Abstract: Methods of manufacturing honeycomb-structure-forming extrusion dies having a number of slots for use in producing extruded articles having complex honeycomb patterns and extrusion dies for use in the manufacture of extruded honeycomb bodies. The method includes inserting a die insert having a runner and a number of teeth into a slot of an extrusion die such that each of the teeth blocks at least a portion of the slot of the extrusion die. The method further includes separating the runner from the teeth so that the teeth remain within the slot of the extrusion die.

Abstract: A milling device for machining a slot into an inner surface of a casing for a gas turbine engine. The milling device includes a frame assembly including multiple structural guides configured to engage structural features on the inner surface of the casing to maintain an axial position of the milling device relative to a longitudinal axis of the casing. The milling device also includes a milling cutter coupled to the frame assembly. The milling device is configured to be displaced in a circumferential direction relative to the longitudinal axis to machine the slot, via the milling cutter, along the inner surface of the casing in the circumferential direction.

Abstract: A cutting insert and a cutting tool assembly for cutting a workpiece. The cutting tool assembly includes a cutting insert having an upper surface that has a quadrilateral shape so as to include first to fourth insert corner portions, and a shim configured to support the insert. The insert includes an upper surface and a lower surface on which first to sixth inclined mounting portions are respectively formed. The shim simultaneously supports the first to third inclined mounting portions, or simultaneously supports the fourth to sixth inclined mounting portions.

Abstract: A metal wire containing tungsten is provided. A tungsten content of the metal wire is at least 90 wt %. A tensile strength of the metal wire is at least 4000 MPa. An elastic modulus of the metal wire is at least 350 GPa and at most 450 GPa. A diameter of the metal wire is at most 60 ?m. An average crystal grain size of the metal wire in a cross-section orthogonal to an axis of the metal wire is at most 0.20 ?m.

Abstract: A saw wire includes a metal wire containing rhenium-tungsten alloy. A rhenium content of the metal wire is at least 0.1 wt % and at most 10 wt % with respect to a total weight of rhenium and tungsten, an elastic modulus of the metal wire is at least 350 GPa and at most 450 GPa, a tensile strength of the metal wire is at least 3500 MPa, and a diameter of the metal wire is at most 60 ?m.

Abstract: A machining control device controls spindle rotational speed. A set of stability limit curve data is stored indicating a relation between a spindle rotational speed and a limit cutting-in amount whereby chatter vibrations are inhibited. Spindle rotational speed and tool cutting-in amount in starting machining are set based on the data. Vibrations of the spindle are detected during cutting. Whether chatter vibrations have occurred is determined based on vibrations detection. Spindle rotational speed is controlled with reference to the data to inhibit chatter vibrations. Cutting-in amount in starting machining is set to be less than a maximum cutting-in amount within a stable region of the data, and spindle rotational speed in starting machining is set to be less than a rotational speed when the cutting-in amount is maximum within the stable region. Spindle rotational speed is increased by an amount of a predetermined rotational speed when chatter vibrations have occurred.

Abstract: Provided is a cutting instrument including: an elongated member including a tubular portion 105 and a shaft-like portion 101 inserted in the tubular portion 105; a blade 201 including two edges, the blade 201 being provided at an end of the elongated member and being pivotable between a housed position and a projected position; and a motion mechanism that converts a relative movement of the tubular portion 105 and the shaft-like portion 101 resulting from an operation of an operation portion 102 to 104 into pivoting of the blade between the housed position and the projected position, wherein the cutting instrument moves toward the operation portion while rotating in its entirety with the two edges of the blade 201 projected on opposite sides of the tubular portion 105, thereby drilling a hole with a diameter larger than an outer diameter of the tubular portion 105.

Abstract: Electrode milling cutter for machining spot welding electrodes, said electrode milling cutter having one or more milling edges, wherein at least one of the milling edges is interrupted by one or more cut-outs at one or more points. The invention also relates to a milling device and to an apparatus for subsequently machining spot welding electrodes.

Abstract: A milling tool for slot milling includes a tool body and a plurality of separated first seats, which form root insert seats for root inserts arranged one after the other along a first line and a plurality of separated flank insert seats that includes a plurality of second seats for flank inserts . The plurality of second seats is arranged one after the other along a second line on a primary side of the root insert seats. A plurality of third seats for flank inserts is arranged one after the other along a third line on a secondary side of the root insert seats. Each flank insert seat includes a bottom surface, an inner side surface, and an outer side surface. Each flank insert includes an under side, an opposite upper side, and a circumferential edge side that forms a rake face connecting the upper side and the underside.

Abstract: A method for profiling broad sides of a flat reversible key. A key blank is clamped to expose the first broad side of the key blank and complementary grooves and ribs are milled using a milling cutter with cutter teeth by advance in the longitudinal direction of the key relative to the longitudinal section profile of the cutter teeth. The key blank is then clamped in a position turned by 180° about the longitudinal center axis of the key so that the second broad side of the blank is exposed, and complementary grooves and ribs are milled into the broad side with milling cutter, by advance in the longitudinal direction of the key. The cutter shaft axes is inclined at an angle of inclination (?) relative to the longitudinal center plane of the key, at least one cutter tooth rib of the cutter teeth producing an undercut guide wall.

Abstract: In order to produce a connecting means for connecting a first component and a second component and especially for connecting furniture parts or machine parts which will enable two components consisting of a multiplicity of materials to be securely connected to one another without giving rise to the danger of damaging the two components during the assembly process, wherein the device comprises a first connecting element that it arranged on the first component in the connected state of the components and a second connecting element that is arranged on the second component in the connected state of the components, it is proposed that at least one of the connecting elements should comprise a non self-cutting holding projection which has a curved support surface that is in the form of an arc of a circle in longitudinal section, wherein the holding projection can be inserted into a groove which is provided in one of the components and has a curved undercut surface that is in the form of an arc of a circle in longit

Abstract: A segmented orbital drill includes a segmented portion with a semi-finishing cutting portion and a plurality of finishing cutting portions. The semi-finishing cutting portion and finishing cutting portions are separated by grooves formed by a front wall and a rear wall. The segmented portion allows for a fresh cutting edge (i.e., rear wall of the groove) to be revealed as the orbital drill wears in the axial direction. The segmented portion also causes less contact with the workpiece, which reduces power consumption and minimizes deflection of the orbital drill. The segmented orbital drill also includes an optional pilot at one end of the drill, and a clearance neck portion between a shank and the segmented portion. A method of machining a workpiece using the segmented orbital drill is also disclosed.

Abstract: A cutting tool that can cut concentric ringed features (e.g. protruding ridges or intruding grooves) onto a weld face of an electrical resistance welding electrode is disclosed. The cutting tool includes a cutter blade that can be rotated about the electrode weld face. The cutter blade has at least one cutting surface configured to cut the concentric ringed features onto the weld face when the cutting surface is rotated relative to the weld face while engaged therewith.

Abstract: A safety head bur with a working end with cutting and/or grinding head, a shaft, and a transition zone, which safety head bur provides enhanced safety when used. The cutting and/or grinding head is adapted to cut and/or grind, and has a rearmost diameter. A shaft is attached to the working end. A transition zone extends rearwardly from the rearmost diameter of the working end to a smaller diameter where the transition zone meets the shaft.

Abstract: A device for repairing defects in an internal layer of a structure, for example, an aircraft. The device includes a cylindrical body which rotates around its axial direction, a movement conversion device housed in the cylindrical body and assembled such that it is able to move in the axial direction, a configuration device able to cause the displacement of the conversion device by an axial traveling motion, and a cutting element coupled to the cylindrical body and to the conversion device such that the cutting element is able to be made to rotate by the cylindrical body and to be made to move with a radial displacement by the conversion device between a folded position and a deployed position through an opening defined in the cylindrical body in order to machine the internal layer with a cut which depends on the axial displacement of the conversion device.

Abstract: The described embodiments relate generally to device housings and more particularly to methods for blending multiple surfaces of a device housing during a machining process. A method is disclosed that prevents the formation of steps and allows for a smooth transition between flat and curved surfaces by using a profile cutter with an obtuse angle. The profile cutter can extend into the area in which the flat surface is desired while angling upwards and away from the part. This angle can ensure that the boundary between the flat surfaces and curved surfaces forms a shallow peak rather than a step. A shallow peak can be relatively easier to blend during a polishing operation than a step. As a result, the boundaries between surfaces can be hidden from the user of the device and the manufacturing process can be more efficient.

Abstract: Embodiments of the present invention include composite articles comprising at least a first region and a second region and methods of making such articles. The first region may comprise a first composite material, wherein the first region comprises less than 5 wt. % cubic carbides by weight, and the second region may comprise a second composite material, wherein the second composite material differs from the first composite material in at least one characteristic. The composite article may additionally comprise at least one coolant channel. In certain embodiments, the first and second composite material may individually comprise hard particles in a binder, wherein the hard particles independently comprise at least one of a carbide, a nitride, a boride, a silicide, an oxide, and solid solutions thereof and the binder comprises at least one metal selected from cobalt, nickel, iron and alloys thereof.

Abstract: An electrode dresser is provided. The electrode dresser includes a face cutting segment having a top surface and a face rake surface. The top surface intersects the face rake surface and forms a face cutting edge. The face cutting edge is configured to remove deposits located on a face of an electrode. The face rake surface forms a face rake angle with a line generally perpendicular to the top surface. A side cutting segment extends from the face cutting segment and has a top surface and a side cutting surface. The top surface intersects the side cutting surface thereby forming a side cutting edge. The side cutting edge is configured to dress a distorted tapered side of an electrode tip. The side cutting surface forms a side rake angle with a line perpendicular to the top surface. The face rake angle is different from the side rake angle.

Abstract: A method for machining may include providing a workpiece with a major (e.g., top) surface and an edge at a perimeter thereof. The method may also include providing a machining tool including an outer rotary cutter and an inner rotary cutter. The workpiece may be machined in a single pass of the machining tool around the perimeter thereof. Machining the workpiece may include simultaneously machining the edge with the inner rotary cutter and machining at least a portion of the major surface with the outer rotary cutter. Accordingly, the edge and at least a portion of the major surface of the workpiece may be simultaneously machined in a single pass. The inner rotary cutter may also simultaneously machine an undercut at the edge of the workpiece. A related machining apparatus including the machining tool is provided. Further, a computer readable medium may include program code for performing the above-described operations.

Abstract: A milling cutter includes a disk like cutter body having radially directed slots and a central aperture. An exchangeable hub of the milling cutter has two adapter members located on either side of the cutter body and has an inner side wall. One of the adapter members has at least two protrusions formed on the adapter inner side wall and one of the two adapter members has a raised portion located on the adapter inner side wall. The adapter members are secured to the cutter body by the protrusions positioned in the slots and the raised portion positioned in the central aperture.

Abstract: A groove cutter assembly includes a cutter blade and two washers. A shaft through hole is defined in a center of the cutter blade. The cutter blade includes two side surfaces. An engaging groove is defined in each of the two side surfaces around the shaft through hole in the cutter blade. A cutting edge is formed in a distal edge the cutter blade. A shaft through hole is defined in each of the two washers. Each of the two washers is securely engaged in one of the two engaging grooves of the cutter blade.

Abstract: A cutting tool for performing cutting operations on a workpiece when the cutting tool is rotated about a central axis by a machine tool, the cutting tool includes a generally cylindrical body disposed about the central axis. The generally cylindrical body includes a first end and an opposite second end. The cutting tool further includes a cutting portion and a mounting portion. The cutting portion is disposed at or about the first end of the generally cylindrical body and includes a number of cutting edges structured to engage the workpiece during cutting operations. The mounting portion is disposed at or about the opposite second end of the generally cylindrical body and is structured to be coupled to the machine tool. At least a portion of the generally cylindrical body comprises a molded portion formed via a molding process about the cutting portion in a manner that couples the cutting portion to the generally cylindrical body.

Abstract: A tool holder comprising a base element, a deformable receiver for clamping a tool and at least one locking element configured for preventing an axial extraction of the tool from the tool holder through engaging a corresponding opposite element at the tool, wherein the at least one locking element is integrally configured in one piece with the receiver.

Abstract: The description shows a chip breaker system for a drilling, turning, milling or reaming tool, wherein the chip breaker system comprises: a portion of a flute and a first area which is produced by a progressive cut, wherein a first edge is arranged between the portion and the first area in such a way that chips produced by a cutting movement of the drilling, turning, milling or reaming tool can be broken at the first edge. The application further relates to a high-speed reamer comprising such a chip breaker system, a reamer made of solid carbide, a reamer with axially extending cooling channels which are disposed in a decentralized manner, a reamer with cooling channels which are unevenly distributed in the peripheral direction, and a reamer with cooling channels, wherein the outlet openings of the cooling channels are arranged on different cutting planes.

Abstract: The invention relates to a rotating cutting tool, in particular a boring tool for use in machine tools. The cutting tool comprises at least one cutting insert, designed as an indexable insert, that has an active main blade located near a corner of the insert, the outer end of said blade defining a circular flight path radius (R) as the blade rotates, said blade penetrating into a work piece at a pre-determined cutting depth (t) near a pre-formed round hole. Also provided is a secondary blade that is disposed opposite to an advancing direction and that aligns with the outermost end of the main blade, the entire length of said blade having a smaller radius than the circular flight path radius (R) of the main blade, wherein a secondary blade free surface aligns with the secondary blade opposite to the direction of rotation.

Abstract: A microcircuit card (2) and held within a carrier card (3) is generally shown as 1 in FIG. 1. The microcircuit card (2) is bounded on all edges except one edge (10a) which is free. The free edge (10a) is substantially in alignment with an edge (7) of a carrier card (3). The microcircuit card and carrier card are held together by connections (12), which can be broken to release the microcircuit card (20) so it can be used independently of the carrier card. The position of the microcircuit card allows it to be easily and cleanly removed from the carrier card.

Abstract: A machining tool includes a holder and a cutting head which can be screwed into the holder. The cutting head includes a cutting-edge region and a coupling region. The coupling region includes a flat contact area facing the holder, a cylindrical thread carrier with an external thread adjoining the flat contact area, and a clamping cone adjoining the thread carrier. The holder includes a planar counter-contact area disposed adjacent the flat contact area of the coupling region, a cylindrical internal thread adjoining the planar counter-contact area, and a hollow-conical cone contact area next to the internal thread.

Abstract: Disclosed are methods for firmly joining fiber-reinforced, plastic-based adherends, wherein depressions are introduced into opposing lateral surfaces of the adherends, and have injected into them a fiber-reinforced plastic material that serves as an adhesive, a device for implementing such a method, as well as a component joined in this way.

Abstract: A device for repairing defects in an internal layer of a structure, for example, an aircraft. The device includes a cylindrical body which rotates around its axial direction, a movement conversion device housed in the cylindrical body and assembled such that it is able to move in the axial direction, a configuration device able to cause the displacement of the conversion device by an axial traveling motion, and a cutting element coupled to the cylindrical body and to the conversion device such that the cutting element is able to be made to rotate by the cylindrical body and to be made to move with a radial displacement by the conversion device between a folded position and a deployed position through an opening defined in the cylindrical body in order to machine the internal layer with a cut which depends on the axial displacement of the conversion device.

Abstract: A machine tool bit, such as a tool for drilling, milling, reaming or tapping or the like comprising a work portion (71) and a shank (73) extending from the work portion. The shank (73) is provided with one or more regions of reduced mechanical torque strength. Such regions can be for example, a reduced diameter (74), axial or longitudinal slots (84, 114), reduced cross sectional area (97), bores (94), annular notch or groove (63, 65), or a slot. The shank is preferably constructed with these features such that the transverse stability of the tool bit is greater than a machine tool bit in which an equivalent reduction in mechanical torque strength is achieved by a mere reduction in diameter of the shank. Technically, the Polar moment of inertia (resistance to torsion) of the modified shank is greater than the polar moment of inertia of a shank with a mere reduction in diameter of the shank.

Abstract: A multi-blade curette tool for use in spinal surgery. The curette tool includes an elongated member having a first end and a second end. A handle is disposed at the first end. A curette head is disposed at the second end. The curette head is generally tapered toward the first end and the second end. The curette head includes a convexly-shaped and generally tapered nose portion, a base portion, and a plurality of blades. Each blade extends between the base portion and the nose portion, and each of the plurality of blades is provided with at least one cutting element. A drive stem connects the handle and the curette head. At least one cutting element of each blade is adapted to remove spinal disk material upon rotation of the curette tool in at least one direction.

Abstract: Coated cutting tools are disclosed which have a hard coating that includes at least one aluminum titanium nitride layer having a single phase structure of B1 cubic phase and a composition of (AlxTi1-x)N, where x is in the range of about 0.46 to about 0.52 moles. The hard coatings also have a residual stress in the range of from about ?0.4 to about ?3 GPa as measured by the XRD Sin2 ? method, and a crystallographic orientation characterized by an x-ray diffraction (200) to (111) peak intensity ratio in the range of about 1 to about 14. Preferably the aluminum titanium nitride layer has an average crystallite size in the range of about 15 to about 50 nanometers. Methods of making such coated cutting tools are also disclosed.

Abstract: A rotary cutting tool has a cutting insert clamped from behind by a backing clamp against a frontal abutment defined in the body of the rotary cutter head. The clamp backs the cutting insert against the cutting pressure during operation and provides for the use of a same rotary cutter with different profiles of cutting inserts. Plugs of predetermined weight can be inserted in pre-formed holes in the cutting insert to permit recalibration of the insert after a sharpening operation.

Abstract: A wheel mandrel tool includes an alignment section, a thread forming section including a first set of grooves, a gripping section including a second set of grooves, and a shank section. The thread forming section forms threads in a wheel bore by a swaging process and the gripping section holds the wheel during a rotary trimming process.

Abstract: The tool has a clamping part (2) and a working part (11). It consists of a wear-resistant material, which contains tungsten carbide which has a grain size that lies in the range between approximately 0.2 and approximately 0.5 ?m. The clamping part (2) consists of a tough material, which likewise contains tungsten carbide which has a grain size in the range between approximately 0.8 and approximately 1.3 ?m. In a transitional region (11) between the working part (11) and the clamping part (2), the proportion of wear-resistant tungsten carbide decreases in the direction of the clamping part (2) to 0 and the proportion of tough tungsten carbide decreases in the direction of the working part (11) to 0. The mixing ratio between wear-resistant and tough tungsten carbide changes approximately steadily in the transitional region (10).

Abstract: A knife (1) for machining spot welding electrodes (2) includes one or more cutting edges (3) for machining the spot welding electrodes (2) and one or more diverting devices (7) for diverting removed spot welding electrode material that occurs during the cutting process away from the area of the knife (1). The knife (1) has a cutting edge (3) and an associated diversion device (7). The cutting edge (3) and the associated diversion device (7) are formed in one piece. The knife (1) can be a component of an electrode cutting tool. A cap cutter that includes the knife (1) and/or the electrode cutting tool is also disclosed.

Abstract: The invention relates to a milling cutting insert having a square or triangular shaped cutting face delimited in the plan view by a peripheral cutting edge having linear cutting edges (10) and curved cutting corners (11). According to the invention, each of the cutting edges (10) comprises an inclined region (10a) sloping toward a cutting corner (11), extending beyond the tangential point (14) determined by the point at which the linear cutting edge (10) transitions into a curved cutting corner (11), wherein adjacent thereto the cutting edge (10b) rises prior to the point (24) determined by a cutting corner angle bisector (15), wherein said rising region (10b) extends to a cutting edge maximum (17) on the other side of the cutting corner (11) on the adjacent cutting edge (10), which is linear in plan view, from where the cutting edge (10) continues, again inclined and sloping downward, resulting in a rotationally symmetric form having identically shaped cutting edges.

Abstract: A wafer dicing blade includes a cutting part including a protrusion, the protrusion having a uniform region with a substantially uniform width, and a support covering at least one sidewall of the cutting part, the protrusion of the cutting part extending beyond an edge of the support.

Abstract: The invention relates to a tool coupling for connecting a tool carrier which can be driven in a rotating manner, in particular a milling tool with a machine spindle or an adapter connected to a spindle, wherein four drivers in a crosswise formation are provided for transmitting torque between the said parts and in the clamping state engage in four recesses. To allow the tool coupling to be easily operated and to be of a simple construction, and also to counteract undesired jamming, it is proposed that the drivers respectively have on the side transmitting the torque a planar face which lies with full surface-area contact against a wall of a groove-shaped recess in the clamping state, that on the opposite side the driver has a smaller positively or frictionally engaging contact with the wall there of the groove-shaped recess and that a quick-acting clamping device is providing for the axial clamping of the tool carrier and the spindle or an adapter.

Abstract: The present invention relates to identification documents and smart cards. In one implementation, we provide a contactless smart identification document comprising a first contact layer, a second contact layer, and a carrier layer. The carrier layer is sandwiched in between the first and second contact layers, and the carrier layer includes least a transceiver and electronic circuitry. At least a portion of the first and second contact layers migrate into the carrier layer.

Abstract: A tool holder, drill holder, reamer holder, and milling cutter holder. The abstract of the disclosure is submitted herewith as required by 37 C.F.R. §1.72(b). As stated in 37 C.F.R. §1.72(b): A brief abstract of the technical disclosure in the specification must commence on a separate sheet, preferably following the claims, under the heading “Abstract of the Disclosure.” The purpose of the abstract is to enable the Patent and Trademark Office and the public generally to determine quickly from a cursory inspection the nature and gist of the technical disclosure. The abstract shall not be used for interpreting the scope of the claims. Therefore, any statements made relating to the abstract are not intended to limit the claims in any manner and should not be interpreted as limiting the claims in any manner.

Abstract: Electrode milling cutter for machining spot welding electrodes, said electrode milling cutter having one or more milling edges, wherein at least one of the milling edges is interrupted by one or more cut-outs at one or more points. The invention also relates to a milling device and to an apparatus for subsequently machining spot welding electrodes.

Abstract: A multi-cartridge cutting tool includes a body with a plurality of cartridge-receiving pockets, and a plurality of insert-receiving cartridges mounted to a respective pocket. A round cutting insert is mounted to each cartridge. The pockets are formed at predetermined distances from a central, longitudinal axis of the body to form a first group and a second group of cutting inserts such that the cutting edges of the first group of cutting inserts and the cutting edges of the second group of cutting inserts are located at different axial and radial distances from the central, longitudinal axis of the body to perform different machining operations. The cutting tool may be used as part of a railway wheel boring assembly.

Abstract: A method for forming the cutting edge and adjacent contoured surface area of rotary cutting tools utilizing a laser to remove material from the cutting end of the tool to create a predetermined point-by-point geometry is disclosed. Relatively complex surface and edge geometries may be formed by directing a laser beam toward the cutting end of the tool at an angle having a component that is normal to the surface of the cutting end. The laser beam is directed in multiple passes across the surface of the cutting end to remove material and form the desired cutting edge and adjacent three-dimensional contoured surface geometry.

Abstract: A tissue harvesting method and device for obtaining micrograft tissue particles within the size range of 50-1500 microns, and more preferably 500-1000 microns, and most preferably 600 microns. The particles may be processed after a piece of donor tissue has been excised from the donor site, or processed into the desired size directly at the donor site, and thereafter excised. Cutters having blades or cutting edges spaced in the range of 50-1500 microns are utilized to obtain particles within the desired size range. An elastomer is positioned between the cutting edges to push the excised particles out of the blades for ease of use.

Abstract: A multi-cartridge cutting tool includes a body with a plurality of cartridge-receiving pockets, and a plurality of insert-receiving cartridges mounted to a respective pocket. A round cutting insert is mounted to each cartridge. The pockets are formed at predetermined distances from a central, longitudinal axis of the body to form a first group and a second group of cutting inserts such that the cutting edges of the first group of cutting inserts and the cutting edges of the second group of cutting inserts are located at different axial and radial distances from the central, longitudinal axis of the body to perform different machining operations.

Abstract: A rotary milling head for boiler tube stub removal with cylindrical cutting pieces removably secured to the milling head by forces exerted by the material being cut and by friction, without any separate securing element.

Abstract: An insert for a drill in which one of the cutting edges respectively formed at four side ridge portions of a rake face of a square flat plate-shaped insert body is made to protrude toward the tip of the drill body of the indexable insert drill while being detachably attached is provided. Each of the cutting edges has a corner cutting edge located at a corner of the rake face, and a major cutting edge and a wiper edge which extend substantially toward one peripheral direction of the rake face from a corner cutting edge. The major cutting edge has a first major cutting edge portion which has a convexly curved shape and extends from the corner cutting edge, and a second major cutting edge portion which smoothly touches the first major cutting edge portion and extends linearly, as seen from a direction facing the rake face. The wiper edge has a straight shape intersecting the second major cutting edge portion at an obtuse angle.

Abstract: A method is disclosed for using welding electrodes with a spherically-domed welding face having concentric contoured features formed into the face for better contact with workpiece surfaces. The concentric contoured features may be initially formed by rotating a cutting tool with a contoured cutting edge, the cutting edge being in engagement with the electrode face. A similar practice may be followed to re-create the weld face surface geometry if it becomes eroded or malformed during welding use. A suitable tool may have a blade-like geometry, with a mounting portion for supporting and positioning the tool in a rotating holder and a cutting edge. The cutting edge may have a contour complementary to that of the weld face and extend at least from the center of the weld face to at least the radial extent of the concentric contoured features.

Abstract: A milling cutter (10) comprises a cutter body (12) having at least two operational annular rings (13, 14). An outer ring (13) is provided for rough milling and includes a plurality of cutting inserts spaced about the periphery of the cutter body. Positioned radially inward of the outer ring (13) is at least one ring (14) comprises a coating of abrasive material. As a result, a workpiece can be both tough and finish milled by a single milling cutter (10) with the rough cutting inserts (18) and the abrasive material.