Metal And Nonmetal In Final Product Patents (Class 419/10)
  • Patent number: 12247101
    Abstract: The present invention generally relates to a powder comprising a PEEK-PEoEK copolymer, wherein the PEEK-PEoEK copolymer having RPEEK and RPEoEK repeat units in a molar ratio RPEEK/RPEoEK ranging from 95/5 to 5/95. The present invention also relates to a method of preparing a three-dimensional (3D) object by sintering layers of the powder.
    Type: Grant
    Filed: April 11, 2024
    Date of Patent: March 11, 2025
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri
  • Patent number: 12179421
    Abstract: In an example three-dimensional printing method, individual layers of a metal-based build material are patterned, based on a 3D object model, with a binding agent to form an intermediate structure. A case-hardened portion of a 3D object is also patterned (based on the object model) by selectively depositing a hardening agent to deliver a predetermined concentration of a hardening element to at least one of the individual layers, wherein the individual layers are maintained below a vaporization temperature of the hardening agent during the selectively depositing. The intermediate structure is heated at a first rate to a temperature that aids in diffusion of the hardening element, and is held at the temperature for a predetermined time. The intermediate structure is cooled at a second rate. The intermediate structure, with the patterned case-hardened portion, is then sintered at a sintering temperature of the metal-based build material.
    Type: Grant
    Filed: April 27, 2019
    Date of Patent: December 31, 2024
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: James W. Stasiak, Garry D. Hinch, Timothy L. Weber
  • Patent number: 12170174
    Abstract: A multi-layer ceramic electronic component includes: a ceramic body that includes internal electrodes laminated in a first direction, and a pair of main surfaces including a center region facing in the first direction; and a pair of external electrodes connected to the internal electrodes and facing each other in a second direction orthogonal to the first direction, a dimension of the ceramic body in the first direction being 1.1 times or more and 1.6 times or less a dimension of the ceramic body in a third direction orthogonal to the first direction and the second direction, the center region being formed at a center portion of at least one of the pair of main surfaces in the second direction.
    Type: Grant
    Filed: January 24, 2023
    Date of Patent: December 17, 2024
    Assignee: Taiyo Yuden Co., Ltd.
    Inventor: Hiroaki Sato
  • Patent number: 12157935
    Abstract: The present invention concerns an iron-based powder composition comprising, in addition to an iron-based powder, a minor amount of a machinability enhancing additive, said additive comprising at least halloysite. The invention further concerns the use of the machinability enhancing additive and a method for producing an iron-based sintered component for easy machining.
    Type: Grant
    Filed: March 13, 2017
    Date of Patent: December 3, 2024
    Assignee: HOGANAS AB (PUBL)
    Inventor: Bo Hu
  • Patent number: 12146210
    Abstract: A FeNi ordered alloy includes a plurality of particles having a L10 type ordered structure. A size of the particles is in a range between 200 nm and 500 nm. A volume fraction of a pore in the particles with respect to a volume of the particles having an unit of vol. % is 5% or less.
    Type: Grant
    Filed: May 21, 2021
    Date of Patent: November 19, 2024
    Assignee: DENSO CORPORATION
    Inventors: Ryota Shinozaki, Hiroaki Kura
  • Patent number: 12114569
    Abstract: Thermoelectric (TE) nanocomposite material that includes at least one component consisting of nanocrystals. A TE nanocomposite material in accordance with the present invention can include, but is not limited to, multiple nanocrystalline structures, nanocrystal networks or partial networks, or multi-component materials, with some components forming connected interpenetrating networks including nanocrystalline networks. The TE nanocomposite material can be in the form of a bulk solid having semiconductor nanocrystallites that form an electrically conductive network within the material.
    Type: Grant
    Filed: December 2, 2022
    Date of Patent: October 8, 2024
    Assignee: The Government of the United States of America, as represented by the Secretary of the Navy
    Inventors: Boris N. Feigelson, Kevin P. Anderson, Benjamin L Greenberg, James A. Wollmershauser, Alan G. Jacobs
  • Patent number: 12018124
    Abstract: The present invention generally relates to a powder comprising a PEEK-PEoEK copolymer, wherein the PEEK-PEoEK copolymer having RPEEK and RPEoEK repeat units in a molar ratio RPEEK/RPEoEK ranging from 95/5 to 5/95. The present invention also relates to a method of preparing the powder, as well as to the uses of the powder for coating, compression molding and to prepare a three-dimensional (3D) object.
    Type: Grant
    Filed: June 11, 2020
    Date of Patent: June 25, 2024
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri
  • Patent number: 12011873
    Abstract: A method of additive manufacture is disclosed. The method can include providing an enclosure surrounding a powder bed and having an atmosphere including helium gas. A high flux laser beam is directed at a defined two dimensional region of the powder bed. Powder is melted and fused within the defined two dimensional region, with less than 50% by weight of the powder particles being displaced into any defined two dimensional region that shares an edge or corner with the defined two dimensional region where powder melting and fusing occurs.
    Type: Grant
    Filed: December 12, 2019
    Date of Patent: June 18, 2024
    Assignee: Seurat Technologies, Inc.
    Inventors: Ning Duanmu, James A. DeMuth, Andrew J. Bayramian, Yiyu Shen, Drew W. Kissinger
  • Patent number: 11944011
    Abstract: Thermoelectric (TE) nanocomposite material that includes at least one component consisting of nanocrystals. A TE nanocomposite material in accordance with the present invention can include, but is not limited to, multiple nanocrystalline structures, nanocrystal networks or partial networks, or multi-component materials, with some components forming connected interpenetrating networks including nanocrystalline networks. The TE nanocomposite material can be in the form of a bulk solid having semiconductor nanocrystallites that form an electrically conductive network within the material.
    Type: Grant
    Filed: December 2, 2022
    Date of Patent: March 26, 2024
    Assignee: The Government of the United States of America, as represented by the Secretary of the Navy
    Inventors: Boris N. Feigelson, Kevin P. Anderson, Benjamin L. Greenberg, James A. Wollmershauser, Alan G. Jacobs
  • Patent number: 11929659
    Abstract: Disclosed are a voice coil motor base, a voice coil motor provided with the voice coil motor base, and a camera module. The voice coil motor base includes a base body and two electrode terminals disposed on one side edge of the base body, and further includes a molding tape embedded in the base body. The molding tape is connected to the electrode terminals, the molding tape is provided with pins, and the pins connected to a circuit are disposed inside the voice coil motor.
    Type: Grant
    Filed: July 23, 2020
    Date of Patent: March 12, 2024
    Assignee: New Shicoh Motor Co., Ltd
    Inventor: Dongming Wang
  • Patent number: 11881338
    Abstract: A soft magnetic alloy comprising an internal area having a soft magnetic type alloy composition including Fe and Co, a Co concentrated area existing closer to a surface side than the internal area and having a higher Co concentration than in the internal area, a SB concentrated area existing closer to the surface side than the Co concentrated area and having a higher concentration of at least one element selected from Si and B than in the internal area, and a Fe concentrated area including Fe existing closer to the surface side than the SB concentrated area; wherein a crystalized area ratio of the SB concentrated area represented by SSBcry/SSB and a crystalized area ratio of the Fe concentrated area represented by SFecry/SFe, satisfy a relation of (SSBcry/SSB)<(SFecry/SFe).
    Type: Grant
    Filed: February 15, 2022
    Date of Patent: January 23, 2024
    Assignee: TDK CORPORATION
    Inventors: Hironobu Kumaoka, Kazuhiro Yoshidome, Akito Hasegawa, Satoko Mori
  • Patent number: 11862370
    Abstract: The present invention discloses a high-resistivity sintered samarium-cobalt magnet and a preparation method thereof. According to the present invention, considering the specialty of sintered samarium-cobalt magnetic powder, fluoride or oxide is firstly prepared into nano-powder using high-energy ball milling, and the samarium-cobalt magnetic powder is prepared separately by rolling ball milling or high-speed jet milling, and then a certain electric field is applied in a fluoride suspension to drive the fluoride nano-powder to evenly cover a surface of the samarium-cobalt magnetic powder. The present invention breaks through the technical bottleneck that fluoride/oxide can improve the resistivity of a samarium-cobalt magnet but result in deterioration of the magnetic properties.
    Type: Grant
    Filed: April 19, 2022
    Date of Patent: January 2, 2024
    Assignee: China Jiliang University
    Inventors: Nengjun Yu, Jianghui Sun, Hangfu Yang, Minxiang Pan, Qiong Wu, Hongliang Ge
  • Patent number: 11850799
    Abstract: A powdered surface monitoring system of additive manufacturing comprises an additive manufacturing processing cavity, having therein a working area carrying powder to be sintered; a laser source, generating a laser beam, which passes through a reflector, a dichroic mirror and a scanning vibration mirror and is transmitted to an upper surface of the powder in the working area; a polarization imaging device, having therein a beam expander group, a polarizer group and at least one photodetector, the polarizer group consisting of a plurality of linear polarizers, and the number of photodetectors being equal to the number of the linear polarizers.
    Type: Grant
    Filed: October 26, 2022
    Date of Patent: December 26, 2023
    Assignee: NATIONAL CHUNG SHAN INSTITUTE OF SCIENCE AND TECHNOLOGY
    Inventors: Kuo-Kuang Jen, Yi-Cherng Ferng, Chia-Hsiang Chang, Chun-Hsiang Huang, Yuan-Yao Lin, Chao-Kuei Lee, Yi-Jen Chiu
  • Patent number: 11807926
    Abstract: [Object] To improve both abrasion resistance and seizure resistance. [Solution] A copper alloy sliding material is configured, which contains 0.5 to 12.0 mass % of Sn, 2.0 to 8.0 mass % of Bi, and 1.0 to 5.0 vol % of an inorganic compound, the balance being Cu and inevitable impurities, wherein the inorganic compound includes a first inorganic compound having an average particle size of 0.5 to 3.0 ?m and a second inorganic compound having an average particle size of 4.0 to 20.0 ?m, and wherein a value obtained by dividing a volume fraction of the first inorganic compound by a volume fraction of the second inorganic compound is 0.1 to 1.0.
    Type: Grant
    Filed: October 14, 2020
    Date of Patent: November 7, 2023
    Assignee: TAIHO KOGYO CO., LTD.
    Inventor: Yuhei Ebata
  • Patent number: 11760006
    Abstract: The invention relates to a method for producing a three-dimensional component by an electron-beam, laser-sintering or laser-melting process, in which the component is created by successively solidifying predetermined portions of individual layers of building material that can be solidified by being exposed to the effect of an electron-beam or laser-beam source (2) by melting on the building material, wherein thermographic data records are recorded during the production of the layers, respectively characterizing a temperature profile of at least certain portions of the respective layer, and the irradiation of the layers takes place by means of an electron beam or laser beam (3), which is controlled on the basis of the recorded thermographic data records in such a way that a largely homogeneous temperature profile is produced, wherein, to irradiate an upper layer, a focal point (4) of the electron beam or laser beam (3) is guided along a scanning path (17), which is chosen on the basis of the data record charac
    Type: Grant
    Filed: October 1, 2020
    Date of Patent: September 19, 2023
    Assignee: Concept Laser GmbH
    Inventor: Frank Herzog
  • Patent number: 11738636
    Abstract: Filling methods and systems are provided for a conformable fuel tank. In one example, a system comprises an active thermal management arrangement for the conformable fuel tank. The active thermal management arrangement comprises one or more recirculation passage for mixing hot fuel distal to an inlet port of the conformable fuel tank with cool incoming fuel flowing to the inlet port.
    Type: Grant
    Filed: September 5, 2019
    Date of Patent: August 29, 2023
    Assignee: Ford Global Technologies, LLC
    Inventors: Michael J. Veenstra, Bert Hobein, Florian Huth, Stella Papasavva, Matthew Riley, Michael Conrad
  • Patent number: 11707781
    Abstract: A material for producing a three-dimensionally printed part including a metal material and at least one sintering aid in an amount effective to give the three-dimensionally printed part a density of between about 90% and about 100% after sintering is disclosed. A method of printing a three-dimensional part including selecting a metal material, incorporating at least one sintering aid into the metal material to form a print material, and printing the three-dimensional part is also disclosed. A method of producing a sintered metal part including providing a metal material for the sintered metal part incorporating boron as a first sintering aid, incorporating phosphorus as a second sintering aid, forming the metal part in a predetermined form the metal material, and heating the formed metal part to a sintering temperature is also disclosed. Three-dimensionally printed parts are also disclosed.
    Type: Grant
    Filed: August 21, 2020
    Date of Patent: July 25, 2023
    Assignee: MARKFORGED, INC.
    Inventors: Maxim Seleznev, Joseph Roy-Mayhew
  • Patent number: 11667011
    Abstract: Embodiments of the invention relate to methods of making articles having portions of polycrystalline diamond bonded to a surface of a substrate and polycrystalline diamond compacts made using the same. In an embodiment, a molding technique is disclosed for forming cutting tools comprising polycrystalline diamond portions bonded to the outer surface of a substrate.
    Type: Grant
    Filed: April 11, 2019
    Date of Patent: June 6, 2023
    Assignee: US SYNTHETIC CORPORATION
    Inventor: David P. Miess
  • Patent number: 11668298
    Abstract: A method of manufacturing a slide of a variable oil pump for a vehicle includes preparing a molded body for a slide of a variable oil pump using prealloy powder including, in percent (%) by weight of the entire composition, 0.45 to 0.55% of carbon (C), 2.8 to 3.2% of chromium (Cr), 0.45 to 0.55% of molybdenum (Mo), 0.35 to 0.5% of manganese (Mn), 0.1 to 0.25% of sulfur (S), and the remainder of iron (Fe) and inevitable impurities. A sintered body is prepared by sintering the molded body. The sintered body is slowly cooled such that a temperature of the sintered body reaches a first temperature range and rapidly cooled when the first temperature range is reached.
    Type: Grant
    Filed: November 5, 2019
    Date of Patent: June 6, 2023
    Assignees: Hyundai Motor Company, Kia Motors Cororation
    Inventor: Haksoo Kim
  • Patent number: 11597151
    Abstract: Apparatus for additively manufacturing three-dimensional objects by means of successive layerwise selective irradiation and consolidation of layers of a build material which can be consolidated using at least one energy beam, wherein an irradiation device is adapted to generate and guide the energy beam to at least one position of a build plane, wherein a determination unit is adapted to determine at least one parameter of radiation propagating in a process chamber of the apparatus, wherein a calibration element is arrangeable or arranged in the process chamber, wherein the calibration element comprises at least one calibration section that is adapted to emit measurement radiation upon irradiation with the or an energy beam and in that the determination unit is adapted to detect the measurement radiation, wherein a control unit is adapted to calibrate the irradiation device.
    Type: Grant
    Filed: March 3, 2019
    Date of Patent: March 7, 2023
    Assignee: CONCEPT LASER GMBH
    Inventors: Florian Knorr, Christoph Tietjen
  • Patent number: 11591681
    Abstract: An iron-based sintered body includes a metal matrix and complex oxide particles contained in the metal matrix. When a main viewing field having an area of 176 ?m×226 ?m is taken on a cross section of the iron-based sintered body and divided into a 5×5 array of 25 viewing fields each having an area of 35.2 ?m×45.2 ?m, the complex oxide particles have an average equivalent circle diameter of from 0.3 ?m to 2.5 ?m inclusive, and a value obtained by dividing the total area of the 25 viewing fields by the total number of complex oxide particles present in the 25 viewing fields is from 10 ?m2/particle to 1,000 ?m2/particle inclusive. The number of viewing fields in which no complex oxide particle is present is 4 or less out of the 25 viewing fields.
    Type: Grant
    Filed: August 30, 2016
    Date of Patent: February 28, 2023
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Sintered Alloy, Ltd.
    Inventors: Tomoyuki Ueno, Koji Yamada, Kazuya Takizawa, Yuki Adachi, Tetsuya Hayashi
  • Patent number: 11577317
    Abstract: Disclosed are systems, devices, and methods for additive manufacturing that allow for control of composition and/or porosity of components being manufactured. More particularly, in exemplary embodiments, a secondary material can be used in conjunction with a primary feedstock material in a spatially controlled manner during an additive manufacturing process to control a composition of materials and/or porosity of a manufactured component. Systems, devices, and methods for additive manufacturing are also disclosed that allow for control of a pressure of an atmosphere surrounding a build surface during an additive manufacturing process. More particularly, a pressure of an atmosphere surrounding a build surface can be raised to a pressure greater than standard atmospheric pressure. Various features of the exemplary embodiments of the systems, devices, and methods disclosed can be used together to further control for composition and/or porosity and quality of a manufactured part.
    Type: Grant
    Filed: July 16, 2019
    Date of Patent: February 14, 2023
    Assignee: Massachusetts Institute of Technology
    Inventors: Anastasios John Hart, Ryan Wade Penny, Martin C. Feldmann, Jonathan S. Gibbs, Stuart P. Baker
  • Patent number: 11538974
    Abstract: A magnesium-based thermoelectric conversion material includes a first layer formed of Mg2Si and a second layer formed of Mg2SixSn1-x (here, x is equal to or greater than 0 and less than 1), in which the first layer and the second layer are directly joined to each other, and within a junction surface with the first layer and in the vicinity of the junction surface, the second layer has a tin concentration transition region in which a tin concentration increases as a distance from the junction surface increases. The junction layer is regarded as a site in which a tin concentration is found to be equal to or lower than a detection limit by the measurement performed using EDX.
    Type: Grant
    Filed: March 17, 2017
    Date of Patent: December 27, 2022
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Yoshinobu Nakada, Koya Arai, Masahito Komasaki
  • Patent number: 11458678
    Abstract: A process for layer-by-layer manufacturing a three-dimensional object from a powder and objects made from the same is described. The process includes the step of applying a layer of a powder on a bed of a laser sintering machine. The powder includes polyetherketoneketone. The process further includes the step of solidifying selected points of the applied layer of powder by irradiation using heat energy introduced by a laser having a power L and successively repeating the step of applying the powder and the step of solidifying the applied layer of powder until all cross sections of a three-dimensional object are solidified. L is between 1 W and 20 W. In some embodiments L is between 1 and 10 W. In some embodiments, the powder is recycled PEKK powder. In some embodiments, the powder includes carbon fiber.
    Type: Grant
    Filed: November 20, 2020
    Date of Patent: October 4, 2022
    Assignee: Hexcel Corporation
    Inventors: Scott DeFelice, Anthony DeCarmine
  • Patent number: 11390934
    Abstract: Some variations provide a metal matrix nanocomposite composition comprising metal-containing microparticles and nanoparticles, wherein the nanoparticles are chemically and/or physically disposed on surfaces of the microparticles, and wherein the nanoparticles are consolidated in a three-dimensional architecture throughout the composition. The composition may serve as an ingot for producing a metal matrix nanocomposite. Other variations provide a functionally graded metal matrix nanocomposite comprising a metal-matrix phase and a reinforcement phase containing nanoparticles, wherein the nanocomposite contains a gradient in concentration of the nanoparticles. This nanocomposite may be or be converted into a master alloy. Other variations provide methods of making a metal matrix nanocomposite, methods of making a functionally graded metal matrix nanocomposite, and methods of making a master alloy metal matrix nanocomposite. The metal matrix nanocomposite may have a cast microstructure.
    Type: Grant
    Filed: October 22, 2020
    Date of Patent: July 19, 2022
    Assignee: HRL Laboratories, LLC
    Inventors: John H. Martin, Brennan D. Yahata
  • Patent number: 11207731
    Abstract: A process for preparing alloy products is described using a self-sustaining or self-propagating SHS-type combustion process with point-source ignition, preferably a laser, in a pressurized vessel. Binary, ternary and quaternary alloys can be formed with control over polycrystalline structure and bandgap. Methods to tune the bandgap and the alloys formed are described. The alloy products may be doped. Preferably sulfides, tellurides or selenides are formed. Cooling during reaction takes place.
    Type: Grant
    Filed: March 23, 2017
    Date of Patent: December 28, 2021
    Assignee: First Solar, Inc.
    Inventors: Shrinivas Govindarajan, Michael Latusek, Christopher Wagner, Feng Yan
  • Patent number: 11123801
    Abstract: A cutting tool made by an additive manufacturing process is disclosed. The cutting tool has an exterior surface and an enclosed interior cavity defined by one or more inwardly facing surfaces. The interior cavity may have internal supports such as a lattice or a honeycomb structure. The cutting tool may be an insert, drill or endmill with coolant holes.
    Type: Grant
    Filed: April 3, 2018
    Date of Patent: September 21, 2021
    Assignee: KENNAMETAL INC.
    Inventor: Pantcho Stoyanov
  • Patent number: 11090142
    Abstract: The invention relates to a method for the preparation of a blank from a ceramic material, wherein at least two layers of ceramic material of different compositions are filled into a die layer-by-layer and after filling of the layers they are then pressed and sintered, wherein after filling of a first layer this is structured on its surface in such a way that the first layer, viewed across its surface, differs in its height from region to region, and then a layer with a composition that differs from the first layer is filled as a second layer into the mold.
    Type: Grant
    Filed: December 22, 2016
    Date of Patent: August 17, 2021
    Assignee: DENTSPLY SIRONA INC.
    Inventors: Lothar Volkl, Martin Kutzner, Heiner Horhold, Stefan Fecher
  • Patent number: 10995796
    Abstract: The method comprises depositing a coating of metal material on the inside surface of the body (4) of the stator (36), impregnating said coating with a self-lubricating composite material (20), machining internal cells (28) in the thickness of the coating (10), and machining orifices (34) leading into the cells.
    Type: Grant
    Filed: October 12, 2015
    Date of Patent: May 4, 2021
    Assignee: SAFRAN AIRCRAFT ENGINES
    Inventors: Christian Geffroy, John-Fitzgerald Le Foulon, Pascal Ridelaire
  • Patent number: 10953457
    Abstract: A method of manufacturing an end piece for a camshaft may include forming a shape of an end piece to be coupled to a camshaft by compacting steel and powder in a net-shape manner and by sintering steel and a powder compact that are preassembled to each other.
    Type: Grant
    Filed: November 20, 2017
    Date of Patent: March 23, 2021
    Assignees: Hyundai Motor Company, Kia Motors Corporation
    Inventors: Hyung-Seok Kwak, Jin-Hyeon Lee, Gi-Bum Kim, Yeong-Cheol Jo
  • Patent number: 10871189
    Abstract: The invention relates to a plain bearing composite material (2) having a metallic support layer (4) and a metallic bearing metal layer (6), wherein the bearing metal layer (6) is a sinter layer (10) made of a copper/tin-based bronze powder (8), wherein the bronze powder (8) comprises a metallic solid lubricant (12) which is not soluble or barely soluble in copper, such as bismuth in particular, and is applied to the support layer (4) in a pulverulent state and then sintered onto the support layer (4); according to the invention, it is proposed that the bronze powder (8) is formed from powder fractions having different proportions of this solid lubricant (12), wherein the solid lubricant proportion of a first powder fraction is greater than the solid lubricant proportion of a second powder fraction at least by a factor of 2.
    Type: Grant
    Filed: January 24, 2018
    Date of Patent: December 22, 2020
    Assignee: KS Gleitlager GmbH
    Inventor: Werner Schubert
  • Patent number: 10826114
    Abstract: The invention relates to Chevrel-phase materials and methods of preparing these materials utilizing a precursor approach. The Chevrel-phase materials are useful in assembling electrodes, e.g., cathodes, for use in electrochemical cells, such as rechargeable batteries. The Chevrel-phase materials have a general formula of Mo6Z8 and the precursors have a general formula of MxMo6Z8. The cathode containing the Chevrel-phase material in accordance with the invention can be combined with a magnesium-containing anode and an electrolyte.
    Type: Grant
    Filed: February 15, 2018
    Date of Patent: November 3, 2020
    Assignee: UNIVERSITY OF PITTSBURGH—OF THE COMMONWEALTH SYSTEM OF HIGHER EDUCATION
    Inventors: Prashant N. Kumta, Partha Saha, Moni Kanchan Datta, Ayyakkannu Manivannan
  • Patent number: 10676398
    Abstract: A sintered material includes cubic boron nitride grains and a binder, a grain size D50 of the cubic boron nitride grains when a cumulative value of the cubic boron nitride grains is 50% in an area-based grain size distribution being more than 0.5 ?m and less than or equal to 5 ?m, more than or equal to 70 volume % and less than or equal to 98 volume % of the cubic boron nitride grains being included in the sintered material, the binder being composed of A1-xCrxN, where 0?x?1, and a remainder, the remainder being composed of at least one of a first element and a compound including the first element and a second element, the first element being one or more elements selected from a group consisting of W, Co, Ni, Mo, Al, and Cr, the second element being one or more elements selected from a group consisting of nitrogen, carbon, oxygen, and boron.
    Type: Grant
    Filed: August 17, 2017
    Date of Patent: June 9, 2020
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Kazushi Takahama, Yusuke Matsuda, Satoru Kukino
  • Patent number: 10669071
    Abstract: A powder container can include a body defining a chamber having a bulk opening, a moveable cover configured to selectively cover the bulk opening, and a hopper nozzle extending from the body and in fluid communication with the chamber configured to allow powder to exit or enter the chamber, the hopper nozzle being smaller than the bulk opening.
    Type: Grant
    Filed: June 28, 2016
    Date of Patent: June 2, 2020
    Assignee: DELAVAN INC
    Inventors: Diana Giulietti, Matthew Donovan, Kiley J. Versluys, Daniel Brindley
  • Patent number: 10668531
    Abstract: A 3D printing method includes mixing a sintered component which is selected from the group comprising ceramic materials, ceramic material combinations, metal materials, metal material combinations and metal alloys, with at least one surface coating component which is selected from the group comprising boron nitride, graphene, carbon nanotubes, tungsten sulfide, tungsten carbide, molybdenum sulfide, molybdenum carbide, calcium fluoride, caesium molybdenum oxide sulfide, titanium silicon carbide and cerium fluoride, in a powder mixture; and laser sintering or laser melting the powder mixture in a selective laser sintering method or a selective laser melting method.
    Type: Grant
    Filed: March 4, 2016
    Date of Patent: June 2, 2020
    Assignee: Airbus Operations GmbH
    Inventor: Bernd Ruppert
  • Patent number: 10633292
    Abstract: A sintered material includes cubic boron nitride grains and a binder, a grain size D50 of the cubic boron nitride grains when a cumulative value of the cubic boron nitride grains is 50% in an area-based grain size distribution being more than 0.5 ?m and less than or equal to 5 ?m, more than or equal to 70 volume % and less than or equal to 98 volume % of the cubic boron nitride grains being included in the sintered material, the binder being composed of A1-xCrxN, where 0?x?1, and a remainder, the remainder being composed of at least one of a first element and a compound including the first element and a second element, the first element being one or more elements selected from a group consisting of W, Co, Ni, Mo, Al, and Cr, the second element being one or more elements selected from a group consisting of nitrogen, carbon, oxygen, and boron.
    Type: Grant
    Filed: August 17, 2017
    Date of Patent: April 28, 2020
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Kazushi Takahama, Yusuke Matsuda, Satoru Kukino
  • Patent number: 10625230
    Abstract: Methods of forming polycrystalline diamond compacts include employing field assisted sintering techniques with high temperature and high pressure sintering techniques. For example, a particle mixture that includes diamond particles may be sintered by subjecting the particle mixture to a high temperature and high pressure sintering cycle, and pulsing direct electrical current through the particle mixture during at least a portion of the high temperature and high pressure sintering cycle. The polycrystalline diamond compacts may be used to form cutting elements for earth-boring tools. Sintering systems are configured to perform such sintering processes.
    Type: Grant
    Filed: June 27, 2017
    Date of Patent: April 21, 2020
    Assignee: Baker Hughes, a GE company, LLC
    Inventors: Anthony A. DiGiovanni, Danny E. Scott, Yavuz Kadioglu
  • Patent number: 10629343
    Abstract: A magnetic property of a rare earth permanent magnet containing neodymium, iron, and boron is enhanced. The present disclosure is a rare earth permanent magnet with a compound represented by a following expression as a main phase: Nd2Fe14B(1-x)Mx. In the expression, M represents an element selected from any one of cobalt, beryllium, lithium, aluminum, and silicon and x satisfies 0.01?x?0.25. The main phase has an Nd—Fe—B layer and an Fe layer periodically and part of boron is substituted with any one or more types of elements selected from a group consisting of cobalt, beryllium, lithium, aluminum, and silicon.
    Type: Grant
    Filed: May 5, 2016
    Date of Patent: April 21, 2020
    Assignee: IHI CORPORATION
    Inventors: Haruki Eguchi, Isao Nakanowatari, Natsuki Yoneyama, Hidekazu Tomono, Hiroo Takahashi
  • Patent number: 10593962
    Abstract: Methods for fabricating an interconnect for a fuel cell system that include forming a metal powder into a preform structure, positioning the preform structure in a die cavity of a press apparatus, and compressing the preform structure in the press apparatus to form the interconnect. Further embodiments include use of thin inserts in the die cavity to provide reduced permeability and/or including filler material in the die cavity.
    Type: Grant
    Filed: October 14, 2016
    Date of Patent: March 17, 2020
    Assignee: BLOOM ENERGY CORPORATION
    Inventors: Harald Herchen, Matthias Gottmann, Ian Russell, Jonathan Cerrona, Cheng-yu Lin
  • Patent number: 10577711
    Abstract: Embodiments of the invention provide a method of forming a metal matrix composite including introducing a plurality of nanoparticles into a flow of metal material, and mixing of at least a partial portion of the flow of metal material with at least some of the plurality of nanoparticles to form a mixture of the metal material and at least some of the nanoparticles. The method further includes forming a metal matrix composite from the mixture, where the metal matrix composite includes a bulk region and an outer surface including a plurality of hydrophobic regions dispersed within a hydrophilic surface region. Further, the plurality of hydrophobic regions is formed or derived from the plurality of nanoparticles, and the hydrophobic regions have a first diameter, and an average spacing between the hydrophobic regions is a second diameter, where the first and second diameters are about 100 nm to 400 nm.
    Type: Grant
    Filed: August 29, 2016
    Date of Patent: March 3, 2020
    Assignee: Arizona Board of Regents on behalf of Arizona State University
    Inventors: Konrad Rykaczewski, Viraj Damle
  • Patent number: 10456889
    Abstract: A cutting element may be formed by sintering together a plurality of metal carbide grains and a metal binder to form a substrate, forming at least one binder gradient in the substrate, and mounting an abrasive layer to the substrate at an interface. The concentration of metal binder material may decrease along at least one direction to form the at least one binder gradient.
    Type: Grant
    Filed: January 11, 2016
    Date of Patent: October 29, 2019
    Assignee: SMITH INTERNATIONAL, INC.
    Inventors: John Daniel Belnap, Georgiy Voronin, Peter T. Cariveau
  • Patent number: 10269544
    Abstract: A gas ring for a plasma system includes a gas ring body having a surface and an insulating protective layer covering the surface. Methods of manufacturing the gas ring are also provided.
    Type: Grant
    Filed: April 30, 2015
    Date of Patent: April 23, 2019
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Wen-Pao Tsai, Tsung-Yu Huang, Chung-Hsien Liao
  • Patent number: 10205130
    Abstract: The laser sintering device includes a laser sintering head configured to output a laser beam toward a material to be sintered on a device to be sintered, so as to sinter the material to be sintered, and a heating unit configured to, prior to and/or subsequent to sintering the material with the laser sintering head, heating the material to be sintered and/or the sintered material. The material to be sintered is preheated by the heating unit prior to sintering the material to be sintered, and/or the sintered material is annealed by the heating unit subsequent to sintering the material to be sintered, so as to reduce a difference between a temperature before the sintering and a temperature during the sintering, and/or reduce a cooling rate after the sintering, thereby to reduce a shrinkage stress applied to the material to be sintered and the device to be sintered.
    Type: Grant
    Filed: May 12, 2015
    Date of Patent: February 12, 2019
    Assignees: BOE TECHNOLOGY GROUP CO., LTD., ORDOS YUANSHENG OPTOELECTRONICS CO., LTD.
    Inventor: Ang Xiao
  • Patent number: 10131022
    Abstract: Methods and apparatus for creating an integral assembly formed from a transparent member and a housing formed at least in part of a bulk-solidifying amorphous alloy. The methods and systems create integral transparent member and amorphous metal alloy-containing parts using thermoplastic molding techniques in which the amorphous metal is molded to the transparent member in a thermoplastic, not liquid, state.
    Type: Grant
    Filed: April 23, 2012
    Date of Patent: November 20, 2018
    Assignee: APPLE INC.
    Inventors: Christopher D. Prest, Matthew S. Scott, Stephen P. Zadesky, Richard W. Heley, Dermot J. Stratton, Joseph C. Poole
  • Patent number: 10079084
    Abstract: Magnets and methods of making the magnets are disclosed. The magnets may have high coercivity and may be suitable for high temperature applications. The magnet may include a plurality of grains of a Nd—Fe—B alloy having a mean grain size of 100 to 500 nm. The magnet may also comprise a non-magnetic low melting point (LMP) alloy, which may include a rare earth element and one or more of Cu, Ga, and Al. The magnets may be formed from a Nd—Fe—B alloy powder produced using HDDR and jet milling, or other pulverization process. The powder may have a refined grain size and a small particle size and particle size distribution. The LMP alloy may be mixed with a powder of the Nd—Fe—B alloy or it may be diffused into a consolidated Nd—Fe—B bulk magnet. The LMP alloy may be concentrated at the grain boundaries of the bulk magnet.
    Type: Grant
    Filed: November 6, 2014
    Date of Patent: September 18, 2018
    Assignee: Ford Global Technologies, LLC
    Inventor: Wanfeng Li
  • Patent number: 10030288
    Abstract: A method for making an article is disclosed. The method involves first generating a digital model of the article. The digital model is inputted into an additive manufacturing apparatus comprising an energy source. The additive manufacturing apparatus applies energy from the energy source to successively applied incremental quantities of a powder to fuse the powder to form the article corresponding to the digital model. The powder includes an aluminum alloy having 90.15-95.80 wt. % aluminum, 3.00-4.50 wt. % silicon, 0.70-1.50 wt. % magnesium, 0.50-1.00 wt. % manganese, 0-0.50 wt. % iron, 0-0.10 wt. % copper, 0-0.50 wt. % titanium, 0-0.20 wt. % boron, 0-1.50 wt. % nickel, and 0-0.05 wt. % other alloying elements, based on the total weight of the aluminum alloy.
    Type: Grant
    Filed: July 16, 2015
    Date of Patent: July 24, 2018
    Assignee: HAMILTON SUNDSTRAND CORPORATION
    Inventors: Eric Karlen, William Louis Wentland, Sergey Mironets, Thomas J. Ocken, Robert Bianco
  • Patent number: 9899119
    Abstract: An electric wire apparatus includes an electric wire including an aluminum alloy wire rod having an outer periphery portion coated, and a crimp terminal crimped to an end portion of the electric wire, the crimp terminal having a barrel portion crimped with the aluminum alloy wire rod, the barrel portion having a one-end closed tubular shape. The aluminum alloy wire rod has a composition including 0.10 mass % to 1.00 mass % of magnesium (Mg), 0.10 mass % to 1.00 mass % of silicon (Si), 0.01 mass % to 2.50 mass % of iron (Fe), 0.000 mass % to 0.100 mass % of titanium (Ti), 0.000 mass % to 0.030 mass % of boron (B), 0.00 mass % to 1.00 mass % of copper (Cu), 0.00 mass % to 0.50 mass % of silver (Ag), 0.00 mass % to 0.50 mass % of gold (Au), 0.00 mass % to 1.00 mass % of manganese (Mn), 0.00 mass % to 1.00 mass % of chromium (Cr), 0.00 mass % to 0.50 mass % of zirconium (Zr), 0.00 mass % to 0.50 mass % of hafnium (Hf), 0.00 mass % to 0.50 mass % of vanadium (V), 0.00 mass % to 0.50 mass % of scandium (Sc), 0.
    Type: Grant
    Filed: March 20, 2017
    Date of Patent: February 20, 2018
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.
    Inventors: Sho Yoshida, Akira Tachibana, Yasushi Kihara, Shigeki Sekiya, Kengo Mitose
  • Patent number: 9870841
    Abstract: An aluminum alloy wire rod has a composition including 0.1-1.0 mass % Mg; 0.1-1.0 mass % Si; 0.01-1.40 mass % Fe; 0.000-0.100 mass % Ti; 0.000-0.030 mass % B; 0.00-1.00 mass % Cu; 0.00-0.50 mass % Ag; 0.00-0.50 mass % Au; 0.00-1.00 mass % Mn; 0.00-1.00 mass % Cr; 0.00-0.50 mass % Zr; 0.00-0.50 mass % Hf; 0.00-0.50 mass % V; 0.00-0.50 mass % Sc; 0.00-0.50 mass % Sn; 0.00-0.50 mass % Co; 0.00-0.50 mass % Ni; and the balance being Al and inevitable impurities, and an area fraction of a region in which an angle formed by a longitudinal direction of the aluminum alloy wire rod and a <111> direction of a crystal is within 20° is greater than or equal to 20% and less than or equal to 65%.
    Type: Grant
    Filed: March 21, 2017
    Date of Patent: January 16, 2018
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.
    Inventors: Sho Yoshida, Shigeki Sekiya, Kengo Mitose
  • Patent number: 9840760
    Abstract: The present invention is to provide powder made of iron-based metallic glass, the corrosion resistance of which is improved over the conventional powder made of iron-based metallic glass. The basic composition includes a group of iron-based metallic elements that predominantly has Fe, a group of metalloid elements that consists of Si, B, P, and C, and a little amount of a group of elements for improving the degree of supercooling that consists of either or both of Nb and Mo. The powder made of the iron-based metallic glass is obtained by adding to the basic composition an element for improving the corrosion resistance. The obtained powder made of the iron-based metallic glass has an excellent corrosion resistance, an excellent magnetic property, and an excellent insulating property.
    Type: Grant
    Filed: June 26, 2013
    Date of Patent: December 12, 2017
    Assignee: SINTOKOGIO, LTD.
    Inventors: Yasushi Kino, Shingo Hayashi, Takuya Harada
  • Patent number: 9806330
    Abstract: The present disclosure provides a lithium-rich electrode plate of a lithium-ion battery and a preparation method thereof. The preparation method of the lithium-rich electrode plate of the lithium-ion battery comprises steps of: (1) in a protective gas environment, melting a lithium ingot to obtain a melting lithium; (2) in a vacuum environment, heating and drying ceramic particles to obtain dried and anhydrous ceramic particles; (3) in a protective gas environment, adding the dried and anhydrous ceramic particles into the melting lithium, stirring to make them uniformly mixed to obtain a modified melting lithium; (4) in a protective gas environment, uniformly coating the modified melting lithium on a surface of an electrode plate to be lithium rich to form a lithium-rich layer, which is followed by cooling to room temperature to obtain a lithium-rich electrode plate of a lithium-ion battery. The lithium-rich electrode plate is prepared according to the preparation method.
    Type: Grant
    Filed: June 2, 2015
    Date of Patent: October 31, 2017
    Assignee: NINGDE AMPEREX TECHNOLOGY LIMITED
    Inventors: Baiqing Li, Shengwu Zhang, Xinghua Tao, Baiqing Zhang