Making Composite Or Hollow Article Patents (Class 419/5)
  • Patent number: 10274076
    Abstract: Provided is a jointed component (A) in which a first member (10) and a second member (20) in which a pillar (22) stands erect on a surface of a base (21) are fixed to each other, the second member. The jointed component includes the first member and the second member including the base and the pillar disposed on the first surface of the base. The pillar is brought into contact with the first member in an axial direction. The second member includes a positioning surface (23) that has a height difference from an end surface of the second member in the axial direction and the second member includes a curved surface at a ridge between the positioning surface and a side surface of the pillar.
    Type: Grant
    Filed: February 2, 2015
    Date of Patent: April 30, 2019
    Assignee: Sumitomo Electric Sintered Alloy, Ltd.
    Inventors: Masato Uozumi, Yosuke Kimura
  • Patent number: 9902841
    Abstract: An inorganic filler according to an embodiment of the present invention includes a boron nitride agglomerate and a coating layer formed on the boron nitride agglomerate and including a —Si—R—NH2 group, and R is selected from the group consisting of an alkyl group having 1 to 3 carbon atoms, an alkene group having 2 to 3 carbon atoms, and an alkyne group having 2 to 3 carbon atoms.
    Type: Grant
    Filed: May 4, 2017
    Date of Patent: February 27, 2018
    Assignee: LG INNOTEK CO., LTD.
    Inventors: Sang A Ju, Hyun Gu Im, Jae Man Park
  • Patent number: 9878370
    Abstract: A bimodal metal nanocomposite of ceramic nanoparticles in a metal or metal alloy matrix has a microstructure showing a first “hard” phase containing the ceramic nanoparticles in the metal or metal alloy matrix, and a second “soft” phase comprising only the metal or metal alloy with few or no ceramic nanoparticles. The stiffness and yield strength of the bimodal metal nanocomposite is significantly increased compared to the metal or metal alloy alone, while the ductility of the metal or metal alloy is retained. A process for making the bimodal metal matrix nanocomposite includes milling a powder mixture of micrometer-size metal flakes and ceramic nanoparticles for a time sufficient to embed the ceramic nanoparticles into the metal flakes.
    Type: Grant
    Filed: January 16, 2014
    Date of Patent: January 30, 2018
    Assignee: University of Central Florida Research Foundation, Inc.
    Inventors: Linan An, Jinling Liu
  • Patent number: 9850778
    Abstract: Yttria stabilized zirconia (YSZ) particles (40) form a thermal barrier layer (58) on a metal substrate (24). The YSZ particles have a porous interior (52, 54) and a fully melted and solidified outer shell (50). The thermal barrier layer may have porosity greater than 12%, including porosity within the particles and inter-particle gap porosity. Inter-particle gaps may be greater than 5 microns. The thermal barrier layer may exhibit elastic hysteresis and an average modulus of elasticity of 15-25 GPa. A bond coat (44A, 44B) may be applied between the substrate and the thermal barrier layer. The bond coat may have a first dense MCrAlY layer (44A) on the substrate and a second rough, porous MCrAlY layer (44B) on the first MCrAlY layer, the bond layers diffusion bonded to each other and to the substrate.
    Type: Grant
    Filed: November 18, 2013
    Date of Patent: December 26, 2017
    Assignee: Siemens Energy, Inc.
    Inventors: Walter L. Riggs, Gunnar W. Swanson, Heiko Lammers
  • Patent number: 9759086
    Abstract: Power transmission members, such as synchronous joint members, are each formed by sintering a compact which is molded from a mixture containing metal powder and a binder, as an injection material, by metal powder injection molding. Flow promotion recesses configured to facilitate a flow of the mixture to areas corresponding to power transmission surfaces or the like when the compact is molded are formed in each of two side surfaces of each power transmission member.
    Type: Grant
    Filed: March 16, 2015
    Date of Patent: September 12, 2017
    Assignee: IHI Corporation
    Inventors: Satoshi Yoshida, Katsunori Nakagawa, Yasutaka Sakai
  • Patent number: 9358644
    Abstract: A method prepares a repair material for and repairs a damage point in the surface of cast parts. Spray particles having the same cast structure as the cast part are used as materials. The particles are applied to the damage point by cold gas spraying. The cold gas spraying is performed such that the spray particles are not melted and, advantageously, the cast structure is retained after the spray particles contact the repair point. The repair point can thus be advantageously furnished with the same properties as the rest of the component to be repaired. The repair material can be produced in that a cast part having the required cast structure is reduced to small pieces.
    Type: Grant
    Filed: August 23, 2012
    Date of Patent: June 7, 2016
    Assignee: SIEMENS AKTIENGESELLSCHAFT
    Inventors: Frank Heinrichsdorff, Ursus Krüger, Ralph Reiche, Oliver Stier
  • Patent number: 9334550
    Abstract: The present invention relates to a method for controlling the carbon and/or oxygen content in a material by forming a feedstock composition comprising at least one powder, at least one platinum group metal and at least one binder; and forming the material by powder injection molding; wherein at least a proportion of the carbon and/or oxygen is catalytically removed by the at least one platinum group metal.
    Type: Grant
    Filed: October 13, 2010
    Date of Patent: May 10, 2016
    Assignee: ANGLO PLATINUM MARKETING LIMITED
    Inventor: Hugh Gavin Charles Hamilton
  • Patent number: 9327448
    Abstract: Methods of forming three-dimensional metallic objects are provided. A metal oxide paste comprising metal oxide particles, a polymeric binder and an organic solvent is extruded through a tip to deposit sequential layers of the metal oxide paste on a substrate to form a three-dimensional metal oxide object. The three-dimensional metal oxide object is exposed to a reducing gas at a temperature and for a period of time sufficient to reduce and to sinter the metal oxide particles to form a three-dimensional metallic object. Depending upon the composition of the metal oxide paste, the three-dimensional metallic object may be composed of a single metal, a simple or complex metal-metal alloy, or a metal-ceramic composite.
    Type: Grant
    Filed: August 1, 2014
    Date of Patent: May 3, 2016
    Assignee: Northwestern University
    Inventors: Ramille N. Shah, Adam E. Jakus, David C. Dunand
  • Patent number: 9266171
    Abstract: A grinding roll includes a core comprising an external surface, and at least one wear resistant article adapted for use as a working surface that is removably attached to the external surface of the core. The at least one wear resistant article comprises a metal matrix composite comprising a plurality of inorganic particles dispersed in a metal matrix material comprising one of a metal and a metal alloy, and a plurality of hard elements interspersed in the metal matrix composite. The wear resistance of the metal matrix composite is less than the wear resistance of the hard elements.
    Type: Grant
    Filed: October 8, 2012
    Date of Patent: February 23, 2016
    Assignee: KENNAMETAL INC.
    Inventors: Prakash K. Mirchandani, Morris E. Chandler
  • Patent number: 9145782
    Abstract: A method of manufacturing an assembly, including a plurality of blades mounted in a platform preparing a mixture of metal powder and thermoplastic binder, includes manufacturing the blades separately from the platform, and finishing the blades after the manufacturing. The method also includes injecting the mixture into a mold to obtain a platform blank, removing the binder from the platform blank prior to assembling the finished blades with the blank, inserting one end of the finished blades into a housing formed in the platform blank in order to assemble the assembly, and sintering the assembly comprising the platform blank and the finished blades to unify the assembly.
    Type: Grant
    Filed: April 16, 2010
    Date of Patent: September 29, 2015
    Assignee: SNECMA
    Inventors: Jean-Paul Benard, Vanessa Mengeling, Jean-Baptiste Mottin
  • Patent number: 9114488
    Abstract: A rotor component assembly including at least one void space formed therein that provides for reduction in weight of the component and/or cooling of the component during operation. The rotor component is formed by positioning a coated mild steel insert within a mold having an internal cross-section substantially the same in dimensions as the final rotor component. The mold is filled with a superalloy metal powder and undergoes hot-isostatic pressing to consolidate the powder about the coated core insert and form a superalloy structure. The mold is removed from about the superalloy structure and the core insert is removed from within the superalloy structure, thereby defining the at least one internal void within the rotor component.
    Type: Grant
    Filed: November 21, 2006
    Date of Patent: August 25, 2015
    Assignee: HONEYWELL INTERNATIONAL INC.
    Inventors: Derek A. Rice, Brian A. Hann, Andrew F. Hieber
  • Patent number: 9062534
    Abstract: A perforating system, including a shaped charge assembly comprising a charge case, a liner, and a main body of explosive. The material of the perforating system components, including the gun body, the charge case and the liner may be comprised of an energetic material that conflagrates upon detonation of the shaped charge. The material may be an oxidizer, tungsten, cement particles, rubber compounds, compound fibers, KEVLAR®, steel, steel alloys, zinc, and combinations thereof.
    Type: Grant
    Filed: April 24, 2007
    Date of Patent: June 23, 2015
    Assignee: Baker Hughes Incorporated
    Inventors: Randy L. Evans, Freeman L. Hill, Avigdor Hetz, Jeffrey Honekamp
  • Patent number: 9056352
    Abstract: A clipping die for clipping a component, the clipping die including a riser having a support surface with a cutting edge for clipping the component under the action of a punch. A referencing member is provided for engagement with a reference portion of the component. The referencing member is mounted on a resilient element. The resilient element is depressed under the action of a punch to move the referencing member into a position such that the component is fully supported by the support surface during the clipping process.
    Type: Grant
    Filed: November 16, 2011
    Date of Patent: June 16, 2015
    Assignee: ROLLS-ROYCE plc
    Inventor: John McBain
  • Patent number: 9034245
    Abstract: A method and process for at least partially forming a medical device that is at least partially formed of a metal alloy which improves the physical properties of the medical device.
    Type: Grant
    Filed: February 25, 2013
    Date of Patent: May 19, 2015
    Assignee: ICON Medical Corp.
    Inventors: Raymond W. Buckman, Jr., Udayan Patel, Joseph Furst
  • Publication number: 20150129638
    Abstract: A welding tool for joining at least two workpieces by friction stir welding includes a pin for applying frictional heat to the workpieces. The pin includes a first pin region formed from a first material and a second pin region formed from a second material.
    Type: Application
    Filed: May 28, 2013
    Publication date: May 14, 2015
    Applicant: Airbus Defence and Space GmbH
    Inventors: Juergen Silvanus, Tommy Brunzel
  • Patent number: 9028744
    Abstract: A turbine shroud segment is metal injection molded (MIM) about a low melting point material insert. The low melting point material is dissolved using heat during the heat treatment cycle required for the MIM material, thereby leaving internal cooling passages in the MIM shroud segment without extra manufacturing operation.
    Type: Grant
    Filed: August 31, 2011
    Date of Patent: May 12, 2015
    Assignee: Pratt & Whitney Canada Corp.
    Inventors: Eric Durocher, Guy Lefebvre
  • Publication number: 20150125334
    Abstract: A process and materials are disclosed to enable the formation of metal powder-polymer/plastic preform articles by three dimensional printing a green state article, debinding the polymer/plastic from the metal powder, and sintering the article to a final shape.
    Type: Application
    Filed: November 1, 2013
    Publication date: May 7, 2015
    Applicant: American Hakko Products, Inc.
    Inventors: Takashi Uetani, Chris Stuber
  • Patent number: 9017600
    Abstract: In various embodiments, planar sputtering targets are produced by forming a billet at least by pressing molybdenum powder in a mold and sintering the pressed powder, working the billet to form a worked billet, heat treating the worked billet, working the worked billet to form a final billet, and heat treating the final billet.
    Type: Grant
    Filed: March 25, 2013
    Date of Patent: April 28, 2015
    Assignee: H.C. Starck Inc.
    Inventors: Brad Lemon, Joseph Hirt, Timothy Welling, James G. Daily, III, David Meendering, Gary Rozak, Jerome O'Grady, Prabhat Kumar, Steven A. Miller, Rong-chein Richard Wu, David G. Schwartz
  • Publication number: 20150099075
    Abstract: A sprayed article is prepared by thermally spraying ceramic particles of rare earth oxide or fluoride or metal particles of W, Mo or Ta onto an outer or inner surface of a cylindrical carbon substrate to form a sprayed coating, and burning out the carbon substrate, thus leaving the ceramic or metal-base sprayed coating of cylindrical shape having a wall thickness of 0.5-5 mm.
    Type: Application
    Filed: October 8, 2014
    Publication date: April 9, 2015
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Noriaki Hamaya, Ryoji Iida, Noboru Yamamoto
  • Patent number: 8999226
    Abstract: A method of manufacturing a substrate (16) with a ceramic thermal barrier coating (28, 32). The interface between layers of the coating contains an engineered surface roughness (12, 24) to enhance the mechanical integrity of the bond there between. The surface roughness is formed in a surface of a mold (10,20) and is infused by a subsequently cast layer of material (16, 28). The substrate may be partially sintered (76) prior to application of the coating layer(s) and the coated substrate and coating layer(s) may be co-sintered to form a fully coherent strain-free interlayer.
    Type: Grant
    Filed: October 7, 2011
    Date of Patent: April 7, 2015
    Assignees: Siemens Energy, Inc., Mikro Systems, Inc.
    Inventors: Andrew J. Burns, Gary B. Merrill, John R. Paulus
  • Patent number: 8992826
    Abstract: The method relates to a method for producing a strand-like, particularly band-like semi-finished part for electrical contacts, wherein the semi-finished part has a top side intended for making the electrical contact, said top side made from a silver-based composite material in which one or multiple metal oxides or carbon are embedded, and has a carrier layer supporting the composite material made of easily solderable or weldable ignoble metal, and method having the following steps: Powder-metallurgic production of a block made from the silver-based composite material, encasing of the block made of the composite material with a powder made from the easily solderable or weldable ignoble metal, compressing the block, encased by the metal powder, to condense the metal powder, sintering the compressed block in a reducing atmosphere or in an inert atmosphere or in a vacuum, avoiding the formation of fluid eutectics from the silver of the composite material and from the non-precious metal with which the block made f
    Type: Grant
    Filed: October 27, 2009
    Date of Patent: March 31, 2015
    Assignee: Doduco GmbH
    Inventors: Helmut Heinzel, Dirk Moog, Norbert Witulski, Stefan Dasler, Andreas Kraus, Johann Wenz, Evelin Mahle-Moessner, Volker Behrens
  • Publication number: 20150086408
    Abstract: A method of manufacturing a component and a method of thermal management are provided. The methods include forming at least one portion of the component, printing a cooling member of the component and attaching the at least one portion to the cooling member of the component. The cooling member includes at least one cooling feature. The at least one cooling feature includes at least one cooling channel adjacent to a surface of the component, wherein printing allows for near-net shape geometry of the cooling member with the at least one cooling channel being located within a range of about 127 (0.005 inches) to about 762 micrometers (0.030 inches) from the surface of the component. The method of thermal management also includes transporting a fluid through at least one fluid pathway defined by the at least one cooling channel within the component to cool the component.
    Type: Application
    Filed: September 26, 2013
    Publication date: March 26, 2015
    Applicant: General Electric Company
    Inventors: Srikanth Chandrudu KOTTILINGAM, Benjamin Paul Lacy, Carlos Miguel Miranda, David Edward Schick
  • Publication number: 20150053291
    Abstract: A method for manufacturing a fluid-leading component includes positioning a base element machined by a material-removing method with a planar upper face in a mounting support. The method at least includes the initial application of a layer section with predetermined dimensions of a particulate material in a predetermined region on the planar upper face of the base element; the heating of the layer section by a heat source in such a manner that the particles of the material within predetermined dimensions bond; and the application thereto and heating of at least one further layer section with predetermined dimensions of a particulate material in a predetermined region. In this way it is possible, in the generative manufacturing method, to obviate the need to provide support structures that subsequently have to be removed, and the base element is a functional part of the component to be manufactured.
    Type: Application
    Filed: October 24, 2014
    Publication date: February 26, 2015
    Applicants: Airbus Operations GmbH, Liebherr-Aerospace Lindenberg GmbH
    Inventors: Gerhard Hummel, Philipp Rapp, Lothar Kroll, Frank Schubert, Martin Kausch
  • Publication number: 20150052898
    Abstract: A component formed by an additive manufacturing process includes a body and a first vibration damper. The body is formed from an additive manufacturing material, and defines at least a first cavity completely enclosed within the body. The first vibration damper is disposed within the first cavity. The first vibration damper includes a flowable medium and a first solidified element formed from the additive manufacturing material. The flowable medium surrounds the first solidified element.
    Type: Application
    Filed: August 21, 2013
    Publication date: February 26, 2015
    Applicant: General Electric Company
    Inventors: Daniel Jason Erno, Robert Arvin Hedeen, Prabhjot Singh
  • Publication number: 20150056464
    Abstract: Methods and devices are disclosed for creating a multiple alloy composite structure by forming a three-dimensional arrangement of a first alloy composition in which the three-dimensional arrangement has a substantially open and continuous porosity. The three-dimensional arrangement of the first alloy composition is infused with at least a second alloy composition, where the second alloy composition comprises a shape memory alloy. The three-dimensional arrangement is consolidated into a fully dense solid structure, and the original shape of the second alloy composition is set for reversible transformation. Strain is applied to the fully dense solid structure, which is treated with heat so that the shape memory alloy composition becomes memory activated to recover the original shape. An interwoven composite of the first alloy composition and the memory-activated second alloy composition is thereby formed in the multiple alloy composite structure.
    Type: Application
    Filed: August 20, 2014
    Publication date: February 26, 2015
    Inventor: Craig A. Brice
  • Publication number: 20150048904
    Abstract: A resonance tube, a method for manufacturing a resonance tube, and a cavity filter, which relate to the field of communications devices and can provide a temperature compensation effect of different degrees, reduce a production cost, and improve production efficiency. The resonance tube is manufactured using powder materials, and the powder materials include at least one of carbonyl iron powder and iron powder and at least one of carbonyl nickel powder and nickel powder, a mass percentage of the at least one of carbonyl iron powder and iron powder in the powder materials is 58-70%, and a mass percentage of the at least one of carbonyl nickel powder and nickel powder in the powder materials is 30-42%. The present invention may be used on a communications device, for example, a base station.
    Type: Application
    Filed: September 9, 2014
    Publication date: February 19, 2015
    Inventors: Yanzhao Zhou, Liang Yuan
  • Publication number: 20150047935
    Abstract: A vibration isolator assembly includes a bellows component, a piston component, a shaft component, and a housing component, wherein at least one of the bellows component, the piston component, the shaft component, and the housing component is formed using additive manufacturing techniques.
    Type: Application
    Filed: July 2, 2012
    Publication date: February 19, 2015
    Applicant: HONEYWELL INTERNATIONAL INC.
    Inventors: Donald G. Godfrey, Brian Cottrell, Mark C. Morris, Zach Rogers
  • Publication number: 20150034741
    Abstract: A fuel injector for fuel injection systems of internal combustion engines has an excitable actuator for activating a valve closing element, which forms a sealing seat together with a valve face implemented on a valve seat element. Multiple spray-discharge openings are implemented in the valve seat element downstream from the valve face. The fuel injector is distinguished in that the spray-discharge openings include at least one upstream first spray-discharge opening section and one downstream second spray-discharge opening section having a different opening width and a wall area of the second spray-discharge opening section of all spray-discharge openings on a semi-circle runs either parallel or at a right angle to the longitudinal axis of the valve seat element having the spray-discharge openings. The valve seat element is manufactured using metal injection molding methods.
    Type: Application
    Filed: October 17, 2014
    Publication date: February 5, 2015
    Applicant: ROBERT BOSCH GMBH
    Inventors: Andreas SCHRADE, Dieter MAIER, Gerhard STRANSKY
  • Publication number: 20150034053
    Abstract: A fuel injector for fuel injection systems of internal combustion engines has an energizable actuator for actuating a valve-closure member, which, together with a valve seat face configured on a valve seat body, forms a sealing seat. Downstream of the valve seat face, a plurality of spray-discharge orifices are formed, which include one upstream, first spray-discharge orifice section and one downstream, second spray-discharge orifice section having different orifice widths. The orifice sections of the individual spray-discharge orifices extend coaxially to the particular longitudinal bore axis. The spray-discharge orifices are formed in a valve component manufactured as a metal injection molding part.
    Type: Application
    Filed: October 30, 2012
    Publication date: February 5, 2015
    Inventors: Dieter Maier, Gerhard Stransky, Andreas Schrade
  • Patent number: 8940114
    Abstract: Fabricating a core of a component (34A, 34B, 34C) from a stack (25, 36) of sheets (20) of material with cutouts (22A) in the sheets aligned to form passages (38) in the core. A casing preform (28) is then fitted over the core. The preform is processed to form a casing (29) that brackets at least parts of opposed ends of the stack. Shrinkage of the casing during processing compresses (46) the sheets together. The preform may slide (52) over the core, and may be segmented (28A, 28B, 28C) to fit over the core. A hoop (66) may be fitted and compressed around the segmented casing (29A, 29B, 29C).
    Type: Grant
    Filed: April 27, 2011
    Date of Patent: January 27, 2015
    Assignees: Siemens Energy, Inc., Mikro Systems, Inc.
    Inventors: Allister W. James, Gary B. Merrill, Iain A. Fraser
  • Publication number: 20140356646
    Abstract: The present invention relates to a novel method for producing metallic semifinished products by extrusion, to the thus obtainable semifinished products and to contact pieces that can be produced therefrom.
    Type: Application
    Filed: August 24, 2012
    Publication date: December 4, 2014
    Applicant: UMICORE AG & CO. KG
    Inventors: Andreas Schmidt, Werner Roth, Alexander Schade, Peter Seipel
  • Publication number: 20140356214
    Abstract: A method for manufacturing a cutting insert having a through-hole that extends in a direction that is non-parallel to the main pressing direction. The method includes the steps of moving first and second punches within a die cavity toward each other along a first pressing axis and compacting a powder around a core rod into a cutting insert green body, wherein, during at least a portion of the compaction step, the core rod is turned a predetermined angle in alternating direction around its longitudinal axis.
    Type: Application
    Filed: May 29, 2014
    Publication date: December 4, 2014
    Applicant: SANDVIK INTELLECTUAL PROPERTY AB
    Inventor: Hjalmar STAF
  • Publication number: 20140314581
    Abstract: A method of forming a metal single crystal turbine component with internal passageways includes forming a polycrystalline turbine blade with internal passageways by additive manufacturing and filling the passageways with a core ceramic slurry. The ceramic slurry is then treated to harden the core and the turbine component is encased in a ceramic shell which is treated to form a ceramic mold. The turbine component in the mold is then melted and directionally solidified in the form of a single crystal. The outer shell and inner ceramic core are then removed to form a finished single crystal turbine component with internal passageways.
    Type: Application
    Filed: April 11, 2014
    Publication date: October 23, 2014
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventors: John McBrien, Lea Kennard Castle, Brandon W. Spangler
  • Patent number: 8852498
    Abstract: A process for fabricating hollow metal shells such as Be or Al filled with a selected gas such as D or T. An organic preform is coated with a slurry of organic binder and metal powder of Be or Al. The coated preform is heated to remove the preform and any organics to form a hollow shell which is then fired at an elevated temperature in a gas so as to seal the shell and capture the gas inside the sealed shell.
    Type: Grant
    Filed: April 20, 2012
    Date of Patent: October 7, 2014
    Assignee: Imaging Systems Technology, Inc.
    Inventor: Carol Ann Wedding
  • Publication number: 20140294651
    Abstract: A thermal mechanical treatment method includes consolidating a powder by a severe plastic deformation process and ageing the consolidated powder at low temperature. The method may include cryomilling the powder before consolidating the powder by a severe plastic deformation process; hot isostatic pressing the consolidated powder into a dense powder before aging the consolidated powder; hot extruding the dense powder into a stock shape before aging the consolidated powder; hot-working the stock shape on a gyrating forge at a predetermined temperature before aging the consolidated powder; or heating the consolidated powder to a predetermined temperature, and maintaining the consolidated powder at the predetermined temperature for a predetermined time.
    Type: Application
    Filed: March 31, 2014
    Publication date: October 2, 2014
    Applicant: SCHLUMBERGER TECHNOLOGY CORPORATION
    Inventors: Indranil Roy, Rashmi Bhavsar
  • Patent number: 8845956
    Abstract: The disclosure relates to a method for production of a component, such as a contact piece, for a switchgear assembly. To introduce a slot and apply a contact outer contour directly during the powder-metallurgical production process of the contact material, contouring in the form of a slot or slots is introduced into the powder-metal material, which is located in a mold, essentially in a direction parallel to a normal to a surface of the component, to form the component with a slot.
    Type: Grant
    Filed: November 30, 2009
    Date of Patent: September 30, 2014
    Assignee: ABB Technology AG
    Inventors: Dietmar Gentsch, Guenter Pilsinger
  • Patent number: 8846206
    Abstract: An intermediate component includes a first wall member, a leachable material layer, and a precursor wall member. The first wall member has an outer surface and first connecting structure. The leachable material layer is provided on the first wall member outer surface. The precursor wall member is formed adjacent to the leachable material layer from a metal powder mixed with a binder material, and includes second connecting structure.
    Type: Grant
    Filed: July 31, 2008
    Date of Patent: September 30, 2014
    Assignee: Siemens Energy, Inc.
    Inventors: Allister W. James, Douglas J. Arrell
  • Patent number: 8828311
    Abstract: Compositions and methods for making a three dimensional structure comprising: designing a three-dimensional structure; melting the three-dimensional structure from two or more layers of a metal powder with a high energy electron or laser beam is described herein. The position where the metal is melted into the structure is formed along a layer of metal powder, wherein the location and intensity of the beam that strikes the metal layer is based on the three-dimensional structure and is controlled and directed by a processor. The instant invention comprises a novel dry state sonication step for removing metal powder that is not melted from the three dimensional structure.
    Type: Grant
    Filed: May 14, 2010
    Date of Patent: September 9, 2014
    Assignee: Board of Regents, The University of Texas System
    Inventors: Frank Medina, Lawrence Murr, Ryan Wicker, Sara Gaytan
  • Publication number: 20140238850
    Abstract: A tubular target is formed of refractory metal or a refractory metal alloy. The target has at least one tubular portion X with a relative density RDx and at least one tubular portion Y with a relative density RDy. At least one tubular portion X has, at least in some regions, a larger outer diameter than a tubular portion Y at least in some regions. A density ratio satisfies the relation (RDy?RDx)/RDy?0.001. There is also described a method for producing a tubular target from refractory metal or refractory metal alloy by sintering and local deformation of different degree. The tubular target has a more uniform sputter removal over the entire surface area compared with prior tubular targets. The tubular targets do not exhibit any tendency to arcing or to particle regeneration.
    Type: Application
    Filed: October 17, 2012
    Publication date: August 28, 2014
    Applicant: Plansee SE
    Inventors: Peter Abenthung, Christian Linke, Andre Dronhofer, Hartmut Wolf, Tobias Will, Wolfgang Koeck
  • Publication number: 20140209285
    Abstract: A method for manufacturing an integral molded cooling device, a circulation channel of a refrigerant being formed in the inside of the cooling device, the method includes: laminating a channel forming plate, a top plate and a bottom plate, a plurality of comb tooth units being provided on the channel forming plate; and integrating the channel forming plate, the top plate and the bottom plate by diffusion joining.
    Type: Application
    Filed: October 28, 2013
    Publication date: July 31, 2014
    Applicant: FUJITSU LIMITED
    Inventors: Yuki HOSHINO, KENJI FUKUZONO
  • Publication number: 20140212317
    Abstract: A method of manufacturing an annular wall (46) of a combustion chamber (15) comprises depositing layers of a metal sequentially one upon the other to form layers of a spiral wall (45) of the combustion chamber (15). Each layer of metal is deposited in a spiral pathway (122). The ends (E1, E2) of the spiral wall (45) of the combustion chamber (15) are joined together to form the annular wall (46) of the combustion chamber (15). The ends (E1, E2) of the spiral wall (45) of the combustion chamber (15) are at the opposite ends of the spiral pathway (122).
    Type: Application
    Filed: December 17, 2013
    Publication date: July 31, 2014
    Applicant: Rolls-Royce PLC
    Inventor: Ian Murray GARRY
  • Patent number: 8790571
    Abstract: A method for preparing an article is disclosed. The method comprises compacting a mixture of a first pre-alloyed powder and a lubricant to thereby form a green part having a green strength sufficient to permit mechanical handling; applying a slurry to a surface of the green part to thereby form a slurry coated green part, wherein the slurry comprises a second pre-alloyed powder, a binder, and a solvent; and heating the coated green part to a temperature below a solidus temperature of the first pre-alloyed powder and between a solidus temperature and a liquidus temperature of the second pre-alloyed powder to thereby solid state sinter the first pre-alloyed powder into a sintered core and to liquid state sinter the second pre-alloyed powder into a continuous alloy coating over the sintered core.
    Type: Grant
    Filed: May 28, 2009
    Date of Patent: July 29, 2014
    Assignee: Kennametal Inc.
    Inventors: Abdelhakim Belhadjhamida, Donald Williams, John Davies
  • Publication number: 20140202163
    Abstract: Additive manufacturing techniques may be utilized to construct effusion plates. Such additive manufacturing techniques may include defining a configuration for an effusion plate having one or more internal cooling channels. The manufacturing techniques may further include depositing a powder into a chamber, applying an energy source to the deposited powder, and consolidating the powder into a cross-sectional shape corresponding to the defined configuration. Such methods may be implemented to construct an effusion plate having one or more channels with a curved cross-sectional geometry.
    Type: Application
    Filed: January 23, 2013
    Publication date: July 24, 2014
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Thomas Edward Johnson, Christopher Paul Keener, Heath Michael Ostebee, Daniel Gerritt Wegerif
  • Patent number: 8758675
    Abstract: The invention relates to a method for fabricating an open-porous metal foam body with a nickel base alloy, to a metal foam body fabricated this way as well as advantageous applications for the separation of specific components and pollutants from fluid flows. On the occasion, according to the set object open-porous metal foam bodies which have improved mechanical properties, and in addition an enlarged specific surface and/or increased surface roughness are to be provided. During fabricating it is proceeded such that an open-porous base foam body made of nickel or a nickel base alloy is coated with a liquid binding agent. Subsequent to this, a mixture of a powdery nickel base alloy and an organic component the temperature of phase transformation of which is at least 30 degrees centigrade from its solid phase to the liquid phase is deposited. The temperature should then be below the respective temperature of phase transformation.
    Type: Grant
    Filed: February 24, 2006
    Date of Patent: June 24, 2014
    Assignees: Alantum Corporation, Fraunhofer Gesellschaft zur Forderung der Angewandten Forschung E.V.
    Inventors: Alexander Böhm, Dirk Naumann, Tilo Büttner, Gunnar Walther, Shadi Saberi, Lloyd Timberg
  • Publication number: 20140144541
    Abstract: The present invention relates to new graphene-based steel tubes, pipes or risers, whose products are obtained by a method of manufacturing that consists in adding graphene nanosheets, heat treatment, forming tubular geometry and surface finish. In addition to the unique chemical composition based on graphene, with carbon content ranging between 0.01 and 21.0%, these products have the wall thickness between 800 nm and 80 mm (from ultra fine to thick), diameter between 10 and 5000 mm, and having a tensile strength not less than 2000 MPa reaching up to 50 GPa, with far superior features to those obtained by other methods. Such products can be used for petroleum, natural gas and biofuels transportation, including in deepwater submarine riser systems (>1500 m), with direct application in the oil industry.
    Type: Application
    Filed: November 4, 2011
    Publication date: May 29, 2014
    Inventors: André Luis Moreira De Carvalho, Nadia Khaled Zurba
  • Patent number: 8734712
    Abstract: A method for manufacturing a cutting insert green body from a sinterable powder, a tool set for manufacturing the cutting insert green body by that method and the green body manufactured by the tool set. The tool set has axially moving upper and lower punches and radially moving side punches. The side punches move slidably on die rods. The side punches and die rods move in channels in a base body on which a cover plate is mounted. The upper and lower punches move in through holes in the cover plate and base body, respectively. The die rods are stationary during compaction of the sinterable powder. The upper, lower and side punches form surfaces of the green body and the die rods form some of the edges of the green body. The green body can have undercuts and the edges formed by the die rods can be non-linear in shape.
    Type: Grant
    Filed: October 16, 2013
    Date of Patent: May 27, 2014
    Assignee: Iscar, Ltd.
    Inventors: Amir Satran, Alexander Zibenberg
  • Patent number: 8728387
    Abstract: A method of forming an implant having a porous tissue ingrowth structure and a bearing support structure. The method includes depositing a first layer of a metal powder onto a substrate, scanning a laser beam over the powder so as to sinter the metal powder at predetermined locations, depositing at least one layer of the metal powder onto the first layer and repeating the scanning of the laser beam.
    Type: Grant
    Filed: December 6, 2005
    Date of Patent: May 20, 2014
    Assignees: Howmedica Osteonics Corp., The University of Liverpool
    Inventors: Eric Jones, Christopher J. Sutcliffe, Robin Stamp
  • Patent number: 8703044
    Abstract: A method of fabricating a machine component is provided. The method includes preparing at least a portion of a surface of a machine component for receiving a sintered preform. The method also includes forming a pre-sintered preform hybrid hardface mixture that includes combining a predetermined portion of at least one hardfacing material with a predetermined portion of at least one brazing material. The method further includes forming a pre-sintered preform. The pre-sintered preform has predetermined dimensions. The method also includes forming the sintered preform and positioning the sintered preform on the machine component. The method further includes fixedly coupling the sintered preform to at least a portion of the machine component via brazing.
    Type: Grant
    Filed: January 3, 2006
    Date of Patent: April 22, 2014
    Assignee: General Electric Company
    Inventors: Sujith Sathian, Anjilivelil K. Kuruvilla, Daniel Nowak
  • Publication number: 20140093365
    Abstract: A process of fabricating a shield, a process of preparing a component, and an erosion shield are disclosed. The process of fabricating the shield includes forming a near-net shape shield. The near-net shape shield includes a nickel-based layer and an erosion-resistant alloy layer. The nickel-based layer is configured to facilitate secure attachment of the near-net shaped to a component. The process of preparing the component includes securing a near-net shape shield to a substrate of a component.
    Type: Application
    Filed: September 28, 2012
    Publication date: April 3, 2014
    Applicant: GENERAL ELECTRIC COMPANY
    Inventor: Theodore William FANDREI, II
  • Patent number: 8663359
    Abstract: Methods of forming larger sintered compacts of PCD and other sintered ultrahard materials are disclosed. Improved solvent metal compositions and layering of the un-sintered construct allow for sintering of thicker and larger high quality sintered compacts. Jewelry may also be made from sintered ultrahard materials including diamond, carbides, and boron nitrides. Increased biocompatibility is achieved through use of a sintering metal containing tin. Methods of sintering perform shapes are provided.
    Type: Grant
    Filed: June 25, 2010
    Date of Patent: March 4, 2014
    Assignee: Dimicron, Inc.
    Inventors: David P. Harding, Mark E. Richards, Richard H. Dixon, Victoriano Carvajal, Bao-Khang Ngoc Nguyen, German A. Loesener, A. Ben Curnow, Troy J. Medford, Trenton T. Walker, Jeffery K. Taylor, Bill J. Pope