermined length of the casing strings (10, 11) simultaneously in a cutting action. Pivoted blades (36) have cutting elements (66) of a similar size and shape positioned about upper, lower sides (62) of the blades (36) engage the upper annular cut ends of the casing strings (10, 11) in a cutting action without tripping or removal from the bore hole.

Abstract: A cutting tool (22) includes a plurality of pivoted blades (36) for swinging outwardly to an expanded radial position for first cutting the walls of multiple casing strings (10, 11), and then removing a predetermined length of the casing strings (10, 11) simultaneously in a cutting action. Pivoted blades (36) have cutting elements (66) of a similar size and shape positioned about upper, lower, and outer sides (60, 62, 64) of the blades (36). The lower sides (62) of the blades (36) engage the upper annular cut ends of the casing strings (10, 11) in a cutting action without tripping or removal from the bore hole.

Abstract: A milling tool (3-5; 51-53) in combination with a stabilizer therefor has a milling tool with a body (51) with a plurality of radially extending and circumferential blades (3) diposed about the body. The lower portion of the body (51) has a portion (57) upon which is located a stabilizer (70), the stabilizer comprising a sleeve (71) about which are disposed a plurality of helically disposed fins (75). The sleeve (71) has an internal screw thread (73) for mating with an external screw thread (55) on the body (51).By providing a single milling tool on site and a plurality of separate pilot stabilizers so stabilizer sleeves can be quickly and easily secured to the milling tool thereby eliminating the necessity of cutting the fins to the required radial height when on site.

Abstract: A cutting tool (10) for removing members downhole from a well bore and adapted to be inserted within a well from the upper end (12) of the casing (14). The cutting tool (10) includes a plurality of elongate blades (32) on the cylindrical body (18) of the cutting tool (10). Cutting elements (42) of a predetermined size and shape are arranged in a symmetrical predetermined pattern on each blade (32) in side-by-side relation in a plurality of predetermined transversely extending rows and a plurality of predetermined generally vertically extending columns. The cutting elements (42) in adjacent transverse rows for each blade (32) are staggered and have different concentric cutting paths. The cutting elements (42E) in corresponding transverse rows on adjacent blades (32A, 32B) are staggered and have different concentric cutting paths. The blades (32A, 32B) of the embodiment of FIGS.

Abstract: There is disclosed a rotary cutting tool having a cutter body and at least one pair of end and peripheral cutting edges provided on the cutter body. A covering of a generally cylindrical shape is disposed rotatably relative to the cutter body so as to surround the circumferential surface of a forward end portion of the cutter body to define a chip disposal space therebetween. A guide member is secured to the forward end portion of the cutter body for guiding chips produced during a cutting operation to the chip disposal space. Furthermore, a chip disposal pipe is connected to the covering for removing the chips in the chip disposal space.

Abstract: A cutting tool (10) for removing members downhole from a well bore and adapted to be inserted within a well from the upper end (12) of the casing (14). The cutting tool (10) includes a plurality of elongate blades (32) on the cylindrical body (18) of the cutting tool (10). Cutting elements (42) of a predetermined size and shape are arranged in a symmetrical predetermined pattern on each blade (32) in side-by-side relation in a plurality of predetermined transversely extending rows and a plurality of predetermined generally vertically extending columns. The cutting elements (42) in adjacent transverse rows for each blade (32) are staggered and have different concentric cutting paths. The cutting elements (42E) in corresponding transverse rows on adjacent blades (32A, 32B) are staggered and have different concentric cutting paths. The blades (32A, 32B) of the embodiment of FIGS.

Abstract: A milling cutter tool for cleanly and smoothly cutting honeycomb core material is disclosed. The cutter tool includes a circular saw blade sharpened to a knife edge. A bevel extends from the upper surface towards the sharp peripheral edge. A plurality of cutter bodies extend vertically above the circular saw blade. The cutter bodies include a plurality of teeth generally parallel to each other and extending vertically with respect to each other. The teeth include a piercing point and sharp cutting edges extending at a clearance angle from the piercing point. A flat surface extends between the teeth. The circular saw blade having a sharp bevel cutting edge provides a clean cut of the honeycomb core material at the surface to be cut. The sharp points of the cutting edges pierce the honeycomb material, dig into it and slice it. The cutting edges further slice and cut the dross honeycomb core material as it is separated from the surface being cut. A clean, smooth surface is left to which a panel may be bonded.

Abstract: The invention is a honeycomb core cutting tool wherein a primary cutter is used to cut the core to shape and secondary cutters are used to immediately shred that portion of the core being removed. The primary cutter is typically a commercially available circular saw blade modified by the machining of a plurality of peripherally located, radially inward directed slots dividing the primary cutter into segments which can be formed into a concave shape. A retainer threadably engages the end of the shaft and is used to force the primary cutter against a concave surface of a flange mounted to the shank of the tool, causing the primary cutter to deform into the concave shape. Mounted behind the flange and primary cutter are two "slot" cutters for shredding the portion of the core being removed.