Abstract: A mechanical method for machining flexible panels, in particular panels with a complex shape, in which the panel to be machined is held fixed on its periphery on a rigid support, and a machining tool is applied against one of the faces of the panel and is controlled to perform the desired machining. The method includes at least counterbalancing the machining force exerted by the tool on the panel by applying a force approximately opposing the tool through an appropriate means of support on a face of the panel opposite the face where the tool is applied, with the means of support being independent of the tool.

Abstract: In a method for machining rotation pieces, including at least one working step, and wherein at least one surface of the workpiece which is clamped in the device is subjected to a grinding step, at least one front-sided boring is carried out in the workpiece in the same clamping device used for the grinding step. For example, during a grinding process, the workpiece can be clamped at least at both ends in a clamping apparatus, and for the boring process, the clamping apparatus can be released at least at one end and a chuck for a boring tool can be arranged there, which then performs the desired end-face boring.

Abstract: A method for calculating depth of cut without any milling self-excited vibration. An initial value for machining-surface-perpendicular depth of cut is set. A cutting start angle and cutting end angle for a cutting edge is obtained, based on the initial value. A machining-surface-perpendicular depth of cut that causes no self-excited vibration is calculated. The maximum depth of cut that corresponds to the stability limit of a milling self-excited vibration is calculated, by repeating the calculation while modifying the initial value until the difference between the initial value and the calculation result becomes the same as, or smaller than, a given value. As a result, the stability-limit depth of cut is preliminarily analyzed to the milling self-excited vibration in consideration of a pick feed, the gradient angle of a workpiece, and a machining-surface curvature radius, so that man-hours required for creation and modification of NC data can be reduced.

Abstract: Slotting milling cutter, comprising a carbide body (12) and a ceramic head (16) fixed by brazing to one end of the body, this head having teeth (22), each comprising a cutting edge (24) formed by the intersection between a front cutting face (A?) and a lower flank face, in which the milling cutter has a frustoconical general shape, the profile of the flank face, formed by the intersection of the flank face with a plane passing through the axis of the milling cutter, has an outwardly convex rounded shape, and the radial cutting angle is negative.

Abstract: A raster cutting apparatus and method for producing accurately formed, aspheric ophthalmic lenses having a good quality surface finish. The accurate form and good surface finish are obtained by using a substantially spherically shaped cutting tool having a large radius. The methods include utilizing a cutting path which provides substantially constant cutting-force, such as a constant surface-cutting-speed raster pattern.

Abstract: A product with a surface relief grating (SRG) image effect has a surface with rotational cuts effected therein to create the SRG image effect. The SRG image has an effect based on a rotational speed of a cutting tool effecting the cuts, a travel speed of a cutting tool effecting the cuts, and a depth of the cuts. A light source can be used to emit light on the surface of the product. In an SRG image machining process, a material and a cutting tool are provided. The material is contacted by the cutting tool to a predetermined depth. The cutting tool is rotated to cut the material at a predetermined rotational speed. The cutting tool is moved to cut the material at a predetermined travel speed. A SRG image effect is produced in the material through the contacting, rotating, and moving steps.

Abstract: There is provided a support assembly and method for supporting a work piece in a milling process comprising an anchor portion for securing to a work surface; a locating portion operable to nest with the anchor portion; and a tubular support member, the tubular support member operable to nest with the locating portion, the tubular support member having opposed support surfaces for supporting a work piece on the work surface.

Abstract: A machining tool of the present invention is used for finishing an end face having an arcuate cross section on a machined portion of a workpiece. A machining tool 30 has a tool body 31 and a cutting portion 32 provided integrally on a tip of the tool body 31. The cutting portion 32 is formed in substantially semispherical shape, and has a substantially spherical flank 33 and a substantially flat rake 35 joined to the flank 33 via an arcuate cutting edge 34. In the state that the cutting edge 34 abuts the arcuate end face of the rotated workpiece, the arcuate end face is finished using the machining tool 30 by varying the position of the cutting edge 34 abutting the arcuate end face in a circumferential direction.

Abstract: The present invention provides a method for machining a part from a workpiece. The workpiece is divided into a plurality of sectors and a plurality of fiducials are disposed within each sector. The separation distance between each fiducial is then calibrated to a workpiece distance unit. The present invention then includes the steps of a) positioning the workpiece into the desired position relative to a cutting machine; b) calibrating the cutting machine to the workpiece distance units of one sector; c) cutting one sector with the calibrated cutting machine; d) repeating steps a-c until the part is completed.

Abstract: A process of producing profiled tracks for joint parts is provided, wherein a cutting tool acts on the workpiece, a workpiece machining being performed with the cutting tool during the relative forward movement between workpiece and tool, and a workpiece machining being performed with the same cutting tool during the return movement following the forward movement.

Abstract: Cutting apparatus having a ram axis gear tube (32) equipped with internal threads engageable with external threads (48) of a main shaft (42). A tool can be fixed to the main shaft (42). The external threads (48) of the main shaft (42) are formed on external splines (44). A main shaft rotation gear (46) has internal splines (41) mating with the external splines (44) of the main shaft (42). Rotation of the ram axis gear tube (32) thus causes the main shaft (42) to move axially via the internal and external threads. Rotation of the main shaft rotation gear (46) causes rotation of the main shaft (42). The tool fixed to the main shaft (42) can thus undergo axial and rotational movements. A motor (74) can be coupled to the main shaft (42) and a motor shaft (63) extended through the ram axis gear tube (32) and the main shaft (42). The motor shaft (63) can drive a linear gear (68) of a cross slide assembly (24) and thus radially move a tool fixed to the cross slide assembly (24).

Abstract: Tool and method for machining a workpiece, such as a milling tool for machining a workpiece, and the method thereof. The abstract of the disclosure is submitted herewith as required by 37 C.F.R. §1.72(b). As stated in 37 C.F.R. §1.72(b): A brief abstract of the technical disclosure in the specification must commence on a separate sheet, preferably following the claims, under the heading “Abstract of the Disclosure.” The purpose of the abstract is to enable the Patent and Trademark Office and the public generally to determine quickly from a cursory inspection the nature and gist of the technical disclosure. The abstract shall not be used for interpreting the scope of the claims. Therefore, any statements made relating to the abstract are not intended to limit the claims in any manner and should not be interpreted as limiting the claims in any manner.

Abstract: A coated cutting tool insert is disclosed particularly useful for dry and wet machining, preferably milling, in un-, low- and high alloyed steels and cast iron, with or without raw surface zones. The insert is characterized by a WC—TaC—NbC—Co cemented carbide with a W alloyed Co-binder phase and a coating including an innermost layer of TiCxNyOz with columnar grains and a top layer, at least on the rake face, of a smooth ?-Al2O3.

Abstract: The invention relates to a method for producing essentially rotationally symmetrical, undercut contours on workpieces (13) that can for example be produced by forging or casting, said workpieces having at least one sub-section (14) to be machined with an essentially symmetrical initial contour. The workpiece (13) is braced by the end that is not to be machined in a recess (11) and when in said recess (11) the sub-section (14) of the workpiece that is to be machined is placed against a tool (12). The tool (12) rotates with a constant or variable speed in relation to the sub-section (14) of the workpiece (13) that is to be machined. An undercut contour is thus produced on the sub-section (14) of the workpiece (13) by machining under the axial pressure.

Abstract: Method and system for producing holes of various dimensions and configurations in a workpiece (42) using a portable orbital drilling machine (44), wherein said workpiece has attached thereto a template (10) with preformed guide holes (12-40) located in a pattern corresponding to the positions of the holes to be formed in the workpiece. Each guide hole (12-40) is provided with a readable information carrier (12i-40i) containing an identification of the respective guide hole. When fixating the drilling machine (44) in a guide hole, the latter is identified by a hole database (48) by sensing the respective information carrier. A control unit (50) associated with the hole database (48) controls the drilling machine (44) to perform a relevant hole-cutting process in the workpiece.

Abstract: A rotary motion cutting tool having an axis of rotation for cutting at least a portion of the spherical surface on an internal surface of a workpiece includes a rotary slide, a rotary actuator, and an actuating plate with a rotary surface machined therein. The rotary slide is rotatably supported with respect to a rotary axis extending generally perpendicular to the axis of rotation of the rotary motion cutting tool. The rotary actuator is rotatably supported with respect to the rotary slide for rotation about a rotary actuator support axis spaced radially from, and generally parallel with, the rotary axis of the rotary slide. The actuating plate is driven in reciprocal movement along the axis of rotation for interaction with the rotary actuator. Reciprocal movement of the actuating plate translates through the rotary surface and rotary actuator into rotary movement of the rotary slide through an arc about the rotary axis.

Abstract: The invention relates to a method for producing dentures by milling a workpiece. The inventive method is characterized in that in the event of a change in the load on the workpiece or on the milling tool, or on the workpiece and on the milling tool, determined before the milling begins and occurring during the milling, the relative speed between the milling tool and the workplace is varied without using a regulation technique.

Abstract: An exemplary embodiment of a material removal tool has a housing at a mating end, an extension longitudinally extending from the housing to a distal end, a plurality of spacers arranged along the extension, and a nut at the distal end of the extension, wherein the plurality of spacers are formed from a material having a Young's modulus of greater than about 1.5 times that of steel. The spacers along the extension of the tool place the stiffer material of the spacer at a location of greatest resistance to bending moments (i.e. highest sectional modulus). Optionally preloading and “built-in” relief points contribute to improved performance of the material removal tool. A method of manufacturing a material removal tool and a method of machining a workpiece are also disclosed.

Abstract: A method for machining a workpiece in which a machine tool comprising a first and a second chuck devices is employed to machine the workpiece, the machine tool being used in which the first and the second chuck devices comprise a chuck main body, plural chuck jaws, a chuck jaw drive body, and a pressing member, the method comprising: machining a clamp part of the other end part of the workpiece in a state where one end part of the workpiece is clamped by the first chuck device; machining a clamp part of the one end part of the workpiece in a state where the clamp part of the other end part of the workpiece is clamped by the second chuck device; and executing desired machining on the workpiece in a state where each of the clamp parts are clamped by each of the chuck devices.

Abstract: The present invention is disclosed for stabilizing a connection between the tool gripper and a driving shaft on a processing machine to prevent the vibration produced during the tool gripper being turning in a high speed from influencing the precision of the processing. In the method, firstly, an origin is positioned, and a distance between the bottom of the tool gripper and the bottom of the driving shaft is measured. Then, a standard length from the bottom of the tool gripper to the top of the rejecting portion is subtracted from the obtained distance for acquiring the distance of an interval between the bottom of the driving shaft and the top of the rejecting portion. Finally, for filling, a sleeve ring conforming to the interval between the driving shaft and the rejecting portion is mounted between the driving shaft and the rejecting portion.

Abstract: A toolholder (50) with a controllable critical angle, such as a lead, trailing, rake or clearance angles, includes a tool spindle (42a) for retaining the toolholder in a tool rest (42) of a machine tool. The machine tool (10) includes at least one linear axis, for example, three mutually perpendicular axes, a rotary axis and a rotation axis. The rotary axis and/or rotation axis is controllable to move to a specified position in synchronization with a movement of one of the linear axes. An adaptor (54) supports a cutting tool (56) that is retained in the adaptor by a clamp (58). The cutting tool (56) defines a critical angle, such as a lead angle, a trailing angle, a rake angle and a flank clearance angle, wherein the critical angle is corrected as a vector of movement of at least one of the linear axis is changed. In addition, the cutting tool (56) can be positioned on opposite side of a centerline of rotation of the workpiece to effectively double the life of the cutting tool.

Abstract: A method of machining a workpiece with a rotary cutting tool extending along a longitudinal axis and including a first cutting portion including a plurality of first helical teeth having a helix direction and being designed to work in a first direction of rotation of the tool. The tool also includes a second cutting portion with a plurality of second helical teeth having, as helix direction, the same helix direction as the first cutting portion and being designed to work in a second direction of rotation of the tool, opposed to the first.

Abstract: An apparatus (10) for generating a surface (S) on a workpiece (W) is proposed, which comprises a workpiece chuck (17) having a longitudinal axis (L), a spindle (18) for rotating a fly cutting tool (20) having a tool tip (48), and a moving device for moving the spindle generally transverse to the axis (L). The spindle further has a rotary encoder (42) for detecting an angle of tool rotation (?), wherein the chuck is operatively connected with a fast workpiece servo (50) capable of moving it over short distances at high velocities. The servo is controllable taking into account the given angle of tool rotation so that the workpiece can be advanced toward and retracted from the tool in a defined manner while being cut by the tool tip. The limited geometry of the tool can thus be modified by moving the workpiece relative to the tool tip.

Abstract: A rotary cutting tool is provided for cutting an opening in a sheet of material (e.g., drywall) around a pre-installed item (e.g., an electrical box). The cutting tool may include a shaft, at least one cutter, a guide tip and a shoulder formed by a lower edge of the cutter adjacent the guide tip. The shoulder may have a width that corresponds to the width of a wall of the pre-installed item. The width of the shoulder may be equal to the width of the wall, or it may be slightly greater than the width of the wall. The guide tip may include a bearing to prevent marring of the wall of the item when the guide tip is rotating and in contact with the wall. An adjustable collar and corresponding bearing may also be disposed around the shaft for controlling a preferred cutting depth of the cutter. The cutting tool may be engaged with any suitable rotary tool, including one having an adjustable table for controlling a preferred cutting depth of the cutter.

Abstract: A surface relief grating (SRG) image machining process and/or product. For the SRG image machining process a material and a cutting tool are provided. The material is contacted by the cutting tool to a predetermined depth. The cutting tool is rotated to cut the material at a predetermined rotational speed. The cutting tool is moved to cut the material at a predetermined travel speed. A SRG image effect is produced in the material through the contacting, rotating, and moving steps. A product with a SRG image effect has a surface with rotational cuts effected therein to create the SRG image effect. The SRG image has an effect based on a rotational speed of a cutting tool effecting the cuts, a travel speed of a cutting tool effecting the cuts, and a depth of the cuts. A light source can be used to emit light on the surface of the product.

Abstract: A tool for fine machining of work pieces involving metal removal is proposed having at least one cutter (13) for preliminary machining with a geometrically defined cutting edge (15) and having at least one cutter (21) for final machining with a geometrically defined cutting edge (23). The characteristic of the tool is that the cutter (13) for preliminary machining is part of a preliminary machining stage (3) and the cutter (23) for final machining is part of a final machining stage (5) and that an interface (9) located between the preliminary machining stage (3) and the final machining stage (5) is provided with a first flat surface (27) and a second flat surface (29) which are located on the preliminary machining stage (3) and the final machining stage (5) and which has a device (11) ensuring the coaxiality of the preliminary machining stage (3) and the final machining stage (5) to each other.

Abstract: An in situ fan case rub strip machining tool mounts to a LPT/fan rotor shaft assembly of a gas turbine engine. After a fan is removed therefrom such that the machining tool is rotatable about an engine axis of rotation in conjunction with rotation of the LPT/fan rotor shaft assembly. The machining tool permits machining of a rub strip within the fan case of the gas turbine engine without disassembly of the fan case from the core engine as heretofore required. As the machining tool is mounted to the LPT/fan rotor shaft assembly, the cutting tool is accurately locatable relative the engine axis of rotation such that the rub strip is evenly and precisely machined to be concentric with the engine axis to assure proper fan blade tip to rub strip interface.

Abstract: A numerical control unit issues a sequence of instructions for causing a spindle of a cutter disk in a tool machine to perform successive straight displacements approximating a spiral of Archimedes, with a predetermined angle step from one point to the next, and issues one or more ADIS instructions for merging each of the straight displacements with the next. The spiral path is such that the cutter disk will progressively shave a chip of a predetermined thickness over several revolutions, until its cutting edge is near the intended groove bottom. The tool is then caused to follow a merging path leading to a final point lying on the intended groove bottom, and finally is caused to follow a full circular path coaxial to the bore starting from the final point.

Abstract: An annular core cutting apparatus includes a cutting head including a generally cylindrical sidewall having a first end and a second end, wherein the first end has a cutting edge, and wherein the sidewall includes a plurality of openings having at least one sharpened edge. A spindle is coaxially and rigidly coupled to the second end of the cylindrical sidewall, and the spindle configured to rotate about a rotational axis. In a further embodiment, a generally conical member is disposed within the cutting apparatus to assist with grinding and removal of waste material.

Abstract: A numerical control unit issues a sequence of instructions for causing a spindle of a cutter disk in a tool machine to perform successive straight displacements approximating a spiral of Archimedes, with a predetermined angle step from one point to the next, and issues one or more ADIS instructions for merging each of the straight displacements with the next. The spiral path is such that the cutter disk will progressively shave a chip of a predetermined thickness over several revolutions, until its cutting edge is near the intended groove bottom. The tool is then caused to follow a merging path leading to a final point lying on the intended groove bottom, and finally is caused to follow a full circular path coaxial to the bore starting from the final point.

Abstract: An end mill 10 is a tool for milling a metal block such as a metal mold and is placed in a machine tool such as a milling machine when in use. The end mill 10 is used to provide a rotary milling cutter and a milling method using the same, in which it is possible to perform orthogonal milling and pocket milling to efficiently form four corners with small radius, without repeatedly milling using a small-diameter end mill. The end mill 10 has two cutting edges 11a and 11b at its distal portion, and an edge angle D1 formed by the two cutting edges 11a and 11b is 70.53 degrees.

Abstract: A preferably rotationally driven tool is specified for the deburring of openings, such as for example bores that open laterally into an essentially cylindrical recess. The tool has a cutting head that is seated on a shaft and that has at least one cutting edge that extends, at least in segments, in the axial direction. So that the deburring can be carried out reliably and with the lowest possible expense, a radial force-producing device is integrated into the tool, for example in the form of at least one internally situated flow medium channel, from which at least one branch channel goes out that opens in the area of the cutting head or in the vicinity thereof, preferably at a peripheral distance to the at least one cutting edge, in the external peripheral surface thereof.

Abstract: Relative movements of a tool and a workpiece are controlled by moving a tool axis in all spatial dimensions for the material-removal machining of the workpiece to produce a desired target contour of the workpiece by a sequence of relative movements along a tool trajectory of the tool. The tool trajectory is subdivided into a multiplicity of target segments along which the tool is in engagement with the workpiece so that the orientation of the tool axis is consistent within a target segment, while the orientation of the tool axis is variable over the entire tool trajectory, and a respective and point of a target segment is connected by a linking pivot movement, during which the tool does not engage the workpiece and in which the orientation of the tool axis is altered, with a starting point of a further target segment.

Abstract: A method of currently milling multiple splines on a round rod material. Inserts mountable on a milling machine are provided. The inserts each include two sets of milling teeth. The sets or sections of teeth are formed in the arc of a circle to enable milling multiple splines concurrently. The first set of teeth rough mills the grooves for the splines and the second set of teeth provides the finished milling.

Abstract: A rotating tool for simultaneously deburring two surfaces of a workpiece is disclosed including a rotatable shaft having a first end and a second end with a first deburr surface on the first end facing towards the second end and having a first angle. A second deburr surface is formed between the first end and the second end facing towards the first end and having a second angle. The distance between a first mid-point of the first deburr surface and a second mid-point of the second deburr surface is substantially equal to a width of the workpiece.

Abstract: A method for machining a workpiece in which a machine tool comprising a first and a second chuck devices is employed to machine the workpiece, the machine tool being used in which the first and the second chuck devices comprise a chuck main body, plural chuck jaws, a chuck jaw drive body, and a pressing member, the method comprising: machining a clamp part of the other end part of the workpiece in a state where one end part of the workpiece is clamped by the first chuck device; machining a clamp part of the one end part of the workpiece in a state where the clamp part of the other end part of the workpiece is clamped by the second chuck device; and executing desired machining on the workpiece in a state where each of the clamp parts are clamped by each of the chuck devices.

Abstract: Method of manufacturing multi piece curved molding from planar material including the steps of, milling locating holes in the bottom side of sheet material proximate ends of curved sections, milling curved section from sheet material including the finished outer radius, the finished inner radius and milled ends, milling the profile to produce the profiled top side on curved section, placing locating holes in corresponding locating pins in a precision cut off fixture and precision cutting ends of curved section thereby producing a precision cut end and discarding waste portion.

Abstract: Methods and apparatus for counterbalanced manufacturing operations are disclosed. In one embodiment, an apparatus for supporting a tool relative to a surface of a workpiece includes a base adapted to be attached to the workpiece, a tool support coupled to the base, and a biasing device coupled to both the base and the tool support. The tool support is moveable relative to the base along a translation axis, and the biasing device is biasable along a biasing axis that is at least partially along the translation axis. The biasing device is adapted to at least partially counterbalance a force (e.g. a gravitational force) exerted on the tool support along the translation axis.

Abstract: A routing machine including a plurality of worktables for supporting at least a first workpiece and a second workpiece, a hold down assembly, and a toolhead assembly for machining the first workpiece on one of the worktables and then machining the second workpiece on another of the worktables. The hold down assembly traverses the worktables with the toolhead assembly to retain the first workpiece on the one worktable and then retain the second workpiece on the other of the worktables such that the first workpiece on the one worktable can be removed and replaced with a new workpiece while the toolhead assembly machines the second workpiece on the other table. A method of machining parts with the routing machine is also disclosed.

Abstract: A routing machine including a plurality of worktables for supporting at least a first workpiece and a second workpiece, a hold down assembly, and a toolhead assembly for machining the first workpiece on one of the worktables and then machining the second workpiece on another of the worktables. The hold down assembly traverses the worktables with the toolhead assembly to retain the first workpiece on the one worktable and then retain the second workpiece on the other of the worktables such that the first workpiece on the one worktable can be removed and replaced with a new workpiece while the toolhead assembly machines the second workpiece on the other table. A method of machining parts with the routing machine is also disclosed.

Abstract: Apparatus and methods for servo-controlled manufacturing operations are disclosed. In one embodiment, an apparatus includes a base member, a drive platform spaced apart from the base member by a separation distance, and a plurality of guide members extending between the drive platform and the base member. At least one of the drive platform and the base member are moveable along the guide members to increase or decrease the separation distance. The apparatus also includes a drive member operatively coupled between the drive platform and the base member, and a servo motor operatively coupled to the drive member. As the servo motor drives the drive member, the separation distance is varied. In an alternate embodiment, a manufacturing tool may be coupled to at least one of the drive platform and the base member.

Abstract: The corresponding machine tool or milling machine for carrying out the method described has a milling spindle which is displaceable in three spatial directions and with which the workpiece can be machined in a machining region, the machine tool or milling machine having at least one mounting slide, with which the workpiece, for the first machining step, can be mounted in gripping adapters. Furthermore, the machine tool or milling machine has at least one rocker, with which the partly machined workpiece can be mounted by means of at least one special gripping adapter in the first, finally machined region of the workpiece for the second machining step.

Abstract: The invention relates to a rotary cutting tool (1) extending along a longitudinal axis (10) and comprising a first cutting portion (4) including a plurality of first helical teeth (12) having a given helix direction and being designed to work in a first direction of rotation of the tool. According to the invention, said tool also includes a second cutting portion (8) including a plurality of second helical teeth (16) having, as helix direction, the given helix direction and being designed to work in a second direction of rotation of the tool, opposed to the first. The preferred application is in the field of aeronautical constructions.

Abstract: Cutting apparatus having a ram axis gear tube (32) equipped with internal threads engageable with external threads (48) of a main shaft (42). A tool can be fixed to the main shaft (42). The external threads (48) of the main shaft (42) are formed on external splines (44). A main shaft rotation gear (46) has internal splines (41) mating with the external splines (44) of the main shaft (42). Rotation of the ram axis gear tube 32 thus causes the main shaft (42) to move axially via the internal and external threads. Rotation of the main shaft rotation gear (46) causes rotation of the main shaft (42). The tool fixed to the main shaft (42) can thus undergo axial and rotational movements. A motor (74) can be coupled to main shaft (42) and a motor shaft (63) extended through the ram axis gear tube (32) and the main shaft (42). The motor shaft (63) can drive a linear gear (68) of a cross slide assembly (24) and thus radially move a tool fixed to the cross slide assembly (24).

Abstract: The invention relates to a method for machining thin sheets and thin-walled, single or two-fold curved, three-dimensionally shaped sheets, plates, or shells, in particular, by material-removing machining methods, such as milling and drilling. In the method, a vacuum, surface tension is produced, which is large enough to fix the position of the workpiece, by using a vacuum over a layer acting as a distributor or a diffuser on the surface of the workpiece to be machined. The distributor or diffuser is made up of a thin-walled, completely or partially air-permeable, heat-reactive layer. The workpiece is then machined, and a cutting speed and rate of feed is adjusted, such that a defined local heating takes place in a contact area between the tool and workpiece. The peak temperature at the contact area is greater or the same as a melting temperature of the surface of the distributor or diffuser.

Abstract: A milling method is for producing milled structural components of materials that are difficult to machine by chip-cutting. A milling tool with a tool radius is rotationally driven about an axis of the milling tool to ensure a central rotation thereof, whereby a reference point of the milling tool preferably lying on the axis is moved on several curved paths, whereby the paths preferably comprise different curvatures, and whereby the milling tool is moved on the paths with a radial miller feed relative to the material. The curvature at each path point of each path is determined in such a manner that an optimized or maximized circumferential contact of the milling tool is ensured for each path point.

Abstract: A method is provided for forming grooves in a polishing pad useful for planarizing a substrate in a chemical mechanical planarization process. The method maintains average velocity as a function of bit diameter to enable groove formation using a rotating bit, whereby grooves can be formed at a higher rate while maintaining high groove quality and low defectivity.

Abstract: A knuckle 1 has a through hole 3 provided in a fitting hole 4 thereof. A cutting tool 9, which has a diameter being larger than that of the through hole 3 and also has a cutting part having a hemispherical leading end portion, is caused to go into the through hole 3 at an angle at which the tool 9 does not touch the remaining part of the knuckle 1. Then, a burr formed at a fitting-hole-side open end portion 7 of the through hole 3 is removed by rotating the cutting tool 9 while the leading end portion thereof is made to obliquely abut against the open end portion 7 of the through hole 3.

Abstract: A method for the manufacture of components composed of difficult-to-cut materials for gas turbines, in particular for manufacturing integrally bladed rotors for gas turbine aircraft engines, by producing recesses with one or more side walls, the recesses forming flow channels and the side walls forming blade surfaces, whereby material in the region of the flow channels is removed by a drilling process, and after the drilling process is finished the remaining material in the region of said flow channels is removed by a milling process. The unique combination of a drilling process followed by a milling process completing the material removal reduces significantly the manufacturing time.

Abstract: A main shaft (6) movable in a direction of X-axis is provided at a position on one side of a foundation (1), and a lateral stand (12) is fixed on the top portion of the rotation support shaft (10). On the upper surface of the lateral stand (12), there is provided a work grip rotation feed mechanism portion (13) for rotating bar-like work (w) about a specific lateral axis (S) on the upper surface. The rotation support shaft (10) and the specific lateral axis (S) are horizontally separated by a required distance (L0). The rotational position of the rotation support shaft (10) is varied between the case where the bar-like work (w) is processed by the operation of the main shaft (6).