Powder Shape Or Size Characteristics Patents (Class 419/23)
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Publication number: 20100178194Abstract: The present invention provides a continuous powder extrusion method for making an article having a profile including an outer shape and optionally including one or more inner hollows. One or more bulk material powders and one or more binders are provided, and the bulk material powders and the binders are mixed to form a mixture. A die is provided, the die optionally including a mandrel having one or more shapes. The mixture is extruded through the die and the optional mandrel to produce a green form. The green form is debound to produce a brown form and the brown form is sintered to produce a densified form. The densified form is optionally processed using thermal, mechanical, and/or thermomechanical processing to produce a wrought form. The densified or wrought form is optionally cut to a length and/or finished using traditional metal finishing processes.Type: ApplicationFiled: January 12, 2009Publication date: July 15, 2010Applicant: Accellent, Inc.Inventors: Mark W. Broadley, John Eckert, Ray Rilling, Roger J. White, Jeffrey M. Farina, James Alan Sago
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Patent number: 7749429Abstract: A ceramic particle group dispersed in a solvent in a state of primary particles of single crystal, a method for production thereof and a use thereof are disclosed. In one embodiment a method is disclosed for producing a sintered particle (ceramic particle) group of hydroxyapatite (HAp), which includes a step of subjecting a system wherein calcium carbonate is present between primary particles of hydroxyapatite (HAp) to sintering and then dissolving calcium carbonate with water to remove calcium carbonate. A hydroxyapatite (HAp) sintered particle group produced by the above method is a nanometer size particle group having a particle diameter of about 70 to about 120 nm, and is a particle group having a uniform particle diameter (coefficient of variation: 12%), and further 96% of the particle group is dispersed as a single crystal particle.Type: GrantFiled: September 13, 2005Date of Patent: July 6, 2010Assignee: Japan Science and Technology AgencyInventors: Tsutomu Furuzono, Masahiro Okada
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Patent number: 7740795Abstract: The invention relates to implantable medical devices, particularly, to porous structures for such devices. In one aspect, the invention provides a porous metal scaffold comprising a porous metal network having pores defined by metal webs, the metal webs covered with at least one layer of metal particles bonded to the metal webs. In other aspects, the invention provides methods of forming porous scaffolds. In one such aspect, the method includes providing a polymer foam; forming a skin of biocompatible metal on the polymer foam by low temperature arc vapor deposition; and heating the polymer foam and the metal skin above the decomposition temperature of the polymer foam in an inert gas atmosphere; thereby the polymer foam decomposes producing a green metal foam. In yet other aspects, the invention provides methods of improving stability of porous scaffolds.Type: GrantFiled: July 12, 2005Date of Patent: June 22, 2010Assignee: Howmedica Osteonics Corp.Inventors: Kathy K. Wang, Nicholas Nai Guang Dong, Michael Meehan
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Publication number: 20100124514Abstract: A method of uniformly dispersing a nano powder throughout a micron powder. Ordinary mixing or agitation does not succeed in attaining uniform dispersal: the nano powder agglomerates into microscopic masses. In one form of the invention, a charge of a micron powder, with fifty weight percent of charge of nanopowder is loaded into a ball mill. The mixture is ball milled for less than two hours, at room temperature in a dry condition, and produces a highly uniform distribution of the nano powder throughout the micron powder.Type: ApplicationFiled: September 14, 2006Publication date: May 20, 2010Applicants: THE TIMKEN COMPANY, IAP RESEARCH, INC.Inventors: Bhanumathi Chelluri, Edward Arlen Knoth, Edward John Schumaker, Ryan D. Evans, James. L. Maloney, III
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Publication number: 20100108501Abstract: A method for efficiently manufacturing a large-area Mo-based target plate at a high yield is provided. In the manufacturing method, the condition of the content of a trace element and the rolling condition are used in combination to reduce the deformation resistance and to suppress the occurrence of cracks such as edge cracking. The method for manufacturing an Mo-based sputtering target by rolling an Mo-based ingot includes the steps of: manufacturing the Mo-based ingot in which the oxygen concentration is controlled to 10 ppm by mass or more and 1000 ppm by mass or less; and heating and rolling the Mo-based ingot at a rolling temperature of 600° C. or more and 950° C. or less.Type: ApplicationFiled: January 11, 2008Publication date: May 6, 2010Inventors: Toru Inaguma, Hiroaki Sakamoto, Tadami Oishi, Shingo Izumi, Hajime Nakamura
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Publication number: 20100104466Abstract: Hard phase particles including Co alloy particles, carbide alloy particles, and silicide particles are dispersed substantially uniformly throughout a matrix composed of Cu self-fluxing alloy of a cladded portion. The cladded portion contains 6 to 15% by weight of Co, 3 to 8% by weight of one of Cr and Mo, 0.3 to 1% by weight of W, 0.5 to 1.8% by weight of Fe, 8 to 15% by weight of Ni, 0.08 to 0.2% by weight of C, 1.5 to 4% by weight of Si, 0.5 to 0.8% by weight of Al, and 0.1 to 0.3% by weight of P, and inevitable impurities and Cu as a balance. The hard phase particles have an average particle diameter of 8 to 20 ?m and a particle size distribution width of 0.1 to 100 ?m, and to occupy 10 to 20% in an arbitrary cross section of the cladded portion.Type: ApplicationFiled: December 31, 2009Publication date: April 29, 2010Applicant: HONDA MOTOR CO., LTD.Inventors: Shogo MATSUKI, Yositaka Tsujii
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Patent number: 7704449Abstract: An electrical contact comprising a matrix of an alloy of a high electro-conductive metal and a low melting point metal and particles of a refractory metal dispersed in the matrix. The electrical contact comprises the alloy containing a low melting point metal of at least one of Sn, Te and Be, and the refractory metal is Cr. The alloy comprising the low melting point metal in an amount of 0.5 to 3% by weight and the balance being Cu.Type: GrantFiled: June 25, 2008Date of Patent: April 27, 2010Assignee: Hitachi, Ltd.Inventors: Shigeru Kikuchi, Masato Kobayashi, Kenji Tsuchiya, Noboru Baba
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Publication number: 20100074790Abstract: An iron-based sintered alloy of the present invention is an iron-based sintered alloy, which is completed by sintering a powder compact made by press forming a raw material powder composed of Fe mainly, and is such that: when the entirety is taken as 100% by mass, carbon is 0.1-1.0% by mass; Mn is 0.01-1.5% by mass; the sum of the Mn and Si is 0.02-3.5% by mass; and the major balance is Fe. It was found out that, by means of an adequate amount of Mn and Si, iron-based sintered alloys are strengthened and additionally a good dimensional stability is demonstrated. As a result, it is possible to suppress or obsolete the employment of Cu or Ni, which has been believed to be essential virtually, the recyclability of iron-based sintered alloys can be enhanced, and further their cost reduction can be intended.Type: ApplicationFiled: December 2, 2009Publication date: March 25, 2010Applicants: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Mikio KONDOH, Nobuhiko Matsumoto, Toshitake Miyake, Shigehide Takemoto, Hitoshi Tanino
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Publication number: 20100061875Abstract: A method of making a combustion turbine component includes forming a nanosized powder including a plurality of metals and at least one rare-earth element and agglomerating the nanosized powder to form a microsized powder including a plurality of metals and at least one rare-earth element. The microsized powder is processed to form a cohesive metallic mass and a primary aging heat treating is performed on the cohesive metallic mass. A solution heat treating may be performed on the cohesive metallic mass prior to the primary aging heat treating. A secondary aging treating may be performed on the cohesive metallic mass after the primary aging treating.Type: ApplicationFiled: September 8, 2008Publication date: March 11, 2010Applicant: Siemens Power Generation, Inc.Inventors: Anand A. Kulkarni, Allister W. James, Douglas J. Arrell
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Publication number: 20100054981Abstract: Provided herein are systems, methods, and compositions for magnetic nanoparticles and bulk nanocomposite magnets.Type: ApplicationFiled: December 22, 2008Publication date: March 4, 2010Applicant: Board of Regents, The University of Texas SystemInventor: J. Ping Liu
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Publication number: 20100025236Abstract: Provided is an Sb—Te alloy sintered compact target using atomized powder consisting of substantially spherical particles of an Sb—Te alloy, wherein the spherical atomized powder consists of particles that were crushed and flattened, and the flattened particles exhibiting a ratio (flatness ratio) of short axis and long axis of 0.6 or less occupy 50% or more of the overall particles. With this Sb—Te alloy sintered compact target, particles exhibiting a long axis orientation aligned within ±45° in a direction that is parallel to the target surface occupy 60% or more of the overall particles. In addition, the oxygen concentration in this Sb—Te alloy sintered compact target is 1500 wtppm or less. Thus, the Sb—Te alloy sputtering target structure can be uniformalized and refined, generation of cracks in the sintered target can be inhibited, and generation of arcing during sputtering can be inhibited.Type: ApplicationFiled: November 29, 2005Publication date: February 4, 2010Applicant: NIPPON MINING & METALS CO., LTD.Inventor: Hideyuki Takahashi
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Publication number: 20100008609Abstract: The present invention discloses a self-lubricating bearing, which is a hollow cylindrical body with an axial hole in its center, exhibiting a structure formed by sintering a multiple of spherical alloys particles under microscopy. The self-lubricating bearing has a multiple of pores to receive lubricating oil. Further, the present invention provides a manufacturing process for making self-lubricating bearings.Type: ApplicationFiled: July 3, 2007Publication date: January 14, 2010Inventor: Yun-Ju Chen
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Publication number: 20100003157Abstract: The invention relates to mixtures of metal, alloy or composite powders which have a mean particle diameter D50 of not more than 75 ?m, preferably not more than 25 ?m, and are produced in a process in which a starting powder is firstly deformed to give platelet-like particles and these are then comminuted in the presence of milling aids together with further additives and also the use of these powder mixtures and shaped articles produced therefrom.Type: ApplicationFiled: July 9, 2007Publication date: January 7, 2010Applicant: H.C. Starck GmbHInventors: Roland Scholl, Ulf Waag, Aloys Eiling
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Patent number: 7637982Abstract: A group of powders (40) for making a wick structure of a heat pipe includes main powders (50) and supplemental powders (60). The melting point of the supplemental powder is lower than that of the main powder. During a sintering process, the powders are filled in a casing of the heat pipe and have a eutectic reaction between the main powders and the supplemental powders to form the wick structure. The temperature for the eutectic reaction is lower than the melting temperature of the supplemental powders.Type: GrantFiled: June 15, 2006Date of Patent: December 29, 2009Assignee: Foxconn Technology Co., Ltd.Inventors: Chuen-Shu Hou, Tay-Jian Liu, Chao-Nien Tung
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Publication number: 20090277415Abstract: A quasi-monolithic cylinder crankcase is provided that is cast in a metal permanent mold for an internal combustion engine having an infiltration body penetrating the cylinder crankcase, wherein the infiltration body is composed of an inductively welded, open-cell metal foam.Type: ApplicationFiled: May 11, 2009Publication date: November 12, 2009Inventors: Herbert Moeding, Stephan Beer, Manfred Laudenklos
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Patent number: 7601422Abstract: In a laser sintering method for producing a three-dimensional object wherein subsequent layers of the object to be formed are subsequently solidified on positions corresponding to the object, as a build-up material, a powder is used wherein the upper grain limit of the powder particles is below 100 ?m, the D0.5-value is below 55 ?m, the BET-surface is smaller than 5 m2/g and the grains of the powder basically have a spherical shape.Type: GrantFiled: October 6, 2003Date of Patent: October 13, 2009Assignee: EOS GmbH Electro Optical SystemsInventors: Mandy Gersch, Frank Müller, Thomas Mattes, Peter Keller
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Publication number: 20090236404Abstract: [PROBLEMS] To provide a pasty silver particle composition, which, upon heating, allows silver particles to be easily sintered to form solid silver possessing excellent strength, electric conductivity and thermal conductivity, and a production process of solid silver and the like. [MEANS FOR SOLVING PROBLEMS] A pasty silver particle composition comprising nonspherical silver particles having an average particle diameter of 0.1 to 18 ?m and a carbon content of not more than 1.0% by weight and a volatile dispersion medium, wherein, upon heating, the volatile dispersion medium is volatilized and the nonspherical silver particles are sintered to one another to form solid silver.Type: ApplicationFiled: September 20, 2006Publication date: September 24, 2009Applicant: NIHON HANDA CO., LTD.Inventors: Kimio Yamakawa, Katsutoshi Mine
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Patent number: 7585459Abstract: The present invention concerns a process for the preparation of high density green compacts comprising the steps of providing an iron-based powder essentially free from fine particles; optionally mixing said powder with graphite and other additives; uniaxially compacting the powder in a die at a compaction pressure of at least about 800 MPa and ejecting the green body. The invention also concerns the powder used in the method.Type: GrantFiled: October 22, 2003Date of Patent: September 8, 2009Assignee: Höganäs ABInventors: Mikhail Kejzelman, Paul Skoglund, Hilmar Vidarsson
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Publication number: 20090220372Abstract: Disclosed is a low cost, low magnetostriction body which is decreased only in magnetostriction while maintaining magnetic characteristics such as loss and saturation magnetization at desired values. Also disclosed is a dust core using such a low magnetostriction body. Specifically disclosed is a low magnetostriction body obtained by shaping a soft magnetic material powder added with an organic compound having an effect of changing the magnetostriction of the soft magnetic material when combined with it, and heat-treating a green compact in an inert atmosphere. The absolute value of the magnetostriction ?O-P (1 T/50 Hz) of the low magnetostriction body is not more than 1.0×10?6. Also specifically disclosed is a dust core using such a low magnetostriction body.Type: ApplicationFiled: May 23, 2006Publication date: September 3, 2009Inventors: Takeshi Hattori, Shin Tajima, Masaki Sugiyama, Hidefumi Kishimoto, Toshiya Yamaguchi, Tadayoshi Kikkou
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Publication number: 20090214374Abstract: A method for producing a high purity tungsten sputtering target. The method includes heat treating of high purity tungsten powder in order to consolidate it into a blank with density providing closed porosity. The consolidation may be achieved by hot pressing, HIP or any other appropriate method. Next, this plate is rolled to produce target blanks of approximate size and further increased density of the material. The method may be applicable to a variety of blanks including round shape target blanks, for example, consisting of tungsten, molybdenum, tantalum, hafnium, etc.Type: ApplicationFiled: April 28, 2009Publication date: August 27, 2009Applicant: Tosoh SMD, Inc.Inventor: Eugene Y. Ivanov
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Patent number: 7566414Abstract: A method for manufacturing a powder-metallurgy processed Nb3Sn superconducting wire is provided. In the method, a sheath made of Nb or a Nb alloy is filled with a raw material powder containing Sn. The sheath filled with the raw material powder is subjected to diameter reduction to form a wire. The wire is heat-treated to form a superconducting phase at the internal surface of the sheath. The raw material powder is prepared by adding a Sn powder to a Cu—Sn alloy powder or a Cu—Sn intermetallic compound powder, and is compacted under isotropic pressure.Type: GrantFiled: March 6, 2006Date of Patent: July 28, 2009Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Takayoshi Miyazaki, Takayuki Miyatake, Hiroyuki Kato, Kyoji Zaitsu
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Patent number: 7559494Abstract: Nanotechnology methods for creating stoichiometric and non-stoichiometric substances with unusual combination of properties by lattice level composition engineering are described.Type: GrantFiled: October 31, 2003Date of Patent: July 14, 2009Assignee: PPG Industries Ohio, Inc.Inventors: Tapesh Yadav, John Alexander
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Patent number: 7553445Abstract: Disclosed is a manufacturing process of a sintered iron-copper base porous alloy and of an oil-impregnated sintered bearings, having the steps of: preparing a mixed powder comprising an iron powder, and at least one of a copper powder and a copper alloy powder; forming the mixed powder into a green compact; and sintering the green compact to obtain a sintered iron-copper base porous alloy. The iron powder contains a porous iron powder which has a particle size of 177 microns or less and a specific surface area of 110 to 500 m2/kg according to a gas adsorption method. The sintered compact has high intercommunicating porosity and low permeability, and it is sized to prepare the sintered bearing into which a lubricating oil is impregnated.Type: GrantFiled: September 9, 2004Date of Patent: June 30, 2009Assignee: Hitachi Powdered Metals Co., Ltd.Inventor: Motohiro Miyasaka
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High-strength and highly-wear-resistant sintered diamond object and manufacturing method of the same
Patent number: 7553350Abstract: A high-strength and highly-wear-resistant sintered diamond object according to the present invention includes sintered diamond particle having an average particle size of not larger than 2 ?m and a binder phase as a remaining portion. The content of the sintered diamond particle in the sintered diamond object is not smaller than 80 volume % and not larger than 98 volume %. The binder phase contains at least one element selected from the group consisting of titanium and the like, of which content is not smaller than 0.5 mass % and less than 50 mass %, and contains cobalt, of which content is not smaller than 50 mass % and less than 99.5 mass %. A part of the element or the element as a whole is present as carbide particle having an average particle size of not larger than 0.8 ?m. A texture of the carbide particle is discontinuous, and adjacent diamond particles are bound to each other.Type: GrantFiled: July 26, 2005Date of Patent: June 30, 2009Assignee: Sumitomo Electric Industries, Ltd.Inventors: Yoshihiro Kuroda, Satoru Kukino, Tomohiro Fukaya -
Publication number: 20090139858Abstract: A sputtering target for producing a metallic glass membrane characterized in comprising a structure obtained by sintering atomized powder having a composition of a ternary compound system or greater with at least one or more metal elements selected from Pd, Zr, Fe, Co, Cu and Ni as its main component (component of greatest atomic %), and being an average grain size of 50 ?m or less. The prepared metallic glass membrane can be used as a substitute for conventional high-cost bulk metallic glass obtained by quenching of molten metal. This sputtering target for producing the metallic glass membrane is also free from problems such as defects in the metallic glass membrane and unevenness of composition, has a uniform structure, can be produced efficiently and at low cost, and does not generate many nodules or particles. Further provided is a method for manufacturing such a sputtering target for forming the metallic glass membrane.Type: ApplicationFiled: November 4, 2005Publication date: June 4, 2009Applicant: NIPPON MINING & METALS CO., LTD.Inventors: Atsushi Nakamura, Masataka Yahagi, Akihisa Inoue, Hisamichi Kimura, Shin-ichi Yamaura
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Publication number: 20090129963Abstract: There is provided a sliding part in which a surface coverage ratio of copper in the sliding part increases. A bearing which is the sliding part is formed by filling the raw powder into the filling portion of the forming mold, compacting the raw powder to form a powder compact 6, and sintering the powder compact 6. A copper-based raw powder is composed of a copper-based flat raw powder 2 having an average diameter smaller than that of an iron-based raw powder 1 and an aspect ratio larger than that of the iron-based raw powder 1, and a copper-based small-sized raw powder 3 having the average diameter is smaller than that of the copper-based flat raw powder 2. The copper is allowed to segregate at the surface of the sliding part.Type: ApplicationFiled: November 14, 2005Publication date: May 21, 2009Applicant: MITSUBISHI MATERIALS PMG CORPORATIONInventors: Teruo Shimizu, Tsuneo Maruyama
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Patent number: 7524361Abstract: Provided is a hydrogen separation membrane prepared by compression-molding metal microparticles having hydrogen adsorbing properties, wherein the microparticles are composed of 0.5 to 50% by weight of a first metal powder and 50 to 99.5% by weight of a second metal powder having a relatively larger average particle diameter than the first metal powder.Type: GrantFiled: January 12, 2006Date of Patent: April 28, 2009Assignee: Korea Institute of Energy ResearchInventors: Jong-Soo Park, Wang-Lai Yoon, Ho-Tae Lee, Dong-Won Kim, Sung-Ho Cho, Shin-Kun Ryi, Seung-Hoon Choi
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Publication number: 20090081067Abstract: A method of fabricating a rare-earth based sintered magnet having improved magnetic and mechanical characteristics is offered. Also, a method of fabricating a rare-earth bonded magnet having improved magnetic and mechanical characteristics is offered. The method of fabricating the rare-earth based sintered magnet is started with preparing powder of an alloy including a rare-earth element and a transition metal. The powder of the alloy is mixed with an additive. The mixture is compression molded and irradiated with microwaves to cause the powder to self-heat. As a result, the mixture is sintered.Type: ApplicationFiled: September 12, 2008Publication date: March 26, 2009Inventor: Yoshibumi Nakamura
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Publication number: 20090064861Abstract: Provided is a hydrogen separation membrane characterized by comprising a structure obtained by sintering atomized powder having a composition of NixMyZr100-x-y (wherein M is Nb and/or Ta, 25?x?40, 25?y?40) and an average grain size of 50 ?m or less. The prepared hydrogen separation membrane does not require the use of costly Pd metal, and can be used as a substitute for conventional high-cost bulk metallic glass obtained by quenching of molten metal. This hydrogen separation membrane is free from problems such as defects in the hydrogen separation membrane and unevenness of composition, has a uniform structure, and is capable of separating hydrogen at low cost. Further provided are a sputtering target for forming such as hydrogen separation membrane and its manufacturing method.Type: ApplicationFiled: November 4, 2005Publication date: March 12, 2009Applicant: NIPPON MINING & METALS CO., LTD.Inventors: Atsushi Nakamura, Masataka Yahagi, Akihisa Inoue, Hisamichi Kimura, Shin-ichi Yamaura
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Patent number: 7498082Abstract: A dielectric ceramic composition including dielectric particles comprising a main ingredient phase having barium titanate as its main ingredient and a diffusion phase present at the periphery of said main ingredient phase, wherein when an average value of the depth where sub ingredient elements present at said diffusion phase diffuses from a surface of said diffusion phase toward a center of said dielectric particle is designated as an average diffusion depth, a dispersion of the average diffusion depth among the dielectric particles is, in terms of CV value, 5 to 30%. According to the present invention, an electronic device excellent in all of the dielectric constant, high temperature accelerated life, TC bias, and IR temperature dependency can be provided.Type: GrantFiled: November 7, 2006Date of Patent: March 3, 2009Assignee: TDK CorporationInventors: Kazushige Ito, Akira Sato, Akitoshi Yoshii, Masayuki Okabe, Atsushi Takeda, Takaki Shinkawa
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Publication number: 20090042051Abstract: A process for the manufacture of soft magnetic composite components is provided comprising the steps of die compacting a powder composition comprising a mixture of soft magnetic, iron or iron-based powder, the core particles of which are surrounded by an electrically insulating, inorganic coating, and an organic lubricant in an amount of 0.05 to 1.5% by weight of the composition, the organic lubricant being free from metal and having a temperature of vaporisation less than the decomposition temperature of the coating; ejecting the compacted body from the die; heating the compacted body in a non-reducing atmosphere to a temperature above the vaporisation temperature of the lubricant and below the decomposition temperature of the inorganic coating for removing the lubricant from the compacted body, and subjecting the obtained body to heat treatment at a temperature between 3000 and 6000 in water vapour.Type: ApplicationFiled: June 15, 2006Publication date: February 12, 2009Applicant: HOGANAS ABInventors: Bjorn Skarman, Zhou Ye, Patricia Jansson
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Patent number: 7488443Abstract: An electrically conducting cermet comprises at least one transition metal element dispersed in a matrix of at least one refractory oxide selected from the group consisting of yttria, alumina, garnet, magnesium aluminum oxide, and combinations; wherein an amount of the at least one transition metal element is less than 15 volume percent of the total volume of the cermet. A device comprises the aforementioned electrically conducting cermet.Type: GrantFiled: January 10, 2008Date of Patent: February 10, 2009Assignee: General Electric CompanyInventors: Bernard Patrick Bewley, Bruce Alan Knudsen, James Anthony Brewer, James Scott Vartuli, Dennis Joseph Dalpe, Mohamed Rahmane
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Publication number: 20090032147Abstract: An R—Fe—B based rare-earth alloy powder with a mean particle size of less than about 20 ?m is provided and compacted to make a powder compact. Next, the powder compact is subjected to a heat treatment at a temperature of about 550° C. to less than about 1,000° C. within hydrogen gas, thereby producing hydrogenation and disproportionation reactions (HD processes). Then, the powder compact is subjected to another heat treatment at a temperature of about 550° C. to less than about 1,000° C. within either a vacuum or an inert atmosphere, thereby producing desorption and recombination reactions and obtaining a porous material including fine crystal grains, of which the density is about 60% to about 90% of their true density and which have an average crystal grain size of about 0.01 ?m to about 2 ?m (DR processes). Thereafter, the porous material is subjected to yet another heat treatment at a temperature of about 750° C. to less than about 1,000° C.Type: ApplicationFiled: October 21, 2008Publication date: February 5, 2009Applicant: HITACHI METALS, LTD.Inventors: Noriyuki NOZAWA, Takeshi NISHIUCHI, Satoshi HIROSAWA, Tomohito MAKI
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Patent number: 7485257Abstract: A valve metal powder by is prepared by a particular set of sequential steps that involves the use of precursor having preformed morphology. The method by which the valve metal is prepared includes a stabilization step that results in the valve metal powder having secondary and tertiary structures that each corresponds to the secondary and tertiary structures of the precursor. Also described is a method of producing solid electrolyte capacitors that include the valve metal powder of the present invention.Type: GrantFiled: September 28, 2005Date of Patent: February 3, 2009Assignee: H.C. Starck GmbHInventors: Josua Löffelholz, Hady Seyeda, Rüdiger Wolf, Karlheinz Reichert, Christoph Schnitter
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Patent number: 7470332Abstract: A soft magnetic sintered member having uniform dispersion of alloy elements and a production method for the same at low cost are provided. The soft magnetic sintered member consists of, all in mass %, 2.9 to 7% of Cr; 1.5 to 6.88% of Si; and the balance of Fe and inevitable impurities. The production method for a soft magnetic sintered member includes: preparing an Fe alloy powder consisting of 3 to 7 mass % of Cr, 1.5 to 3.5 mass % of Si, and the balance of Fe and inevitable impurities; or a mixed powder in which the Fe alloy powder is mixed with an Si powder having an average particle size of 1 to 45 ?m. The production method further includes: compacting the Fe alloy powder or the mixed powder into a green compact having a predetermined shape; and sintering the green compact.Type: GrantFiled: March 29, 2005Date of Patent: December 30, 2008Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Chio Ishihara, Kazuo Asaka
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Patent number: 7459030Abstract: Disclosed is a manufacturing method of an Nb3Sn superconductive wire using a powder technique, the method including the steps of: filling, as a raw powder, an intermetallic compound powder obtained from a metallic powder containing at least one metallic powder selected from Ta powder and Nb powder, and Sn powder, or a mixture of the metallic powder and the Sn powder into a sheath made of Nb or an Nb based alloy; performing a diameter-reduction process on the sheath to form a wire; heat treating the wire; and, forming a superconductive layer on the interface between the sheath and the powder, wherein at least one of the metallic powders selected from the Ta powder and the Nb powder is obtained by aggregating fine particles (primary) in shape of coral to form secondary particles.Type: GrantFiled: May 17, 2005Date of Patent: December 2, 2008Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Takayoshi Miyazaki, Hiroyuki Kato, Kyoji Zaitsu, Kyoji Tachikawa
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Publication number: 20080286141Abstract: A method for preparing a nano-sized metal powder feedstock comprises the steps of preparing a nano-sized metal powder, mixing the metal powder with a solution of an organic binder in a solvent, and wet-milling the mixture so that aggregates of the metal powder are uniformly formed. Further disclosed is a method for producing a sintered body using the feedstock.Type: ApplicationFiled: July 22, 2005Publication date: November 20, 2008Applicant: Industry-University Cooperation Foundation Hanyang UniversityInventors: Jai Sung Lee, Yun Sung Kang, Bum Ha Cha
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Patent number: 7436669Abstract: A 3D multi-layer heat conduction diffusion plate comprises at least one super conduction diffusion plate which is capable of quickly conducting heat energy, has a short cooling time, and can dissipate heat to a surrounding environment. A soft and bendable material capable of transmitting electrical signals or a fiber glass material capable of transmitting signals can be affixed on an upper and lower surface of the aforementioned super conduction diffusion plate. A micro-porous air-permeable ceramic plate having a high thermal conductivity, which is provided with irregularly arranged air-permeable holes can also be affixed to the aforementioned super conduction diffusion plate, so as to allow air to quickly conduct heat energy to the surrounding environment.Type: GrantFiled: May 11, 2005Date of Patent: October 14, 2008Inventor: Sung-Po Huang
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Publication number: 20080232995Abstract: A method for producing a soft magnetic powdered core includes preparing a mixture of a soft magnetic powder and a resin powder, compacting the mixture into a predetermined shape so as to obtain a compact, and heating the compact. The resin powder has a median size of not more than 30 ?m, a maximum particle size of not more than 100 ?m, and a specific surface area of not less than 1.0 m2/cm3, and the additive amount thereof is 0.005 to 2 vol %.Type: ApplicationFiled: March 17, 2008Publication date: September 25, 2008Applicants: HITACHI POWDERED METALS CO., LTD., DENSO CORPORATIONInventors: Chio Ishihara, Kazuo Asaka, Kohei Muramatsu, Tsuyoshi Akao, Hirotake Hamamatsu
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Publication number: 20080195214Abstract: In the field of biocompatible Co—Cr—Mo alloys for use in artificial joints or the like, the formation of wear debris in a living body is a matter of concern. The purpose of the invention is to provide a technique for improving the wear resistance of a Co—Cr—Mo alloy for use in an artificial joint to thereby prevent the formation of wear debris in a living body. The improvement in wear resistance of a Co—Cr—Mo alloy for use in an artificial joint can be achieved by finely dividing the crystal particles of the alloy, by preparing an alloy composition having a higher Mo content than any known standard Co—Cr—Mo alloy (e.g., Co-29Cr-6Mo alloy), by increasing the proportion of the ? phase that is dispersedly precipitated, by sintering an alloy powder produced by gas atomization technique to form pores on the surface of the alloy material, or the like.Type: ApplicationFiled: March 28, 2005Publication date: August 14, 2008Inventors: Akihiko Chiba, Kazushige Kumagai, Naoyuki Nomura
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Publication number: 20080193318Abstract: A method of the controlling the chemical and physical characteristics of a body formed from powder precursors, including measuring a predetermined amount of a first generally spherical particles, adhering smaller second particles to the respective first particles to define composite particles, forming the composite particles into a green body, and sintering the green body to yield a densified body. The second particles adhered to the first phase particles are substantially uniformly distributed and a respective first particle defines a first particle diameter that is typically at least about 10 times larger than the smaller diameter defined by a respective second particle. The composite particles define a predetermined composition.Type: ApplicationFiled: April 4, 2008Publication date: August 14, 2008Inventor: William Carty
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Publication number: 20080170656Abstract: A method includes fabricating an energy detector using a sol-gel process.Type: ApplicationFiled: January 16, 2007Publication date: July 17, 2008Inventor: Haochuan Jiang
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Publication number: 20080170959Abstract: A sputter target is provided with a first elemental phase of a first material, the first material being either cobalt or tungsten, a first intermetallic phase including the first material and a second material, the second material being either tungsten or cobalt and different from the first material, the first material in a greater atomic percentage than the second material, and a second intermetallic phase including the second material and the first material, the second material in a greater atomic percentage than the first material. The sputter target includes 20-80 at. % cobalt, and has a density greater than 99% of a theoretical maximum density thereof. The sputter target is fabricated by selecting a cobalt powder and a tungsten powder having the same particle size distribution, blending the cobalt powder and the tungsten powder to form a blended powder, canning the blended powder, hot pressing the blended powder to form a solid, and machining the solid to form a sputter target.Type: ApplicationFiled: January 11, 2007Publication date: July 17, 2008Applicant: Heraeus IncorporatedInventors: Fenglin Yang, Bernd Kunkel, Steven Roger Kennedy, Anirban Das
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Publication number: 20080166578Abstract: A bearing having improved wear resistance has a bearing material of a copper-tin-bismuth alloy which may also include phosphorus which has excellent strength, due to the solid solution of copper, tin and phosphorus (when used), attached to a steel backing shell. The material also has good lubricity as a result of the presence of the bismuth which also promotes tin mobilization and formation of a layer of tin on the bearing surface upon use of the bearing. The addition of small amounts of relatively small hard particles in the copper-tin-matrix, particularly Fe3P, MoSi2 or a mixture thereof, provides a suitable hard surface artifact to improve the wear resistance of the bearing material. The bearing includes a sintered powder compact bearing material of a copper-tin-bismuth alloy powder and a metal compound powder which is bonded to a steel backing shell, wherein the metal compound powder has an average particle size of less than 10 ?m.Type: ApplicationFiled: July 31, 2007Publication date: July 10, 2008Applicant: FEDERAL-MOGUL WORLD WIDE, INC.Inventors: David M. Saxton, James M. Carpenter, Gregory W. Sevenski, Holger Schmitt, Gerd Andler
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Patent number: 7393498Abstract: A powder metal tooth part and a method of producing a toothed sintered metal part by uniaxially compacting an iron or iron-based powder having coarse particles in a single compaction step, subjecting the part to sintering, and subjecting the part to a surface densifying process.Type: GrantFiled: April 21, 2005Date of Patent: July 1, 2008Assignee: Hoganas ABInventors: Paul Skoglund, Mikhail Kejzelman, Senad Dizdar
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Patent number: 7384445Abstract: The invention concerns a sintered metal part which has a densified surface and sintered density of at least 7.35 g/cm3 and a core structure distinguished by a pore structure obtained by single pressing to at least 7.35 g/cm3 and single sintering of a mixture of a coarse iron or iron-based powder and optional additives.Type: GrantFiled: April 19, 2005Date of Patent: June 10, 2008Assignee: Höganäs ABInventors: Paul Skoglund, Mikhail Kejzelman, Anders Bergmark
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Publication number: 20080127776Abstract: Method of producing a sintered body comprising the steps of mixing one or more powders forming hard constituents with powders forming a binder phase comprising cobalt powder where the cobalt powder comprises cobalt having mainly a fcc-structure defined as the peak height ratio between the Co-fcc(200)/Co-hcp(101) being greater than or equal to about 3/2, as measured between the baseline and maximum peak height, measured by XRD with a 2?/? focusing geometry and Cu-K? radiation. The present invention also relates to a ready-to-press powder comprising cobalt having mainly a fcc-structure and where the cobalt powder has a grain size (FSSS) of from about 0.2 to about 2.9 ?m. The present invention also relates to sintered bodies made according to the method. The sintered bodied according to the present invention have reduced porosity and less crack formation.Type: ApplicationFiled: November 19, 2007Publication date: June 5, 2008Inventors: Jeanette Persson, Leif Dahl, Gerold Weinl, Ulf Rolander
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Patent number: 7378053Abstract: The invention proposes a copper-based material with low thermal expansion and high thermal conductivity having good machinability and adaptability to nickel plating and also proposes a method for producing the same. The copper-based material is prepared through the steps of: adding 5 to 60% of iron-based alloy power having a certain value in thermal expansion coefficient into a matrix powder of pure copper phase powder and/or a precipitation hardening copper alloy powder; mixing the powders together; compacting the obtained powder mixture into a green compact and sintering it at temperatures of 400 to 600° C.Type: GrantFiled: April 27, 2004Date of Patent: May 27, 2008Assignee: Hitachi Powered Metals Co., Ltd.Inventor: Zenzo Ishijima
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Patent number: 7374599Abstract: A method for making dendritic metal nanostructures using a surfactant structure template, a metal salt, and electron donor species.Type: GrantFiled: July 8, 2004Date of Patent: May 20, 2008Assignee: Sandia CorporationInventors: John A. Shelnutt, Yujiang Song, Eulalia F. Pereira, Craig J. Medforth
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Publication number: 20080102302Abstract: A method for producing a dust core compact includes the steps of forming a compact component by pressure-forming a soft magnetic powder having an average particle diameter Da under a pressure Pa, and forming a compact by pressure-forming a soft magnetic powder having an average particle diameter Db and the compact component under a pressure Pb. Average particle diameters Da and Db of the soft magnetic powders satisfy relationship Da/Db?2, and pressures Pa and Pb applied during the pressure-forming satisfy relationship Pa/Pb?1/2. With this structure, a method for producing a dust core compact exhibiting a high strength and capable of being fabricated even when it has a complex shape, and the dust core compact can be provided.Type: ApplicationFiled: September 16, 2005Publication date: May 1, 2008Inventors: Kazuhiro Hirose, Haruhisa Toyoda, Atsushi Sato, Takao Nishioka, Yasuhiro Endo, Ryoji Mizutani, Kazutaka Tatematsu, Kenji Harada