Abstract: A set of cutting inserts includes a stem portion, a plurality of branch portions attached to and extending from the stem portion, and at least one cutting insert attached to each of the plurality of branch portions. The stem portion has a longitudinal axis extending between a top end of the stem portion and a bottom end of the stem portion and at least one of the top end of the stem portion is disposed along the longitudinal axis above uppermost portions of each cutting insert, and the bottom end of the stem portion is disposed along the longitudinal axis below lowermost portions of each cutting insert. Also, methods for manufacturing a set of cutting inserts are disclosed.

Abstract: The invention relates to a rotary tool (1; 101; 201) for cutting large inside diameters at the outer circumference (2) of which at least one cutting edge (4) is arranged, comprising a support structure (10; 110; 210) which indirectly or directly supports the at least one cutting edge (4), and comprising a chucking portion (24) for coupling to a tool holder, wherein the support structure (10; 110; 210) widens in an umbrella-type manner starting from a coupling portion (11) adjacent to the chucking portion (24) and is radially stiffened by a stiffening structure (12).

Abstract: A lightweight cutting tool, such as a reamer, includes a front cutting body, a front cutting ring, a center tube, a rear cutting ring and a rear machine connection member. An arm assembly of the front and rear cutting heads includes one or more leading arms, one or more trailing arms and a cutting head supported by the leading and trailing arms. The leading arms and the trailing arms curve in opposite directions. To reduce weight and moment of inertia of the reamer, a cross-sectional area of the leading arms and the trailing arms is largest proximate the sleeve member and is smallest proximate the cutting head. In addition, the front cutting body, the front and rear cutting rings and the center tube may be made by additive manufacturing. Fluid can be transported entirely through the reamer to the cutting insert/workpiece interface and the guide pad/workpiece interface.

Abstract: In one embodiment, a holder includes a body part elongated from a first end part to a second end part along a rotation axis. The body part includes a first member, a second member, and a third member. The first member is located on a side of the first end part, and includes a pocket to receive a cutting insert. The second member is located closer to the second end part than the first member, and includes at least one cavity inside the second member. The third member is located closer to the second end part than the second member.

Abstract: The present invention relates to a damping arbor, including a rod body and a damping mechanism. A diameter of the rod body is larger than or equal to 60 mm. The rod body includes an end surface for being connected with a cutter head assembly and further defining an axis. The damping mechanism includes at least three shock absorbing assemblies. The at least three shock absorbing assemblies are inserted into the end surface and surrounding the axis with equal intervals.

Abstract: A rotary cutting tool (10) comprises a shank (12) formed of a first material of a first hardness. The shank (12) has a first end (12a), and a plurality of elements (14) are provided at the first end (12a) of the shank (12). The elements (14) are formed of a second material of a second hardness greater than that of the first hardness. The elements (14) provide a platform to be able to create a plurality of cutting edges or teeth (18, 20a). A method of forming such a rotary cutting tool is also provided.

Abstract: The invention relates to a tool having at least one layer of TixAl1-xN, where 0.2 ?x?0.8, which is composed of a plurality of laminar plies to give an overall layer thickness of 0.01 ?m to 3 ?m and which has crystallites having a size of ?10 nm. To produce such a layer, by magnetron sputtering in an N2 atmosphere, Ti and Al are respectively released from separately arranged cathode targets, wherein the tool is moved past the cathode repeatedly at a speed which is such that in each case only a nanocrystalline layer forms upon this movement.

Abstract: Method for performing a HIPIMS coating process, whereby a minimal distance 5 between target and substrate is reduced till achieving an essentially maximal bias current at substrate during coating process, and thereby improving considerably coating quality and increasing deposition rate in comparison with conventional HIPIMS coating processes.

Abstract: Embodiments of the present invention include composite articles comprising at least a first region and a second region and methods of making such articles. The first region may comprise a first composite material, wherein the first region comprises less than 5 wt. % cubic carbides by weight, and the second region may comprise a second composite material, wherein the second composite material differs from the first composite material in at least one characteristic. The composite article may additionally comprise at least one coolant channel. In certain embodiments, the first and second composite material may individually comprise hard particles in a binder, wherein the hard particles independently comprise at least one of a carbide, a nitride, a boride, a silicide, an oxide, and solid solutions thereof and the binder comprises at least one metal selected from cobalt, nickel, iron and alloys thereof.

Abstract: The invention relates to a milling tool (1) having a length Itotal and diameter dtotal and having blades (2) for the milling of mostly metal workpieces. In order to prevent an uncontrolled failure of the milling tool, it is proposed that the blades (2) are partially or entirely made of polycrystalline cubic boron nitride (PcBN) or polycrystalline diamond (PCD) and the diameter dtotal of the milling tool lies between 7 mm and 40 mm.

Abstract: The invention relates to a cutting tool, more particularly to a monobloc carbide cutter comprising a rod shrunk within the body of the cutter and extending to the so-called front end of the cutter having cutting edges. The shrunken rod enables bending vibrations to be damped through friction. Each cutting edge is formed directly and continuously from the material of the rod and the material of the body. As those parts of the cutting edges formed in the material of the rod rotate at lower speeds than those parts formed in the material of the body, the material of the rod can have cutting speed performance lower than that of the material of the body.

Abstract: Tungsten carbide drill bits for removing material from alloys and other hard materials are disclosed. A conventional drill bit is modified by removing material from the forward portion of the bit to increase the radius of the cutting edge. The drill bit is then coated with a nanostructured diamond film using a chemical vapor deposition process.

Abstract: A tip (20) for a rotary machine tool comprising a superhard structure (12) joined to a cemented carbide substrate 14 by means of at least one intermediate layer (161, 62, 163) disposed between the superhard structure (12) and the cemented carbide substrate (14), the intermediate layer or layers (161, 162, 163) comprising grains of superhard material and grains of a metal carbide material dispersed in a metal binder material.

Abstract: A cutting tool incorporates a body terminating in cutting edges distal from a chuck mount and having an axial bore for reduced mass to raise the natural frequency of the tool. In certain of the embodiments, the body is preformed from a steel or carbide blank into a cylindrical pipe forming the hollow bore prior to grinding of the cutting edges. Filling of the bore with a light weight polymer to further absorb vibration can also be employed.

Abstract: A cutting tool incorporates a body terminating in cutting edges distal from a chuck mount and having an axial bore for reduced mass to raise the natural frequency of the tool. In certain of the embodiments, the body is preformed from a steel or carbide blank into a cylindrical pipe forming the hollow bore prior to grinding of the cutting edges. Filling of the bore with a light weight polymer to further absorb vibration can also be employed.

Abstract: A method for producing carbide and diamond cutting tool inserts adapted to compensate for braze-induced warp is provided. In this method, the anticipated warpage of the insert from brazing is considered prior to cutting the insert from a PCD and carbide disk and the cutting path for the insert is adjusted to compensate. The adjusted cutting path creates an insert shape that, after warping as a result of the brazing process, will conform substantially to the originally intended insert or cutting tool shape. Also, a method of providing relief on the bottom surface of a brazeable insert is provided. Further, tools produceable by these methods are disclosed, such as a diamond edged rotary cutting tool with a substantially sinusoidal rake face and cutting edge.

Abstract: The present invention relates to a cutting tool for metal machining with improved wear properties, comprising a cutting tool substrate of cemented carbide, cermet, ceramics or a super hard material, and a wear resistant coating, wherein the wear resistant coating comprises a PVD Ti—Si—C—N layer with a compositional gradient, and a method of making thereof.

Abstract: The invention relates to a process for coating a substrate composed of cemented carbide, a cermet, steel or ceramic with at least one Ti1-xAlxN layer by means of a DC sputtering process. The invention further relates to a workpiece or tool which has been coated by the above-described process and to the use thereof. It is an object of the present invention to provide a process by means of which it is possible to produce coatings which combine the advantages of the sputtering process and the arc process, i.e. to make it possible to obtain a coating which has a low roughness and an advantageous (200) texture. A further object of the present invention is to provide a workpiece which has a coating having the properties mentioned. A further object of the present invention is to use tools which are particularly suitable for machining metals. The object achieved by the process is distinguished by ionization aids being used for increasing the plasma densities.

Abstract: A cutting edge portion intermediate form that is a pre-sintered body of the cutting edge portion and a supporting portion intermediate form that is a fully sintered body of the supporting portion are manufactured separately. Full sintering is then performed where front end portion of the supporting portion intermediate form is inserted into an insertion hole of the cutting edge portion intermediate form. During sintering, cobalt particles in powdered materials are converted into a liquid phase, and contracting occurs. Because the supporting portion intermediate form has already been fully sintered, only the cutting edge portion intermediate form contracts. The front end portion of the supporting portion intermediate form is squeezed by the cutting edge portion intermediate form. The carbide tip is therefore created in which the cutting edge portion and the supporting portion are strongly bonded.

Abstract: A rotor, used particularly in a rotating tool for machining workpieces, includes a rotor base body with locations, which are formed on the periphery thereof in an interspaced manner and which are suited for fitting the rotor with functional elements. The rotor base body includes a first, radially outer base body element and a second, radially inner base body element. When the rotor is not rotating, a jointing pressure prevails along an encircling joining line, which is formed between both base body elements. The second, radially inner base body element has a higher modulus of elasticity than that of the first, radially outer base body element.

Abstract: A cutting tool incorporates a body terminating in cutting edges distal from a chuck mount and having an axial bore for reduced mass to raise the natural frequency of the tool. In certain of the embodiments, the body is preformed from a steel or carbide blank into a cylindrical pipe forming the hollow bore prior to grinding of the cutting edges. Filling of the bore with a light weight polymer to further absorb vibration can also be employed.

Abstract: A cubic boron nitride radius end mill includes a sintered cubic boron nitride compact bonded to an end of a main body, and a cutting edge provided on the sintered cubic boron nitride compact. The wedge angle ?t of the cutting edge is constant over the entire region of the cutting edge. A negative rake face is disposed on a face so as to extend over the entire region of the cutting edge, and the rake angle ?n of the negative rake face satisfies the relationship ?30°??n??50°. A joint cutting edge is disposed between an end cutting edge and a radius cutting edge in the cutting edge, the joint cutting edge having a concave angle ?0 which is smaller than the concave angle ?1 of the end cutting edge and which satisfies the relationship 0.5°??0 ?2°.

Abstract: A router bit with an elongate body having a shank end and a cutter element support head. The shank end projects outwardly from the body to facilitate mounting the router bit on a rotating machine, and the cutter element support head extends in the opposite direction from the shank end and has an axis of rotation (A) which is coaxial with the shank. The cutter element support head is formed with two flutes in a diametrically opposed relation, each flute having an outer surface and a cut-away inner surface with a groove being formed in the outer surface of the flute along the longitudinal length of the cutter element support head. An elongate cutter element is affixed in the longitudinal groove of each flute. The cutter elements are configured such that they form a hook angle (?) that is greater than or equal to 35 degrees.

Abstract: An uncoated cutting tool that comprises a body containing a pocket. A polycrystalline cubic boron nitride blank has a cutting tip. The blank is brazed into the pocket using a braze alloy whereby there is a braze joint between the body and the polycrystalline cubic boron nitride blank. The braze alloy has a liquidus temperature of at least about 900 degrees Centigrade wherein the braze alloy is selected from the group comprising a nickel-gold braze alloy containing nickel and gold, a copper-gold braze alloy containing copper and gold, a silver-titanium braze alloy containing silver and titanium, and a silver-palladium braze alloy containing silver and palladium.

Abstract: A tool for cutting machining, such as drilling, milling, or friction machining preferably includes a tool head, and a tool shaft having a clamping section for housing in a tool support. The tool head includes a plurality of tool cutting edges that are arranged circumferentially about the tool head and that consist of the material of the tool head. The tool head can be fitted to the to the tool shaft as a separate part or can be intregally formed as part of the tool shaft. The tool head consists of, in one piece, a hard material and at least one functional layer comprising cubic boron nitride or polycrystalline diamond.

Abstract: A milling cutter comprises a cutter body having two concentric annular rings. An outer ring is provided for rough milling and includes a plurality of cutting inserts equally spaced about the periphery of a cutter body. An inner finish ring comprises a ring member having a coating of abrasive material. As a result, a workpiece can be milled by a single milling cutter with the rough cutting inserts and then the abrasive material.

Abstract: Method for producing cutting tools provides a first hard material coating on a first region of a tool base body containing at least one cutting edge, using a plasma vacuum coating process. A second hard material coating is provided on a second region which is adjacent the first, also via plasma vacuum coating process. Hard material for the coatings is a carbide, oxide, oxicarbide, nitride, nitrocarbide, oxinitride or nitrooxicarbide of at least two of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Al. The first coating has a content of at least two of the metal elements which is at most 2 at % different from the content of the two metal elements in the second coating if the tool is for higher adhesive strength than hardness. The first coating has a content of the two metal elements that is different from the content of the two metal elements of the second coating by more than 2 at % if the tool is for higher hardness than high adhesive strength.

Abstract: In an interference fit type cutting tool according to the present invention, a projection and a fitting projection are formed at the rear end of an edge section and at the leading end of a shank section, respectively. A connecting member is provided with first and second holes that have a predetermined interference with respect to the outer diameters of the projection and the fitting projection. The edge section and the shank section are fixed by interference fitting between the first hole and the projection, and between the second hole and the fitting projection. Chatter vibration is reduced by making the edge section and the shank section of a high-rigidity material having a lower coefficient of thermal expansion than that of the connecting member.

Abstract: A polycrystal diamond tool is provided whose heat resistance, strength and anti-adhesion property are improved by modifying the porosity of a diamond sintered compact and which comprises a diamond sintered compact, sintered under ultra-high pressure and high temperature, brazed onto a tool substrate, in which the cutting edge vicinity part consists of 85 to 99 volume % of the diamond sintered compact material consisting of diamond grains bonded with each other and the balance of pores, and the other part than the cutting edge vicinity part consists of diamond grains and the balance of a brazing material.

Abstract: A cutting tool is provided, at least in certain areas, with a carbonitride coating, which acts to reduce friction and as a wear-protective layer. The coating is applied by means of a modified PVD process in that, for creating the carbonitride layer, carbon and nitrogen in the form of gas are introduced into the reaction chamber, and one or several ion sources are continued to be operated to form plasma.

Abstract: A set of machining tools containing at least two separate tools is provided, one of which is tailored for a certain type of application and the other tailored for another application or use. The first tool is particularly adapted for applications having service requirements where the coating on the basic body of the tool must have high adhesive strength, but need not have high hardness, and the second tool is for service requirements of high hardness for the hard material coating, where the adhesive strength is not important.

Abstract: A center cutting or plunging end mill or ball nose end mill has one or more spiral grooves and flutes in the walls of a mill body of cemented tungsten carbide. Each groove includes polycrystalline diamond or cubic boron nitride formed in situ along a leading edge of each flute. Such a groove extends across the cutting end of the mill so that the mill can be used for center cutting or plunging. The vein of diamond-like material may extend to the center of the mill body or may extend almost all of the way to the center, leaving an area of tungsten carbide exposed at the center of the mill body. A high temperature-high pressure press is used for forming the polycrystalline diamond-like veins in situ within the grooves in the mill.

Abstract: The present invention provides a metal bonded abrasive tool wherein the tool has improved life and mechanical properties. The invention further includes the bond composition which allows for improved life and mechanical properties, particularly in diamond blade dressing tools.

Abstract: A drill having an elongated body including a fluted land and a shank. The fluted land includes a plurality of radial grooves of reduced material thickness formed therein to the depth of the flutes. The grooves define discrete segments of the drill. Each segment has a facet which has the relief of a drill tip so that when the exposed drill tip becomes dull, the segment can be broken off at the notch exposing a successive, sharp drill tip. The drill can have the cutting edges coated with an appropriate protective material such as TiN, titanium nitride, titanium carbide, titanium carbonitride or any other appropriate coating material to improve cutting and preserve the edge.

Abstract: A cutting plate for a ball-head finish miller has a support body of hard metal centered on an axis and having a pair of oppositely directed and symmetrically oriented faces each formed with a respective substantially circularly segmental recess of a predetermined depth. A pair of substantially identical and substantially circularly segmental cutting inserts are each secured to a respective one of the faces in the respective recess and each have a respective cutting layer forming a cutting edge. The inserts and their edges are symmetrical with respect to the axis and are each of a thickness substantially less than the depth of the respective recess so that each forms a chip cavity on the respective face.

Abstract: A rotating tool mateable with the spindle of a machine tool for high speed rotation is disclosed. The tool is comprised of a shank and a disk. The disk has attached to its periphery cutting inserts. These inserts may be attached directly to recesses in the disk or to lugs protruding from the disk. If the inserts are attached to lugs, then the disk will further have opposing counterweight lugs protruding from the disk in an opposite direction. A band of high tenacity material extends around the disk to restrain radial expansion. Additionally, the disk may be encompassed in a restraining material to restrain any disk parts that may separate from the disk body.

Abstract: A cutting tool is disclosed which includes a tool body having a mounting portion to be secured to a machine tool and having a plurality of insert receiving recesses formed therein. A plurality of cutting inserts are releasably attached to the insert receiving recesses, respectively. The tool body has a nitrided hard layer formed on a surface thereof. Furthermore, a clamp member used in the tool preferably has an abutment surface to be held in abutting contact with the insert or other parts and a chip-contacting surface with which cutting chips produced during cutting operation are brought into contact. The chip-contacting surface is defined by a nitriding hard layer formed on a precision-cast unglazed surface, and has a surface which is left without finish-working. Furthermore, a method for producing a cutting tool which includes a tapped hole formed therein and having an inner surface defining an unnitrided portion is disclosed. In this method, a plug is first threaded into the tapped hole.

Abstract: A cutting tool is provided which comprises a tungsten carbide body or core (2) to which is soldered, brazed or otherwise bonded at least one strip of tungsten carbide (3) that is ground to form a cutting edge or blade. A tough non-vibrating core is thus provided for use with a very hard blade separately replaceable. A method of forming the body or core (2) involves forming a pre-sintered preform, grinding one or more flutes in the preform and subsequently hardening the preform into a fully sintered state ready for use to receive one or more cutting blades.

Abstract: There is now provided a tool for chipforming machining of metals and similar materials comprising a high speed steel core and a cover of more wear resistant material than the core. If the material in the core has a carbon content 0.05-0.25% lower than the conventional carbon content for the high speed steel in question, improved properties can be obtained.

Abstract: A cutting tool having a diamond film cutting edge is disclosed. The tool may have a shear cutting angle of up to 25.degree. while maintaining its durability and achieving a high degree of cutting efficiency.

Abstract: A highly stiff end mill comprising a shank, a plurality of helix cutting edges on the periphery of the end mill, the end mill being characterized in that a radial rake angle of the helix cutting edges in a cross section perpendicular to the longitudinal axis of the end mill is set in the range of -29.degree. to 0.degree. and a core diameter of the end mill is set in the range of 70 to 90% of the outside diameter of the end mill.By selectively determining the negative rake angle in the range described above, this end mill is applicable to hard materials and has general-purpose properties. The improper factors of the end mill, such as increased cutting resistance, can be compensated for by setting the core diameter thereof to the range described above. This end mill is also structured to be able to cut materials with less hardness values as well as hard materials, thereby covering a wide range of applications.

Abstract: A rotating tool for the cutting of hardened workpieces is comprised of a base body made of steel and having a working surface. The working surface is coated with a homogeneous layer of an extremely hard material. The layer has a uniform thickness. The working surface has a plurality of microcutting grooves that extend parallel to one another and at an acute angle relative to a tangent of the working surface. Each microcutting groove has a cross-sectional profile with a cutting edge and a chip space. The extremely hard material is preferably boron nitride and the base body is preferably made of hardened steel.

Abstract: A novel construction of a single blade fly cutter type generator wheel. The wheel incorporates a single polycrystalline blade. The blade is counterbalanced by a cut-out portion. An abrasive grit material is provided on a surface of the wheel rim which follows the polycrystalline blade. The abrasive grit cooperates with the blade such that it breaks down large turnings generated by the blade during cutting operations to increase efficiency of the wheel and allows the use of only one blade. An improved method for drilling or cutting of composites is provided wherein softer layers of the composites are not adversely affected during the cutting or drilling operation.

Abstract: A cutting tool is disclosed which includes a tool body having a plurality of mounting recesses formed on an end thereof. Each of the mounting recesses has a mounting face respectively formed at the bottom thereof. The mounting face has a first threaded hole formed therein. A plurality of inserts are each respectively disposed on the mounting face and secured pressed onto the mounting face by means of a clamping screw screwed into the first threaded hole. The cutting tool is characterized in having a plurality of reduced hardness regions respectively formed under the mounting face inside the tool body, each of the reduced hardness regions having the first threaded hole formed therein, the reduced hardness regions having a hardness lower than the hardness of the tool body.

Abstract: A circular cutting blade is provided in which the body is a synthetic fiber glass reinforced material which has a metallic hub and an outer cutting ring made from high speed steel, tungsten carbide, ceramic material or other cutting materials for a particular application. The outer cutting ring has an inwardly projecting tenon portion that has periodic trapezoidal recesses. The body of the blade is integrally molded about the tenon filling the recesses with the molded body to form torque projections to ensure that the outer ring is driven integrally with the blade body during cutting operations.

Abstract: A metal cutter where the body of the cutter is formed from aluminum and the outer surface is coated with a hard surface material.

Abstract: A novel construction of a single blade fly cutter type generator wheel. The wheel incorporates a single polycrystalline blade. The blade is counterbalanced by a cut-out portion. An abrasive grit material is provided on a surface of the wheel rim which follows the polycrystalline blade. The abrasive grit cooperates with the blade such that it breaks down large turnings generated by the blade during cutting operations to increase efficiency of the wheel and allows the use of only one blade. An improved method for drilling or cutting of composites is provided wherein softer layers of the composites are not adversely affected during the cutting or drilling operation.

Abstract: A throw away cutting tool comprising a holder formed with a wedge groove and a throw away insert having a cutting edge at one end thereof and a wedge portion at the outer end, the wedge portion being adapted to be clamped in the wedge groove by elasticity of the material of the holder. The holder is at least partly made of cemented carbide for higher rigidity and cutting stability. Also, the radius of curvature at the deep end of the wedge groove is optimized for crack resistance. Further, the angle of the V-ridge on the holder is interrelated to the angle of the V-groove in the insert for more holding stability and crack resistance.

Abstract: The bit (1, 101, 201) includes a pointed tapered drill portion (10, 110, 210) with cutting edges (14, 114, 214), an abrasive frustoconical grinder portion (20, 120, 220), and an abrasive cylindrical reamer portion (30, 130, 230). The drill portion (10, 110, 210) produces a hole. The grinder portion (20, 120, 220) grinds and enlarges the hole. The reamer portion (30, 130, 230) finishes the hole. The drill portion (10, 110, 210) is carried by a shaft (12, 112, 212) that is received into an axial opening (40, 140, 240) through the grinder and reamer portions (20, 30, 120, 130, 220, 230). The drill portion (10) and grinder portion (20) may form a substantially continuous taper. In another embodiment, the drill portion (110) has an arrowhead configuration. In another embodiment, a radial slot (224) extends through the grinder portion (220), and the drill portion (210) extends axially and radially from the slot (224).

Abstract: The present invention relates to a cutting tool with removable blades and which comprises a stack of discs (2) each having a cut (6) opened on its periphery, and a clamping device compressing the discs, the angular position of the discs relative to each other being such that, in service position, the cuts form peripheral longitudinal housings. Reversible blades (10), the cutting edge (11) of which is situated on a diameter longer than the external diameter of the discs, are fixed in a removable manner in the housings, each by a locking wedge (14) located in the housing parallel to the blade and locking the latter by jamming when the tool is driven in rotation.