Abstract: According to the invention, there are disclosed a power metallurgy composite cam sheet and a fabrication method thereof. The power metallurgy composite cam sheet is constructed by combining a power metallurgy cam be composited on a surface of a matrix. The fabrication method of the power metallurgy composite cam sheet includes sinter welding, braze welding, argon arc welding, laser welding, hot pressing and other methods. The powder metallurgy composite cam sheet fabricated by the invention has merits of stable size, good impact toughness, good abrasion resistance, low cost and so on, so that it can replace an integral cam sheet that is currently fabricated by forging, drawing, power metallurgy or other process. It is suitable for the case where a hollow camshaft is prepared by mechanical assembly, hydraulic forming, welding or other process, so that the usage requirements of an assembled camshaft can be met.

Abstract: Methods for forming a wear resistant layer metallurgically bonded to at least a portion of a surface of a metallic substrate may generally comprise positioning hard particles adjacent the surface of the metallic substrate, and infiltrating the hard particles with a metallic binder material to form a wear resistant layer metallurgically bonded to the surface. In certain embodiments of the method, the infiltration temperature may be 50° C. to 100° C. greater than a liquidus temperature of the metallic binder material. The wear resistant layer may be formed on, for example, an exterior surface and/or an interior surface of the metallic substrate. Related wear resistant layers and articles of manufacture are also described.

Abstract: Disclosed herein is an apparatus for use downhole comprising an expandable component; a support member that has a selected corrosion rate; wherein the support member is disposed on the expandable component; where the support member comprises a plurality of particles fused together; the particles comprising a core comprising a first metal; and a first layer disposed upon the core; the first layer comprising a second metal; the first metal having a different corrosion potential from the second metal; the first layer comprising a third metal having a different corrosion potential from the first metal.

Abstract: A self-renewing cutting tool or cutting element is formed by bonding an overcoat, cladding or layer of highly abrasive, very durable material on a surface of a substrate or load-bearing element. The cutting layer is a composite structure and includes appropriately sized, multi-edged pieces of a superhard material, such as tungsten carbide, dispersed in a softer material which produces high strength bonds between and among the pieces and the substrate or load-bearing element.

Abstract: In a method for the production of a treatment element for a screw machine, a treatment element core of a first metal material is arranged in an inner space of a capsule of a hot isostatic pressing installation so that a contoured annular space is formed between a capsule wall and a treatment element core. The annular space is filled with a powder of a second metal material so as to produce an anti-wear layer. Afterwards, the treatment element blank is produced in such a way that the materials are combined by hot isostatic pressing to form a composite body. The treatment element blank is then post-processed to form the treatment element. The method according to the invention simplifies the production of treatment elements by in particular simplifying post machining and/or heat treatment of the anti-wear layer thus produced.

Abstract: A cold press and a method for the production of green compacts for diamond-containing tool segments includes a tool matrix, a top ram and a bottom ram assigned to a matrix adapter from opposite directions for the purpose of compressing sinterable metal powder and diamond granules after both of these materials have been fed to the matrix adapter. Step-by-step build-up of the green compact is carried out in such a manner that after one layer of metal powder and one layer of diamond granulate have been charged, these layers are together compressed.

Abstract: A method for bonding a heat-conducting substrate and a metal layer is provided. A heat-conducting substrate, a first metal layer and a preformed layer are provided. The preformed layer is between the heat-conducting substrate and the first metal layer. The preformed layer is a second metal layer or a metal oxide layer. A heating process is performed to the preformed layer in an oxygen-free atmosphere to convert the preformed layer to a bonding layer for bonding the heat-conducting substrate and the first metal layer. The temperature of the heating process is less than or equal to 300° C.

Abstract: A method of making a sintered article in which a solid object is embedded includes forming a green body of compressed particles with the solid body is partially embedded. The green body includes an opening across which the solid body extends. The green body is sintered to form a sintered body and the opening permits deformation of the solid body in response to stress applied during the sintering process. A sintered article in which a solid body is at least partially embedded includes an opening. The solid body extends across the opening so that the solid body can deform within the opening. The opening in the solid body prevents distortion of the sintered body from a planar configuration during sintering, even when the green body is relatively thin.

Abstract: A bearing material and a method for the manufacture of a bearing having a lining of the bearing material is described, the bearing material comprising: in wt %: 4-12 tin; 0.1-2 nickel; 1-6 bismuth; 0.01-less than 0.10 alumina; balance copper apart from incidental impurities.

Abstract: The present invention relates to a method of manufacturing a multiple composition component 10, comprising: arranging first, second and third constituent parts 40, 30, 42 having first, second and third compositions respectively A, B, C so that the first constituent part 40 shares a first boundary with the second constituent part 30 and the second constituent part 30 shares a second boundary with the third constituent part 40. The first, second and third constituent parts 40, 30, 42 are each either a powder or a solid so that the first and second boundaries are each a solid adjacent to a powder. The arrangement is then processed so as to form a single solid component having first, second and third regions 16, 18, 20 having first, second and third compositions A, B, C respectively.

Abstract: A method of forming a complex shaped part includes the steps of forming a polymer core by an additive manufacturing process. A metal is plated about surfaces of the polymer core, and the polymer core is removed, leaving hollows within a plate core. Metal powder is deposited within the hollows. An integral blade rotor is also disclosed.

Abstract: First and second components, which may be metallic components, are joined together in a process including introducing a sinterable powder between the components, the powder being retained within a receptacle, displacing the second component towards the first component to compress the powder, and subsequently applying heat and pressure to the powder to form a sintered bond.

Abstract: A heater tube is provided for use in a method of producing a diamond or cubic boron nitride (CBN) tipped cutting tool by sintering a mass of crystalline particles to a metal carbide. The heater tube has a cylindrical shape and is comprised of a plurality of windings of an expanded graphite foil which are compressed together. In the method, a heater tube assembly is formed which comprises the metal carbide substrate positioned within the heater tube and a mass of diamond or CBN particles positioned within the heater tube adjacent the substrate. The method includes simultaneously applying sufficient levels of pressure to the heater tube assembly and sufficient levels of electrical current to the heater tube assembly for a sufficient amount of time to cause sintering of the crystalline particles and bonding to the substrate to form a diamond or CBN tipped cutting tool.

Abstract: Methods of forming larger sintered compacts of PCD and other sintered ultrahard materials are disclosed. Improved solvent metal compositions and layering of the un-sintered construct allow for sintering of thicker and larger high quality sintered compacts. Jewelry may also be made from sintered ultrahard materials including diamond, carbides, and boron nitrides. Increased biocompatibility is achieved through use of a sintering metal containing tin. Methods of sintering perform shapes are provided.

Abstract: A process and device in production of precise three-dimensional sinters of a shape substantially close to that of an original part, using flash sintering produced by spark plasma sintering (SPS) technology. A mold is produced in a die of an enclosure for SPS flash sintering, the mold being shaped as an impression of the original part. The following are deposited in successive layers in the mold: a layer based on a superalloy powder, a metallic protection layer, and a thermal barrier layer. In a sintering, pressurization is initiated and a pulsed current passes through, producing a rapid rise in temperature in accordance with a flash sintering cycle whose temperature, pressure, and duration are regulated, with at least one temperature plateau and one pressure plateau. The layer of superalloy forms, by diffusion, during the sintering, a bonding continuum of material with the part to be repaired.

Abstract: A method for forming a composite article includes providing a metallic substrate and a preform adjacent the metallic substrate. The preform includes an unfused metallic powder material with an organic binder dispersed through the powder material. The metallic substrate and the preform are then subjected to a monocyclic heating process. The monocyclic heating process causes removal of the organic binder from the preform, fusing of the metallic powder material and metallurgical bonding of the metallic powder to the metallic substrate.

Abstract: A multiphase composite system is made by binding hard particles, such as TiC particles, of various sizes with a mixture of titanium powder and aluminum, nickel, and titanium in a master alloy or as elemental materials to produce a composite system that has advantageous energy absorbing characteristics. The multiple phases of this composite system include an aggregate phase of hard particles bound with a matrix phase. The matrix phase has at least two phases with varying amounts of aluminum, nickel, and titanium. The matrix phase forms a bond with the hard particles and has varying degrees of hard and ductile phases. The composite system may be used alone or bonded to other materials such as bodies of titanium or ceramic in the manufacture of ballistic armor tiles.

Abstract: The invention concerns a method for obtaining a metal implant for open porosity tissue support and/or replacement, characterized in that it comprises the following steps: (i) selecting a mould, (ii) arranging in the mould a solid metal core (7), (iii) filling the volume of the mould (1) still available with a powder of microspheres (3), (iv) consolidating the microspheres (3) with each other as well as with said at least one solid core (7) by electrical discharge sintering.

Abstract: An ultrasound therapy system is provided that can include any number of features. In some embodiments, the custom transducer housings can be manufactured using a rapid-prototyping method to arrange a plurality of single-element, substantially flat transducers to share a common focal point. The rapid-prototyping method can include, for example, fused-deposition modeling, 3D printing, and stereolithography. In some embodiments, the therapy system can include a plurality of transducer modules insertable into the openings of the transducer housing. Each transducer module can include an acoustic lens, a substantially flat, single-element transducer, and a matching layer disposed between the lens and the transducer. Methods of use and manufacture are also described.

Abstract: The invention relates to a method for making a metal part that comprises a reinforcement (15) made of ceramic fibers. The method comprises the following steps: forming at least one annular-shaped insert (15) by assembling a bundle of metal-coated fibers; placing the insert into a hollow metal mold (10) such that the insert is spaced between the walls (10a, 10b) of the mold; filling the mold with a metal powder; generating vacuum in the mold and closing the same; hot isostatic compressing the assembly at a temperature and under a pressure sufficient for binding the powder particles between them and for binding the insert fibers between them; removing the mold and optionally machining to the desired shape.

Abstract: A composite part including: a compacted powder composition; and a polymer composite comprising nanometer-sized and/or micrometer-sized reinforcement structures, wherein the composite part has an interpenetrating network between the compacted powder composition and the polymer composite and wherein the reinforcement structures comprise one or more of: particles, platelets, fibers, whiskers, and tubes. A composite part formed by a method including compacting a powder composition including a lubricant into a compacted body; heating the compacted body to a temperature above the vaporization temperature of the lubricant such that the lubricant is substantially removed from the compacted body; subjecting the obtained heat treated compacted body to a liquid polymer composite including nanometer-sized and/or micrometer-sized reinforcement structures; and solidifying the heat treated compacted body comprising liquid polymer composite by drying and/or by at least one curing treatment.

Abstract: A bearing device includes a body, a circular cover, and a through hole commonly defined through both the body and the cover. The body is an injection molded piece made from metal powder and molten binder. The cover is an injection molded piece made from metal powder and molten binder. Two passages are defined between the body and the cover, and each passage communicates the through hole with an exterior of the bearing device, whereby lubricant can flow from the through hole to the passages. A bearing assembly having the bearing device is also provided, and a method of manufacturing the bearing device is further provided.

Abstract: Feedthrough assemblies and methods of manufacturing feedthrough assemblies are provided. Methods include molding a ferrule comprising titanium using metal injection molding and positioning the ferrule about at least a portion of an insulator, the insulator comprising alumina. Methods also include overmolding a ferrule about at least a portion of an insulator using metal injection molding, the ferrule comprising titanium and the insulator comprising alumina. Sintering densifies the ferrule and provides a hermetic seal between the ferrule and insulator. The insulator may be fired or unfired prior to sintering of the ferrule.

Abstract: An electronic device comprising a first magnetic powder, a second magnetic powder and a conducting wire buried in the mixture of the first magnetic powder and the second magnetic powder is provided. The conducting wire comprises an insulating encapsulant and a conducting metal encapsulated by the insulating encapsulant. The Vicker's Hardness of the first magnetic powder is greater than the Vicker's Hardness of the second magnetic powder, and the mean particle diameter of the first magnetic powder is larger than the mean particle diameter of the second magnetic powder. By means of the hardness difference of the first magnetic powder and the second magnetic powder, the mixture of the first magnetic powder and the second magnetic powder and the conducting wire buried therein are combined to form an integral magnetic body at the temperature lower than the melting point of the insulating encapsulant.

Abstract: A process for producing powder green compacts includes centrifugally compacting a slip containing a material powder, a binder resin and a dispersion medium in a mold, into a compact containing the material powder and the binder resin. A process for producing sintered compacts includes sintering the green compact. A powder green compact contains a material powder and a binder resin, the binder resin being present between particles of the material powder and binding the material particles. A sintered compact is obtained by sintering the green compact.

Abstract: A method of making a medical device which is at least partially bio-erodible and which exhibits controlled elution of therapeutic agent.

Abstract: A method for manufacturing a component having at least one internal cavity includes the step of providing a core element of metallic material that includes at least one cavity having a first opening covered by a cover element with a first and second side. A form partially surrounds the core element and cover element. The form is filled with metallic filling material and heated in a heating chamber that is pressurized with gas for a predetermined time period at a predetermined temperature and a predetermined isostatic pressure, so that a metallurgical bond is achieved between the core element, cover element and metallic filling material. The core element is arranged such that, after filling the form with metallic filling material, the second side of the cover element is covered with metallic filling material so that the cavity during heating is pressurized to the predetermined isostatic pressure.

Abstract: A method of pressure forming a brown part from metal and/or ceramic particle feedstocks includes: introducing into a mold cavity or extruder a first feedstock and one or more additional feedstocks or a green or brown state insert made from a feedstock, wherein the different feedstocks correspond to the different portions of the part; pressurizing the mold cavity or extruder to produce a preform having a plurality of portions corresponding to the first and one or more additional feedstocks, and debinding the preform. Micro voids and interstitial paths from the interior of the preform part to the exterior allow the escape of decomposing or subliming backbone component substantially without creating macro voids due to internal pressure. The large brown preform may then be sintered and subsequently thermomechanically processed to produce a net wrought microstructure and properties that are substantially free the interstitial spaces.

Abstract: The present invention relates to a method for producing a leadthrough for an optical conductor (V3) in a housing part, comprising the following steps: a) producing granules composed of metal powder and, if appropriate binder, b) providing a mould having a mould space, c) injecting or compressing the granules into the mould in order to produce a moulding, d) sintering the moulding, e) introducing a passage opening into the molding prior to sintering, f) inserting a tube (V2) into the passage opening prior to sintering, and g) leading the optical conductor through the tube after sintering.

Abstract: A method and an arrangement for manufacturing a component with hot isostatic pressing occurring in solid form, the component comprising a shape opening onto the outer surface. The method comprises forming a sheet metal capsule for metallic powder, and manufacturing a core by arranging around a core centre made of a first material, a form layer made of a second material, the shape of the outer surface of the form layer corresponding to the shape of the outer surface of the opening shape of the component. The core is placed in a spot, where the shape opening onto the outer surface is to be formed, and metallic powder is arranged in the sheet metal capsule, which forms the body part of the component to be manufactured. Cladding material is arranged between the outer surface of the core and the metallic powder, and hot isostatic pressing is performed to simultaneously compact the metal powder and the cladding material.

Abstract: Powders of respective metal elements (Mn,Co) constituting a transition metal oxide (MnCo2O4) having a spinel type crystal structure are used as a starting material. A paste containing the mixture of the powders is interposed between an air electrode and an interconnector, and with this state, a sintering is performed, whereby a bonding agent according to the present invention can be obtained. This bonding agent has a “co-continuous structure”. In the “co-continuous structure”, a thickness of an arm portion that links many base portions to one another is 0.3 to 2.5 ?m. The bonding agent includes a spherical particle in which plural crystal faces are exposed to the surface, the particle having a side with a length of 1 ?m or more, among the plural sides constituting the outline of the crystal face. The diameter of the particle is 5 to 80 ?m.

Abstract: A chromium-iron alloy comprises in weight %, 1 to 3% C, 1 to 3% Si, up to 3% Ni, 25 to 35% Cr, 1.5 to 3% Mo, up to 2% W, 2.0 to 4.0% Nb, up to 3.0% V, up to 3.0% Ta, up to 1.2% B, up to 1% Mn and 43 to 64% Fe. In a preferred embodiment, the chromium-iron alloy comprises in weight %, 1.5 to 2.3% C, 1.6 to 2.3% Si, 0.2 to 2.2% Ni, 27 to 34% Cr, 1.7 to 2.5% Mo, 0.04 to 2% W, 2.2 to 3.6% Nb, up to 1% V, up to 3.0% Ta, up to 0.7% B, 0.1 to 0.6% Mn and 43 to 64% Fe. The chromium-iron alloy is useful for valve seat inserts for internal combustion engines such as diesel or natural gas engines.

Abstract: A sintering method with uniaxial pressing includes: a powder filling step of disposing a spent target in an inner space of a frame jig having the inner space piercing in a uniaxial direction, and filling the inner space with a raw material powder for a target to cover an erosion part side of the spent target with the raw material powder for a target, a cushioning-material disposition step of disposing a deformable cushioning material so that the raw material powder for a target with which the inner space has been filled in the powder filling step is sandwiched between the spent target and the deformable cushioning material; and a sintering step of pressing the raw material powder for a target with which the inner space has been filled and the spent target in the uniaxial direction through the cushioning material and sintering them.

Abstract: A method for forming a functional part in a minute space includes the steps of; filling a minute space with a dispersion functional material in which a thermally-meltable functional powder is dispersed in a liquid dispersion medium; evaporating the liquid dispersion medium present in the minute space; and heating the functional powder and hardening it under pressure.

Abstract: The present invention relates to tungsten rhenium compounds and composites and to methods of forming the same. Tungsten and rhenium powders are mixed together and sintered at high temperature and high pressure to form a unique compound. An ultra hard material may also be added. The tungsten, rhenium, and ultra hard material are mixed together and then sintered at high temperature and high pressure.

Abstract: In this method, the conductive powder mass is placed on the support, and then the member is placed on the mass and a compression force is applied, urging the member against the mass and the support before heating the mass. The magnitude is increased from an initial value to a first predefined value for agglomerating the mass, which value is less than a plastic deformation threshold of the powder mass. Then, the magnitude is maintained at the first predefined value throughout a predetermined duration for agglomerating the powder mass. Finally, the magnitude is increased from the first value to a second predefined value less than a critical threshold for damaging the member but greater than a minimum threshold for sintering the mass at the predetermined temperature, the second predefined value being greater than the first predefined value.

Abstract: A heat pipe apparatus having a sintered lattice wick structure includes a plurality of wicking walls having respective length, width and heights and spaced in parallel to wick liquid in a first direction along the respective lengths, the respective lengths being longer than the respective widths and the respective heights, the plurality of wicking walls being adjacent to one another and spaced apart to form vapor vents between them, a plurality of interconnect wicking walls to wick liquid between adjacent wicking walls in a second direction substantially perpendicular to the first direction, and a vapor chamber encompassing the sintered lattice wick structure, the vapor chamber having an interior condensation surface and interior evaporator surface, wherein the plurality of wicking walls and the plurality of interconnect wicking walls are configured to wick liquid in first and second directions and the vapor vents communicate vapor in a direction orthogonal to the first and second directions.

Abstract: Disclosed herein are a core assembly for wireless power communication, a power supplying device for wireless power communication having the same, and a method for manufacturing the same. The core assembly for wireless power communication includes: a plate shaped core including concave parts disposed in a main surface thereof and made of a magnetic material; a plurality of winding type coils received in the concave parts and partially overlapping each other; and a circuit board connected to both ends of each of the coils which controls application of a power to the coils.

Abstract: Provided are a method for producing a clad material, and a clad material which can prevent a brazing filler metal layer from having a higher melting point so as to prevent the strength degradation and thermal deformation of a metal material, which can reduce production costs, which can reduce in thickness the layer to prevent sagging of the brazing filler metal upon brazing and which can improve press formability. A powder press-fixing machine is used to press-fix metal powder to surfaces of a base material uncoiled from a coil by an uncoiler. In order to provide a required composition of brazing filler metal, at least two kinds of metal powder is mixed, the mixed powder being press-fixed to the base material to form the brazing filler metal layer, the brazing filler metal constituting the layer having the composition such that copper is added with at least phosphor to lower a melting point of the same relative to that of copper, thus producing the clad material.

Abstract: The present invention relates to a porous lightweight iron and a method for preparing the same, and more particularly to a porous lightweight iron having decreased weight due to pores formed therein while having a strength similar to that of existing steel products; and a method for preparing a porous lightweight iron having desired properties or various properties according to intended use. As described above in detail, according to the present invention, the thickness, weight and strength of lightweight iron to be produced, can be controlled, thus making it possible to prepare porous lightweight iron having desired properties by controlling the sintering temperature during the preparation process, the mixing ratio of diamond or silicon carbide and the mixing ratio of raw materials.

Abstract: A method for affixing a stop member to a seal plate for use with electrosurgical instruments is provided. An aperture is formed on a seal plate during a metal injection molding process thereof. A stop member is positioned within the aperture on the seal plate. The seal plate is, subsequently, sintered with the stop member positioned in the aperture.

Abstract: A method for preparing an implant having a porous metal component. A loose powder mixture including a biocompatible metal powder and a spacing agent is prepared and compressed onto a metal base. After being compressed, the spacing agent is removed, thereby forming a compact including a porous metal structure pressed on the metal base. The compact is sintered, forming a subassembly, which is aligned with a metal substrate portion of an implant. A metallurgical bonding process, such as diffusion bonding, is performed at the interface of the subassembly and the metal substrate to form an implant having a porous metal component.

Abstract: A process for making a diffusion hardened medical implant having a porous surface is disclosed. The medical implant is made by a hot isostatic pressing process which simultaneously forms that porous surface and the diffusion hardened surface.

Abstract: Maraging steel compositions, methods of forming the same, and articles formed therefrom comprising, by weight, 15.0 to 20.0% Ni, 2.0 to 6.0% Mo, 3.0 to 8.0% Ti, up to 0.5% Al, the balance Fe and residual impurities. The composition may be a first layer of a composite plate, and may have a second layer deposited on the first layer, the second layer having a composition comprising, by weight, 15.0 to 20.0% Ni, 2.0 to 6.0% Mo, 1.0 to 3.0 Ti, up to 0.5% Al, the balance Fe and residual impurities. The first layer may have a hardness value ranging from 58 to 64 RC, and the second layer may have a hardness value ranging from 48 to 54 RC. The first layer may be formed employing powdered metallurgical techniques. Articles formed from the compositions include armored plate.

Abstract: A magnetic sheet, which contains: a magnetic layer including a magnetic powder and a resin composition containing the magnetic powder therein; and a convex-concave forming layer, in which the convex-concave forming layer has Bekk smoothness of 70 sec/mL or less. A method for producing a magnetic sheet, which contains: adding a magnetic powder to a resin composition to prepare a magnetic composition, and giving the magnetic composition a shape to form a magnetic layer; and placing and stacking a convex-concave forming layer and a pattern transferring material on a surface of the magnetic layer in this order, and hot pressing the stacked layers so as to bond the convex-concave forming layer with the magnetic layer to form a laminate, as well as to transfer a surface configuration of the pattern transferring material to a surface of the laminate of the convex-concave forming layer and the magnetic layer.

Abstract: In a process for manufacturing composite sintered machine components, the composite sintered machine component has an approximately cylindrical inner member and an approximately disk-shaped outer member, the inner member has pillars arranged in a circumferential direction at equal intervals and a center shaft hole surrounded by the pillars, and the outer member has holes corresponding to the pillars of the inner member and a center shaft hole corresponding to the center shaft hole of the inner member. The process comprises compacting the inner member and the outer member individually using an iron-based alloy powder or an iron-based mixed powder so as to obtain compacts of the inner member and the outer member, tightly fitting the pillars of the inner member into the holes of the outer member, and sintering the inner member and the outer member while maintaining the above condition so as to bond them together.

Abstract: The invention relates to a method for manufacturing a dog ring gear, each dog being made up of a front portion and a rear portion, the method including the following steps: forming, by means of compression and sintering, a ring gear with dog preforms extending on all or part of the periphery thereof; and calibrating the sintered ring gear in a die including a front die half and a rear die half intended for engaging at the junction between the front and rear portions of the dogs, the thickness (A) of a rear portion (BP) of each preform, in the original plane of the dogs, being greater than the narrowest section (S1) of a groove formed in the rear die half and smaller than the thickest section (S2) of the groove, in the plane.

Abstract: A multiphase composite system is made by binding hard particles, such as TiC particles, of various sizes with a mixture of titanium powder and aluminum, nickel, and titanium in a master alloy or as elemental materials to produce a composite system that has advantageous energy absorbing characteristics. The multiple phases of this composite system include an aggregate phase of hard particles bound with a matrix phase. The matrix phase has at least two phases with varying amounts of aluminum, nickel, and titanium. The matrix phase forms a bond with the hard particles and has varying degrees of hard and ductile phases. The composite system may be used alone or bonded to other materials such as bodies of titanium or ceramic in the manufacture of ballistic armor tiles.

Abstract: Methods of preparing an electrode are provided. A metal powder can be sintered onto a portion of a lead wire to form a connection region. An additional metal powder can be de-oxidation sintered onto the connection region to form the electrode. The oxides formed during the de-oxidation sintering are then removed from the electrode.

Abstract: An object of this invention is to provide a case for rolling powder alloy without failures at the time of rolling. The case for rolling powder alloy (1) is formed like a shape of box and comprises a side constituent member (10) forming like a rectangular frame in a combination of two members (10a, 10a) and surrounding a side surface of metal powder, an upper lid constituent member (11) mounting on one opening of the side constituent member (10) and covering an upper surface of the metal powder, and a lower lid constituent member (12) mounting on the other opening of the side constituent member (10) and covering a lower surface of the metal powder. The peripheral edges of the upper lid constituent member (11) and the lower lid constituent member (12) are, respectively, provided with a peripheral wall (11b, 12b) standing upright along an outer peripheral surface of the side constituent member, and the side constituent member (10) is inserted into a space surrounded by the peripheral wall (11b, 12b).