Complex Or Multiple Carbides Patents (Class 419/15)
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Patent number: 10792733Abstract: The invention relates to a swashplate (5) for a swashplate compressor (1) comprising a main swashplate body (8), which is made from a sintering material, and to a method for producing the swashplate (5).Type: GrantFiled: November 29, 2017Date of Patent: October 6, 2020Assignee: Miba Sinter Austria GmbHInventors: Alexander Mueller, Jose Correa Neto
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Patent number: 10711625Abstract: A gaspath traversing component of a gas turbine engine comprises a wall having an outer edge surface and a thickness relative to the gaspath, the wall having a plurality of layers of composite materials forming the thickness. A wear indication layer is embedded within the plurality of layers of composite material, the wear indication layer being visually contrasting with the composite material. The wear indication layer is positioned interiorly of at least one layer of said plurality of layers of composite material relative to the outer edge surface. A method for attending to a gas traversing component of a gas turbine engine is also provided.Type: GrantFiled: December 20, 2013Date of Patent: July 14, 2020Assignee: PRATT & WHITNEY CANADA CORP.Inventors: Stephen Caulfeild, Kin-Leung Cheung, Mathieu Poulin, Bryan William Olver
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Patent number: 9950961Abstract: A method and resulting composition made by: providing boron carbide and a dopant selected from silicon, aluminum, magnesium, and beryllium; and ball milling the boron carbide with the dopant until at least one out of fifteen of the boron and/or carbon atoms of the boron carbide are substituted with the dopant.Type: GrantFiled: April 8, 2016Date of Patent: April 24, 2018Assignee: The United States of America, as represented by the Secretary of the NavyInventors: Ramasis Goswami, Syed B. Qadri, Manoj K. Kolel-Veetil, Noam Bernstein, Raymond M. Gamache
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Patent number: 9796591Abstract: A method of reducing a gaseous carbon oxide includes reacting a carbon oxide with a gaseous reducing agent in the presence of a non-ferrous catalyst. The reaction proceeds under conditions adapted to produce solid carbon of various allotropes and morphologies, the selective formation of which can be controlled by means of controlling reaction gas composition and reaction conditions including temperature and pressure. A method for utilizing a non-ferrous catalyst in a reactor includes placing the catalyst in a suitable reactor and flowing reaction gases comprising a carbon oxide with at least one gaseous reducing agent through the reactor where, in the presence of the catalyst, at least a portion of the carbon in the carbon oxide is converted to solid carbon and a tail gas mixture containing water vapor.Type: GrantFiled: March 15, 2013Date of Patent: October 24, 2017Assignee: Seerstone LLCInventor: Dallas B. Noyes
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Patent number: 9738954Abstract: The present invention relates to a turbine wheel of an automotive turbocharger, including a Ni-based alloy having a composition which contains, in terms of mass %: C: 0.08 to 0.20%; Mn: 0.25% or less; Si: 0.01 to 0.50%; Cr: 12.0 to 14.0%; Mo: 3.80 to 5.20%; Nb+Ta: 1.80 to 2.80%; Ti: 0.50 to 1.00%; Al: 5.50 to 6.50%; B: 0.005 to 0.015%; Zr: 0.05 to 0.15%; and Fe: 0.01 to 2.5%, with the remainder being Ni and unavoidable impurities, in which the turbine wheel includes a wing part and a shaft part, and a size of ?? phase in each site of from a tip of the wing part to the shaft part is structure-controlled so as to fall within a range of from 0.4 to 0.8 ?m.Type: GrantFiled: February 25, 2015Date of Patent: August 22, 2017Assignee: DAIDO STEEL CO., LTD.Inventors: Yoshinori Sumi, Hiroyuki Takabayashi
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Patent number: 9546412Abstract: A powder metal steel alloy composition for high wear and temperature applications is made by water atomizing a molten steel alloy composition containing C in an amount of at least 3.0 wt %; at least one carbide-forming alloy element selected from the group consisting of: Cr, V, Mo or W; an O content less than about 0.5 wt %, and the balance comprising essentially Fe apart from incidental impurities. The high carbon content reduces the solubility of oxygen in the melt and thus lowers the oxygen content to a level below which would cause the carbide-forming element(s) to oxidixe during water atomization. The alloy elements are thus not tied up as oxides and are available to rapidly and readily form carbides in a subsequent sintering stage. The carbon, present in excess, is also available for diffusing into one or more other admixed powders that may be added to the prealloyed powder during sintering to control microstructure and properties of the final part.Type: GrantFiled: April 7, 2009Date of Patent: January 17, 2017Assignee: Federal-Mogul CorporationInventors: Denis B. Christopherson, Jr., Leslie John Farthing, Todd Schoenwetter, Gilles L'Esperance, Philippe Beaulieu
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Patent number: 9499884Abstract: A titanium based carbonitride alloy containing Ti, Nb, Ta, W, C, N and Co, contains: Co 7 to 21 wt % W 14 to 20 wt % Ta 5 to 11 wt % Nb 2 to 7 wt % and, Ti 33 to 50 wt % whereby the overall N/C weight ratio is 0.6 to 0.75, the Ta/Nb weight ratio 1.8 to 2.1, the relative saturation magnetization 0.60 to 0.90 and the magnetic coercivity Hc=(18.2?0.2*Co wt %) +/? E kA/m, where E is 2.0. A method of making the alloy is also described.Type: GrantFiled: December 17, 2009Date of Patent: November 22, 2016Assignee: SECO TOOLS ABInventors: Bo Jansson, Jenni Zackrisson, Tomas Persson
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Patent number: 9463507Abstract: The object of the invention is to provide a hard tip where the nose side has wear resistance and the bonding side has toughness. The chemical composition of sintered hard alloy constituting the hard tip is such that a compounding ratio of WC to Co is substantially the same from the nose side to the bonding side, and a first bonding metal or a second bonding metal has a gradient chemical composition wherein the content of the first bonding metal or the second bonding metal is increased from the nose side to the bonding side, the first bonding metal does not form the eutectic texture with WC, and the second bonding metal has the eutectic temperature with WC over the eutectic temperature of WC—Co sintered hard alloy and the melting point over the liquid phase sintering temperature of WC—Co sintered hard alloy.Type: GrantFiled: November 15, 2013Date of Patent: October 11, 2016Assignee: KABUSHIKI KAISHA MIYANAGAInventor: Masaaki Miyanaga
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Patent number: 9388482Abstract: A functionally graded cemented tungsten carbide material produced via heat treating a sintered cemented tungsten carbide is disclosed and described. The heat treating process comprises at least a step that heats the sintered material to the multi-phase temperature range in which multiple phases including solid tungsten carbide, liquid metal binder, and solid metal binder coexist. Additionally, the material, after the heat treating process comprises a surface layer with lower metal binder content than the nominal value of metal binder content of the bulk of the material. The material is used to make tools for rock drilling, machining of metal alloys, and machining of non-metallic materials. The material can also be used to make engineered wear parts that are used in mechanical systems and applications where wear resistance is required or desired.Type: GrantFiled: April 17, 2012Date of Patent: July 12, 2016Assignee: University of Utah Research FoundationInventors: Zhigang Z. Fang, Peng Fan, Jun Guo
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Patent number: 9365910Abstract: A process for recovering hard material particles which are present in a residue quantity, which is in a free-flowing or pourable form, of a hard metal which has a matrix consisting of a steel, nickel or a nickel alloy, in which the hard material particles are embedded, comprising the following production steps: pouring the residue quantity into an acid bath which contains a strong acid having a pKa value measured at room temperature of <4, adding an oxidant to the acid bath, wherein by adding the oxidant or the acid a redox potential of the acid bath is set which is within a desired range of 300-800 mV, dissolving the matrix of the residue quantity, and depositing of the hard material particles contained in the acid bath after dissolving the matrix.Type: GrantFiled: February 24, 2012Date of Patent: June 14, 2016Assignee: Deutsche Edelstahlwerke GmbHInventors: André Van Bennekom, Frank Niesius, Matthias Kozariszczuk
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Publication number: 20150063930Abstract: The present invention relates to a method of making a cemented carbide comprising mixing in a slurry a first powder fraction and a second powder fraction, subjecting the slurry to milling, drying, pressing and sintering. The first powder fraction is made from cemented carbide scrap recycled using the Zn recovery process, comprising the elements W, C, Co, and at least one or more of Ta, Ti, Nb, Cr, Zr, Hf and Mo, and the second powder fraction comprising virgin raw materials of WC and possibly carbides and/or carbonitrides of one or more of Cr, Zr, W, Ta, Ti, Hf and Nb. The first powder fraction is subjected to a pre-milling step, prior to the step of forming the slurry, to obtain an average grain size of between 0.2 to 1.5 ?m.Type: ApplicationFiled: December 19, 2012Publication date: March 5, 2015Inventors: Andreas Hedin, Susanne Norgren, Nina Sjodahl, Jose Garcia
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Patent number: 8968642Abstract: A TiC-based cermet body includes TiC and WC so that the atomic ratio Ti/W is between 2 to 5, and cobalt as the binder phase is present in an amount of between 5 to 25 vol %. Further, the cermet body has at least one element from group V of the periodic table, Mx, so that the atomic ratio Ti/Mx is between 4 to 20 and the atomic ratio W/Mx is between 1 to 6. The cermet body also has Cr in an amount such that the atomic Cr/Co ratio is from 0.025 to 0.14. The cermet body includes both undissolved TiC cores with a rim of (Ti,W,Mx)C alloy as well as (Ti,W,Mx)C grains which have been formed during sintering. A method of making a cermet body is also disclosed.Type: GrantFiled: December 14, 2011Date of Patent: March 3, 2015Assignee: Sandvik Intellectual Property ABInventors: Malin Mårtensson, Gerold Weinl
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Publication number: 20150004044Abstract: An alloy and method of forming the alloy are provided. The alloy includes a matrix phase, and a multimodally distributed population of particulate phases dispersed within the matrix. The matrix includes iron and chromium, and the population includes a first subpopulation of particulate phases and a second subpopulation of particulate phases. The first subpopulation of particulate phases include a complex oxide, having a median size less than about 15 nm, and present in the alloy in a concentration from about 0.1 volume percent to about 5 volume percent. The second subpopulation of particulate phases have a median size in a range from about 25 nm to about 10 microns, and present in the alloy in a concentration from about 0.1 volume percent to about 15 volume percent. Further embodiments include articles, such as turbomachinery components and fasteners, for example, that include the above alloy, and methods for making the alloy.Type: ApplicationFiled: November 8, 2013Publication date: January 1, 2015Applicant: GENERAL ELECTRIC COMPANYInventors: Laura Cerully Dial, Matthew Joseph Alinger, Richard DiDomizio
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Publication number: 20140322064Abstract: A process for producing a component includes providing a composition comprising hard material particles and a binder metal, and sintering the composition at a sintering temperature of from 1250° C. to 1400° C. for a period of from 3 to 15 minutes. The hard material particles comprise an inner core comprising fused tungsten carbide and an outer shell comprising tungsten carbide. The binder metal is selected from the group consisting of Co, Ni, Fe and alloys comprising at least one metal selected from Co, Ni and Fe.Type: ApplicationFiled: October 26, 2012Publication date: October 30, 2014Applicant: H.C. STARCK GMBHInventors: Christian Gerk, Markus Zumdick
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Patent number: 8859115Abstract: This cemented carbide material for a surface coated gear cutting tool is employed in a substrate for a surface coated gear cutting tool which is obtained by forming a hard coated layer on a surface of the substrate, the cemented carbide material for a surface coated gear cutting tool includes a WC-?t-Co based cemented carbide, wherein a content of Co forming a binder phase of the cemented carbide material is in a range of 12 to 17 wt %, and among components of a ?t solid solution forming a hard phase of the cemented carbide material, a content of components excluding WC is in a range of 15 to 20 wt %, and a total content of Ta carbonitride and Nb caronitride is in a range of 5 to 8 wt %.Type: GrantFiled: June 11, 2004Date of Patent: October 14, 2014Assignee: Mitsubishi Materials CorporationInventor: Yukio Aoki
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Patent number: 8747515Abstract: The invention is suitable for the manufacture of flat or shaped titanium matrix composite articles having improved mechanical properties such as lightweight plates and sheets for aircraft and automotive applications, heat-sinking lightweight electronic substrates, bulletproof structures for vests, partition walls and doors, as well as for sporting goods such as helmets, golf clubs, sole plates, crown plates, etc. A fully-dense discontinuously-reinforced titanium matrix composite (TMMC) material comprises (a) a matrix of titanium or titanium alloy as a major component, (b) ceramic and/or intermetallic hard particles dispersed in the matrix in the amount of ?50 vol. %, and (c) complex carbide- and/or silicide particles at least partially soluble in the matrix at the sintering or forging temperatures such as Ti4Cr3C6, Ti3SiC2, Cr3C2, Ti3AlC2, Ti2AlC, Al4C3, Al4SiC4, Al4Si2C5, Al8SiC7, V2C, (Ti,V)C, VCr2C2, and V2Cr4C3 dispersed in the matrix in the amount of ?20 vol. %.Type: GrantFiled: December 27, 2003Date of Patent: June 10, 2014Assignee: Advance Material Products, IncInventors: Volodymyr Duz, Vladimir S. Moxson, Alexander E. Shapiro
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Publication number: 20140147221Abstract: A target for the deposition of mixed crystal layers with at least two different metals on a substrate by means of arc vapor deposition (arc PVD), wherein the target includes at least two different metals. To produce mixed crystal layers which are as free as possible of macroparticles (droplets) according to the invention at least the metal with the lowest melting point is present in the target in a ceramic compound, namely as a metal oxide, metal carbide, metal nitride, metal carbonitride, metal oxynitride, metal oxycarbide, metal oxycarbonitride, metal boride, metal boronitride, metal borocarbide, metal borocarbonitride, metal borooxynitride, metal borooxocarbide, metal borooxocarbonitride, metal oxoboronitride, metal silicate or mixture thereof, and at least one metal different from the metal with the lowest melting point is present in the target in elemental (metallic) form.Type: ApplicationFiled: October 18, 2011Publication date: May 29, 2014Applicant: WALTER AGInventor: Veit Schier
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Patent number: 8584360Abstract: Methods of making tungsten carbide-based annular jewelry rings including sinterable metal and/or ceramic powder materials compressed into a predetermined configuration and then sintered to form an annular jewelry ring to which softer precious metals, stones, crystals or other materials suitable for use in jewelry may be affixed. Such items of jewelry may have multiple facets and can be fabricated using various disclosed techniques and various combinations of materials.Type: GrantFiled: November 21, 2011Date of Patent: November 19, 2013Inventor: Trent West
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Patent number: 8475710Abstract: A method of producing a cemented carbide body provides: (1) a grain refiner compound comprising a grain refiner and carbon and/or nitrogen, and, (2) a grain growth promoter, on at least one portion of the surface of a compact of a WC-based starting material comprising one or more hard-phase components and a binder, and then sinters the compact. The invention also relates to a cemented carbide body comprising a WC-based hard phase and a binder phase, wherein at least one part of an intermediate surface zone has a lower average binder content than a part further into the body, and at least one part of an upper surface zone has in average a larger average WC grain size than the intermediate surface zone. The cemented carbide body can be used as a cutting tool insert for metal machining, an insert for a mining tool, or a coldforming tool.Type: GrantFiled: May 8, 2012Date of Patent: July 2, 2013Assignee: Sandvik Intellectual Property ABInventor: Ioannis Arvanitidis
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Publication number: 20130164547Abstract: In one aspect, cemented carbide bodies are provided. A cemented carbide body described herein, in some embodiments, comprises a tungsten carbide phase, a binder phase comprising at least one metal of the iron group or an alloy thereof, a solid solution phase of carbides of zirconium and niobium (Zr,Nb)C and cubic carbides in an amount ranging from about 0.5 volume percent to about 6 volume percent.Type: ApplicationFiled: December 21, 2011Publication date: June 27, 2013Applicant: Kennametal Inc.Inventors: Guenter Johann Roder, Anders Evert Petersson, Charles Graham McNerny, Pankaj Kumar Mehrotra
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Patent number: 8394169Abstract: A sintered cemented carbide body (e.g., a cutting tool) and a method of making the same. The sintered cemented carbide body includes tungsten carbide, a binder phase of at least one metal of the iron group or an alloy thereof, and one or more solid solution phases. Each one of the solid solution phases has at least one of the carbides and carbonitrides of a combination of zirconium, niobium, and tungsten. The method includes the steps of providing a powder mixture that contains tungsten carbide, a binder metal powder comprising at least one metal of the iron group or an alloy thereof, and at least one of the carbides and carbonitrides of both zirconium and niobium including a powder of the carbides or carbonitrides of zirconium and niobium, forming a green compact of said powder mixture, and vacuum sintering or sinter-HIP said green compact at a temperature of from 1400 to 1560° C.Type: GrantFiled: March 31, 2006Date of Patent: March 12, 2013Assignee: Kennametal Inc.Inventors: Hans-Wilm Heinrich, Manfred Wolf, Dieter Schmidt
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Patent number: 8303681Abstract: A mixed powder and a sintered body obtained by sintering the mixed powder. The mixed powder includes a solid-solution powder with complete solid-solution phase. The solid-solution powder includes a carbide or a carbonitride of at least two metals selected, including Ti, from metals of Groups IVa, Va and VIa of the periodic table, or a mixture thereof. A mixed cermet powder and a cermet obtained by sintering the mixed cermet powder are also disclosed. The mixed cermet powder includes at least a cermet powder with complete solid-solution phase. The cermet powder includes a carbide or a carbonitride of at least two metals selected, including Ti, from metals of Groups IVa, Va and VIa of the periodic table, or a mixture thereof, and at least one metal selected from the group consisting of Ni, Co and Fe. Also disclosed are a sintered body and a fabrication method of a cermet.Type: GrantFiled: August 8, 2007Date of Patent: November 6, 2012Assignee: Seoul National University Industry FoundationInventors: Shin-Hoo Kang, Jin-Kwan Jung, Han-Jung Kwon
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Patent number: 8283046Abstract: A ferrous sintered multilayer roll-formed bushing having a ferrous sintered sliding material layer which is sinter-bonded to a back metal steel, wherein the ferrous sintered sliding material layer is produced in such a manner that a Fe—C—Cu—Sn based sintered sliding material mixed powder containing at least carbon of 0.40 to 15 wt %, Cu of 13 to 40 wt % and Sn of 0.5 to 10 wt % is preliminarily sinter-bonded to said back metal steel and then finally sinter-bonded by a liquid-phase sintering at high temperatures higher than 1000° C. after bending into a roll.Type: GrantFiled: January 30, 2007Date of Patent: October 9, 2012Assignee: Komatsu Ltd.Inventor: Takemori Takayama
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Patent number: 8211358Abstract: A cemented carbide including WC, a binder phase based on Co, Ni or Fe, and gamma phase, in which said gamma phase has an average grain size <1 ?m. A method of making the cemented carbide is provided in which the powders forming gamma phase are added as mixed cubic carbides of one or more of Ti, Ta, Nb, Zr, Hf and V, and a ratio, fWC, between an amount of WC (in mol fraction of WC) and an equilibrium gamma phase WC content at a sintering temperature (in mol fraction WC) is given by fWC=xWC/xeWC, wherein fWC is 0.6 to 1.0.Type: GrantFiled: February 12, 2007Date of Patent: July 3, 2012Assignee: Sandvik Intellectual Property ABInventors: Bo Jansson, Susanne Norgren
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Publication number: 20120156083Abstract: A TiC-based cermet body includes TiC and WC so that the atomic ratio Ti/W is between 2 to 5, and cobalt as the binder phase is present in an amount of between 5 to 25 vol %. Further, the cermet body has at least one element from group V of the periodic table, Mx, so that the atomic ratio Ti/Mx is between 4 to 20 and the atomic ratio W/Mx is between 1 to 6. The cermet body also has Cr in an amount such that the atomic Cr/Co ratio is from 0.025 to 0.14. The cermet body includes both undissolved TiC cores with a rim of (Ti,W,Mx)C alloy as well as (Ti,W,Mx)C grains which have been formed during sintering. A method of making a cermet body is also disclosed.Type: ApplicationFiled: December 14, 2011Publication date: June 21, 2012Inventors: Malin Mårtensson, Gerold Weinl
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Publication number: 20120093597Abstract: The present invention relates to a cemented carbide with a homogeneous and dense microstructure of hard constituents in a well distributed binder phase based on Co and/or Ni with a porosity of AOO-BOO according to ISO 4505. The cemented carbide has a nanoporosity of less than 2.5 pores/1000 ?m2 with a size of 0.5-1 ?m. The cemented carbide is produced by using a binder phase powder with a specific surface area of 3 to 8 m2/g with a sponge shape and a grain size of the sponge shaped particles of between 1 and 5 ?m.Type: ApplicationFiled: April 26, 2010Publication date: April 19, 2012Inventor: Stefan Ederyd
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Patent number: 8128867Abstract: A method for producing a cemented carbide material includes producing an M3C type double carbide (wherein M comprises M1 and M2; M1 represents one or more elements selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, and W; and M2 represents one or more elements selected from the group consisting of Fe, Co and Ni) as a main component of the surface portion; reducing heat treating the compact at a vacuum atmosphere; carburizing the resulting WC—Co compact at a temperature of 800 to 1100° C.; subjecting the carburized compact to liquid phase sintering at a temperature of more than 1350° C. to form a sintered body; and coating a surface layer of the sintered body with a compound containing boron and/or silicon and subjecting the coated sintered body to a diffusion heat treatment at a temperature within a range from 1200 to 1350° C.Type: GrantFiled: January 3, 2011Date of Patent: March 6, 2012Assignee: Sanalloy Industry Co., Ltd.Inventors: Masahiro Iwasaki, Hidefumi Yanagita, Masaaki Ikebe
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Patent number: 8087324Abstract: The present invention relates to compositions and methods for forming a bit body for an earth-boring bit. The bit body may comprise hard particles, wherein the hard particles comprise at least one of carbide, nitride, boride, oxide and solid solutions thereof, and a binder binding together the hard particles. The binder may comprise at least one metal selected from cobalt, nickel, and iron, and, optionally, at least one melting point reducing constituent selected from a transition metal carbide in the range of 30 to 60 weight percent, boron up to 10 weight percent, silicon up to 20 weight percent, chromium up to 20 weight percent, and manganese up to 25 weight percent, wherein the weight percentages are based on the total weight of the binder.Type: GrantFiled: April 20, 2010Date of Patent: January 3, 2012Assignees: TDY Industries, Inc., Baker Hughes IncorporatedInventors: Jimmy W. Eason, Prakash K. Mirchandani, James J. Oakes, James C. Westhoff, Gabriel B. Collins, John H. Stevens, Steven G. Caldwell, Alfred J. Mosco
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Patent number: 8061033Abstract: Methods of making tungsten carbide-based annular jewelry rings including sinterable metal and/or ceramic powder materials compressed into a predetermined configuration and then sintered to form an annular jewelry ring to which softer precious metals, stones, crystals or other materials suitable for use in jewelry may be affixed. Such items of jewelry may have multiple facets and can be fabricated using various disclosed techniques and various combinations of materials.Type: GrantFiled: July 27, 2010Date of Patent: November 22, 2011Inventor: Trent West
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Patent number: 8028413Abstract: Various embodiments of the invention relate to a method for making an article of jewelry, the method may comprise, but is not limited to, mixing zirconia and a binder to form a mixture, heating the mixture, applying a pressure to the mixture to place the mixture in a mold to form a molded body, and applying heat to the molded body in a controlled atmosphere to at least partially remove the binder from the molded body. The method may further comprise forming at least one hole extending completely through the molded body, the at least one hole for inserting at least one stone setting or a housing for the stone setting.Type: GrantFiled: February 20, 2008Date of Patent: October 4, 2011Assignee: Stuller, Inc.Inventor: Glenn Miller
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Publication number: 20110206551Abstract: A process for producing ferrous sintered alloy according to the present invention is characterized in that it is equipped with: a compaction step of pressure compacting a raw-material powder in which an Fe-system powder is mixed with a reinforcement powder, thereby turning the raw-material powder into a powder compact; and a sintering step of heating this powder compact in an oxidation preventive atmosphere, thereby sintering the powder compact; and said reinforcement powder is an Fe—Mn—Si—C powder comprising an Fe alloy or an Fe compound that includes: Mn in an amount of from 58 to 70%; Si in an amount making a compositional ratio of the Mn with respect to the Si (i.e., Mn/Si) that is from 3.3 to 4.6; and C in an amount of from 1.5 to 3%; when the entirety is taken as 100% by mass. This Fe—Mn—Si—C powder is procurable inexpensively relatively; besides, ferrous sintered alloys, which are obtained using that, are better in terms of various characteristics than are conventional ferrous sintered alloys.Type: ApplicationFiled: November 6, 2009Publication date: August 25, 2011Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Mikio Kondoh, Toshitake Miyake, Shigehide Takemoto, Kimihiko Ando, Nobuhiko Matsumoto
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Patent number: 7939013Abstract: The present invention relates to a coated cemented carbide comprising WC, a binder phase based on Co, Ni or Fe and gamma phase and with a binder phase enriched surface zone essentially free of gamma phase. The gamma phase has an average grain size less than about 1 ?m. In this way a binder phase enriched cemented carbide with improved toughness and essentially unchanged resistance against plastic deformation is obtained.Type: GrantFiled: December 22, 2008Date of Patent: May 10, 2011Assignee: Sandvik Intellectual Property ABInventor: Susanne Norgren
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Publication number: 20110091345Abstract: A method for producing a high strength aluminum alloy tubing containing L12 dispersoids from an aluminum alloy powder containing the L12 dispersoids. The powder is consolidated into a billet having a density of about 100 percent. The tube is formed by at least one of direct extrusion, Mannesmann process, pilgering, and rolling.Type: ApplicationFiled: October 16, 2009Publication date: April 21, 2011Applicant: United Technologies CorporationInventor: Awadh B. Pandey
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Patent number: 7887747Abstract: The present invention provides a WC—Co system (the WC—Co system in the present invention means that it comprises not only hard grains composed mainly of WC and iron group metal powder containing Co, but also at least one kind selected from carbide, nitride, carbonitride and boride of elements in Groups IVa, Va and VIa of the Periodic Table, excluding WC, as hard grains) cemented carbide having high strength and high toughness which is excellent in wear resistance, toughness, chipping resistance and thermal crack resistance.Type: GrantFiled: September 11, 2006Date of Patent: February 15, 2011Assignee: Sanalloy Industry Co., Ltd.Inventors: Masahiro Iwasaki, Hidefumi Yanagita, Masaaki Ikebe
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Publication number: 20100260641Abstract: A method of making cemented carbide powder with low sintering shrinkage including WC and 4-15 wt-% Co and up to 20 wt-% cubic carbide forming elements from the Groups 4 and 5 of the Periodic Table of the Elements by the powder metallurgical techniques wet milling, pressing and sintering. According to the method wet milling is performed in a rotating ball mill with a ratio between the weight of milling bodies and powder of 2-5. The milling bodies are shaped either as spheres or cylinders with semi-spherical end surfaces. The spherical bodies have a diameter of 10 to 15 mm and the cylindrical bodies have a diameter and height of 10 to 15 mm. The composition of the milling bodies is WC with 6 to 10 wt-% Co. A powder made according to the method is described.Type: ApplicationFiled: September 24, 2008Publication date: October 14, 2010Applicant: SECO TOOLS ABInventor: Jan Qvick
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Patent number: 7794830Abstract: The present invention relates to a cutting tool insert for turning consisting of a cemented carbide substrate and a coating. The cemented carbide substrate comprises WC, binder phase, and vanadium containing cubic carbide phase with a binder phase enriched surface zone essentially free of cubic carbide phase. The thermal properties of the vanadium-containing cubic phase, has turned out to give excellent resistance to thermal cracking of the insert.Type: GrantFiled: June 27, 2006Date of Patent: September 14, 2010Assignee: Sandvik Intellectual Property ABInventors: Alexandra Kusoffsky, Susanne Norgren
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Publication number: 20100227188Abstract: An economic ferrous sintered multilayer roll-formed bushing, a producing method of the same and a connecting device are provided, in which a ferrous sintered sliding material layer is tightly sintered-bonded to a back metal steel, the ferrous sintered sliding material layer being intended to have low coefficient of friction, having excellent seizing resistance and abrasion resistance and providing self-lubricating property so as to prolong a lubrication interval or eliminate the necessity of lubricating. The ferrous sintered multilayer roll-formed bushing according to the present invention comprises: a back metal steel; a ferrous sintered sliding material layer sinter-bonded to the back metal steel; a diffusion layer of ferrous alloy particle formed at the vicinity of the bonding boundary between the ferrous sintered sliding material layer and the back metal steel; and a Cu alloy phase formed at the vicinity of the bonding boundary and extending in the direction of the bonding boundary.Type: ApplicationFiled: January 30, 2007Publication date: September 9, 2010Inventor: Takemori Takayama
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Patent number: 7761996Abstract: Methods of making tungsten carbide-based annular jewelry rings including sinterable metal and/or ceramic powder materials compressed into a predetermined configuration and then sintered to form an annular jewelry ring to which softer precious metals, stones, crystals or other materials suitable for use in jewelry may be affixed. Such items of jewelry may have multiple facets and can be fabricated using various disclosed techniques and various combinations of materials.Type: GrantFiled: February 6, 2006Date of Patent: July 27, 2010Inventor: Trent West
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Publication number: 20100150769Abstract: The invention relates to a cermet body essentially free from nitrogen where the binder phase is Co in an amount of from about 5 to about 25 vol % Co, further comprising TiC and WC in amounts so that the atomic Ti:W ratio is from about 2.5 to about 10. The cermet body further comprising Cr in an amount such that the atomic Cr:Co ratio is from about 0.025 to about 0.14. The cermet body is free from nucleated of Ti—W—C cores. The invention also relates to a method of making a cermet body.Type: ApplicationFiled: December 4, 2009Publication date: June 17, 2010Applicant: Sandvik Intellectual Property ABInventors: Gerold WEINL, Malin MÅRTENSSON
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Publication number: 20100139472Abstract: The present invention relates to a cutting tool insert comprising a cemented carbide body and a coating particularly useful in fine to medium-rough turning of stainless-steels. The cemented carbide body consists of a cemented carbide with a composition of 5.0-9.0 wt-% Co, 5.0-11.0 wt-% cubic carbide forming metals from group IVb, Vb and VIb of the periodic table, preferably Ti, Nb and Ta, and balance WC with a 10-30 ?m essentially cubic carbide phase free and binder phase enriched surface zone. The coating comprises an MTCVD Ti(C7N) as the first layer adjacent the body having a thickness of from 2.5 to 7.0 ?m, on top of which an ?-Al2O3 layer is present, with a thickness of between 2.0 and 5.0 ?m, and a total thickness of the coating between 5.5 and 9.5 ?m. The alumina layer has a (006) texture.Type: ApplicationFiled: January 30, 2008Publication date: June 10, 2010Applicant: Seco Tools ABInventors: Erik Sundstrom, Stefan Ostlund, Jenni Zackrisson
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Publication number: 20100074788Abstract: The invention is suitable for the manufacture of flat or shaped titanium matrix composite articles having improved mechanical properties such as lightweight plates and sheets for aircraft and automotive applications, etc. The method for manufacturing TMCC is comprised of the following steps: (a) preparing a basic powdered blend containing matrix alloy or titanium powders, dispersing ceramic and/or intermetallic powders, and powders of said complex carbide- and/or silicide particles, (b) preparing the Al—V master alloy containing ?5 wt. % of iron, (c) preparing the Al—V—Fe master alloy fine powder having a particle size of ?20 ?m, (d) mixing the basic powdered blend with the master alloy powder to obtain a chemical composition of TMCC, (e) compacting the powder mixture at room temperature, (f) sintering at the temperature which provides at least partial dissolution of dispersed powders, (g) forging at 1500-2300° F., and (h) cooling.Type: ApplicationFiled: November 19, 2009Publication date: March 25, 2010Applicant: Advance Material Products Inc.(ADMA Products, Inc.)Inventors: Vladimir S. Moxson, Volodymyr A. Duz, Alexander E. Shapiro
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Publication number: 20100044115Abstract: An earth-boring bit part such as, for example, a bit body, roller cone, or mud nozzle includes a hybrid cemented carbide composite. The hybrid cemented carbide includes a cemented carbide dispersed phase, and a cemented carbide continuous phase. A method of manufacture also is disclosed.Type: ApplicationFiled: August 22, 2008Publication date: February 25, 2010Applicant: TDY Industries, Inc.Inventor: Prakash K. Mirchandani
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Patent number: 7635448Abstract: A compact is obtained from a mixed powder of a multi-component system ceramics composed of constitutive elements of at least two metal elements selected from the group consisting of Ti, Al, V, Nb, Zr, Hf, Mo, Ta, Cr, and W, N, and optionally C; and Fe, Ni, Co, or an alloy composed of a constitutive element of at least one metal element of Fe, Ni, and Co. A composite material is prepared by sintering the compact.Type: GrantFiled: September 10, 2004Date of Patent: December 22, 2009Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Mitsuo Kuwabara, Masanori Ohtsuka
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Publication number: 20090308102Abstract: A method of forming a jewelry article comprises the steps of (a) providing a powder mixture comprising tungsten and one or more of: titanium carbide, chromium carbide, nickel, molybdenum, vanadium carbide and iron, (b) placing the powder mixture in a mold and (c) applying sufficient pressure and temperature to the powder mixture to form a solid jewelry article.Type: ApplicationFiled: June 18, 2008Publication date: December 17, 2009Inventor: Glenn Miller
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Patent number: 7588621Abstract: A titanium based carbonitride alloy containing Ti, Nb, W, C, N and Co. The alloy also contains, in addition to Ti, 9-14 at % Co with only impurity levels of Ni and Fe, 1-<3 at % Nb, 3-8 at % W and has a C/(C+N) ratio of 0.50-0.75. The amount of undissolved Ti(C,N) cores should be kept between 26 and 37 vol % of the hard constituents, the balance being one or more complex carbonitrides containing Ti, Nb and W. The alloy is particularly useful for milling of steel.Type: GrantFiled: August 23, 2007Date of Patent: September 15, 2009Assignee: Sandvik Intellectual Property AktiebolagInventors: Gerold Weinl, Ulf Rolander, Marco Zwinkels
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Publication number: 20090180916Abstract: The present invention relates to a coated cemented carbide comprising WC, a binder phase based on Co, Ni or Fe and gamma phase and with a binder phase enriched surface zone essentially free of gamma phase. The gamma phase has an average grain size less than about 1 ?m. In this way a binder phase enriched cemented carbide with improved toughness and essentially unchanged resistance against plastic deformation is obtained.Type: ApplicationFiled: December 22, 2008Publication date: July 16, 2009Applicant: SANDVIK INTELLECTUAL PROPERTY ABInventor: Susanne Norgren
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Patent number: 7537726Abstract: A component is produced by powder metallurgy from hard metal. The alloy includes at least one grain growth-inhibiting additive from the group consisting of V, Cr, Ti, Ta and Nb with, at least locally, a graduated concentration profile. As a result, the mechanical properties also have a graduated profile. In the fabrication process, a dispersion or solution which contains the grain growth-inhibiting additive in finely distributed or dissolved form is applied to the surface of a green compact. Penetration of this dispersion or solution along open pores leads to a graduated distribution of the grain growth-inhibiting additive in the green compact. There is also described a process in which the grain growth-inhibiting additive in the form of a solution is distributed uniformly in the green compact and is then gradually broken down from edge regions by a heat treatment or a solvent.Type: GrantFiled: October 9, 2007Date of Patent: May 26, 2009Assignee: CERATIZIT Austria Gesellschaft m.b.H.Inventors: Johannes Glätzle, Rolf Kösters, Wolfgang Glätzle
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Publication number: 20090011267Abstract: The present invention relates to a cutting tool insert for turning consisting of a cemented carbide substrate and a coating. The cemented carbide substrate comprises WC, binder phase, and vanadium containing cubic carbide phase with a binder phase enriched surface zone essentially free of cubic carbide phase. The thermal properties of the vanadium-containing cubic phase, has turned out to give excellent resistance to thermal cracking of the insert.Type: ApplicationFiled: June 27, 2006Publication date: January 8, 2009Inventors: Alexandra Kusoffsky, Susanne Norgren
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Patent number: 7470393Abstract: Methods of fabricating cermet materials and methods of utilizing the same such as in filtering particulate and gaseous pollutants from internal combustion engines having intermetallic and ceramic phases. The cermet material may be made from a transition metal aluminide phase and an alumina phase. The mixture may be pressed to form a green compact body and then heated in a nitrogen-containing atmosphere so as to melt aluminum particles and form the cermet. Filler materials may be added to increase the porosity or tailor the catalytic properties of the cermet material. Additionally, the cermet material may be reinforced with fibers or screens. The cermet material may also be formed so as to pass an electrical current therethrough to heat the material during use.Type: GrantFiled: February 25, 2005Date of Patent: December 30, 2008Assignee: Battelle Energy Alliance, LLCInventor: Peter C. Kong
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Patent number: RE41646Abstract: As there is disclosed a cemented carbide body comprising WC with an average grain size of <10 ?m in a binder phase. In the cemented carbide body the WC grains can be classified in at least two groups in which a group of smaller grains has a maximum grain size amax and a group of larger grains has a minimum grain size bmin and each group contains at least 10 % of the total amount of WC grains. According to the invention bmin?amax>0.5 ?m and the difference in grain size within each group is >1 ?m.Type: GrantFiled: July 8, 1997Date of Patent: September 7, 2010Assignee: Sandvik Intellectual Property AktiebolagInventors: Ake Ostlund, Mats Waldenstrom, Ove Alm